Offline performance testing equipment for auxiliary pump set of diesel engine system for nuclear power
By designing an offline performance testing device for auxiliary pump sets of nuclear power diesel engine systems, the problem of damage to the diesel engine body caused by testing the on-board pumps of emergency diesel engines in nuclear power plants has been solved in the existing technology. This has enabled efficient performance testing and evaluation, and reduced maintenance costs.
Patent Information
- Application Number
- CN202511383136.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2025-11-18
AI Technical Summary
In existing technologies, the performance testing of the onboard pump of the emergency diesel engine in nuclear power plants needs to be carried out on the diesel engine itself, which can easily cause damage to the diesel engine and increase maintenance time and costs.
An offline performance testing device for auxiliary pump sets of diesel engine systems for nuclear power plants was designed. The device includes a pump, a drive module, a cooling water medium module, a lubricating oil medium module, and a fuel medium module. These components form a circulation loop through pipelines. The device uses a pressure regulating component and a flow meter to detect the flow and pressure data of the pump, thereby achieving offline performance testing.
The system enables performance testing of the onboard auxiliary pump set for nuclear power emergency diesel engines, reducing damage to the diesel engine itself, improving performance evaluation efficiency, and lowering maintenance costs.
Smart Images

Figure CN120969162A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of nuclear power technology, and in particular to an offline performance testing device for auxiliary pump sets of diesel engine systems used in nuclear power plants. Background Technology
[0002] Performance testing of the onboard pump for emergency diesel engines in nuclear power plants is a crucial component of emergency diesel engine maintenance. Onboard pump performance testing is typically conducted on the emergency diesel engine itself. Assembly or manufacturing deviations inherent in the pump can easily damage the engine, and repeated disassembly and repairs due to the pump extend maintenance time and increase maintenance costs. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide an offline performance testing device for auxiliary pump sets of diesel engine systems for nuclear power plants.
[0004] The technical solution adopted by this invention to solve its technical problem is: An offline performance testing device for auxiliary pump sets of nuclear power diesel engine systems includes: The pump, a drive module for driving the pump, a cooling water medium module, a lubricating oil medium module, and a fuel medium module; any one of the cooling water medium module, the lubricating oil medium module, and the fuel medium module is connected to the pump through a pipeline to form a circulation loop, and the pump is mounted on the drive module; The cooling water medium module includes a cooling water medium tank and a first detection and pressure regulating component disposed on the cooling water medium tank, used to regulate the pressure and detect the pump flow data under different pressures; The lubricating oil medium module includes a lubricating oil medium tank and a second detection and pressure regulating component disposed on the lubricating oil medium tank, which is used to regulate the pressure and detect the pump flow data under different pressures; The fuel medium module includes a fuel medium tank and a third detection and pressure regulating component disposed on the fuel medium tank, used to regulate the pressure and detect the pump flow data under different pressures.
[0005] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the cooling water medium module preferably further includes a first inlet component and a first outlet component respectively disposed on the cooling water medium tank. The first inlet component is connected to the outlet end of the pump through a pipe, and the first outlet component is connected to the inlet end of the pump through a pipe.
[0006] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the first detection and pressure regulating component preferably includes a first pressure regulating valve and a first main flow meter and / or a first auxiliary flow meter sequentially disposed on the first liquid inlet component.
[0007] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the lubricating oil medium module preferably further includes a second inlet component and a second outlet component respectively disposed on the lubricating oil medium tank. The second inlet component is connected to the outlet end of the pump through a pipe, and the second outlet component is connected to the inlet end of the pump through a pipe.
[0008] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the second liquid inlet assembly preferably includes a second liquid inlet pipe, a second high-flow pipe, and a second low-flow pipe; The second inlet pipe is connected to the pump via a pipeline. One end of the second high-flow pipe and the second low-flow pipe are respectively connected to the second inlet pipe, and the other end of the second high-flow pipe and the second low-flow pipe are connected to the lubricating oil medium tank. When the second inlet pipe flows at a large flow rate, the fluid flows back to the lubricating oil medium tank through the second large flow pipe; when the second inlet pipe flows at a small flow rate, the fluid flows back to the lubricating oil medium tank through the second small flow pipe.
[0009] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the second detection and pressure regulating component preferably includes a second pressure regulating valve and a second main flow meter sequentially disposed on the second inlet pipe; Or / and, a second large flow meter installed on the second large flow tube or / and a second small flow meter installed on the second small flow tube.
[0010] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the fuel medium module preferably further includes a third liquid inlet assembly and a third liquid outlet assembly respectively disposed on the fuel medium tank. The third liquid inlet assembly is connected to the outlet end of the pump through a pipeline, and the third liquid outlet assembly is connected to the inlet end of the pump through a pipeline.
[0011] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the third liquid inlet assembly preferably includes a third liquid inlet pipe, a third high-flow pipe, and a third low-flow pipe; The third inlet pipe is connected to the outlet end of the pump via a pipeline. One end of the third large flow pipe and the third small flow pipe are respectively connected to the third inlet pipe, and the other end of the third large flow pipe and the third small flow pipe are connected to the fuel medium tank. When the third inlet pipe flows at a large flow rate, the fluid returns to the lubricating oil medium tank through the third large flow pipe; when the third inlet pipe flows at a small flow rate, the fluid returns to the lubricating oil medium tank through the third small flow pipe.
[0012] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the third detection and pressure regulating component preferably includes a third pressure regulating valve and a third main flow meter sequentially disposed on the third inlet pipe; Or / and, a third large flow meter installed on the third large flow tube or / and a third small flow meter installed on the third small flow tube.
[0013] Furthermore, in the aforementioned offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems, the drive module preferably includes a pressure testing component, which includes a pressure testing pump; The pressure pump, the pump, and the cooling water medium module, the lubricating oil medium module, or the fuel medium module are connected to form a circulation loop to detect whether the pump is leaking.
[0014] Implementing this invention has the following beneficial effects: By adopting a modular design, and combining any one of the cooling water medium module, lubricating oil medium module, or fuel medium module with the drive module and pump, the performance testing of the diesel engine onboard auxiliary pump set can be achieved. Data acquisition of the pump's flow rate, pressure, and sealing performance can be realized. This can be used for spare parts acceptance testing, performance evaluation, and fault analysis of nuclear power emergency diesel engine onboard auxiliary pump sets, improving the efficiency of performance evaluation of nuclear power emergency diesel engine onboard auxiliary pump sets and reducing damage incidents caused by auxiliary pump set failures in nuclear power emergency diesel engines. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the accompanying drawings: Figure 1 This is a three-dimensional structural diagram of the drive module and pump of the offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems in some embodiments of the present invention; Figure 2 yes Figure 1 A three-dimensional structural diagram of the combined drive module and pump shown; Figure 3 This is a three-dimensional structural schematic diagram of the cooling water medium module of the offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems in some embodiments of the present invention; Figure 4 yes Figure 3 A three-dimensional structural diagram of the cooling water medium module shown from another perspective; Figure 5 yes Figure 3 The diagram shows a top view of the cooling water medium module. Figure 6 yes Figure 3 The diagram shows the left-side structural schematic of the cooling water medium module. Figure 7This is a three-dimensional structural schematic diagram of the lubricating oil medium module of the offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems in some embodiments of the present invention; Figure 8 yes Figure 7 A three-dimensional structural diagram of the lubricating oil medium module from another perspective; Figure 9 yes Figure 7 The diagram shows a top view of the lubricating oil medium module. Figure 10 yes Figure 7 The diagram shows a schematic left view of the lubricating oil medium module. Figure 11 This is a three-dimensional structural schematic diagram of the fuel medium module of the offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems in some embodiments of the present invention; Figure 12 yes Figure 11 A three-dimensional structural diagram of the fuel medium module shown from another perspective; Figure 13 yes Figure 11 The diagram shows a top view of the fuel medium module. Figure 14 yes Figure 11 The diagram shows the left-side view of the fuel medium module. Detailed Implementation
[0016] To provide a clearer understanding of the technical features, objectives, and effects of this invention, specific embodiments are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the orientations or positional relationships indicated by terms such as "front," "rear," "upper," "lower," "left," "right," "longitudinal," "horizontal," "vertical," "horizontal," "top," "bottom," "inner," "outer," "head," and "tail" are based on the orientations or positional relationships shown in the accompanying drawings, and are constructed and operated in a specific orientation. They are only for the convenience of describing this technical solution and do not indicate that the device or element referred to must have a specific orientation; therefore, they should not be construed as limitations on this invention.
[0017] It should also be noted that, unless otherwise explicitly specified and limited, terms such as "installation," "connection," "linking," "fixing," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. When an component is referred to as being "on" or "below" another component, the component can be located "directly" or "indirectly" on the other component, or there may be one or more intermediary components. The terms "first," "second," "third," etc., are only for the convenience of describing this technical solution and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first," "second," "third," etc., may explicitly or implicitly include one or more of that feature. For those skilled in the art, the specific meaning of the above terms in this invention can be understood according to the specific circumstances.
[0018] In the following description, specific details such as particular system architectures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of the invention. However, those skilled in the art will understand that the invention can be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, apparatuses, circuits, and methods are omitted so as not to obscure the description of the invention with unnecessary detail.
[0019] The technical solution adopted by this invention to solve its technical problem is: like Figure 1 , Figure 3 , Figure 7 and Figure 11 As shown in the figure, some embodiments of the present invention disclose an offline performance testing device for auxiliary pump sets of nuclear power diesel engine systems. This device includes a pump 10, a drive module 20, a cooling water medium module 30, a lubricating oil medium module 40, and a fuel medium module 50. The cooling water medium module 30, lubricating oil medium module 40, and fuel medium module 50 each store a medium. The pump 10 is mounted on the drive module 20 and can selectively connect to one of the cooling water medium module 30, lubricating oil medium module 40, and fuel medium module 50. Driven by the drive module 20, the pump 10 can selectively output and input the medium from one of these modules, allowing for medium exchange and circulation. This enables performance testing and the acquisition of parameters such as flow rate, pressure, and sealing performance of the pump 10. This equipment is used for spare parts acceptance testing, performance re-evaluation, and fault analysis of airborne pumps in nuclear power emergency oil extraction machines.
[0020] In some embodiments, pump 10 may include pumps required for airborne pump sets such as cooling water pumps, lubricating oil pumps, and fuel pumps.
[0021] like Figure 1 and Figure 2 As shown, in some embodiments, the drive module 20 may include a frame 21, a motor 22, a gearbox 23, and a pressure testing assembly 24. The motor 22 is mounted on the frame 21, the gearbox 23 is connected to the output shaft of the motor 22, and the pump 10 is mounted on the gearbox 23. The motor 22 provides the rated speed input to the pump 10 through the output speed of the gearbox 23. The pressure testing assembly 24 is disposed on the frame 21 and is used to test whether the pump 10 leaks externally.
[0022] Continue to refer to Figure 1 and Figure 2 In some embodiments, the frame 21 may include a platform 211, a handle 212, first rollers 213, a stabilizing assembly 214, a bracket 215, a retaining ring 216, angle steel 217, and a first drain valve 218. The handle 212 is located on one side of the platform 211 to facilitate the movement of the drive module 20. Four first rollers 213 are provided and installed at the four corners of the bottom of the platform 211 for easy movement. The stabilizing assembly 214 is installed at the bottom of the platform 211 and is used when the drive module 20 is parked to prevent it from moving due to collisions. The bracket 215 is installed on the platform 211 to support the motor 22. The retaining ring 215 is located on one side of the bracket 215. Four angle steels 217 are provided and installed at the four edges of the platform 211; the angle steels 217 have an L-shaped structure and form a water storage cavity 210 between themselves and the edges of the platform 211, which can be used to store media; during testing, if the pump 10 leaks media, it can flow into the water storage cavity 210. The first drain valve 218 is installed at the bottom of one of the angle steels 217 to drain the medium in the water storage chamber 210.
[0023] Refer again Figure 1 and Figure 2In some embodiments, the pressure-pressurizing assembly 24 may include a pressure-pressurizing pump 241, an inlet quick-connect coupling 242, an outlet quick-connect coupling 243, and a handle 244. The pressure-pressurizing pump 241 is mounted on one side of the bracket 215. The inlet quick-connect coupling 242 and the outlet quick-connect coupling 243 are respectively mounted on the water inlet and outlet ends of the pressure-pressurizing pump 241. The inlet quick-connect coupling 242 can be selectively connected to one of the cooling water medium module 30, the lubricating oil medium module 40, and the fuel medium module 50 via a pipe. The outlet quick-connect coupling 243 is connected to the outlet of the pump 10 via a pipe. Using the high pressure generated by the pressure-pressurizing pump 241, the high-pressure medium is injected and fills the pump 10. The pressure is maintained for a period of time, and the presence of leaks and whether the pump 10 meets the required strength are determined by observing the pressure drop or directly inspecting the pump 10. The handle 244 is placed in the retaining ring 216 and is used when the pressure-pressurizing pump 241 is pressurizing.
[0024] Specific steps: S1, the outlet end of one of the cooling water medium module 30, lubricating oil medium module 40, and fuel medium module 50 is connected to the inlet quick connector 242 of the pressure pump 241 via a pipe; the outlet quick connector 243 of the pressure pump 241 is connected to the inlet end of the pump 10 via a pipe; the outlet end of the pump 10 is connected to the inlet end of one of the cooling water medium module 30, lubricating oil medium module 40, and fuel medium module 50 via a pipe. The cooling water medium module 30, lubricating oil medium module 40, one of the fuel medium module 50, the pressure pump 241, and the pump 10 form a circulation loop.
[0025] S2, the handle 244 is installed on the plunger of the pressure pump 241. When the plunger is lifted by the handle 244, the medium in one of the cooling water medium module 30, lubricating oil medium module 40 and fuel medium module 50 is input into the pressure pump 241 through the inlet quick connector 242. When the handle 244 is pressed down, the plunger outputs the medium from the outlet quick connector 243 into the pump 10. Then the medium in the pump 10 is output from the outlet end of the pump 10 back into one of the cooling water medium module 30, lubricating oil medium module 40 and fuel medium module 50.
[0026] S3, stop pressurizing pump 241, and stop injecting medium into pump 10.
[0027] S4. Carefully observe whether there is any medium flowing out from the pump 10 casing or other locations.
[0028] Refer again Figure 2In some embodiments, the stabilizing component 214 may include a connecting flange 2141, a lead screw 2142, a base support 2143, and an adjusting nut 2144. The connecting flange 2141 is mounted on the bottom of the frame 21, the lead screw 2142 is threaded onto the connecting flange 2141, the base support 2143 is mounted on the bottom of the lead screw 2142, and the adjusting nut 2144 is mounted on the lead screw 2142. Understandably, rotating the adjusting nut 2144 causes the lead screw 2142 to rotate. While rotating, the lead screw 2142 can rise and fall. When the drive module 20 is stationary, the lead screw 2142 causes the base support 2143 to move downwards to contact the ground for stability and to prevent accidental slippage.
[0029] The drive module 20 also includes a touch system, which comprises a control system and a data acquisition system. The control system can control the start / stop, speed, and direction of the motor 22. The data acquisition system can collect and edit the pump's performance parameters such as flow rate and pressure.
[0030] like Figure 3 and Figure 4 As shown, in some embodiments, the cooling water medium module 30 may include a cooling water medium tank 31, a first inlet assembly 33, a first outlet assembly 34, a first detection and pressure regulating assembly 35, and a first terminal box 36. The cooling water medium tank 31 stores cooling water for testing the flow rate and other performance curves of the pump 10 under different pressures during cooling water delivery. The first inlet assembly 33 is connected to the top of the cooling water medium tank 31 and is connected to the outlet end of the pump 10 via a pipe. The first outlet assembly 34 is located at the bottom of one side of the cooling water medium tank 31 and is connected to the inlet end of the pump 10 via a pipe. The first detection and pressure regulating assembly 35 is mounted on the first inlet assembly 33 and is used to regulate the pressure on the first inlet assembly 33 to detect and collect the flow rate of the pump 10 under different pressures. The first terminal box 36 is electrically connected to the first detection and pressure regulating assembly 35 and is used for the input and output of data signals from the first detection and pressure regulating assembly 35.
[0031] For reference Figure 5 In some embodiments, the cooling water medium tank 31 may include a first tank body 311, a first partition 312, a first base plate 313, a first pulley 314, a first handle 315, a first level gauge 316, a first heater block plate 317, a first drain valve 318, a first circular oil level indicator 319, a first cleaning cover 320, a first air filter 321, a cooling water temperature transmitter 322, a first lifting lug 323, and a first pressure-discharge quick connector 324.
[0032] For reference Figure 6The first partition 312 is disposed inside the first housing 311, dividing the first housing 311 into a first inlet chamber 3111 and a first outlet chamber 3112 connected to the first inlet chamber 3111. The medium in the first inlet chamber 3111 can enter the first outlet chamber 3112. The first inlet chamber 3111 is connected to the first inlet assembly 33, and the medium entering through the first inlet assembly 33 enters the first inlet chamber 3111. The first outlet chamber 3112 is connected to the first outlet assembly 34, and the medium in the first outlet chamber 3112 is discharged through the first outlet assembly 34. A first base plate 313 is installed at the bottom of the first housing 311, and four first pulleys 314 are provided, respectively located at the four corners of the bottom of the first base plate 313. A first handle 315 is disposed on one side of the first housing 311. The first pulleys 314 and the first handle 315 are provided to facilitate the pushing of the cooling water medium module 30.
[0033] Refer again Figure 3 and Figure 4 Furthermore, a first level gauge 316 is installed on one side of the first tank 311 to measure and observe the liquid level of the medium inside the first tank 311. A first heater blockage plate 317 is installed on one side of the first tank 311. When heating the medium inside the first tank 311, the first heater blockage plate 317 is removed and the heating device is inserted into the first tank 311 to heat the medium. A first drain valve 318 is installed at the bottom of one side of the first tank 311 for draining. A first circular oil level indicator 319 is installed at the top of one side of the first tank 311 to observe the liquid level of the medium. Two first cleaning covers 320 are provided, one on each side of the first tank 311. They can be removed after the experiment to clean the inside of the first tank 311. A first air filter 321 is installed on the first tank 311, allowing air to enter the first tank 311 and preventing dust from entering. A cooling water temperature transmitter 322 is installed on the first housing 311 to measure the temperature of the medium inside the first housing 311. Two first lifting lugs 323 are provided, located diagonally opposite each other in the first housing 311, for easy lifting and handling. Of course, three, four, or other quantities of first lifting lugs 323 can be provided. A first pressure-pressurizing quick-connect fitting 324 is located at the bottom of one side of the first housing 311 and is connected to the inlet quick-connect fitting 242 of the pressure-pressurizing pump 241 via a pipe.
[0034] Refer again Figure 4In some embodiments, the first liquid inlet assembly 33 may include a first liquid inlet pipe 331, at least one first pipe clamp 332, a first quick connector 333, a first return flange 334, and a first pressure-pressurized liquid inlet quick connector 335. The first liquid inlet pipe 331 is mounted on the first housing 311 via at least one first pipe clamp 332. A first quick connector 333 is installed at the inlet end of the first liquid inlet pipe 331, and the first quick connector 333 can be connected to the outlet end of the pump 10 via a pipe. The outlet end of the first liquid inlet pipe 331 is inserted into the first liquid inlet chamber 3111 of the first housing 311 via the first return flange 334. The medium discharged from the pump 10 enters the first liquid inlet chamber 3111 of the first housing 311 through the pipe and the first liquid inlet pipe 331. The first pressure-pressurized liquid inlet quick connector 335 is mounted on the first liquid inlet pipe 331 and is connected to the outlet end of the pump 10 via a pipe.
[0035] like Figure 4 and Figure 5 As shown, in some embodiments, the first liquid outlet assembly 34 may include a first liquid outlet pipe 341 and a first ball valve 342. The first liquid outlet pipe 341 connects to the first liquid outlet chamber 3112 of the first housing 311, and the first ball valve 342 is disposed on the first liquid outlet pipe 341. Understandably, the first liquid outlet pipe 341 is connected to the inlet end of the pump 10 via a pipe, and the medium in the first liquid outlet chamber 3112 of the first housing 311 enters the pump 10 through the first liquid outlet pipe 341 and the pipe. The first ball valve 342 is used to control the flow of the first liquid outlet pipe 341 and to control the flow of the medium between the first housing 311 and the pump 10.
[0036] Continue to refer to Figure 5 In some embodiments, the first detection and pressure regulating assembly 35 may include a first pressure sensor 351, a first pipeline temperature transmitter 352, a first pressure regulating valve 353, a first main flow meter 354, and a first auxiliary flow meter 355. The first pressure sensor 351, the first pipeline temperature transmitter 352, the first pressure regulating valve 353, the first main flow meter 354, and the first auxiliary flow meter 355 are sequentially installed on the first outlet pipe 341 from the inlet end to the outlet end.
[0037] Understandably, the first pressure sensor 351 is used to detect the pressure of the medium at the outlet of pump 10 (the inlet end of the first outlet pipe 341). The first pipeline temperature transmitter 352 is used to detect the temperature of the medium at the outlet of pump 10. The first pressure regulating valve 353 is used to regulate the pressure at the outlet of pump 10. The first main flow meter 354 and the first auxiliary flow meter 355 are used to detect the flow rate of the medium at different locations within the first outlet pipe 341. On one hand, one of the first main flow meter 354 and the first auxiliary flow meter 355 is located near the first pressure regulating valve 353 to detect the flow rate after pressure regulation by the first pressure regulating valve 353; the other is located near the outlet end of the first outlet pipe 341 to detect the flow rate at the outlet end of the first outlet pipe 341. On the other hand, the first main flow meter 354 and the first auxiliary flow meter 355 have different measurement ranges; the first main flow meter 354 is used to measure large flow rates, and the first auxiliary flow meter 355 is used to measure small flow rates. The relative positions of the first main flow meter 354 and the first auxiliary flow meter 355 can be set according to the detection requirements.
[0038] Refer again Figure 3 The first terminal box 36 includes a first box body 361 and a first transmission system disposed within the first box body 361. The first transmission system is electrically connected to the cooling water temperature transmitter 322, the first pressure sensor 351, the first pipeline temperature transmitter 352, the first pressure regulating valve 353, the first main flow meter 354, and the first auxiliary flow meter 355, respectively. The first transmission system controls and transmits the input and output signals of the cooling water temperature transmitter 322, the first pressure sensor 351, the first pipeline temperature transmitter 352, the first pressure regulating valve 353, the first main flow meter 354, and the first auxiliary flow meter 355.
[0039] The pump 10 (which is the cooling water pump of the diesel engine on-board pump set), drive module 20, and cooling water medium module 30 were tested together. To test for external leakage in pump 10, assemble pump 10, the pressure-pressurizing assembly 24 of drive module 20, and cooling water medium module 30: the first pressure-pressurizing outlet quick connector 324 of cooling water medium tank 31 is connected to the inlet quick connector 242 of pressure-pressurizing pump 241 via a pipe; the outlet quick connector 243 of pressure-pressurizing pump 241 is connected to the inlet of pump 10 via a pipe; the outlet of pump 10 is connected to the first pressure-pressurizing inlet quick connector 335 of first inlet assembly 33 via a pipe. Start pressure-pressurizing pump 241 to deliver the medium in cooling water medium tank 31 to pump 10, and the medium entering pump 10 is then delivered to cooling water medium tank 31. During this process, observe whether there is any external leakage in the pump 10 housing or other locations.
[0040] After eliminating external leakage, the pump 10, the gearbox 23 of the drive module 20, and the cooling water medium module 30 are assembled: the pump 10 is connected to the gearbox 23 via a coupling, and the first quick connector 333 of the first inlet assembly 33 is connected to the outlet end of the pump 10 via a pipe; the first outlet pipe 341 of the first outlet assembly 34 is connected to the inlet end of the pump 10 via a pipe. The starter motor 22 drives the gearbox 23 to drive the pump 10, which draws the medium from the cooling water medium tank 31 and then delivers it back to the cooling water medium tank 31 through the first outlet pipe 341. When the medium passes through the first outlet pipe 341, the pressure of the first pressure regulating valve 353 is adjusted, and the first main flow meter 354 and the first auxiliary flow meter 355 detect the flow rate in the first outlet pipe 341 to obtain the flow rate of the pump 10 outlet under different pressures. The pressure value of the first pressure regulating valve 353, and the flow values detected by the first main flow meter 354 and the first auxiliary flow meter 355 are transmitted to the data acquisition system of the touch control system through the first terminal box 36. The data acquisition system collects the outlet pressure and flow of pump 10 to obtain the performance curve of pump 10. After the performance curve of pump 10 is completed, it is compared with the rated performance curve to determine whether pump 10 meets the usage requirements of emergency diesel engine.
[0041] like Figure 7 and Figure 8 As shown, in some embodiments, the lubricating oil medium module 40 may include a lubricating oil medium tank 41, a second inlet assembly 43, a second outlet assembly 44, a second detection and pressure regulating assembly 45, and a second terminal box 46. The lubricating oil medium tank 41 stores lubricating oil for testing the flow rate and other performance curves of the pump 10 under different pressures during lubricating oil delivery. The second inlet assembly 43 is connected to the top of the lubricating oil medium tank 41 and is connected to the outlet end of the pump 10 via a pipe. The second outlet assembly 44 is located at the bottom of one side of the lubricating oil medium tank 41 and is connected to the inlet end of the pump 10 via a pipe. The second detection and pressure regulating assembly 45 is mounted on the second inlet assembly 43 and is used to regulate the pressure on the second inlet assembly 43 to detect and collect the flow rate of the pump 10 under different pressures. The second terminal box 46 is electrically connected to the second detection and pressure regulating assembly 45 and is used for the input and output of data signals from the second detection and pressure regulating assembly 45.
[0042] For reference Figure 9 and Figure 10 In some embodiments, the lubricating oil medium tank 41 may include a second tank body 411, a second partition 412, a second base plate 413, a second pulley 414, a second handle 415, a second level gauge 416, a second heater block plate 417, a second drain valve 418, a second circular oil level indicator 419, a second cleaning cover 420, a second air filter 421, a lubricating oil temperature transmitter 422, a second lifting lug 423, and a second pressure discharge quick connector 424.
[0043] Refer again Figure 10 The second partition 412 is disposed inside the second housing 411, dividing the second housing 411 into a second inlet chamber 4111 and a second outlet chamber 4112 connected to the second inlet chamber 4111. The medium in the second inlet chamber 4111 can enter the second outlet chamber 4112. The second inlet chamber 4111 is connected to the second inlet assembly 43, and the medium entering through the second inlet assembly 43 enters the second inlet chamber 4111. The second outlet chamber 4112 is connected to the second outlet assembly 44, and the medium in the second outlet chamber 4112 is discharged through the second outlet assembly 44. The second base plate 413 is installed at the bottom of the second housing 411, and four second pulleys 414 are provided, respectively located at the four corners of the bottom of the second base plate 413. The second handle 415 is disposed on one side of the second housing 411, and the second pulleys 414 and the second handle 415 are provided to facilitate the pushing of the cooling water medium module 30.
[0044] Continue to refer to Figure 8 Furthermore, a second level gauge 416 is installed on one side of the second tank 411 to measure and observe the liquid level of the medium inside the second tank 411. A second heater blockage plate 417 is installed on one side of the second tank 411. When heating the medium inside the second tank 411, the second heater blockage plate 417 is removed and the heating device is inserted into the second tank 411 to heat the medium. A second drain valve 418 is installed at the bottom of one side of the second tank 411 for draining. A second circular oil level indicator 419 is installed at the top of one side of the second tank 411 to observe the liquid level of the medium. Two second cleaning covers 420 are provided, one on each side of the second tank 411. They can be removed after the experiment to clean the inside of the second tank 411. A second air filter 421 is installed on the second tank 411, allowing air to enter the second tank 411 and preventing dust from entering. The lubricating oil temperature transmitter 422 is installed on the second housing 411 to measure the temperature of the medium inside the second housing 411. Two second lifting lugs 423 are provided, located diagonally opposite each other in the second housing 411, for easy lifting and handling. Of course, three, four, or other quantities of second lifting lugs 423 can be provided. The second pressure-pressurizing quick-connect fitting 424 is located at the bottom of one side of the second housing 411 and is connected to the inlet quick-connect fitting 242 of the pressure-pressurizing pump 241 via a pipe.
[0045] Refer again Figure 8In some embodiments, the second inlet assembly 43 may include a second inlet pipe 431, at least one second pipe clamp 432, a second quick connector 433, a second return flange 434, a second pressure-pressurized inlet quick connector 435, a second high-flow pipe 436, a second low-flow pipe 437, a second high-flow valve 438, and a second low-flow valve 439. The second inlet pipe 431 is mounted on the second housing 411 via at least one second pipe clamp 432. A second quick connector 433 is installed at the inlet end of the second inlet pipe 431, and the second quick connector 433 can be connected to the outlet end of the pump 10 via a pipe. One end of the second high-flow pipe 436 is connected to the second inlet pipe 431 for use when the medium flow rate is high. One end of the second low-flow pipe 437 is connected to the second inlet pipe 431 for use when the medium flow rate is low. The other ends of the second high-flow pipe 436 and the second low-flow pipe 437 are respectively inserted into the second inlet chamber 4111 of the second housing 411 via the second return flange 434. The second high-flow valve 438 is installed on the second high-flow pipe 436 and is used to control the flow in the second high-flow pipe 436. The second low-flow valve 439 is installed on the second low-flow pipe 437 and is used to control the flow in the second low-flow pipe 437.
[0046] Understandably, when the medium discharged by pump 10 is at a high flow rate, it enters the second inlet chamber 4111 of the second housing 411 through the pipe, the second inlet pipe 431, and the second high flow pipe 436. Alternatively, when the medium discharged by pump 10 is at a low flow rate, it enters the second inlet chamber 4111 of the second housing 411 through the pipe, the second inlet pipe 431, and the second low flow pipe 437. The second pressure-pressurizing inlet quick connector 435 is installed on the second inlet pipe 431 and connects to the outlet end of pump 10 through the pipe.
[0047] like Figure 8 and Figure 9 As shown, in some embodiments, the second liquid outlet assembly 44 may include a second liquid outlet pipe 441, a second ball valve 442, and a second oil suction filter 443. The second liquid outlet pipe 441 connects to the second liquid outlet chamber 4112 of the second housing 411, and the second ball valve 442 is mounted on the second liquid outlet pipe 441. The second oil suction filter 443 is located in the second liquid outlet chamber 4112 and connected to the second liquid outlet pipe 441, used to filter the oil during discharge to prevent particulate impurities in the oil from entering the pump 10 and damaging the pump blades. Understandably, the second liquid outlet pipe 441 is connected to the inlet end of the pump 10 via a pipe, and the medium in the second liquid outlet chamber 4112 of the second housing 411 enters the pump 10 through the second oil suction filter 443, the second liquid inlet pipe 431, and the pipe. The second ball valve 442 is used to control the flow of the second liquid outlet pipe 441 and to control the flow of the medium between the second housing 411 and the pump 10.
[0048] Refer again Figure 9 In some embodiments, the second detection and pressure regulating assembly 45 may include a second pressure sensor 451, a second pipeline temperature transmitter 452, a second pressure regulating valve 453, a second main flow meter 454, a second auxiliary large flow meter 455, and a second auxiliary small flow meter 456. The second pipeline temperature transmitter 452, the second pressure sensor 451, the second pressure regulating valve 453, and the second main flow meter 454 are sequentially installed on the second inlet pipe 431 from the inlet end to the outlet end. The second auxiliary large flow meter 455 is installed on the second large flow pipe 436 to detect the flow rate of the second large flow pipe 436. The second auxiliary small flow meter 456 is installed on the second small flow pipe 437 to detect the flow rate of the second small flow pipe 437.
[0049] Understandably, the second pressure sensor 451 is used to detect the pressure of the medium at the outlet of pump 10 (the inlet end of the second inlet pipe 431). The second pipeline temperature transmitter 452 is used to detect the temperature of the medium at the outlet of pump 10. The second pressure regulating valve 453 is used to regulate the pressure at the outlet of pump 10. The second main flow meter 454 is used to detect the flow rate after pressure regulation in the second inlet pipe 431. The second auxiliary large flow meter 455 and the second auxiliary small flow meter 456 are located at different positions and have different measurement ranges than the second main flow meter 454. The second main flow meter 454 is used to measure large flow rates, while the second auxiliary large flow meter 455 and the second auxiliary small flow meter 456 are used to measure small flow rates. The relative positions of the second main flow meter 454, the second auxiliary large flow meter 455, and the second auxiliary small flow meter 456 can be set according to the detection requirements.
[0050] like Figure 7 As shown, the second terminal box 46 includes a second box body 461 and a second transmission system disposed within the second box body 461. The second transmission system is electrically connected to the lubricating oil temperature transmitter 422, the second pressure sensor 451, the second pipeline temperature transmitter 452, the second pressure regulating valve 453, the second main flow meter 454, the second auxiliary large flow meter 455, and the second auxiliary small flow meter 456, respectively. The second transmission system controls and transmits the input and output signals of the lubricating oil temperature transmitter 422, the second pressure sensor 451, the second pipeline temperature transmitter 452, the second pressure regulating valve 453, the second main flow meter 454, the second auxiliary large flow meter 455, and the second auxiliary small flow meter 456.
[0051] The pump 10 (which is the cooling water pump of the diesel engine on-board pump set), drive module 20, and lubricating oil medium module 40 were tested together. To test for external leakage in pump 10, assemble pump 10, the pressure-pressurizing assembly 24 of drive module 20, and lubricating oil medium module 40: the second pressure-pressurizing outlet quick connector 424 of lubricating oil medium tank 41 is connected to the inlet quick connector 242 of pressure-pressurizing pump 241 via a pipe; the outlet quick connector 243 of pressure-pressurizing pump 241 is connected to the inlet of pump 10 via a pipe; the outlet of pump 10 is connected to the second pressure-pressurizing inlet quick connector 435 of second inlet assembly 43 via a pipe. Start pressure-pressurizing pump 241 to deliver the medium in lubricating oil medium tank 41 to pump 10, and the medium entering pump 10 is then delivered to lubricating oil medium tank 41. During this process, observe whether there is any external leakage in the pump 10 housing or other locations.
[0052] After eliminating external leakage, the pump 10, the gearbox 23 of the drive module 20, and the lubricating oil medium module 40 are assembled: the pump 10 is connected to the gearbox 23 via a coupling, and the second quick connector 433 of the second inlet assembly 43 is connected to the outlet end of the pump 10 via a pipe; the second inlet pipe 431 of the second outlet assembly 44 is connected to the inlet end of the pump 10 via a pipe. The starter motor 22 drives the gearbox 23 to drive the pump 10, which draws the medium from the lubricating oil medium tank 41 and then transports it back to the lubricating oil medium tank 41 through the second inlet pipe 431. When the medium passes through the second inlet pipe 431, the pressure of the second pressure regulating valve 453 is adjusted, and the second main flow meter 454, the second auxiliary large flow meter 455, and the second auxiliary small flow meter 456 detect the flow rate in the second inlet pipe 431 to obtain the flow rate of the pump 10 outlet under different pressures. The pressure value of the second pressure regulating valve 453, and the flow values detected by the second main flow meter 454, the second auxiliary large flow meter 455, and the second auxiliary small flow meter 456 are transmitted to the data acquisition system of the touch control system through the second terminal box 46. The data acquisition system collects the outlet pressure and flow of pump 10 to obtain the performance curve of pump 10. After the performance curve of pump 10 is plotted, it is compared with the rated performance curve to determine whether pump 10 meets the usage requirements of the emergency diesel engine.
[0053] like Figure 11 and Figure 12As shown, in some embodiments, the fuel medium module 50 may include a fuel medium tank 51, a third inlet assembly 53, a third outlet assembly 54, a third detection and pressure regulating assembly 55, and a third terminal box 56. The fuel medium tank 51 stores fuel and is used to test the flow rate and other performance curves of the pump 10 under different pressures during fuel delivery. The third inlet assembly 53 is connected to the top of the fuel medium tank 51 and is connected to the outlet of the pump 10 via a pipe. The third outlet assembly 54 is located at the bottom of one side of the fuel medium tank 51 and is connected to the inlet of the pump 10 via a pipe. The third detection and pressure regulating assembly 55 is mounted on the third inlet assembly 53 and is used to regulate the pressure on the third inlet assembly 53 to detect and collect the flow rate of the pump 10 under different pressures. The third terminal box 56 is electrically connected to the third detection and pressure regulating assembly 55 and is used for the input and output of data signals from the third detection and pressure regulating assembly 55.
[0054] For reference Figure 13 In some embodiments, the fuel medium tank 51 may include a third tank body 511, a third partition 512, a third base plate 513, a third pulley 514, a third handle 515, a third level gauge 516, a third heater plug 517, a third drain valve 518, a third circular oil level indicator 519, a third cleaning cover 520, a third air filter 521, a fuel temperature transmitter 522, a third lifting lug 523, and a third pressurized liquid outlet quick connector 524.
[0055] For reference Figure 14 The third partition 512 is disposed inside the third housing 511, dividing the third housing 511 into a third inlet chamber 5111 and a third outlet chamber 5112 connected to the third inlet chamber 5111. The medium in the third inlet chamber 5111 can enter the third outlet chamber 5112. The third inlet chamber 5111 is connected to the third inlet assembly 53, and the medium entering through the third inlet assembly 53 enters the third inlet chamber 5111. The third outlet chamber 5112 is connected to the third outlet assembly 54, and the medium in the third outlet chamber 5112 is discharged through the third outlet assembly 54. The third base plate 513 is installed at the bottom of the third housing 511, and four third pulleys 514 are provided, respectively located at the four corners of the bottom of the third base plate 513. The third handle 515 is disposed on one side of the third housing 511. The placement of the third pulleys 514 and the third handle 515 facilitates the movement of the cooling water medium module 30.
[0056] Refer again Figure 11Furthermore, a third level gauge 516 is installed on one side of the third chamber 511 to measure and observe the liquid level of the medium inside the third chamber 511. A third heater plug 517 is installed on one side of the third chamber 511. When heating the medium inside the third chamber 511, the third heater plug 517 is removed and the heating device is inserted into the third chamber 511 to heat the medium. A third drain valve 518 is installed at the bottom of one side of the third chamber 511 for draining. A third circular oil level indicator 519 is installed at the top of one side of the third chamber 511 to observe the liquid level of the medium. Two third cleaning covers 520 are provided, one on each side of the third chamber 511. They can be removed after the experiment to clean the inside of the third chamber 511. A third air filter 521 is installed on the third chamber 511, allowing air to enter the third chamber 511 while preventing dust from entering. A fuel temperature transmitter 522 is mounted on the third housing 511 to measure the temperature of the medium inside the third housing 511. Two third lifting lugs 523 are provided, positioned diagonally opposite each other in the third housing 511 for easy lifting and handling. Of course, three, four, or other numbers of third lifting lugs 523 can be provided. A third pressurization dispensing quick connector 524 is located at the bottom of one side of the third housing 511 and is connected to the inlet quick connector 242 of the pressurization pump 241 via a pipe.
[0057] For reference Figure 12 In some embodiments, the third inlet assembly 53 may include a third inlet pipe 531, at least one third pipe clamp 532, a third quick connector 533, a third return flange 534, a third pressure-pressurized inlet quick connector 535, a third high-flow pipe 536, a third low-flow pipe 537, a third high-flow valve 538, and a third low-flow valve 539. The third inlet pipe 531 is mounted on the third housing 511 via at least one third pipe clamp 532. A third quick connector 533 is installed at the inlet end of the third inlet pipe 531, and the third quick connector 533 can be connected to the outlet end of the pump 10 via a pipeline. One end of the third high-flow pipe 536 is connected to the third inlet pipe 531 for use when the medium flow rate is high. One end of the third low-flow pipe 537 is connected to the third inlet pipe 531 for use when the medium flow rate is low. The other ends of the third high-flow pipe 536 and the third low-flow pipe 537 are respectively connected to the third inlet chamber 5111 of the third housing 511 via the third return flange 534. The third high-flow valve 538 is installed on the third high-flow pipe 536 to control the flow in the third high-flow pipe 536. The third low-flow valve 539 is installed on the third low-flow pipe 537 to control the flow in the third low-flow pipe 537.
[0058] Understandably, when the medium discharged by pump 10 is at a high flow rate, it enters the third inlet chamber 5111 of the third housing 511 through the pipe, the third inlet pipe 531, and the third high flow pipe 536. Alternatively, when the medium discharged by pump 10 is at a low flow rate, it enters the third inlet chamber 5111 of the third housing 511 through the pipe, the third inlet pipe 531, and the third low flow pipe 537. The third pressurized inlet quick connector 535 is installed on the third inlet pipe 531 and connects to the outlet end of pump 10 through the pipe.
[0059] Refer again Figure 13 In some embodiments, the third liquid outlet assembly 54 may include a third liquid outlet pipe 541, a third ball valve 542, and a third oil suction filter 543. The third liquid outlet pipe 541 connects to the third liquid outlet chamber 5112 of the third housing 511, and the third ball valve 542 is mounted on the third liquid outlet pipe 541. The third oil suction filter 543 is located in the third liquid outlet chamber 5112 and connected to the third liquid outlet pipe 541, used to filter the oil during discharge to prevent particulate impurities in the oil from entering the pump 10 and damaging the pump blades. Understandably, the third liquid outlet pipe 541 is connected to the inlet end of the pump 10 via a pipe, and the medium in the third liquid outlet chamber 5112 of the third housing 511 enters the pump 10 through the third oil suction filter 543, the third liquid outlet pipe 541, and the pipe. The third ball valve 542 is used to control the flow of the third liquid outlet pipe 541 and to control the flow of the medium between the third housing 511 and the pump 10.
[0060] Refer again Figure 13 In some embodiments, the third detection and pressure regulating assembly 55 may include a third pressure sensor 551, a third pipeline temperature transmitter 552, a third pressure regulating valve 553, a third main flow meter 554, a third auxiliary large flow meter 555, and a third auxiliary small flow meter 556. The third pipeline temperature transmitter 552, the third pressure sensor 551, the third pressure regulating valve 553, and the third main flow meter 554 are sequentially installed on the third inlet pipe 531 from the inlet end to the outlet end. The third auxiliary large flow meter 555 is installed on the third large flow pipe 536 to detect the flow rate of the third large flow pipe 536. The third auxiliary small flow meter 556 is installed on the third small flow pipe 537 to detect the flow rate of the third small flow pipe 537.
[0061] Understandably, the third pressure sensor 551 is used to detect the pressure of the medium at the outlet of pump 10 (the inlet end of the third inlet pipe 531). The third pipeline temperature transmitter 552 is used to detect the temperature of the medium at the outlet of pump 10. The third pressure regulating valve 553 is used to regulate the pressure at the outlet of pump 10. The third main flow meter 554 is used to detect the flow rate after pressure regulation in the third inlet pipe 531. The third auxiliary large flow meter 555 and the third auxiliary small flow meter 556 are located at different positions and have different measurement ranges than the third main flow meter 554. The third main flow meter 554 is used to measure large flow rates, while the third auxiliary large flow meter 555 and the third auxiliary small flow meter 556 are used to measure small flow rates. The positions of the third main flow meter 554, the third auxiliary large flow meter 555, and the third auxiliary small flow meter 556 can be set according to the detection requirements.
[0062] Continue to refer to Figure 11 The third terminal box 56 includes a third box body 561 and a third transmission system disposed within the third box body 561. The third transmission system is electrically connected to the fuel temperature transmitter 522, the third pressure sensor 551, the third pipeline temperature transmitter 552, the third pressure regulating valve 553, the third main flow meter 554, the third auxiliary large flow meter 555, and the third auxiliary small flow meter 556, respectively. The third transmission system controls and transmits the input and output signals of the fuel temperature transmitter 522, the third pressure sensor 551, the third pipeline temperature transmitter 552, the third pressure regulating valve 553, the third main flow meter 554, the third auxiliary large flow meter 555, and the third auxiliary small flow meter 556.
[0063] The pump 10 (which is the cooling water pump of the diesel engine on-board pump set), drive module 20, and fuel medium module 50 are tested together. To test for external leakage in pump 10, assemble pump 10, the pressurization assembly 24 of drive module 20, and fuel medium module 50: the third pressurization outlet quick connector 524 of fuel medium tank 51 is connected to the inlet quick connector 242 of pressurization pump 241 via a pipe; the outlet quick connector 243 of pressurization pump 241 is connected to the inlet of pump 10 via a pipe; the outlet of pump 10 is connected to the third pressurization inlet quick connector 535 of third inlet assembly 53 via a pipe. Start pressurization pump 241 to deliver the medium in fuel medium tank 51 to pump 10, and the medium entering pump 10 is then delivered to fuel medium tank 51. During this process, observe whether there is any external leakage in the pump 10 housing or other locations.
[0064] After eliminating external leakage, the pump 10, the gearbox 23 of the drive module 20, and the fuel medium module 50 are assembled: the pump 10 is connected to the gearbox 23 via a coupling, and the third quick connector 533 of the third inlet assembly 53 is connected to the outlet end of the pump 10 via a pipe; the third inlet pipe 531 of the third outlet assembly 54 is connected to the inlet end of the pump 10 via a pipe. The starter motor 22 drives the gearbox 23 to drive the pump 10, which draws the medium from the fuel medium tank 51 and then delivers it back to the fuel medium tank 51 through the third inlet pipe 531. When the medium passes through the third inlet pipe 531, the pressure of the third pressure regulating valve 553 is adjusted, and the third main flow meter 554, the third auxiliary large flow meter 555, and the third auxiliary small flow meter 556 detect the flow rate in the third inlet pipe 531 to obtain the flow rate of the pump 10 outlet under different pressures. The pressure value of the third pressure regulating valve 553, and the flow values detected by the third main flow meter 554, the third auxiliary large flow meter 555, and the third auxiliary small flow meter 556 are transmitted to the data acquisition system of the touch control system through the third terminal box 56. The data acquisition system collects the outlet pressure and flow of pump 10 to obtain the performance curve of pump 10. After the performance curve of pump 10 is plotted, it is compared with the rated performance curve to determine whether pump 10 meets the usage requirements of emergency diesel engine.
[0065] Traditional maintenance, re-evaluation, and spare parts performance testing of emergency diesel engine auxiliary pump sets rely on the emergency diesel engine itself, resulting in long testing cycles and potential damage to the engine during performance tests. This application's technology enables offline performance curve testing of emergency diesel engine sets, used for spare parts acceptance testing, performance re-evaluation, and fault analysis of onboard pumps for nuclear power plant emergency diesel engines, improving the efficiency and convenience of auxiliary pump set performance testing. This application improves the efficiency of auxiliary pump set performance evaluation by conducting performance testing, reducing damage incidents caused by auxiliary pump failures in nuclear power emergency diesel engines.
[0066] This application can solve the problem of on-machine testing caused by potential defects such as assembly or manufacturing deviations in diesel engine on-board auxiliary pump sets. It can detect and eliminate potential performance defects of auxiliary pumps in advance, reduce the extension of whole machine testing time caused by auxiliary pump maintenance, improve the operational reliability of diesel engines, reduce maintenance costs, and prevent huge economic losses caused by the unavailability of emergency diesel engine auxiliary pump sets.
[0067] It should be noted that those skilled in the art can freely combine the above-mentioned technical features without departing from the concept of the present invention, and can also make several modifications and improvements, all of which fall within the protection scope of the present invention.
Claims
1. An offline performance testing device for auxiliary pump sets of nuclear power diesel engine systems, characterized in that, It includes a pump (10), a drive module (20) for driving the pump (10), a cooling water medium module (30), a lubricating oil medium module (40), and a fuel medium module (50); any one of the cooling water medium module (30), the lubricating oil medium module (40), and the fuel medium module (50) is connected to the pump (10) through a pipeline to form a circulation loop, and the pump (10) is mounted on the drive module (20); The cooling water medium module (30) includes a cooling water medium tank (31) and a first detection and pressure regulating component (35) disposed on the cooling water medium tank (31), which is used to regulate the pressure and detect the flow data of the pump (10) under different pressures; The lubricating oil medium module (40) includes a lubricating oil medium tank (41) and a second detection and pressure regulating component (46) disposed on the lubricating oil medium tank (41), which is used to regulate the pressure and detect the flow data of the pump (10) under different pressures; The fuel medium module (50) includes a fuel medium tank (51) and a third detection and pressure regulating component (55) disposed on the fuel medium tank (51) for adjusting the pressure and detecting the flow data of the pump (10) under different pressures.
2. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 1, characterized in that, The cooling water medium module (30) further includes a first liquid inlet assembly (33) and a first liquid outlet assembly (34) respectively disposed on the cooling water medium tank (31). The first liquid inlet assembly (33) is connected to the outlet end of the pump (10) through a pipe, and the first liquid outlet assembly (34) is connected to the inlet end of the pump (10) through a pipe.
3. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 2, characterized in that, The first detection and pressure regulating component (35) includes a first pressure regulating valve (353) and a first main flow meter (354) and / or a first auxiliary flow meter (355) sequentially disposed on the first liquid inlet component (33).
4. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 1, characterized in that, The lubricating oil medium module (40) further includes a second liquid inlet assembly (43) and a second liquid outlet assembly (44) respectively disposed on the lubricating oil medium tank (41). The second liquid inlet assembly (43) is connected to the outlet end of the pump (10) through a pipe, and the second liquid outlet assembly (44) is connected to the inlet end of the pump (10) through a pipe.
5. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 4, characterized in that, The second liquid inlet assembly (43) includes a second liquid inlet pipe (431), a second high flow pipe (436), and a second low flow pipe (437). The second inlet pipe (431) is connected to the pump (10) through a pipe. One end of the second large flow pipe (436) and the second small flow pipe (437) are respectively connected to the second inlet pipe (431), and the other end of the second large flow pipe (436) and the second small flow pipe (437) are connected to the lubricating oil medium tank (41). When the second inlet pipe (431) flows at a large flow rate, the fluid flows back to the lubricating oil medium tank (41) through the second large flow pipe (436); when the second inlet pipe (431) flows at a small flow rate, the fluid flows back to the lubricating oil medium tank (41) through the second small flow pipe (437).
6. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 5, characterized in that, The second detection and pressure regulating assembly (45) includes a second pressure regulating valve (453) and a second main flow meter (454) sequentially disposed on the second inlet pipe (431). Or / and, a second auxiliary large flow meter (455) disposed on the second large flow tube (436) or / and a second auxiliary small flow meter (456) disposed on the second small flow tube (437).
7. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 1, characterized in that, The fuel medium module (50) further includes a third liquid inlet assembly (53) and a third liquid outlet assembly (54) respectively disposed on the fuel medium tank (51). The third liquid inlet assembly (53) is connected to the outlet end of the pump (10) through a pipe, and the third liquid outlet assembly (54) is connected to the inlet end of the pump (10) through a pipe.
8. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 7, characterized in that, The third liquid inlet assembly (53) includes a third liquid inlet pipe (531), a third high flow pipe (536), and a third low flow pipe (537). The third inlet pipe (531) is connected to the outlet end of the pump (10) through a pipe. One end of the third large flow pipe (536) and the third small flow pipe (537) are respectively connected to the third inlet pipe (531), and the other end of the third large flow pipe (536) and the third small flow pipe (537) are connected to the fuel medium tank (51). When the third inlet pipe (531) flows at a large flow rate, the fluid flows back to the lubricating oil medium tank (41) through the third large flow pipe (536); when the third inlet pipe (531) flows at a small flow rate, the fluid flows back to the lubricating oil medium tank (41) through the third small flow pipe (537).
9. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 8, characterized in that, The third detection and pressure regulating component (55) includes a third pressure regulating valve (553) and a third main flow meter (554) sequentially disposed on the third inlet pipe (531). Or / and, a third auxiliary large flow meter (555) disposed on the third large flow tube (536) or / and a third auxiliary small flow meter (556) disposed on the third small flow tube (537).
10. The offline performance testing equipment for auxiliary pump sets of nuclear power diesel engine systems according to claim 1, characterized in that, The drive module (20) includes a pressure assembly (24), which includes a pressure pump (241). The pressurizing pump (241), the pump (10), and the cooling water medium module (30), the lubricating oil medium module (40), or the fuel medium module (50) are connected to form a circulation loop to detect whether the pump (10) is leaking.