Winding device for production of full-automatic carpet loom

By combining components such as pneumatic telescopic rods and hydraulic pull plates, the automated material winding and clamping of the winding device for carpet weaving machine production is realized, solving the problem of manual material handling affecting efficiency in the existing technology and improving the automated processing efficiency of the equipment.

CN120964476APending Publication Date: 2025-11-18NINGXIA JINGJIN CARPET CO LTD
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Patent Information

Application Number
CN202511398200.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

The existing carpet weaving machine production winding device requires manual unloading of materials after winding, which affects production efficiency. In addition, the loading and unloading steps are carried out in separate steps, resulting in low processing efficiency.

Method used

By employing a combination of components such as pneumatic telescopic rods, hydraulic pull plates, and electric gears, the automatic winding and clamping of materials is achieved. Through the telescopic operation of the pneumatic telescopic frame and the lifting cabin, combined with the joint rotation of electric gears, driven gears, rotating columns, and rotating connecting plates, the automatic winding and clamping of materials is realized.

Benefits of technology

It improves the automation efficiency of carpet weaving machine production, realizes automatic material winding and clamping, and enhances the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic carpet loom production winding device which comprises a feeding carrying transmission assembly and a multi-time winding mechanism, the inner side of one end of the feeding carrying transmission assembly is provided with a tensioning leveling assembly installed in a sleeved mode, and the upper portion of the other end of the feeding carrying transmission assembly is provided with an impurity removing and electricity removing mechanism installed in an inserted mode. According to the device, after a second pneumatic telescopic rod is used for output operation, a discharging clamping rod is subjected to clutch operation, and then materials can be vertically input into a groove part of a winding drum through clamping of a vertical lapping rod; through telescopic operation of a pneumatic telescopic frame, a lifting cabin and a hydraulic pulling plate, the hydraulic pulling plate pulls a spring rod and a material clamping piece to operate to clamp materials, and through cooperation with common rotating operation of an electric gear, a driven gear, a rotating column and a rotating connecting plate, the materials can be directly and automatically wound while being taken down; therefore, the automatic processing efficiency of the equipment can be effectively improved.
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Description

Technical Field

[0001] This invention relates to the field of carpet production technology, and in particular to a winding device for fully automatic carpet weaving machine production. Background Technology

[0002] Carpet looms are specialized textile machines. Their core structure includes a pile-forming mechanism, which forms tufts or loops of pile on the carpet surface through processes such as pile insertion, weft insertion, and weft beating. The main components include a pile beam frame, a pile insertion mechanism, a double weft insertion mechanism, and a pile cutter. Its working principle is to insert the pile yarn into the warp yarn and fix it into shape. It adopts double-layer rapier weaving technology to produce fabrics with a pile height of 50 mm. It also integrates an intelligent control system to improve efficiency. Technological improvements include a conical gear transmission limit mechanism to prevent deviation, a scraper-type cleaning device for automatic impurity removal, and a tension control and lint removal system during the weaving of ultra-coarse yarns.

[0003] Existing carpet winding devices, such as the fully automatic carpet weaving machine winding device disclosed in application number CN202122665347.6, include: columns, winding rollers, material collection pipes, and mesh plates. The winding rollers are located between the tops of the columns, a support arm is located on one side of the upper half of the columns, a U-shaped bracket is located between the tops of the support arms, a support roller is located between the two ends of the lower half of the U-shaped bracket, and a material collection pipe is located between the two ends of the upper half of the U-shaped bracket. However, in the above technology, when the material needs to be unloaded after winding, it is still necessary to manually wrap the material around the winding roller, and the unloading and loading steps need to be performed separately, which affects the processing efficiency of production. Therefore, we propose a fully automatic carpet weaving machine winding device to solve the above problems. Summary of the Invention

[0004] To address the aforementioned problems, this invention proposes a fully automatic winding device for carpet weaving machines. This device primarily utilizes a second pneumatic telescopic rod to engage and disengage the discharge clamping rod, allowing the material to be vertically fed into the groove of the roll. Through the telescopic movement of the pneumatic telescopic frame, lifting chamber, and hydraulic pull plate, the hydraulic pull plate pulls the spring rod and clamping plate to hold the material. Combined with the coordinated rotation of the electric gear, driven gear, rotating column, and rotating connecting plate, the material can be automatically wound back onto the roll while being removed, effectively improving the automation efficiency of the equipment.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A fully automatic carpet weaving machine production winding device includes a feeding and conveying component and a multi-stage winding mechanism. A tensioning and leveling component is provided on the inner side of one end of the feeding and conveying component, and a dirt removal and power elimination mechanism is provided on the upper side of the other end of the feeding and conveying component. A bolted transmission output component is provided on the upper outer side of the feeding and conveying component, and the multi-stage winding mechanism is provided on the upper side of the bottom end of the feeding and conveying component.

[0006] As a further technical solution, the feeding and conveying assembly includes a base plate, a bolt base plate, a sleeve side shell, a first parallel rod group and a second parallel rod group. A bolt base plate for bolt assembly is provided above one end of the base plate, and sleeve side shells are provided above both ends of the bolt base plate. The first parallel rod group and the second parallel rod group are arranged in parallel to each other on the inner rear end of the sleeve side shell.

[0007] As a further technical solution, the feeding and conveying assembly also includes a first bolt arm, a feeding rod, a front connecting rod, a first pneumatic telescopic rod, and a feeding clamping rod. The first bolt arm for bolt assembly is located below the front end of the side shell of the assembly. The feeding rod is located on the inner side of the outer end of the first bolt arm. The front connecting rod is located on the inner side of the inner end of the first bolt arm. The first pneumatic telescopic rod is located above the outer end of the first bolt arm, and the feeding clamping rod is located at the output end of the first pneumatic telescopic rod.

[0008] As a further technical solution, the tensioning and leveling assembly includes a bushing, a driven gear, a rack, a sliding groove, a first hinge rod, a first electric turntable, a grooved disc, a bridging rod assembly, a lifting screw, a lifting base, and a tensioning roller. The bushing is sleeved through the inner front end of the bushing side shell. The outer end of the bushing is provided with a driven gear, and the lower part of the driven gear is meshed with a rack that mounts the sliding groove. One end of the rack is hinged to the output end of the first electric turntable via the first hinge rod. The inner end of the bushing is provided with a grooved disc, and the inner side of the grooved disc is provided with a bridging rod assembly. The output end of the grooved disc is provided with a lifting screw, and the output end of the lifting screw is threadedly connected to the lifting base where the tensioning roller is mounted.

[0009] As a further technical solution, the impurity removal and de-energizing mechanism includes a sliding sleeve rod, a lifting connecting rod, a second hinge rod, a second electric turntable, an empty tank, a vacuum pump, and a lower tank rod. The sliding sleeve rod is sleeved and inserted into the inner rear end of the side shell of the assembly. A lifting connecting rod is provided at the top of the sliding sleeve rod, and one end of the lifting connecting rod is hinged to the output end of the second electric turntable through the second hinge rod. An empty tank is provided on the inner bottom side of the lifting connecting rod, and a vacuum pump is provided at the output end of the empty tank. A lower tank rod is provided at the bottom end of the empty tank.

[0010] As a further technical solution, the impurity removal and de-energizing mechanism also includes a transverse lead screw, a reciprocating block, an electric rotating seat, a winding rod, a hanging box, a cleaning base plate, a screen, and a comb. The reciprocating block is threaded onto the lower groove rod via the transverse lead screw, and an electric rotating seat is provided below the reciprocating block. The output end of the electric rotating seat is provided with a winding rod arranged in a ring array. A hanging box bolted to the cleaning base plate is provided below the side of the lower groove rod, and the hanging box has a screen structure. A comb is provided on the outer side of the hanging box.

[0011] As a further technical solution, the transmission output assembly includes a second bolt arm, a rear connecting rod, a hanging rod, a second pneumatic telescopic rod, a discharge clamp rod, a pneumatic telescopic frame, a lifting cabin, and a hydraulic pull plate. The second bolt arm is bolted to the outer rear end of the side shell of the assembly. A rear connecting rod is provided on the inner rear end of the second bolt arm. A hanging rod is provided on the inner front end of the second bolt arm. A second pneumatic telescopic rod is provided at the rear end of the second bolt arm, and a discharge clamp rod is provided at the output end of the second pneumatic telescopic rod. A pneumatic telescopic frame is provided below the middle of the second bolt arm, and a lifting cabin is provided at the output end of the pneumatic telescopic frame. A hydraulic pull plate is provided at the output end of the lifting cabin.

[0012] As a further technical solution, the multi-stage winding mechanism includes a lifting base, an electric gear, a driven gear, a rotating column, a rotating connecting plate, and end-aligning rods. The lifting base is located above the other end of the base plate. The output end of the lifting base is equipped with an electric gear, and the output end of the electric gear is equipped with a driven gear. The output end of the driven gear is equipped with a rotating column, and the output end of the rotating column is equipped with a rotating connecting plate. The upper ends of the rotating connecting plate are equipped with bolted end-aligning rods.

[0013] As a further technical solution, the multi-stage winding mechanism also includes a hydraulic telescopic arm, a positioning rod, a drive housing, a rotating shaft, a drum, a spring rod, and a clamping plate. The output end of the end-to-end rod is provided with a hydraulic telescopic arm, and the output end of the hydraulic telescopic arm is provided with a positioning rod. The drive housing is provided on the outer side of one end of the end-to-end rod, and the output end of the drive housing is provided with a rotating shaft. The drum is provided on the outer side of the rotating shaft, and a spring rod is provided on the inner side of the drum. The clamping plate is provided on the outer end of the spring rod.

[0014] Compared with the prior art, the beneficial effects of the present invention are: The invention's device primarily utilizes the second pneumatic telescopic rod to engage and disengage the discharge clamping rod, allowing the material to be vertically fed into the groove of the drum. Through the telescopic movement of the pneumatic telescopic frame, the lifting cabin, and the hydraulic pull plate, the hydraulic pull plate pulls the spring rod and the clamping plate to hold the material. Combined with the coordinated rotation of the electric gear, driven gear, rotating column, and rotating connecting plate, the material can be automatically wound back onto the drum while being removed, effectively improving the automation efficiency of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a winding device for a fully automatic carpet weaving machine. Figure 2 This is a schematic diagram of the structure viewed from below in this invention; Figure 3 This is a schematic diagram of the tensioning and leveling assembly in this invention; Figure 4 This is a schematic diagram of the impurity removal and de-energizing mechanism in this invention; Figure 5 This is a schematic diagram of the structure of the conduction output component in this invention; Figure 6 This is a schematic diagram of the structure of the multi-stage winding mechanism in this invention; Figure 7 This is a schematic diagram of the structure of the electric gear and the driven gear in this invention.

[0016] In the diagram: 1. Feeding and conveying assembly; 101. Base plate; 102. Bolt base plate; 103. Side shell assembly; 104. First bolt protrusion arm; 105. Feeding and mounting rod; 106. Front connecting rod; 107. First pneumatic telescopic rod; 108. Feeding clamp rod; 109. First parallel rod group; 1010. Second parallel rod group; 2. Tensioning and leveling assembly; 201. Bushing assembly; 202. Driven gear; 203. 204. Rack; 205. Sliding groove; 206. First hinge rod; 207. First electric turntable; 208. Groove plate; 209. Bridging rod assembly; 2010. Lifting screw; 2011. Lifting base; 2012. Tensioning roller; 3. Impurity removal and de-energizing mechanism; 301. Sliding sleeve rod; 302. Lifting connecting rod; 303. Second hinge rod; 304. Second electric turntable; 305. Empty tank; 306. Vacuum pump; 30 7. Lower groove rod; 308. Transverse lead screw; 309. Reciprocating block; 3010. Electric rotating seat; 3011. Winding rod; 3012. Hanging box; 3013. Cleaning base plate; 3014. Screen; 3015. Comb brush; 4. Conducting output assembly; 401. Second bolt protrusion arm; 402. Rear connecting rod; 403. Hanging rod; 404. Second pneumatic telescopic rod; 405. Discharge clamp rod; 406. Pneumatic telescopic frame ; 407. Elevator cabin; 408. Hydraulic pull plate; 5. Sequential winding mechanism; 501. Elevating base; 502. Electric gear; 503. Driven gear; 504. Rotating column; 505. Rotating connecting plate; 506. End alignment rod; 507. Hydraulic telescopic arm; 508. Positioning insert rod; 509. Drive housing; 5010. Rotating shaft rod; 5011. Drum; 5012. Spring rod; 5013. Clamping plate. Detailed Implementation

[0017] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0018] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Please see Figure 1-7 In this embodiment of the invention, a winding device for a fully automatic carpet weaving machine includes a feeding and conveying assembly 1 and a winding mechanism 5. A tensioning and leveling assembly 2 is provided on the inner side of one end of the feeding and conveying assembly 1, and a cleaning and de-energizing mechanism 3 is provided on the upper side of the other end of the feeding and conveying assembly 1. A transmission output assembly 4 is provided on the upper outer side of the feeding and conveying assembly 1, and the winding mechanism 5 is provided on the upper side of the bottom end of the feeding and conveying assembly 1.

[0021] The feeding and conveying assembly 1 includes a base plate 101, a bolt base plate 102, a sleeve side shell 103, a first parallel rod group 109, and a second parallel rod group 1010. A bolt base plate 102 for bolt assembly is provided above one end of the base plate 101, and a sleeve side shell 103 is provided above both ends of the bolt base plate 102. The first parallel rod group 109 and the second parallel rod group 1010 are arranged in parallel on the inner side of the rear end of the sleeve side shell 103.

[0022] In an embodiment of the present invention, the tensioning and leveling component 2 causes the material to be input into the first parallel rod group 109 through the output end of the bridging rod group 208 for multiple loading. After being loaded multiple times by the first parallel rod group 109, the material is input into the second parallel rod group 1010 for multiple transmission.

[0023] The feeding and conveying assembly 1 also includes a first bolt arm 104, a feeding rod 105, a front connecting rod 106, a first pneumatic telescopic rod 107, and a feeding clamp rod 108. The first bolt arm 104 for bolt assembly is located below the front end of the side shell 103. The feeding rod 105 is located on the inner side of the outer end of the first bolt arm 104. The front connecting rod 106 is located on the inner side of the inner end of the first bolt arm 104. The first pneumatic telescopic rod 107 is located above the outer end of the first bolt arm 104, and the feeding clamp rod 108 is located at the output end of the first pneumatic telescopic rod 107.

[0024] In an embodiment of the present invention, during use, the first pneumatic telescopic rod 107 above one end of the first bolt protrusion 104 outputs power to drive the output end to run, causing the feeding clamp rod 108 to be raised away from the feeding mounting rod 105, so that the material is transferred and mounted between the upper part of the feeding mounting rod 105 and the lower part of the front connecting rod 106.

[0025] The tensioning and leveling assembly 2 includes a bushing 201, a driven gear 202, a rack 203, a sliding groove 204, a first hinge rod 205, a first electric turntable 206, a grooved disc 207, a bridging rod assembly 208, a lifting screw 209, a lifting base 2010, and a tensioning roller 2011. The bushing 201 is sleeved and passes through the inner front end of the bushing side shell 103. The outer end of the bushing 201 is provided with a driven gear 202, which meshes with the lower part of the driven gear 202. A rack 203 with a sliding groove 204 is connected. One end of the rack 203 is hinged to the output end of the first electric turntable 206 via a first hinge rod 205. A grooved disc 207 is provided at the inner end of the bushing 201. A bridging rod group 208 is provided on the inner side of the grooved disc 207. A lifting screw 209 is provided at the output end of the grooved disc 207, and the output end of the lifting screw 209 is threadedly connected to a lifting base 2010 for mounting a tension roller 2011.

[0026] In an embodiment of the present invention, when tensioning is required, the first electric turntable 206 outputs power to drive the output end to run. After the first electric turntable 206 outputs power, the first hinge rod 205 drives the rack 203 to slide back and forth inside the sliding groove 204. The rack 203 drives the driven gear 202 to swing back and forth regularly. The swinging rotation of the driven gear 202 drives the swinging rotation of the grooved disk 207. In this way, the material output by the feeding rod 105 and the front connecting rod 106 can be loaded and transferred to the bridging rod group 208 for output. After the output end of the grooved disk 207 is running, the lifting screw 209 is running to drive the lifting base 2010 to move up and down, so that the tensioning roller 2011 can perform tensioning processing on the material to achieve a leveling effect.

[0027] The impurity removal and de-energizing mechanism 3 includes a sliding sleeve rod 301, a lifting connecting rod 302, a second hinge rod 303, a second electric turntable 304, an empty tank 305, an air pump 306, and a lower groove rod 307. The sliding sleeve rod 301 is sleeved and inserted into the inner rear end of the side shell 103. The top end of the sliding sleeve rod 301 is provided with the lifting connecting rod 302, and one end of the lifting connecting rod 302 is hinged to the output end of the second electric turntable 304 through the second hinge rod 303. The inner bottom side of the lifting connecting rod 302 is provided with the empty tank 305, and the output end of the empty tank 305 is provided with the air pump 306. The bottom end of the empty tank 305 is provided with the lower groove rod 307.

[0028] In embodiments of the present invention, when it is necessary to remove electricity and impurities, the output end of the second electric turntable 304 outputs power to run, so that the hinge of the second hinge rod 303 can drive the lifting link 302 to perform reciprocating lifting motion under the action of the sliding sleeve rod 301. The vacuum pump 306 on the empty tank 305 is started to output power to drive the output end to run, so that the hanging box 3012 cooperates with the screen 3014 to adsorb the frizzy parts inside.

[0029] The impurity removal and de-energizing mechanism 3 also includes a transverse lead screw 308, a reciprocating block 309, an electric rotating seat 3010, a winding rod 3011, a hanging box 3012, a cleaning base plate 3013, a screen 3014, and a comb 3015. The reciprocating block 309 is threadedly connected to the lower groove rod 307 via the transverse lead screw 308, and the electric rotating seat 3010 is located below the reciprocating block 309. The output end of the electric rotating seat 3010 is provided with a winding rod 3011 arranged in a ring array. The hanging box 3012, which is bolted to the cleaning base plate 3013, is located below the side of the lower groove rod 307, and the hanging box 3012 has a screen 3014 structure. The outer side of the hanging box 3012 is provided with a comb 3015.

[0030] In an embodiment of the present invention, when the hanging box 3012 is raised and lowered, the comb 3015 on the outer side of the hanging box 3012 combs and flattens the material, and the horizontal screw 308 outputs and runs, causing the reciprocating block 309 to reciprocate. In this way, the rotation of the electric rotating seat 3010 drives the winding rod 3011 to rotate and press the material. Finally, the waste is removed by opening the cleaning bottom plate 3013 at the appropriate time.

[0031] The transmission output assembly 4 includes a second bolt arm 401, a rear connecting rod 402, a hanging rod 403, a second pneumatic telescopic rod 404, a discharge clamp rod 405, a pneumatic telescopic frame 406, an elevator cabin 407, and a hydraulic pull plate 408. The second bolt arm 401 is bolted to the outer rear end of the side shell 103 of the assembly. The rear connecting rod 402 is provided on the inner rear end of the second bolt arm 401. The hanging rod 403 is provided on the inner front end of the second bolt arm 401. The second pneumatic telescopic rod 404 is provided at the rear end of the second bolt arm 401, and the discharge clamp rod 405 is provided at the output end of the second pneumatic telescopic rod 404. The pneumatic telescopic frame 406 is provided below the middle part of the second bolt arm 401, and the elevator cabin 407 is provided at the output end of the pneumatic telescopic frame 406. The hydraulic pull plate 408 is provided at the output end of the elevator cabin 407.

[0032] In an embodiment of the present invention, after the material is cleaned and de-energized by the first parallel rod group 109 and the second parallel rod group 1010, the rear connecting rod 402 and the hanging rod 403 on the second bolt protrusion arm 401 gradually output the material. After the output of the second pneumatic telescopic rod 404, the discharge clamp rod 405 gradually clamps the material, so that the material is guided into the inner groove of the drum 5011. After the output of the pneumatic telescopic frame 406 and the lifting cabin 407, the stretching of the spring rod 5012 and the clamping plate 5013 clamps the material.

[0033] The multi-stage winding mechanism 5 includes a lifting base 501, an electric gear 502, a driven gear 503, a rotating column 504, a rotating connecting plate 505, and an end-aligning rod 506. The lifting base 501 is located above the other end of the base plate 101. The output end of the lifting base 501 is equipped with the electric gear 502, and the output end of the electric gear 502 is equipped with the driven gear 503. The output end of the driven gear 503 is equipped with the rotating column 504, and the output end of the rotating column 504 is equipped with the rotating connecting plate 505. The upper ends of the rotating connecting plate 505 are equipped with bolted end-aligning rods 506.

[0034] In an embodiment of the present invention, after the material is wound, the electric gear 502 on the lifting base 501 outputs power to drive the output end to run, which causes the passive gear 503 to rotate and drive the rotating column 504 and the rotating connecting plate 505 to adjust the end rod 506 to a suitable angle position. This allows the hydraulic telescopic arm 507 to output and run, causing the positioning rod 508 to leave the rotating shaft 5010, making it easier to remove the wound drum 5011.

[0035] The multi-stage winding mechanism 5 also includes a hydraulic telescopic arm 507, a positioning rod 508, a drive housing 509, a rotating shaft 5010, a drum 5011, a spring rod 5012, and a clamping plate 5013. The output end of the end-to-end rod 506 is provided with the hydraulic telescopic arm 507, and the output end of the hydraulic telescopic arm 507 is provided with the positioning rod 508. The drive housing 509 is provided on the outer side of one end of the end-to-end rod 506, and the output end of the drive housing 509 is provided with the rotating shaft 5010. The drum 5011 is provided on the outer side of the rotating shaft 5010, and the spring rod 5012 is provided on the inner side of the drum 5011. The clamping plate 5013 is provided on the outer end of the spring rod 5012.

[0036] In an embodiment of the present invention, after the material is clamped on the drum 5011 by the spring rod 5012 and the clamping piece 5013, the drive housing 509 outputs power to drive the output end to run, so that the rotating shaft rod 5010 drives the drum 5011 to wind and form the material.

[0037] The working principle of this invention is as follows: In use, the first pneumatic telescopic rod 107 above one end of the first bolt convex arm 104 outputs power to drive the output end to run, causing the feeding clamp rod 108 to rise away from the feeding mounting rod 105, allowing the material to be transferred and mounted between the upper part of the feeding mounting rod 105 and the lower part of the front connecting rod 106. When tensioning is required, the first electric turntable 206 outputs power to drive the output end to run, so that after the first electric turntable 206 outputs power, the first hinge rod 205 performs hinge transmission and drives the rack 203 to slide back and forth inside the sliding groove 204, causing the rack 203 to drive the driven gear 202 to swing back and forth in a regular manner. In this way, the swinging rotation of the driven gear 202 brings The oscillating rotation of the trough-shaped disc 207 allows the material output from the feeding rod 105 and the front connecting rod 106 to be loaded and transferred to the bridging rod assembly 208 for output. The output of the trough-shaped disc 207 then causes the lifting screw 209 to operate, driving the lifting base 2010 to rise and fall. This allows the tension roller 2011 to tension and level the material. After tensioning and leveling by the tensioning and leveling assembly 2, the material is fed through the output of the bridging rod assembly 208 to the first parallel rod assembly 109 for multi-stage loading. After multi-stage loading by the first parallel rod assembly 109, the material is then fed to the second parallel rod assembly 1010 for multi-stage transfer. When de-energization and impurity removal are required, the second electric turntable 304 is used for conveying... After the output power is activated, the hinge transmission of the second hinge rod 303 drives the lifting connecting rod 302 to perform reciprocating lifting motion under the action of the sliding sleeve rod 301. The vacuum pump 306 on the empty tank 305 then outputs power to drive the output end, causing the hanging box 3012 to work with the screen 3014 to absorb the frizzy material inside. During the lifting and lowering of the hanging box 3012, the comb brush 3015 on the outer side of the hanging box 3012 combs and flattens the material. The output of the transverse screw 308 causes the reciprocating block 309 to reciprocate. The rotation of the electric rotating seat 3010 drives the winding rod 3011 to rotate, pressing and rolling the material. Finally, the bottom plate 301 is opened at the appropriate time for cleaning. 3. Waste removal is performed. After the material is cleaned and de-energized by the material conveying of the first parallel rod group 109 and the second parallel rod group 1010, the rear connecting rod 402 and the hanging rod 403 on the second bolt arm 401 gradually output the material. Then, the output of the second pneumatic telescopic rod 404 causes the discharge clamping rod 405 to gradually clamp the material, guiding it into the inner groove of the drum 5011. The output of the pneumatic telescopic frame 406 and the lifting cabin 407 causes the spring rod 5012 and the clamping plate 5013 to stretch and clamp the material. Once the material is clamped onto the drum 5011 by the spring rod 5012 and the clamping plate 5013, the drive housing 509 outputs power to drive the output end.This allows the rotating shaft 5010 to drive the drum 5011 to wind and form the material. After the material is wound, the electric gear 502 on the lifting base 501 outputs power to drive the output end, causing the driven gear 503 to rotate. This drives the rotating column 504 and the rotating connecting plate 505 to adjust the end-aligning rod 506 to a suitable angle position. Then, the hydraulic telescopic arm 507 operates, causing the positioning rod 508 to disengage from the rotating shaft 5010, making it easy to remove the wound drum 5011.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0039] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully automatic carpet weaving machine production winding device, comprising a feeding and conveying assembly (1) and a multi-stage winding mechanism (5), characterized in that: A tensioning and leveling component (2) is provided on the inner side of one end of the feeding and conveying component (1), a plug-in cleaning and de-energizing mechanism (3) is provided on the upper side of the other end of the feeding and conveying component (1), a bolt-assembled transmission output component (4) is provided on the upper outer side of the feeding and conveying component (1), and a multi-stage winding mechanism (5) is provided on the lower end of the feeding and conveying component (1).

2. The winding device for fully automatic carpet weaving machine production according to claim 1, characterized in that: The feeding and conveying assembly (1) includes a base plate (101), a bolt base plate (102), a sleeve side shell (103), a first parallel rod group (109), and a second parallel rod group (1010). A bolt base plate (102) for bolt assembly is provided above one end of the base plate (101), and a sleeve side shell (103) is provided above both ends of the bolt base plate (102). The first parallel rod group (109) and the second parallel rod group (1010) are arranged in parallel on the inner side of the rear end of the sleeve side shell (103).

3. The winding device for fully automatic carpet weaving machine production according to claim 2, characterized in that: The feeding and loading transmission assembly (1) further includes a first bolt arm (104), a feeding rod (105), a front connecting rod (106), a first pneumatic telescopic rod (107), and a feeding clamp rod (108). The first bolt arm (104) for bolt assembly is provided below the front end of the sleeve side shell (103). The feeding rod (105) is provided on the inner side of the outer end of the first bolt arm (104). The front connecting rod (106) is provided on the inner side of the inner end of the first bolt arm (104). The first pneumatic telescopic rod (107) is provided above the outer end of the first bolt arm (104), and the feeding clamp rod (108) is provided at the output end of the first pneumatic telescopic rod (107).

4. The winding device for fully automatic carpet weaving machine production according to claim 2, characterized in that: The tensioning and leveling assembly (2) includes a bushing seat (201), a driven gear (202), a rack (203), a sliding groove (204), a first hinge rod (205), a first electric turntable (206), a slotted disc (207), a bridging rod assembly (208), a lifting screw (209), a lifting base (2010), and a tensioning roller (2011). The bushing seat (201) is sleeved and passes through the inner front end of the bushing side shell (103). The outer end of the bushing seat (201) is provided with a driven gear (202), and the lower end of the driven gear (202) is... A rack (203) with a sliding groove (204) is engaged with the rack (203). The outer side of one end of the rack (203) is hinged to the output end of the first electric turntable (206) via the first hinge rod (205). A grooved disc (207) is provided at the inner end of the bushing (201). A bridging rod group (208) is provided on the inner side of the grooved disc (207). A lifting screw (209) is provided at the output end of the grooved disc (207), and the output end of the lifting screw (209) is threadedly connected to a lifting base (2010) for installing a tension roller (2011).

5. The winding device for fully automatic carpet weaving machine production according to claim 2, characterized in that: The impurity removal and de-energizing mechanism (3) includes a sliding sleeve rod (301), a lifting connecting rod (302), a second hinge rod (303), a second electric turntable (304), an empty tank (305), an air pump (306), and a lower groove rod (307). The sliding sleeve rod (301) is sleeved and inserted into the inner rear end of the side shell (103) of the set. The top end of the sliding sleeve rod (301) is provided with a lifting connecting rod (302), and one end of the lifting connecting rod (302) is hinged to the output end of the second electric turntable (304) through the second hinge rod (303). The inner bottom side of the lifting connecting rod (302) is provided with an empty tank (305), and the output end of the empty tank (305) is provided with an air pump (306). The bottom end of the empty tank (305) is provided with a lower groove rod (307).

6. The winding device for fully automatic carpet weaving machine production according to claim 5, characterized in that: The impurity removal and de-energizing mechanism (3) further includes a transverse lead screw (308), a reciprocating block (309), an electric rotating seat (3010), a winding rod (3011), a hanging box (3012), a cleaning base plate (3013), a screen (3014), and a comb (3015). The reciprocating block (309) is threadedly connected to the lower groove rod (307) via the transverse lead screw (308), and an electric rotating seat (3010) is provided below the reciprocating block (309). The output end of the electric rotating seat (3010) is provided with a winding rod (3011) arranged in a ring array. A hanging box (3012) that is bolted to the cleaning base plate (3013) is provided below the side of the lower groove rod (307), and the hanging box (3012) has a screen (3014) structure. A comb (3015) is provided on the outer side of the hanging box (3012).

7. A winding device for fully automatic carpet weaving machine production according to claim 2, characterized in that: The transmission output assembly (4) includes a second bolt arm (401), a rear connecting rod (402), a hanging rod (403), a second pneumatic telescopic rod (404), a discharge clamp rod (405), a pneumatic telescopic frame (406), an elevator cabin (407), and a hydraulic pull plate (408). The second bolt arm (401) is bolted to the outer rear end of the side shell (103) of the package. The rear connecting rod (402) is provided on the inner rear end of the second bolt arm (401). A hanging rod (403) is provided on the inner side of the front end of the second bolt protrusion arm (401), a second pneumatic telescopic rod (404) is provided at the rear end of the second pneumatic telescopic rod (404), and a discharge clamp rod (405) is provided at the output end of the second pneumatic telescopic rod (404). A pneumatic telescopic frame (406) is provided below the middle part of the second bolt protrusion arm (401), and an elevator cabin (407) is provided at the output end of the pneumatic telescopic frame (406). A hydraulic pull plate (408) is provided at the output end of the elevator cabin (407).

8. A winding device for fully automatic carpet weaving machine production according to claim 2, characterized in that: The multi-stage winding mechanism (5) includes a lifting base (501), an electric gear (502), a driven gear (503), a rotating column (504), a rotating connecting plate (505), and an end-aligning rod (506). The lifting base (501) is located above the other end of the base plate (101). The output end of the lifting base (501) is provided with an electric gear (502), and the output end of the electric gear (502) is provided with a driven gear (503). The output end of the driven gear (503) is provided with a rotating column (504), and the output end of the rotating column (504) is provided with a rotating connecting plate (505). The upper ends of the rotating connecting plate (505) are provided with bolt-fitted end-aligning rods (506).

9. A winding device for fully automatic carpet weaving machine production according to claim 8, characterized in that: The multi-stage winding mechanism (5) further includes a hydraulic telescopic arm (507), a positioning rod (508), a drive housing (509), a rotating shaft (5010), a drum (5011), a spring rod (5012), and a clamping piece (5013). The output end of the end-aligning rod (506) is provided with a hydraulic telescopic arm (507), and the output end of the hydraulic telescopic arm (507) is provided with a positioning rod (508). The outer side of one end of the end-aligning rod (506) is provided with a drive housing (509), and the output end of the drive housing (509) is provided with a rotating shaft (5010). The outer side of the rotating shaft (5010) is provided with a drum (5011), and the inner side of the drum (5011) is provided with a spring rod (5012). The outer end of the spring rod (5012) is provided with a clamping piece (5013).

Citation Information

Patent Citations

  • Winding device for production of full-automatic carpet loom

    CN216426186U