Horizontal cutting device with waste chip recovery mechanism

Abstract

The application discloses a horizontal cutting device with a waste chip recycling mechanism and belongs to the horizontal cutting technical field.The horizontal cutting device comprises a supporting frame, a cutting trolley and a controller on one side of the cutting trolley, a horizontal cutting unit is arranged on one side of the supporting frame, a steel wire hanging column assembly is arranged in the horizontal cutting unit, a tensioning air cylinder assembly is arranged on one side of the steel wire hanging column assembly, a first frame is arranged on the side, away from the supporting frame, of the horizontal cutting unit, a pre-cutting machine is arranged in the first frame, a crushing cutter assembly is arranged on one side of the pre-cutting machine, a vertical cutter assembly is arranged on one side of the crushing cutter assembly, a vertical cutter cleaning device is arranged above the vertical cutter assembly, and a plate cutting groove assembly is arranged on the side, away from the crushing cutter assembly, of the vertical cutter assembly.The horizontal cutting device solves the problems that the current equipment cleaning mechanism is fixed, it is difficult to adapt to different assemblies, and waste chips are prone to accumulation and affect cutting precision.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of horizontal cutting, and particularly relates to a horizontal cutting device with a waste chip recycling mechanism. BACKGROUND

[0002] The horizontal cutting device is a device for cutting various materials in the horizontal direction, and generally cuts the material to be cut placed on a workbench by driving a cutting tool (such as a saw blade, a blade, a steel wire, etc.) to move in the horizontal direction.

[0003] In plate cutting processing, the horizontal cutting machine needs to pass through multiple cutting processes, and a large amount of waste chips will be generated in the process. The existing cleaning mechanism is fixed and difficult to adapt to different components. The waste chips are easy to accumulate and affect the cutting precision. This phenomenon has become a problem that personnel in the field urgently need to solve. SUMMARY

[0004] The application aims to provide a horizontal cutting device with a waste chip recycling mechanism for the existing material collecting device to solve the problems in the background.

[0005] In order to solve the above technical problems, the application provides the following technical scheme: a horizontal cutting device with a waste chip recycling mechanism, comprising a support frame, a cutting trolley and a controller on one side of the cutting trolley, one side of the support frame is provided with a horizontal cutting machine group, the inside of the horizontal cutting machine group is provided with a steel wire hanging column assembly, one side of the steel wire hanging column assembly is provided with a tension cylinder assembly, one side of the horizontal cutting machine group away from the support frame is provided with a first frame, the inside of the first frame is provided with a pre-cutting machine, one side of the pre-cutting machine is provided with a crushing knife assembly, one side of the crushing knife assembly is provided with a vertical knife assembly, the upper part of the vertical knife assembly is provided with a vertical knife cleaning device, one side of the vertical knife assembly away from the crushing knife assembly is provided with a plate cutting groove assembly.

[0006] The application further discloses that the top of the cutting trolley is provided with a top plate, the upper part of the top plate is provided with a clamping assembly, the clamping assembly comprises two groups of servo motors mounted on the top of the top plate, the output ends of the two groups of servo motors are connected with bidirectional lead screws, the outer parts of the two groups of bidirectional lead screws are threadedly connected with connecting sleeves, the connecting sleeves are fixedly connected with a connecting plate between the two groups of connecting sleeves, the top of the connecting plate is provided with an extension cylinder, the output end of the extension cylinder is connected with a clamping block, and the clamping block is provided with a laser displacement sensor and a pressure sensor.

[0007] The application further discloses that the cutting trolley is internally provided with a placing cavity, the placing cavity is internally provided with a moving assembly, the moving assembly comprises a hydraulic cylinder which is internally mounted in the placing cavity, a supporting plate is connected to the output end of the hydraulic cylinder, a connecting rod is fixedly connected to the top of the supporting plate, a connecting block is fixedly connected to the top of the connecting rod, and an arc-shaped groove is formed in the top of the connecting block.

[0008] The application further discloses that the top of the supporting plate is provided with a rotating assembly, the rotating assembly comprises a rotating block which is rotationally connected to the connecting block, the output end of a first motor is fixedly connected to one side of the rotating block, a fixed plate is fixedly connected to the outside of the connecting rod, a fixed rod is connected to the top of the fixed plate, and the fixed rod is fixedly connected to the first motor.

[0009] The application further discloses that the outer surface of the rotating block is provided with a first cleaning assembly, the first cleaning assembly comprises a first supporting block which is fixedly connected to the outer surface of the rotating block, a first electric telescopic rod is fixedly installed on one side of the first supporting block, a second supporting block is connected to the output end of the first electric telescopic rod, a second electric telescopic rod is fixedly installed on one side of the first supporting block and the second supporting block, a first scraper is fixedly connected to the output end of the second electric telescopic rod, a dust suction channel is formed in the first scraper, a first pipeline is connected between the two first scrapers, the first pipeline extends to the dust suction channel formed in the first scraper, and a second pipeline is connected between the first scraper which is close to the outer surface of the rotating block and the rotating block.

[0010] The application further discloses that the outer surface of the rotating block is provided with a second cleaning assembly, the second cleaning assembly comprises a third supporting block which is connected to the outer surface of the rotating block, a third electric telescopic rod is connected to the end of the third supporting block which is away from the rotating block, another third supporting block is connected to the output end of the third electric telescopic rod, a fourth electric telescopic rod is installed on one side of the two third supporting blocks, a fixed block is fixedly connected to the output end of the fourth electric telescopic rod, a connecting cavity is formed in the fixed block, and a third pipeline is connected between the two fixed blocks, wherein a fourth pipeline is connected between the fixed block and the rotating block.

[0011] The application further discloses that the outer surface of the rotating block is provided with a third cleaning assembly, the third cleaning assembly comprises a fourth supporting block fixedly connected to the outer surface of the rotating block, a sliding groove is formed in the fourth supporting block, a fifth supporting block is slidably connected to the sliding groove, a fifth electric telescopic rod is arranged between the fourth supporting block and the fifth supporting block, cavities are formed in the fourth supporting block and the fifth supporting block, a first connecting pipeline is connected between the fourth supporting block and the fifth supporting block, the two ends of the first connecting pipeline are connected to the cavities of the fourth supporting block and the fifth supporting block respectively, a second connecting pipeline is connected to one side of the outer surface of the fourth supporting block and the fifth supporting block, a sliding sleeve is rotatably connected to the outer surface of the second connecting pipeline, a first brush is arranged in the sliding sleeve, and a third connecting pipeline is connected between the fourth supporting block and the rotating block.

[0012] The application further discloses that the inner part of the placing cavity is provided with a dust suction assembly, the dust suction assembly comprises a dust collecting box fixedly installed in the inner part of the placing cavity, a negative pressure fan is installed in the dust collecting box, a rotating speed sensor is arranged at the negative pressure fan, an air outlet is formed in one side of the dust collecting box, and the dust suction pipe is fixedly connected to the dust collecting box.

[0013] The application further discloses that the outer surface of the fourth supporting block and the fifth supporting block is provided with a mounting plate, a driving assembly is arranged above the mounting plate, the driving assembly comprises a gear ring fixedly connected to the outer surface of the sliding sleeve, a first gear rack is engagedly connected to one side of the gear ring, an electric push rod is installed on the outer surface of the fourth supporting block and the fifth supporting block, and one side of the output end of the electric push rod is connected to the first gear rack.

[0014] The application further discloses that a middle pipe is connected between the second pipeline, the fourth pipeline and the third connecting pipeline, a dust suction pipe is rotatably connected to the outer surface of the middle pipe, and the crushing knife assembly, the vertical knife assembly and the vertical knife cleaning device are all provided with a dust density detector.

[0015] Compared with the prior art, the application has the advantages that: the controller is used to coordinate the operation of various assemblies, the clamping assembly is used to fix the materials, the cutting trolley is used to sequentially pass through a pre-cutting machine, a crushing knife assembly, a vertical knife assembly and a plate cutting groove assembly for processing, three cleaning assemblies are used to cooperate with the dust suction assembly to remove the waste chips, the rotating assembly is used to adjust the cleaning angle, and the driving assembly is used to enhance the cleaning effect. The dust density detector and the rotating speed sensor are used to feed back data, the controller is used to adjust the dust suction power, the waste chip recycling efficiency is ensured, and the cutting precision is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, illustrate the application, and are used to explain the application, and do not constitute a limitation on the application. In the drawings:

[0017] Figure 1 is the overall equipment structure schematic diagram of the present application;

[0018] Figure 2 is the overhead structure schematic diagram of the steel wire hanging column assembly and tension cylinder assembly of the present application;

[0019] Figure 3 is the overhead structure schematic diagram of the support frame of the present application;

[0020] Figure 4 is the overhead structure schematic diagram of the pre-cutting machine of the present application;

[0021] Figure 5 is the structure schematic diagram of the clamping assembly of the present application;

[0022] Figure 6 is the local structure schematic diagram of the clamping assembly of the present application;

[0023] Figure 7 is the structure schematic diagram of the cleaning assembly of the present application;

[0024] Figure 8 is the overhead cut structure schematic diagram of the cleaning assembly of the present application;

[0025] Figure 9 is the enlarged area structure schematic diagram of A in the present application; Figure 8

[0026] is the enlarged area structure schematic diagram of B in the present application; Figure 10 Figure 8 is the side cut structure schematic diagram of the cleaning assembly of the present application;

[0027] Figure 11 is the overhead cut structure schematic diagram of the cutting trolley 11 of the present application;

[0028] Figure 12 is the enlarged area structure schematic diagram of C in the present application;

[0029] Figure 13 Figure 12 is the normal cutting state structure schematic diagram of the present application;

[0030] Figure 14 is the connection state structure schematic diagram of the rotating block and the connecting block of the present application.

[0031] Figure 15 is the connection state structure schematic diagram of the rotating block and the connecting block of the present application.

[0032] ​​In the figure: 1, support frame; 2, horizontal cutting unit; 3, steel wire hanging column assembly; 4, tension cylinder assembly; 5, first frame; 6, pre-cutting machine; 7, crushing knife assembly; 8, vertical knife assembly; 9, vertical knife cleaning device; 10, plate cutting groove assembly; 11, cutting trolley; 12, top plate; 13, clamping assembly; 1301, servo motor; 1302, bidirectional screw rod; 1303, connecting sleeve; 1304, connecting plate; 1305, telescopic cylinder; 1306, clamping block; 1307, pressure sensor; 14, laser displacement sensor; 15, placing cavity; 16, moving assembly; 1601, hydraulic cylinder; 1602, support plate; 1603, connecting rod; 1604, connecting block; 17, rotating assembly; 1701, rotating block; 1702, first motor; 1703, fixed plate; 1704, fixed rod; 18, first cleaning assembly; 1801, first support block; 1802, first electric telescopic rod; 1803, second support block; 1804, second electric telescopic rod; 1805, first scraper; 1806, first pipeline; 1807, second pipeline; 1808, dust suction channel; 19, second cleaning assembly; 1901, third support block; 1902, third electric telescopic rod; 1903, fourth electric telescopic rod; 1904, fixed block; 1905, connecting cavity; 1906, third pipeline; 1907, fourth pipeline; 20, third cleaning assembly; 2001, fourth support block; 2002, sliding groove; 2003, fifth support block; 2004, fifth electric telescopic rod; 2005, cavity; 2006, first connecting pipeline; 2007, second connecting pipeline; 2008, sliding sleeve; 2009, first brush; 2010, third connecting pipeline; 21, mounting plate; 22, driving assembly; 2201, gear ring; 2202, first rack; 2203, electric push rod; 23, middle pipe; 24, dust suction pipe; 25, dust suction assembly; 2501, dust collection box; 2502, negative pressure fan; 2503, air outlet; 26, dust density detector; 27, rotating speed sensor. DETAILED DESCRIPTION

[0033] The technical solutions of the present application will be further described in detail below with the preferred embodiments and the drawings. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present application.

[0034] Please refer to Figures 1-15The application provides a technical scheme: including a support frame 1, a cutting trolley 11 and a controller on one side of the cutting trolley 11, one side of the support frame 1 is provided with a horizontal cutting unit 2, the horizontal cutting unit 2 is internally provided with a steel wire hanging column assembly 3, one side of the steel wire hanging column assembly 3 is provided with a tensioning pneumatic cylinder assembly 4, one side of the horizontal cutting unit 2 away from the support frame 1 is provided with a first frame 5, the first frame 5 is internally provided with a pre-cutting machine 6, one side of the pre-cutting machine 6 is provided with a crushing knife assembly 7, one side of the crushing knife assembly 7 is provided with a vertical knife assembly 8, an upper portion of the vertical knife assembly 8 is provided with a vertical knife cleaning device 9, one side of the vertical knife assembly 8 away from the crushing knife assembly 7 is provided with a plate cutting groove assembly 10.

[0035] Firstly, the steel wire tensioning pneumatic cylinder tightens the steel wire, the cutting trolley 11 walks under the pre-cutting machine 6 group, removes the waste materials on both sides through the crushing knife assembly 7 and the vertical knife assembly 8, and simultaneously guarantees the cleaning of the vertical knife cutter by the vertical knife cleaning device 9, the vertical knife cleaning device 9 is composed of a hydraulic cylinder 1601 and a brush roller, the hydraulic cylinder 1601 can drive the brush roller to move up and down, thereby cleaning the dust of the vertical knife, preventing dust adhesion, cutting grooves of the plate are produced during the plate production, the plate reaches under the horizontal cutting unit 2, the inclined steel wire gradually cuts the blank through the pushing force of the cutting trolley 11, and the cutting is completed.

[0036] As shown in Figure 3 , Figure 5 and Figure 6 , the top of the cutting trolley 11 is provided with a top plate 12, an upper portion of the top plate 12 is provided with a clamping assembly 13, the clamping assembly 13 comprises two groups of servo motors 1301 installed on the top of the top plate 12, the output ends of the two groups of servo motors 1301 are both connected with bidirectional lead screws 1302, the outer portions of the two groups of bidirectional lead screws 1302 are both threadedly connected with connecting sleeves 1303, the two groups of connecting sleeves 1303 are fixedly connected with a connecting plate 1304, the top of the connecting plate 1304 is installed with a telescopic pneumatic cylinder 1305, the output end of the telescopic pneumatic cylinder 1305 is connected with a clamping block 1306, the clamping block 1306 is provided with a laser displacement sensor 14 and a pressure sensor 1307;

[0037] When the material contacts the clamping block 1306, the two groups of servo motors 1301 act as power sources, are started by the controller, and the output ends can drive the bidirectional screw rod 1302 to rotate. Since the connecting sleeves 1303 are threadedly connected with the bidirectional screw rod 1302, and the two groups of connecting sleeves 1303 are rigidly fixed through the connecting plate 1304, when the bidirectional screw rod 1302 rotates, the two groups of connecting sleeves 1303 simultaneously move towards the middle, thereby clamping the product. When the controller controls the output end of the telescopic cylinder 1305 to extend or retract, the lateral translation of the clamping block 1306 can be realized, the size of the product can be adjusted, clamping and fixing can be realized, the product can be prevented from deviating in the machining process, and the laser displacement sensor 14 at the clamping block 1306 can detect whether the product section is flat.

[0038] As shown in Figure 1 , Figure 5 , the inside of the cutting trolley 11 is provided with a placing cavity 15, the inside of the placing cavity 15 is provided with a moving assembly 16, the moving assembly 16 comprises a hydraulic cylinder 1601 installed inside the placing cavity 15, the output end of the hydraulic cylinder 1601 is connected with a supporting plate 1602, the top of the supporting plate 1602 is fixedly connected with a connecting rod 1603, the top of the connecting rod 1603 is fixedly connected with a connecting block 1604, and an arc-shaped groove is formed in the top of the connecting block 1604.

[0039] The controller remotely controls the hydraulic cylinder 1601 to extend or retract, and the supporting plate 1602 is slidingly connected with the placing cavity 15, so that the output end of the hydraulic cylinder 1601 can drive the supporting plate 1602 and the connecting rod 1603 and the connecting block 1604 above to move horizontally.

[0040] As shown in Figure 7 , Figure 9 and Figure 11 , the top of the supporting plate 1602 is provided with a rotating assembly 17, the rotating assembly 17 comprises a rotating block 1701 rotatably connected with the connecting block 1604, the output end of a first motor 1702 is fixedly connected to one side of the rotating block 1701, the outside of the connecting rod 1603 is fixedly connected with a fixed plate 1703, the top of the fixed plate 1703 is connected with a fixed rod 1704, and the top of the fixed rod 1704 is fixedly connected with the first motor 1702.

[0041] The outer surface of the rotating block 1701 is fixedly connected with a clamping block matched with the arc-shaped groove of the connecting block 1604, so that during the rotation of the rotating block 1701, the clamping block outside the rotating block 1701 is fitted with the arc-shaped groove at the connecting block 1604 and rotates along the arc-shaped groove, ensuring the stability during the rotation. The controller controls the first motor 1702 to start, so that the output end of the first motor 1702 can drive the rotating block 1701 to rotate synchronously.

[0042] AsFigure 8 , Figure 9 , Figure 11 As shown, a first cleaning component 18 is provided on the outer surface of the rotating block 1701. The first cleaning component 18 includes a first support block 1801 fixedly connected to the outer surface of the rotating block 1701. A first electric telescopic rod 1802 is fixedly installed on one side of the first support block 1801. A second support block 1803 is connected to the output end of the first electric telescopic rod 1802. A second electric telescopic rod 1804 is fixedly installed on one side of both the first support block 1801 and the second support block 1803. A first scraper 1805 is fixedly connected to the output end of both sets of second electric telescopic rods 1804. A dust suction channel 1808 is opened inside both sets of first scrapers 1805. A first pipe 1806 is connected between the two sets of first scrapers 1805. The two ends of the first pipe 1806 extend to the dust suction channel 1808 opened inside the two sets of first scrapers 1805. A second pipe 1807 is connected between the set of first scrapers 1805 near the outer surface of the rotating block 1701 and the rotating block 1701.

[0043] When material enters the crusher assembly 7 for processing, the rotating component 17 controls the rotating block 1701 to rotate, so that the first cleaning component 18 is set at 90°. The first electric telescopic rod 1802 is remotely activated by the controller, which can push the second support block 1803 to move, and at the same time drive the first scraper 1805 on the second support block 1803 to move horizontally. The controller remotely controls the second electric telescopic rod 1804 to start, which enables the first scraper 1805 to move vertically, and can clean the crusher assembly 7 at different heights.

[0044] like Figure 8 , Figure 9 As shown, a second cleaning component 19 is provided on the outer surface of the rotating block 1701. The second cleaning component 19 includes a third support block 1901 connected to the outer surface of the rotating block 1701. A third electric telescopic rod 1902 is connected to the end of the third support block 1901 away from the rotating block 1701. The output end of the third electric telescopic rod 1902 is connected to another set of third support blocks 1901. A fourth electric telescopic rod 1903 is installed on one side of both sets of third support blocks 1901. A fixing block 1904 is fixedly connected to the output end of the fourth electric telescopic rod 1903. A connecting cavity 1905 is opened inside the fixing block 1904. A third pipe 1906 is connected between the two sets of fixing blocks 1904. A fourth pipe 1907 is connected between one set of fixing blocks 1904 and the rotating block 1701.

[0045] The controller is electrically connected with the third electric telescopic rod 1902, the controller remotely controls the third electric telescopic rod 1902 to start, and the third electric telescopic rod 1902 can drive one group of the third supporting blocks 1901 to move, at the same time, the controller remotely controls the fourth electric telescopic rod 1903 to start, and the output end drives the fixed block 1904 to move.

[0046] As shown in Figure 11 The outer surface of the rotating block 1701 is provided with a third cleaning assembly 20, the third cleaning assembly 20 comprises a fourth supporting block 2001 fixedly connected to the outer surface of the rotating block 1701, a sliding groove 2002 is arranged in the fourth supporting block 2001, a fifth supporting block 2003 is slidably connected in the sliding groove 2002, a fifth electric telescopic rod 2004 is arranged between the fourth supporting block 2001 and the fifth supporting block 2003, cavities 2005 are arranged in the fourth supporting block 2001 and the fifth supporting block 2003, a first connecting pipeline 2006 is arranged between the fourth supporting block 2001 and the fifth supporting block 2003, the two ends of the first connecting pipeline 2006 are connected with the cavities 2005 in the fourth supporting block 2001 and the fifth supporting block 2003 respectively, second connecting pipelines 2007 are arranged on one side of the outer surfaces of the fourth supporting block 2001 and the fifth supporting block 2003, sliding sleeves 2008 are rotatably connected to the second connecting pipelines 2007, first brushes 2009 are arranged in the sliding sleeves 2008, and a third connecting pipeline 2010 is arranged between the fourth supporting block 2001 and the rotating block 1701.

[0047] The controller controls the fifth electric telescopic rod 2004 to start, the fifth electric telescopic rod 2004 drives the fifth supporting block 2003 to slide in the sliding groove 2002 of the fourth supporting block 2001, and the distance between the fourth supporting block 2001 and the fifth supporting block 2003 is adjusted, so that the first brushes 2009 at the sliding sleeves 2008 can clean dust from the plate slotting assembly 10.

[0048] As shown in Figure 12 The inside of the placing cavity 15 is provided with a dust collection assembly 25, the dust collection assembly 25 comprises a dust collection box 2501 fixedly installed in the inside of the placing cavity 15, a negative pressure fan 2502 is installed in the inside of the dust collection box 2501, a rotating speed sensor 27 is arranged at the negative pressure fan 2502, an air outlet 2503 is arranged on one side of the dust collection box 2501, and the dust collection pipe 24 is fixedly connected with the dust collection box 2501.

[0049] The negative pressure fan 2502 in the dust collection box 2501 works to generate negative pressure suction. At this time, in the first cleaning assembly 18, the first pipe 1806 is arranged between the two groups of first scrapers 1805, and the first scraper 1805 close to the rotating block 1701 is connected with the second pipe 1807. The dust scraped by the first scraper 1805 enters the first pipe 1806 through the dust suction channel 1808, and finally enters the second pipe 1807. In the second cleaning assembly 19, when the vertical knife cleaning device 9 cleans the vertical knife assembly 8, the connecting cavity 1905 at the fixed block 1904 can suck the dust into the third pipe 1906, and then into the fourth pipe 1907. In the third cleaning assembly 20, the dust can enter the inside of the first connecting pipe 2006 through the second connecting pipe 2007 through the cavity 2005, and finally enter the inside of the third connecting pipe 2010. The second pipe 1807, the fourth pipe 1907 and the third connecting pipe 2010 in the three cleaning assemblies are connected with the middle pipe 23 which is rotationally connected with the dust suction pipe 24 in the dust collection box 2501, so that the dust finally enters the inside of the dust collection box 2501 through the negative pressure suction, and the rotationally connected middle pipe 23 and dust suction pipe 24 can prevent the pipes from winding.

[0050] As shown in Figure 10 The outer surfaces of the fourth support block 2001 and the fifth support block 2003 are provided with mounting plates 21, and the driving assembly 22 is arranged above the mounting plates 21. The driving assembly 22 comprises a gear ring 2201 fixedly connected to the outside of the sliding sleeve 2008, and a first rack 2202 rotationally connected to one side of the gear ring 2201. The outer surfaces of the fourth support block 2001 and the fifth support block 2003 are provided with electric push rods 2203, and one side of the first rack 2202 is connected to the output end of the electric push rod 2203.

[0051] The electric push rod 2203 of the driving assembly 22 is controlled to push the first rack 2202 to move, thereby driving the gear ring 2201 rotationally connected to the first rack 2202 to rotate. The gear ring 2201 drives the sliding sleeve 2008 and the first brush 2009 to rotate, thereby achieving the rotary scraping of the plate grooving assembly 10.

[0052] As shown in Figure 10 The second pipe 1807, the fourth pipe 1907 and the third connecting pipe 2010 are connected with the middle pipe 23, and the dust suction pipe 24 is rotationally connected to the outside of the middle pipe 23.

[0053] As shown in Figure 1 The dust density detector 26 is arranged on the crushing knife assembly 7, the vertical knife assembly 8 and the vertical knife cleaning device 9.

[0054] The dust density detector 26 can monitor the dust concentration of each area in real time and feed back the data to the controller.

[0055] Embodiment one:

[0056] When the material needs to be cut, the controller is electrically connected with the servo motor 1301, the controller controls the servo motor 1301 to rotate forward, the bidirectional screw rod 1302 rotates to drive the two groups of connecting sleeves 1303 to move towards each other along the screw rod, the connecting plate 1304 synchronously drives the clamping block 1306 to move towards the middle, until the clamping block 1306 is attached to the two sides of the material, at the same time, the telescopic cylinder 1305 extends the corresponding stroke according to the thickness of the material, to ensure that the clamping block 1306 is in full contact with the surface of the material, and then the cutting trolley 11 drives the material into the pre-cutting machine 6 to cut, the laser displacement sensor 14 can detect the flatness of the cut surface of the material, and the material moves under the pushing force of the cutting trolley 11 and a part of the material is broken by the cutter assembly 7, the vertical cutter assembly 8 and the plate cutting groove assembly 10, so as to realize the cutting of the material;

[0057] Firstly, the user sets the numerical parameters through the controller, the numerical parameters including the initial width diameter value of the material d, the reserved cutting width diameter value range d1, the reserved value d1 is used to compare whether the cutting path is inclined during cutting, and the actual required cutting width diameter value is d-d1=d2. During cutting, the preliminary cutting width value range needs to be ≤d1 / 2, which is used to judge whether the cutting path will be inclined during cutting. If the preliminary cutting width value range is identified to be >d1 / 2 or <d1 / 2, it can be judged that the cutting trolley 11 deviates, at this time, the running direction of the cutting trolley 11 needs to be adjusted. When the preliminary cutting range is >d1 / 2, the cutting range is too large, the radial direction of the cutting trolley 11 needs to be adjusted outward, and when the preliminary cutting range is <d1 / 2, the cutting range is too small, the radial direction of the cutting trolley 11 needs to be adjusted inward. After the radial adjustment of the trolley is completed, the cutting operation is still continued within the range of ≤d1 / 2, to prevent the cutting path from being inclined when the actual required width value d2 is directly cut, so as to cause the material to be scrapped and reduce unnecessary cost loss. If the cutting path is still inclined after the radial adjustment of the trolley, it is judged that the cutting trolley 11 itself has a problem, at this time, the machine needs to be stopped for maintenance. After the trolley is maintained, the cutting path is not inclined, and then the cutting width value is cut according to the length of d2 to complete the cutting operation;

[0058] During the cutting process, a large amount of dust is easily generated, the controller controls the negative pressure fan 2502 in the dust collection box 2501 to work, and a negative pressure suction force is generated. At this time, the first cleaning assembly 18 is provided with a first pipe 1806 between the two groups of first scrapers 1805, and the first scraper 1805 close to the rotating block 1701 is connected with a second pipe 1807. The dust scraped by the first scraper 1805 enters the first pipe 1806 through the dust suction channel 1808, and finally enters the second pipe 1807, so that the dust at the broken knife assembly 7 can be effectively cleaned and collected;

[0059] When the vertical knife cleaning device 9 cleans the vertical knife assembly 8, the connecting cavity 1905 at the fixed block 1904 can suck the dust into the third pipe 1906 and then into the fourth pipe 1907, so that the vertical knife cleaning device 9 and the vertical knife assembly 8 can be cleaned of dust.

[0060] In the third cleaning assembly 20, the dust can enter the first connecting pipe 2006 through the second connecting pipe 2007 and the cavity 2005, and finally enter the third connecting pipe 2010. The second pipe 1807, the fourth pipe 1907 and the third connecting pipe 2010 in the three cleaning assemblies are connected with the middle pipe 23 which is rotationally connected with the dust suction pipe 24 in the dust collection box 2501, so that the dust finally enters the dust collection box 2501 through the negative pressure suction force.

[0061] It should be noted that the rotationally connected middle pipe 23 and dust suction pipe 24 can prevent the pipes from winding;

[0062] Embodiment two:

[0063] In this embodiment, based on the case of embodiment one, if the cutting carriage 11 is adjusted and the carriage is found to be in good condition after the adjustment, and the cutting radial is still tilted, it can be judged that the dust concentration generated during cutting is related. The dust density detector 26 can detect the actual value of the dust concentration, and the normal parameter range of the dust concentration value is p. The speed sensor 27 can monitor the dust suction power, and the normal parameter value of the dust suction power is F.

[0064] It should be noted that the cutting range is still within ≤d1 / 2, and d1 is used to judge the reason for the tilt of the cutting radial and adjust it;

[0065] If the cutting range is still within ≤d1 / 2, the cutting radial is not tilted, and the actual power value F1=F and the actual concentration value p1≤p, it means that the negative pressure suction force generated by the negative pressure fan 2502 can timely suck the dust scraped by the cleaning assembly into the dust collection box 2501 through the pipe;

[0066] If the cutting is inclined radially, the actual power value F1=F, and the actual concentration value p1>p, it indicates that the dust concentration is too high, and it can be judged that too much dust is attached to the cutter surface, causing dust accumulation. At this time, the power of the negative pressure fan 2502 needs to be increased;

[0067] Further, after the material enters the crushing knife assembly 7 for cutting operation, the controller controls the first motor 1702 to start, so that the output end of the first motor 1702 can drive the rotating block 1701 to rotate synchronously. The first cleaning assembly 18 arranged on the outer surface of the rotating block 1701 rotates clockwise to 90° angle, so that the first cleaning assembly 18, the material and the crushing knife assembly 7 after cutting operation are parallel, so that the two groups of first scrapers 1805 in the first cleaning assembly 18 clean the crushing knife assembly 7, and the first scraper 1805 away from the outer surface of the rotating block 1701 in the first cleaning assembly 18 can pre-clean the crushing knife assembly 7 that has not been cut, preventing too much dust concentration from causing floating dust to adhere to the crushing knife assembly 7 that has not been cut, thereby affecting the cutting precision;

[0068] When the material enters the vertical knife assembly 8 for cutting operation, the vertical knife cleaning device 9 ensures the cleanliness of the vertical knife cutter. The vertical knife cleaning device 9 is composed of a hydraulic cylinder 1601 and a brush roller. The hydraulic cylinder 1601 can drive the brush roller to move up and down, thereby cleaning the dust of the vertical knife. At the same time, the controller controls the first motor 1702 to start, so that the output end of the first motor 1702 can drive the rotating block 1701 to rotate synchronously. The second cleaning assembly 19 rotates to the position of the first cleaning assembly 18, and the first cleaning assembly 18 rotates to other positions, so that when the negative pressure fan 2502 is running, it can input the dust generated at the vertical knife cleaning device 9 through the connecting cavity 1905 at the fixed block 1904 to the third pipeline 1906, and then to the fourth pipeline 1907. The controller remotely controls the third electric telescopic rod 1902 to start. The third electric telescopic rod 1902 can drive one group of third supporting blocks 1901 away from the rotating block 1701 to move, so that the third supporting block 1901 moves to the unoperated vertical knife assembly 8, which can collect the dust attached after floating, and ensure the stability of the cutting precision;

[0069] When the material enters the plate grooving assembly 10 for grooving operation, the controller controls the first motor 1702 to start, and the rotating block 1701 rotates synchronously, so that the third cleaning assembly 20 rotates to the position of the second cleaning assembly 19, so that the grooving cutter after operation of the sliding sleeve 2008 at the third cleaning assembly 20 is aligned, the controller controls the fifth electric telescopic rod 2004 to start, the fifth electric telescopic rod 2004 drives the fifth supporting block 2003 to slide in the sliding groove 2002 of the fourth supporting block 2001, the first brush 2009 at the sliding sleeve 2008 at the fifth supporting block 2003 can move to the unoperated grooving cutter, the electric push rod 2203 of the controller drives the first rack 2202 to move, drives the gear ring 2201 meshed with it to rotate, and the gear ring 2201 drives the sliding sleeve 2008 and the first brush 2009 to rotate, two groups of sliding sleeves 2008 and first brushes 2009 are respectively operated on the grooving cutter after grooving and the grooving cutter after grooving, realizing rotary brushing, in the third cleaning assembly 20, dust can enter the inside of the first connecting pipeline 2006 through the second connecting pipeline 2007 through the cavity 2005, and finally into the inside of the third connecting pipeline 2010, which can realize the cleaning and collection of dust, and also realize the pre-cleaning of the unoperated grooving cutter.

[0070] Thus, the dust attached to the cutter is cleaned, and the unoperated cutter is pre-cleaned, reducing dust accumulation while improving cutting accuracy.

[0071] If the cutting range is ≤d1 / 2 after cleaning, the actual power value =F, the actual concentration value ρ1>ρ, and the cutting path is inclined, which indicates that the cutter surface is worn, causing the friction between the worn cutter and the material to increase, which increases the dust concentration. At this time, the machine should be stopped for maintenance or replacement of the cutter. After replacement, the above three cleaning assembly steps are used for dust cleaning, and then cutting is still performed within the cutting range of ≤d1 / 2. If the dust concentration value ρ1≤ρ at this time, and the cutting path is not inclined, the cutting width value is cut according to length, completing the cutting operation. The cause of the inclination of the cutting path within the pre-cut value can be investigated, and the cutting path can be adjusted within the pre-cut value until the cutting path is not inclined. Then, cutting is performed according to the required cutting width value d2 to prevent the cutting path from being inclined when cutting directly according to the required cutting width value d2, causing the material to be scrapped and causing cost loss.

[0072] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0073] Finally, it should be pointed out that: the above examples are only used to illustrate the technical solutions of the present application, and are not limited thereto. Although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A horizontal cutting device with a waste chip recycling mechanism, comprising a support frame (1), a cutting trolley (11) and a controller on one side of the cutting trolley (11), characterized in that: One side of the support frame (1) is provided with a horizontal cutting unit (2), the inside of the horizontal cutting unit (2) is provided with a steel wire hanging column assembly (3), one side of the steel wire hanging column assembly (3) is provided with a tension cylinder assembly (4), one side of the horizontal cutting unit (2) away from the support frame (1) is provided with a first frame (5), the inside of the first frame (5) is provided with a pre-cutting machine (6), one side of the pre-cutting machine (6) is provided with a crushing knife assembly (7), one side of the crushing knife assembly (7) is provided with a vertical knife assembly (8), the upper side of the vertical knife assembly (8) is provided with a vertical knife cleaning device (9), one side of the vertical knife assembly (8) away from the crushing knife assembly (7) is provided with a plate cutting groove assembly (10); The inside of the cutting trolley (11) is provided with a placing cavity (15), the inside of the placing cavity (15) is provided with a moving assembly (16), the moving assembly (16) comprises a hydraulic cylinder (1601) installed in the inside of the placing cavity (15), the output end of the hydraulic cylinder (1601) is connected with a supporting plate (1602), the top of the supporting plate (1602) is fixedly connected with a connecting rod (1603), the top of the connecting rod (1603) is fixedly connected with a connecting block (1604), the top of the connecting block (1604) is provided with an arc-shaped groove, the top of the supporting plate (1602) is provided with a rotating assembly (17), the rotating assembly (17) comprises a rotating block (1701) rotatably connected with the connecting block (1604), one side of the rotating block (1701) is fixedly connected with the output end of a first motor (1702), the outside of the connecting rod (1603) is fixedly connected with a fixed plate (1703), the top of the fixed plate (1703) is connected with a fixed rod (1704), the top of the fixed rod (1704) is fixedly connected with the first motor (1702), the outer surface of the rotating block (1701) is provided with a first cleaning assembly (18), a second cleaning assembly (19) and a third cleaning assembly (20).

2. A horizontal cutting apparatus with a waste chip recovery mechanism according to claim 1, characterized in that: The top of the cutting trolley (11) is provided with a top plate (12), the top of the top plate (12) is provided with a clamping assembly (13), the clamping assembly (13) comprises two groups of servo motors (1301) installed on the top of the top plate (12), the output ends of the two groups of servo motors (1301) are connected with bidirectional screws (1302), the outside of the two groups of bidirectional screws (1302) are threadedly connected with connecting sleeves (1303), the connecting sleeves (1303) are fixedly connected with a connecting plate (1304) between the two groups, the top of the connecting plate (1304) is installed with a telescopic cylinder (1305), the output end of the telescopic cylinder (1305) is connected with a clamping block (1306), the clamping block (1306) is provided with a laser displacement sensor (14) and a pressure sensor (1307).

3. A horizontal cutting apparatus with a waste chip recovery mechanism according to claim 2, characterized in that: The first cleaning assembly (18) comprises a first supporting block (1801) fixedly connected to the outer surface of the rotating block (1701), one side of the first supporting block (1801) is fixedly installed with a first electric telescopic rod (1802), the output end of the first electric telescopic rod (1802) is connected with a second supporting block (1803), one side of the first supporting block (1801) and the second supporting block (1803) is fixedly installed with a second electric telescopic rod (1804), the output ends of the two groups of second electric telescopic rods (1804) are fixedly connected with a first scraper (1805), the interiors of the two groups of first scrapers (1805) are both provided with dust suction channels (1808), the two groups of first scrapers (1805) are connected with a first pipeline (1806), the two ends of the first pipeline (1806) extend into the dust suction channels (1808) provided in the interiors of the two groups of first scrapers (1805) respectively, and one group of first scrapers (1805) close to the outer surface of the rotating block (1701) is connected with the rotating block (1701) through a second pipeline (1807).

4. A horizontal cutting apparatus with a waste chip recovery mechanism according to claim 3, characterized in that: The second cleaning assembly (19) comprises a third supporting block (1901) connected to the outer surface of the rotating block (1701), one end of the third supporting block (1901) away from the rotating block (1701) is connected with a third electric telescopic rod (1902), the output end of the third electric telescopic rod (1902) is connected with another group of third supporting blocks (1901), one side of the two groups of third supporting blocks (1901) is installed with a fourth electric telescopic rod (1903), the output end of the fourth electric telescopic rod (1903) is fixedly connected with a fixed block (1904), the interiors of the fixed blocks (1904) are both provided with connecting cavities (1905), the two groups of fixed blocks (1904) are connected with a third pipeline (1906), and one group of fixed blocks (1904) and the rotating block (1701) are connected through a fourth pipeline (1907).

5. A horizontal cutting apparatus with a waste chip recovery mechanism according to claim 4, characterized in that: The third cleaning assembly (20) includes a fourth supporting block (2001) fixedly connected to the outer surface of the rotating block (1701), a sliding groove (2002) is arranged in the fourth supporting block (2001), a fifth supporting block (2003) is slidably connected in the sliding groove (2002), a fifth electric telescopic rod (2004) is arranged between the fourth supporting block (2001) and the fifth supporting block (2003), cavities (2005) are arranged in the fourth supporting block (2001) and the fifth supporting block (2003), a first connecting pipeline (2006) is connected between the fourth supporting block (2001) and the fifth supporting block (2003), the two ends of the first connecting pipeline (2006) are connected with the cavities (2005) of the fourth supporting block (2001) and the fifth supporting block (2003) respectively, a second connecting pipeline (2007) is connected to the outer surface of the fourth supporting block (2001) and the fifth supporting block (2003), a sliding sleeve (2008) is rotatably connected to the outer surface of the second connecting pipeline (2007), a first brush (2009) is arranged in the sliding sleeve (2008), and a third connecting pipeline (2010) is connected between the fourth supporting block (2001) and the rotating block (1701).

6. A horizontal cutting apparatus with a swarf recovery mechanism according to claim 5, wherein: The dust collection assembly (25) is arranged in the placing cavity (15), the dust collection assembly (25) comprises a dust collecting box (2501) fixedly arranged in the placing cavity (15), a negative pressure fan (2502) is arranged in the dust collecting box (2501), a rotating speed sensor (27) is arranged at the negative pressure fan (2502), and an air outlet (2503) is arranged on one side of the dust collecting box (2501).

7. A horizontal cutting apparatus with a waste chip recovery mechanism according to claim 6, characterized in that: The fourth supporting block (2001) and the fifth supporting block (2003) are provided with mounting plates (21), a driving assembly (22) is arranged above the mounting plates (21), the driving assembly (22) comprises a gear ring (2201) fixedly connected to the outer surface of the sliding sleeve (2008), a first gear rack (2202) is engagedly connected to one side of the gear ring (2201), and an electric push rod (2203) is arranged on the outer surface of the fourth supporting block (2001) and the fifth supporting block (2003), and the output end of the electric push rod (2203) is connected to one side of the first gear rack (2202).

8. A horizontal cutting apparatus with a waste chip recovery mechanism according to claim 7, characterized in that: The second pipeline (1807), the fourth pipeline (1907) and the third connecting pipeline (2010) are connected with a middle pipeline (23), a dust collection pipe (24) is rotatably connected to the outer surface of the middle pipeline (23), the dust collection pipe (24) is fixedly connected with the dust collecting box (2501), and the crushing knife assembly (7), the vertical knife assembly (8) and the vertical knife cleaning device (9) are provided with dust density detectors (26).

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