Perforating device and method based on shower head production
By designing a showerhead drilling device with a clamping mechanism and a cooling and purging mechanism, the problems of the fixed position of the drilling rod and the inability to cool down the heat were solved. This enabled continuous drilling, polishing, and waste disposal of the showerhead, improving processing accuracy and efficiency, and ensuring equipment safety.
Patent Information
- Application Number
- CN202511276602.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing shower head drilling device has a fixed drill rod position, which cannot adapt to the processing requirements of different types of shower heads. In addition, the heat generated during the drilling process cannot be effectively cooled, affecting the processing accuracy and equipment safety.
A drilling device including a clamping mechanism, a connecting plate, and a cooling and blowing mechanism was designed. The clamping mechanism stabilizes and fixes the shower head, the connecting plate enables continuous drilling and waste material crushing, and the cooling and blowing mechanism uses gas and coolant for cooling and blowing to ensure processing stability and accuracy.
It enables continuous drilling, polishing, and waste disposal of shower heads, reduces equipment temperature, improves processing accuracy and efficiency, avoids equipment damage, and saves energy.
Smart Images

Figure CN120962373A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of shower head drilling, and more particularly to a drilling device and method based on shower head production. Background Technology
[0002] The position of the drilling rod on existing drilling devices is mostly fixed, which limits its applicability. Different types of shower heads have different distributions and curvatures of water outlets, and the fixed position of the drilling rod can only drill holes for specific types of shower heads, and cannot meet the processing requirements for other types of shower heads.
[0003] The drilling device generates a lot of heat. If it cannot be cooled down in time and effectively, the excessive temperature will cause changes in the properties of the shower head material, affecting the processing accuracy and product quality, and may even damage the equipment and increase maintenance costs. Summary of the Invention
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.
[0005] In view of the problems existing in the current punching device based on shower head production, the present invention is proposed.
[0006] Therefore, the purpose of this invention is to provide a drilling device based on shower head production, which aims to: continuously drill holes, polish, cool, blow away waste materials, and crush and recycle waste materials.
[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a processing mechanism, comprising a fixed frame, a processing rack fixedly connected to the top of the fixed frame, a drilling device fixedly connected to the top of the processing rack, the bottom of the drilling device penetrating the bottom of the processing rack; a clamping mechanism, comprising a processing plate fixedly mounted on the bottom of the inner cavity of the fixed frame, a pad fixedly connected to the top of the processing plate, a connecting plate fixedly connected to the top of the pad via a motor, and a large grinding disc fixedly connected to the top of the connecting disc, the large grinding disc being used to crush waste material after drilling holes in the shower head. A cover plate is fixedly connected to the top of the pad surface via a motor. The large grinding disc is disposed in the inner cavity of the cover plate. A connecting rod is fixedly connected to the surface of the cover plate. Six connecting rods are provided and evenly distributed. A processing clamp is fixedly connected to the top of the connecting rod. A cooling and purging mechanism is also provided, which includes a gas storage plate. The bottom of the gas storage plate is fixedly connected to the top of the processing plate. An air outlet pipe is fixedly connected to the top of the gas storage plate. A piston block is slidably disposed in the inner cavity of the gas storage plate. A crossbar is fixedly connected to the left side of the piston block. The left side of the crossbar passes through the left side of the gas storage plate.
[0008] As a preferred embodiment of the punching device based on shower head production according to the present invention, a first control plate is fixedly connected to the surface of the cover plate and the bottom of the corresponding processing clamp, and a second control plate is fixedly connected to the front end of the crossbar. The first control plate is used to pull the second control plate to move to the left.
[0009] As a preferred embodiment of the punching device based on shower head production according to the present invention, a control spring is fixedly connected to the top of the crossbar, a partition is fixedly connected to the right side of the control spring, and the bottom of the partition is fixedly connected to the left side of the air storage plate.
[0010] As a preferred embodiment of the punching device based on shower head production according to the present invention, a metal rod is fixedly connected to the top of the crossbar, a baffle is fixedly connected to the front end of the metal rod, and the back end of the baffle contacts the front end of the air outlet pipe.
[0011] As a preferred embodiment of the punching device based on shower head production according to the present invention, wherein: the top of the processing plate is movably connected to a rotating plate via a rotating shaft, the rotating plate and the connecting disc are connected via a transmission belt, and a small grinding disc is fixedly connected to the top of the rotating plate, the small grinding disc being used for polishing after the shower head punching process.
[0012] As a preferred embodiment of the punching device based on shower head production according to the present invention, a liquid storage box is fixedly connected to the top of the processing plate and the back end corresponding to the air storage plate, a liquid outlet is fixedly connected to the top of the liquid storage box, a temperature sensor is provided on the right side of the liquid storage box, and the liquid storage box cools down by controlling the spray of the liquid outlet through the temperature sensor.
[0013] As a preferred embodiment of the punching device based on shower head production according to the present invention, a slide is provided on the top of the cover plate and at the position corresponding to the processing clamp, and six sets of slides are provided and evenly distributed. The slides are used as auxiliary channels for generating waste material during punching.
[0014] As a preferred embodiment of the punching device based on shower head production according to the present invention, the inner cavity of the large grinding disc is provided with a collection groove, which is used for collecting waste materials after crushing.
[0015] The beneficial effects of this invention are as follows: During the drilling process, the workpiece is clamped and fixed by the clamping mechanism and the large grinding disc is driven to rotate synchronously by the driving action of the connecting plate, so as to realize continuous drilling of the shower head. During the drilling process, the waste generated is processed simultaneously, and the shower head after drilling is polished simultaneously. During the drilling process, the cooling and blowing mechanism is activated to cool and blow the processing position. When the temperature is detected to be too high, the cooling liquid is immediately used for emergency cooling.
[0016] In view of the problems existing in the current drilling method based on shower head production, the present invention is proposed.
[0017] Therefore, the purpose of this invention is to provide a drilling method based on shower head production, which aims to achieve continuous processing and polishing of the drilling, blowing and cooling, simultaneous blowing of waste materials, and crushing and recycling of the waste materials.
[0018] To solve the above-mentioned technical problems, the present invention provides the following technical solution: During the drilling operation, a clamping mechanism is used to clamp the workpiece, while a connecting disc is used to drive the workpiece and the large grinding disc to rotate, achieving continuous drilling of the shower head; the waste material from drilling is crushed and collected; the shower head after drilling is polished; a cooling and blowing mechanism is used to cool and blow the processing area during drilling; and coolant is used for emergency cooling when the temperature is too high.
[0019] As a preferred embodiment of the perforation method for shower head production described in this invention, the method includes: a processing mechanism to achieve stable perforation of the shower head; a clamping mechanism to stably fix the shower head through a processing clamp; a connecting plate to drive the processing clamp and a large grinding disc to rotate to achieve continuous perforation of the shower head; the large grinding disc to promptly break up perforation waste and simultaneously drive a small grinding disc to work, allowing the shower head to be polished directly after perforation, achieving continuous perforation and polishing operations; and a cooling and blowing mechanism whose air storage plate and air outlet pipe can cool or blow the processing area. Simultaneously, the rotation of the cover plate drives the crossbar to move, enabling the cooling and blowing mechanism to control the piston block. Furthermore, with the cooperation of a temperature sensor, the spraying of coolant is automatically controlled according to the temperature of the processing area, further enhancing the cooling effect based on the cooling and blowing mechanism.
[0020] Another beneficial effect of this invention is that the processing mechanism enables stable drilling of the shower head, the clamping mechanism can stably fix the shower head through the processing clamp, and the linkage plate drives the processing clamp and the large grinding disc to rotate to achieve continuous drilling of the shower head. The large grinding disc can break up the drilling waste in time to avoid waste accumulation, and at the same time drive the small grinding disc to work, so that the shower head can be polished directly after drilling, realizing continuous operation of drilling and polishing, reducing process change time and improving processing continuity. The air storage plate and air outlet pipe of the cooling and blowing mechanism can cool or blow the processing area to ensure a stable processing environment. At the same time, the rotation of the cover plate drives the crossbar to move, so that the cooling and blowing mechanism can control the piston block in linkage, saving energy and making the control more precise. In addition, the temperature sensor can automatically control the spraying of coolant according to the temperature of the processing area, further enhancing the cooling effect on the basis of the cooling and blowing mechanism, and avoiding the impact of excessive temperature on the processing quality of the shower head or damage to the equipment. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0022] Figure 2 A three-dimensional structural diagram of the processing rack provided by the present invention.
[0023] Figure 3 A three-dimensional structural diagram of the cover plate provided by the present invention.
[0024] Figure 4 This is a three-dimensional structural diagram of the linkage disc provided by the present invention.
[0025] Figure 5 A three-dimensional structural diagram of the first control board provided by the present invention.
[0026] Figure 6 A three-dimensional structural diagram of the piston block provided by the present invention.
[0027] Figure 7 This is a three-dimensional structural diagram of the large grinding disc provided by the present invention. Detailed Implementation
[0028] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0029] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.
[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.
[0031] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.
[0032] Example 1 Reference Figures 1-7 The first embodiment of the present invention provides a drilling method based on shower head production. Through the drilling device and method based on shower head production, the effects of continuous drilling, polishing, cooling, waste blowing and waste crushing and recycling are achieved.
[0033] The processing plate 201 is fixed to the bottom of the inner cavity of the fixing frame 101, providing a stable installation platform for the entire clamping mechanism 200. The pad 202 fixedly connected to its top not only supports the connecting plate 203 and the cover plate 205, but also ensures their stability during rotation. The processing clamp 207 can stably fix shower heads of different specifications and shapes, preventing displacement of the shower heads during the drilling process and ensuring the accuracy of the drilling position. The connecting plate 203 rotates under the drive of the motor, which in turn drives the processing clamp 207 to rotate, allowing the shower heads to pass through the drilling positions in sequence, achieving continuous operation. Drilling significantly improves processing efficiency. On the other hand, it drives the large grinding disc 204 to rotate, which can promptly crush the waste generated by drilling, preventing waste from accumulating in the processing area and affecting the processing progress. At the same time, the connecting disc 203 drives the rotating plate 201a to rotate via the transmission belt, and the small grinding disc 201b on the top of the rotating plate 201a works accordingly, so that the shower head can be polished directly after drilling. This achieves continuous operation of drilling and polishing, eliminating the need for handling and repositioning the shower head during process changeover, reducing process changeover time, and improving the continuity of processing.
[0034] The gas storage plate 301 is fixed to the top of the processing plate 201. The gas stored inside provides the gas source for cooling and purging. The gas outlet pipe 302 at the top of the gas storage plate 301 can accurately guide the gas to the processing area for cooling and purging, timely removal of processing debris, and ensure the stability of the processing environment. The first control plate 205a is fixedly connected to the surface of the cover plate 205. During the rotation of the cover plate 205, it pulls the second control plate 205b at the front end of the crossbar 304, causing the crossbar 304 to move to the left. This, in turn, drives the piston block 303 to slide in the inner cavity of the gas storage plate 301, thereby squeezing and discharging the gas. The rotation of the cover plate 205 drives the movement of the crossbar 304, enabling the cooling and purging mechanism 300 to achieve linkage control without the need for additional control. The piston block 303 is equipped with a drive device, which saves energy and makes the control more precise, ensuring the timeliness of cooling and purging. The control spring 304a and the baffle 304b are fixedly connected to the top of the crossbar 304. When the crossbar 304 is not under tension, the control spring 304a can automatically pull the crossbar 304 back to its original position, ensuring that the piston block 303 returns to its initial position so that the gas can be squeezed out smoothly next time, ensuring the continuity of the cooling and purging function. The metal rod 304c at the top of the crossbar 304 and the baffle 304d at the front end work together. When the crossbar 304 moves, the metal rod 304c drives the baffle 304d to move, realizing the on / off control of the gas outlet pipe 302, avoiding gas waste and further improving the efficiency of cooling and purging.
[0035] Example 2 Reference Figure 4 and 7 In the second embodiment of the present invention, a processing mechanism 100 is provided, through which continuous processing, crushing and polishing of the workstation are realized.
[0036] The processing mechanism 100 includes a fixed frame 101, a processing frame 102 is fixedly connected to the top of the fixed frame 101, a drilling device 103 is fixedly connected to the top of the processing frame 102, and the bottom of the drilling device 103 penetrates the bottom of the processing frame 102.
[0037] The clamping mechanism 200 includes a processing plate 201, which is fixed to the bottom of the inner cavity of the fixing frame 101. A pad 202 is fixedly connected to the top of the processing plate 201. A connecting plate 203 is fixedly connected to the top of the pad 202 via a motor. A large grinding disc 204 is fixedly connected to the top of the connecting plate 203. The large grinding disc 204 is used to crush the waste material after the shower head is drilled. A cover plate 205 is fixedly connected to the top of the surface of the pad 202 via a motor. The large grinding disc 204 is set in the inner cavity of the cover plate 205. A connecting rod 206 is fixedly connected to the surface of the cover plate 205. Six connecting rods 206 are provided and are evenly distributed. A processing clamp 207 is fixedly connected to the top of the connecting rod 206.
[0038] A first control plate 205a is fixedly connected to the surface of the cover plate 205 and the bottom of the processing clamp 207. A second control plate 205b is fixedly connected to the front end of the crossbar 304. The first control plate 205a is used to pull the second control plate 205b to move to the left. A rotating plate 201a is movably connected to the top of the processing plate 201 via a rotating shaft. The rotating plate 201a and the connecting disc 203 are connected via a transmission belt. A small grinding disc 201b is fixedly connected to the top of the rotating plate 201a. The small grinding disc 201b is used for polishing after the shower head is drilled. A slide rail 205c is provided on the top of the cover plate 205 and at the position corresponding to the processing clamp 207. Six sets of slide rails 205c are provided and are evenly distributed. The slide rails 205c are used as auxiliary channels for the waste generated during drilling. A collection groove 204a is opened in the inner cavity of the large grinding disc 204. The collection groove 204a is used for collecting the waste after it is crushed.
[0039] Specifically, the fixed frame 101 provides a stable foundation for the entire device, ensuring the stability of the device during processing. The processing frame 102 provides a precise mounting carrier for the drilling equipment 103, ensuring that the bottom of the drilling equipment 103 can accurately penetrate and align with the shower head to be processed, thereby achieving precise and stable drilling of the shower head, laying a good foundation for subsequent processing steps, and effectively ensuring the accuracy and reliability of the drilling operation.
[0040] Specifically, the processing plate 201 serves as a basic installation platform, providing stable support for other components of the clamping mechanism; the pad 202 supports and stabilizes the rotation of the connecting plate 203 and the cover plate 205; driven by the motor, the connecting plate 203 can both drive the processing clamp 207 to continuously transport the shower head and drive the large grinding disc 204 to crush waste materials, achieving synergy between processing and waste disposal; the cover plate 205 cooperates with the connecting rod 206 and the processing clamp 207, and through the six equally spaced processing clamps 207, multiple shower heads can be fixed simultaneously to meet the needs of batch processing and greatly improve processing efficiency; at the same time, the cover plate 205 encloses the large grinding disc 204 to prevent waste from splashing.
[0041] Specifically, a linkage control relationship was established between the cover plate 205 and the cooling and blowing mechanism. When the first control plate 205a rotates with the cover plate 205, it pulls the second control plate 205b, which in turn drives the crossbar 304 to move. This allows the cooling and blowing mechanism to be controlled without an additional power source, saving energy and providing precise control. The rotating plate 201a is connected to the connecting disc 203 via a transmission belt, allowing the small grinding disc 201b to use the power of the connecting disc 203 to polish the perforated shower head. This enables continuous operation of perforation and polishing, reducing process changeover time. Six sets of equally spaced slides 205c provide directional channels for waste materials, ensuring that the waste materials fall accurately into the large grinding disc 204. The collection tank 204a enables the centralized collection of the crushed waste materials, facilitating subsequent unified processing, maintaining the cleanliness of the processing environment, and improving the efficiency and convenience of waste material processing.
[0042] Furthermore, the shower head to be processed is placed on the processing clamp 207, the clamping mechanism 200 is activated, and the processing clamp 207 stably clamps the shower head to ensure that the shower head will not shift during the processing. The drilling device 103 of the processing mechanism 100 starts to work, and at the same time, the connecting plate 203 rotates under the drive of the motor, driving the processing clamp 207 and the large grinding plate 204 to rotate synchronously, so as to realize the continuous drilling operation of the shower head.
[0043] Furthermore, the blowing function of the air outlet pipe 302 not only has an auxiliary cooling function, but also allows the waste generated from drilling to fall into the large grinding disc 204 through the slide 205c on the top of the cover plate 205. The large grinding disc 204 crushes the waste, and the crushed waste enters the collection groove 204a in the inner cavity of the large grinding disc 204 for centralized collection. At the same time, the connecting disc 203 drives the rotating plate 201a to rotate through the transmission belt, and the small grinding disc 201b on the top of the rotating plate 201a works accordingly to polish the shower head after drilling.
[0044] Example 3 Reference Figure 5 and 6 In the third embodiment of the present invention, a cooling and purging mechanism 300 is provided, which realizes the effects of linkage cooling and purging, emergency cooling and intermittent purging.
[0045] The cooling and purging mechanism 300 includes an air storage plate 301, the bottom of which is fixedly connected to the top of the processing plate 201. An air outlet pipe 302 is fixedly connected to the top of the air storage plate 301. A piston block 303 is slidably arranged in the inner cavity of the air storage plate 301. A crossbar 304 is fixedly connected to the left side of the piston block 303. The left side of the crossbar 304 passes through the left side of the air storage plate 301.
[0046] A control spring 304a is fixedly connected to the top of the crossbar 304. A partition 304b is fixedly connected to the right side of the control spring 304a. The bottom of the partition 304b is fixedly connected to the left side of the gas storage plate 301. A metal rod 304c is fixedly connected to the top of the crossbar 304. A baffle 304d is fixedly connected to the front end of the metal rod 304c. The back end of the baffle 304d contacts the front end of the gas outlet pipe 302. A liquid storage box 201c is fixedly connected to the top of the processing plate 201 and to the back end of the gas storage plate 301. A liquid outlet 201d is fixedly connected to the top of the liquid storage box 201c. A temperature sensor 201e is provided on the right side of the liquid storage box 201c. The liquid storage box 201c controls the spraying of the liquid outlet 201d for cooling through the temperature sensor 201e.
[0047] Specifically, the piston block 303 slides within the cavity of the gas storage plate 301, and in conjunction with the movement of the crossbar 304, it can control the discharge of gas from the gas storage plate 301, thus achieving effective control of the cooling and purging action. This provides a stable cooling and purging guarantee for the processing area and maintains a good processing environment. The metal rod 304c and the baffle 304d can precisely control the opening and closing of the exhaust pipe 302 as the crossbar 304 moves. When cooling and purging are required, the baffle 304d moves away, and the gas is smoothly ejected, improving the targeting and efficiency of the cooling and purging.
[0048] Specifically, the outlet 201d can accurately spray coolant onto the drilling area, and the temperature sensor 201e can monitor the temperature of the processing area in real time. When the temperature is too high, the liquid storage box 201c automatically controls the coolant to spray through the outlet 201d. This forms a double cooling guarantee on the basis of gas cooling and purging, effectively avoiding the adverse effects of high temperature on the shower head processing quality and equipment.
[0049] Furthermore, during the drilling process, when the cover plate 205 rotates, the first control plate 205a on its surface pulls the second control plate 205b at the front end of the crossbar 304, causing the crossbar 304 to move to the left, which drives the piston block 303 to slide in the inner cavity of the gas storage plate 301. At the same time, the metal rod 304c at the top of the crossbar 304 drives the baffle 304d to move, opening the air outlet pipe 302 to cool and purge the processing area. When the crossbar 304 is no longer under tension, the control spring 304a pulls the crossbar 304 back to its original position, and the baffle 304d blocks the air outlet pipe 302 again. If the temperature sensor 201e detects that the temperature of the processing area is too high, the liquid storage box 201c sprays coolant through the liquid outlet 201d for emergency cooling.
[0050] Furthermore, when the first control plate 205a pulls the second control plate 205b at the front end of the crossbar 304, the crossbar 304 will drive the piston block 303 to move synchronously, allowing air to enter the air storage plate 301. The upper baffle 304d moves accordingly, and the air stored in the air outlet pipe 302 will be released first. When the piston block 303 moves to the right, the back end of the baffle 304d contacts the front end of the air outlet pipe 302 and blocks the air flow. At this time, the air in the air storage plate 301 is squeezed into the air outlet pipe 302 by the piston block 303 to wait for the next release.
[0051] The remaining structure is the same as that in Example 2.
[0052] Example 4 Reference Figures 1-7 This is the fourth embodiment of the present invention, which differs from the third embodiment in that: this embodiment provides a punching device based on the production of shower heads.
[0053] The shower head to be processed is placed on the processing clamp 207. The clamping mechanism 200 is started, and the processing clamp 207 stably clamps the shower head to ensure that the shower head will not be displaced during the processing. The drilling device 103 of the processing mechanism 100 starts to work. At the same time, the connecting plate 203 rotates under the drive of the motor, which drives the processing clamp 207 and the large grinding plate 204 to rotate synchronously, so as to realize the continuous drilling operation of the shower head.
[0054] During the drilling process, when the cover plate 205 rotates, the first control plate 205a on its surface pulls the second control plate 205b at the front end of the crossbar 304, causing the crossbar 304 to move to the left, which drives the piston block 303 to slide in the inner cavity of the gas storage plate 301. At the same time, the metal rod 304c at the top of the crossbar 304 drives the baffle 304d to move, opening the air outlet pipe 302 to cool and blow away the processing area. When the crossbar 304 is no longer under tension, the control spring 304a pulls the crossbar 304 back to its original position, and the baffle 304d blocks the air outlet pipe 302 again. If the temperature sensor 201e detects that the temperature of the processing area is too high, the liquid storage box 201c sprays coolant through the liquid outlet 201d for emergency cooling.
[0055] When the first control plate 205a pulls the second control plate 205b at the front end of the crossbar 304, the crossbar 304 will drive the piston block 303 to move synchronously, allowing air to enter the air storage plate 301. The upper baffle 304d moves accordingly, and the air stored in the air outlet pipe 302 will be released first. When the piston block 303 moves to the right, the back end of the baffle 304d contacts the front end of the air outlet pipe 302 and blocks the air flow. At this time, the air in the air storage plate 301 is squeezed into the air outlet pipe 302 by the piston block 303 to wait for the next release.
[0056] The blowing function of the air outlet pipe 302 not only has the function of auxiliary cooling, but also allows the waste generated by drilling to fall into the large grinding disc 204 through the slide 205c on the top of the cover plate 205. The large grinding disc 204 crushes the waste and collects it in the collection groove 204a inside the large grinding disc 204. At the same time, the connecting disc 203 drives the rotating plate 201a to rotate through the transmission belt. The small grinding disc 201b on the top of the rotating plate 201a works accordingly to polish the shower head after drilling.
[0057] The cooling and purging mechanism 300 is controlled by the rotation of the cover plate 205. No additional power source is required, saving energy. The control is precise and ensures that the cooling and purging timing is appropriate. When the crossbar 304 is not under tension, the control spring 304a can automatically pull the crossbar 304 back to its original position, so that the piston block 303 returns to its initial position. This ensures that the gas storage plate 301 can repeatedly store and release gas, maintaining the continuity of the cooling and purging function. The opening and closing of the gas outlet pipe 302 is precisely controlled as the crossbar 304 moves, avoiding gas waste and improving the targeting and effectiveness of the cooling and purging. The polishing operation is achieved with the power of the linkage plate 203, so that drilling and polishing can be carried out continuously, reducing process changeover time and improving processing continuity and production efficiency.
[0058] In summary, the machining mechanism 100 enables stable drilling of the shower head, the clamping mechanism 200 stably fixes the shower head through the machining clamp 207, and the connecting disc 203 drives the machining clamp 207 and the large grinding disc 204 to rotate, achieving continuous drilling of the shower head. The large grinding disc 204 can promptly break up the drilling waste, preventing waste accumulation, and simultaneously drives the small grinding disc 201b to work, allowing the shower head to be polished directly after drilling, achieving continuous drilling and polishing operations, reducing process changeover time, improving processing continuity, and the cooling and blowing mechanism 30. The air storage plate 301 and air outlet pipe 302 can cool or purge the processing area to ensure a stable processing environment. At the same time, the rotation of the cover plate 205 drives the crossbar 304 to move, so that the cooling and purging mechanism 300 can drive the piston block 303 in a linkage control, saving energy and making the control more precise. With the cooperation of the temperature sensor 201e, the coolant spraying is automatically controlled according to the temperature of the processing area, further enhancing the cooling effect on the basis of the cooling and purging mechanism 300, and avoiding the impact of excessively high temperature on the processing quality of the shower head or damage to the equipment.
[0059] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible without substantially departing from the novelty and advantages of the subject matter described in this application. For example, variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values such as temperature, pressure, etc., installation arrangements, use of materials, color, orientation, etc. For instance, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise changed, and the nature or number or position of discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the invention. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure performing the function described herein, and not only structurally equivalent but also equivalent in structure. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0060] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments may be omitted, i.e., those features that are not relevant to the currently considered best mode for carrying out the invention, or those features that are not relevant to implementing the invention.
[0061] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A punching device based on shower head production, characterized in that: The processing mechanism (100) includes a fixed frame (101), a processing frame (102) is fixedly connected to the top of the fixed frame (101), a drilling device (103) is fixedly connected to the top of the processing frame (102), and the bottom of the drilling device (103) penetrates the bottom of the processing frame (102). A clamping mechanism (200) includes a processing plate (201) fixed to the bottom of the inner cavity of a fixing frame (101), a pad (202) fixedly connected to the top of the processing plate (201), a connecting plate (203) fixedly connected to the top of the pad (202) via a motor, a large grinding disc (204) fixedly connected to the top of the connecting plate (203), the large grinding disc (204) being used to crush waste material after shower head drilling, a cover plate (205) fixedly connected to the top of the surface of the pad (202) via a motor, the large grinding disc (204) being disposed in the inner cavity of the cover plate (205), a connecting rod (206) fixedly connected to the surface of the cover plate (205), six connecting rods (206) being provided and evenly distributed, and a processing clamp (207) fixedly connected to the top of the connecting rods (206); and, The cooling and purging mechanism (300) includes a gas storage plate (301), the bottom of which is fixedly connected to the top of the processing plate (201), and an air outlet pipe (302) is fixedly connected to the top of the gas storage plate (301). A piston block (303) is slidably arranged in the inner cavity of the gas storage plate (301), and a crossbar (304) is fixedly connected to the left side of the piston block (303). The left side of the crossbar (304) passes through the left side of the gas storage plate (301).
2. The punching device based on shower head production according to claim 1, characterized in that: A first control plate (205a) is fixedly connected to the surface of the cover plate (205) and the bottom of the corresponding machining clamp (207), and a second control plate (205b) is fixedly connected to the front end of the crossbar (304). The first control plate (205a) is used to pull the second control plate (205b) to move to the left.
3. The punching device based on shower head production according to claim 2, characterized in that: A control spring (304a) is fixedly connected to the top of the crossbar (304), a partition (304b) is fixedly connected to the right side of the control spring (304a), and the bottom of the partition (304b) is fixedly connected to the left side of the gas storage plate (301).
4. The punching device based on shower head production according to claim 3, characterized in that: A metal rod (304c) is fixedly connected to the top of the crossbar (304), and a baffle (304d) is fixedly connected to the front end of the metal rod (304c). The back end of the baffle (304d) is in contact with the front end of the air outlet pipe (302).
5. The punching device based on shower head production according to claim 4, characterized in that: The top of the processing plate (201) is movably connected to a rotating plate (201a) via a rotating shaft. The rotating plate (201a) and the connecting disc (203) are connected by a transmission belt. A small grinding disc (201b) is fixedly connected to the top of the rotating plate (201a). The small grinding disc (201b) is used for polishing after the shower head is drilled.
6. The punching device based on shower head production according to claim 5, characterized in that: A liquid storage box (201c) is fixedly connected to the top of the processing plate (201) and the back end of the gas storage plate (301). A liquid outlet (201d) is fixedly connected to the top of the liquid storage box (201c). A temperature sensor (201e) is provided on the right side of the liquid storage box (201c). The liquid storage box (201c) cools down by controlling the spraying of the liquid outlet (201d) through the temperature sensor (201e).
7. The punching device based on shower head production according to claim 6, characterized in that: A slide (205c) is provided on the top of the cover plate (205) and at the position corresponding to the processing clamp (207). The slide (205c) is provided in six sets and is distributed at equal distances. The slide (205c) is used as an auxiliary channel for generating waste material by drilling.
8. The punching device based on shower head production according to claim 7, characterized in that: The inner cavity of the large grinding disc (204) is provided with a collection groove (204a), which is used for collecting waste materials after they are crushed.
9. A drilling method based on shower head production, characterized in that: The perforating device based on shower head production as described in any one of claims 1 to 8 further includes, During the drilling operation, a clamping mechanism (200) is used to clamp the workpiece, and a connecting disc (203) is used to drive the workpiece clamp (207) and the large grinding disc (204) to rotate to achieve continuous drilling of the shower head; The waste material from drilling is crushed and collected, and the shower head after drilling is polished. During the drilling process, a cooling and blowing mechanism (300) is used to cool and blow the processing position, and coolant is used for emergency cooling when the temperature is too high.
10. The drilling method based on shower head production according to claim 9, characterized in that: include, The processing mechanism (100) realizes the stable drilling operation of the shower head, the clamping mechanism (200) can stably fix the shower head through the processing clamp (207), and the connecting plate (203) drives the processing clamp (207) and the large grinding plate (204) to rotate to realize the continuous drilling of the shower head; The large grinding disc (204) can break up the drilling waste in time and drive the small grinding disc (201b) to work, so that the shower head can be polished directly after drilling, realizing continuous operation of drilling and polishing. The air storage plate (301) and air outlet pipe (302) of the cooling and purging mechanism (300) can cool or purge the processing area. At the same time, the rotation of the cover plate (205) drives the crossbar (304) to move, so that the cooling and purging mechanism (300) can control the piston block (303) in conjunction with the temperature sensor (201e) to automatically control the spraying of coolant according to the temperature of the processing area, further enhancing the cooling effect on the basis of the cooling and purging mechanism (300).