Three-dimensional digital workshop management system and electronic equipment

Abstract

The invention discloses a three-dimensional digital workshop management system and electronic equipment, and relates to the technical field of digital workshops, the three-dimensional digital workshop management system comprises an operation management module, and the operation management module comprises a data acquisition unit used for acquiring mold processing data of a three-dimensional model of a workshop under different management dimensions in real time; the data processing unit is used for determining a production operation efficiency index value and a production workload under each management dimension according to the mold processing data under each management dimension; and the data display unit is used for displaying the production operation efficiency index value and the production workload under each management dimension on the three-dimensional model. The workshop management efficiency and management effect can be improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of digital workshop, in particular to a three-dimensional digital workshop management system and an electronic device. BACKGROUND

[0002] At present, in the management work of the mold processing workshop, the historical mold processing data of the workshop is usually analyzed by manual analysis to determine the mold production situation of the workshop, so as to adjust the mold processing strategy of the workshop accordingly.

[0003] However, the efficiency of manual analysis is low and the accuracy is poor, and the manual analysis is based on historical mold processing data, which will affect the management efficiency and management effect of the workshop. SUMMARY

[0004] The main purpose of the present application is to provide a three-dimensional digital workshop management system, which aims to improve the management efficiency and management effect of the workshop.

[0005] To achieve the above purpose, the present application provides a three-dimensional digital workshop management system, which comprises an operation management module, and the operation management module comprises:

[0006] A data acquisition unit is configured to acquire mold processing data of a three-dimensional model of a workshop under different management dimensions in real time;

[0007] A data processing unit is configured to determine production operation efficiency index values and production workloads under each management dimension according to the mold processing data under each management dimension;

[0008] A data display unit is configured to display the production operation efficiency index values and the production workloads under each management dimension on the three-dimensional model.

[0009] In an embodiment, the production operation efficiency index values comprise actual capacity, total effective equipment performance achievement rate, order achievement rate and resource demand, and the data processing unit comprises a work hour output analysis subunit, a total effective equipment performance achievement rate subunit, an order achievement rate subunit and a resource load prediction subunit;

[0010] The work hour output analysis subunit is configured to input the mold processing data under each management dimension into a pre-trained capacity prediction model to obtain actual capacity under each management dimension;

[0011] The total effective equipment performance achievement rate subunit is configured to calculate the ratio of the actual capacity to the theoretical capacity under each management dimension to obtain the total effective equipment performance achievement rate under each management dimension;

[0012] The order achievement rate sub-unit is configured to calculate a ratio of actual output man-hours to order man-hours in the mold processing data under each management dimension, and obtain an order achievement rate under each management dimension.

[0013] The resource load prediction sub-unit is configured to input the mold processing data under each management dimension into a pre-trained resource demand prediction model to predict a resource demand under each management dimension.

[0014] In an embodiment, the production workload includes a mold set number, a processing task number and a part number, and the data processing unit further includes a process index sub-unit configured to:

[0015] The mold set number, the processing task number and the part number under each management dimension are determined according to the mold processing data under each management dimension.

[0016] In an embodiment, the data display unit includes:

[0017] The display color determination sub-unit is configured to determine a data display color corresponding to each management dimension.

[0018] The data display sub-unit is configured to display the production operation efficiency index value and the production workload under each management dimension on the three-dimensional model based on the data display color corresponding to each management dimension.

[0019] In an embodiment, the display color determination sub-unit is further configured to:

[0020] The data display color corresponding to each management dimension is obtained based on a preset mapping relationship between the management dimension and the data display color.

[0021] In an embodiment, the display color determination sub-unit is further configured to:

[0022] For any management dimension, if the production operation efficiency index value under the management dimension is outside a preset index value range, a first preset color is used as the data display color corresponding to the management dimension.

[0023] If the production operation efficiency index value under the management dimension is within the preset index value range, a second preset color is used as the data display color corresponding to the management dimension.

[0024] In an embodiment, the operation management module further includes a strategy generation unit configured to:

[0025] The production operation efficiency index value and the production workload under each management dimension are input into a pre-trained strategy generation model to generate and execute a mold processing adjustment strategy for the workshop.

[0026] In an embodiment, the policy generation unit is further configured to:

[0027] After executing the mold processing adjustment policy, a first change amount of a production operation efficiency index value and a second change amount of a production workload under each management dimension are obtained;

[0028] According to the first change amount and the second change amount under each management dimension, an incremental training sample set of the policy generation model is constructed;

[0029] According to the incremental training sample set, the policy generation model is incrementally trained to generate a new policy generation model.

[0030] In an embodiment, the policy generation unit is further configured to:

[0031] After generating the mold processing adjustment policy, the mold processing adjustment policy is pre-executed in a workshop environment simulation simulator associated with the three-dimensional model;

[0032] It is detected whether there is an abnormality in the process of pre-executing the mold processing adjustment policy in the workshop environment simulation simulator;

[0033] If yes, the policy generation model is controlled to regenerate a new mold processing adjustment policy, and the step of pre-executing the mold processing adjustment policy in the workshop environment simulation simulator associated with the three-dimensional model is returned to be executed;

[0034] If no, the mold processing adjustment policy is executed in the workshop.

[0035] In addition, in order to achieve the above-mentioned purpose, the present application further provides an electronic device, which comprises the three-dimensional digital workshop management system as mentioned above.

[0036] The technical scheme provided in the application comprises a three-dimensional digital workshop management system comprising an operation management module, so as to acquire mold processing data of a three-dimensional model of a workshop under different management dimensions by using a data acquisition unit in the operation management module, determine production operation efficiency index values and production workloads under each management dimension according to the mold processing data under each management dimension by using a data processing unit in the operation management module, that is, determine mold production conditions of the workshop under different management dimensions, and display the production operation efficiency index values and the production workloads under each management dimension on the three-dimensional model by using a data display unit in the operation management module, so as to directly visualize the mold production conditions of the workshop under different management dimensions in the three-dimensional model. Therefore, when managing the workshop, a user does not need to manually analyze the mold production conditions of the workshop, but can directly adjust a mold processing strategy of the workshop by checking the mold production conditions displayed on the three-dimensional model, so as to improve the management efficiency of the workshop. Moreover, since the mold production conditions displayed on the three-dimensional model are determined based on real-time mold processing data, and the three-dimensional model displays the mold production conditions of the workshop under different management dimensions, the mold production conditions displayed by the three-dimensional model can be used to more accurately and comprehensively manage the workshop, so as to improve the management effect of the workshop.

[0037] In conclusion, the technical scheme provided in the application can directly visualize mold production conditions of a workshop under different management dimensions in a three-dimensional model of the workshop, so as to improve the management efficiency and the management effect of the workshop. BRIEF DESCRIPTION OF DRAWINGS

[0038] In order to more clearly explain the technical scheme in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of the drawings shown.

[0039] Figure 1 A structural schematic diagram of the operation management module provided for the first embodiment of the application;

[0040] Figure 2 A structural schematic diagram of the data processing unit provided for the first embodiment of the application;

[0041] Figure 3 Another structural schematic diagram of the data processing unit provided for the first embodiment of the application;

[0042] Figure 4 A structural schematic diagram of the data display unit provided for the second embodiment of the application;

[0043] Figure 5 A structure diagram of an operation management module provided by the third embodiment of the present application is shown in the figure.

[0044] Figure 6 A structure diagram of a three-dimensional digital workshop management system provided by the fourth embodiment of the present application is shown in the figure.

[0045] Figure 7 A hierarchical architecture diagram of the three-dimensional digital workshop management system provided by the fourth embodiment of the present application is shown in the figure.

[0046] The object, function features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings.

[0047] Explanation of the reference signs:

[0048] 10, data acquisition unit; 20, data processing unit; 30, data display unit; 40, strategy generation unit; 21, work hour output analysis subunit; 22, total effective equipment performance achievement rate subunit; 23, order placement achievement rate subunit; 24, resource load prediction subunit; 25, process index subunit; 31, display color determination subunit; 32, data display subunit; 100, operation management module; 200, order management module; 300, complete set delivery module; 400, personnel management module; 500, equipment management module; 600, quality management module. DETAILED DESCRIPTION

[0049] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without any creative work fall within the scope of protection of the present application.

[0050] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications will also change accordingly.

[0051] In addition, the descriptions involving "first", "second" and the like in the present application are only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the technical features indicated or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, nor within the protection scope required by the present application.

[0052] At present, in the management work of the mold processing workshop, it is usually relied on manual analysis of historical mold processing data of the workshop to determine the mold production situation of the workshop, so as to adjust the mold processing strategy of the workshop accordingly.

[0053] However, the efficiency of manual analysis is low and the accuracy is poor, and the manual analysis is performed by means of historical mold processing data, which will affect the management efficiency and management effect of the workshop.

[0054] Based on this, the first embodiment of the present application proposes a three-dimensional digital workshop management system, which comprises an operation management module, please refer to Figure 1 The operation management module can include:

[0055] The data acquisition unit 10 is used for real-time acquisition of mold processing data of the three-dimensional model of the workshop under different management dimensions;

[0056] The data processing unit 20 is used for determining the production operation efficiency index value and the production workload under each management dimension according to the mold processing data under each management dimension;

[0057] The data display unit 30 is used for displaying the production operation efficiency index value and the production workload under each management dimension on the three-dimensional model.

[0058] It should be noted that the data acquisition unit 10 can acquire the mold processing data of the three-dimensional model of the workshop under different management dimensions in real time from the industrial software system, the data acquisition system and the user center. The three-dimensional model of the workshop refers to a three-dimensional simulation model constructed by using digital technology and used to reflect the real production environment of the workshop. The management dimensions can include but are not limited to production platforms (including multiple production departments), production departments (including multiple production processes) and / or production processes, etc., and the embodiment is not limited in this regard. The mold processing data refers to various types of quantitative data related to processing execution, resource consumption, progress status, quality results, etc. in the whole production process from raw material input to finished product delivery, which can include but is not limited to processing progress, number of personnel and working hours involved in processing, number of raw materials consumed, actual output working hours and / or scheduled working hours, etc., and the embodiment is not limited in this regard.

[0059] In addition, it should be noted that the production operation performance index value can include but is not limited to actual capacity, total effective equipment performance achievement rate, order achievement rate and / or resource demand, etc. which can represent the production performance of the workshop, and the embodiment is not limited in this regard. The production workload can include but is not limited to the number of mold sets, the number of processing tasks and / or the number of parts, etc., and the embodiment is not limited in this regard.

[0060] On this basis, in a feasible implementation manner, please refer to Figure 2 The production operation performance index value includes actual capacity, total effective equipment performance achievement rate, order achievement rate and resource demand, and the data processing unit 20 includes a working hour output analysis sub-unit 21, a total effective equipment performance achievement rate sub-unit 22, an order achievement rate sub-unit 23 and a resource load prediction sub-unit 24.

[0061] The working hour output analysis sub-unit 21 is configured to input the mold processing data under each management dimension into a pre-trained capacity prediction model to obtain the actual capacity under each management dimension.

[0062] The total effective equipment performance achievement rate sub-unit 22 is configured to calculate the ratio of the actual capacity to the theoretical capacity under each management dimension to obtain the total effective equipment performance achievement rate under each management dimension.

[0063] The order achievement rate sub-unit 23 is configured to calculate the ratio of the actual output working hours to the scheduled working hours in the mold processing data under each management dimension to obtain the order achievement rate under each management dimension.

[0064] The resource load prediction sub-unit 24 is configured to input the mold processing data under each management dimension into a pre-trained resource demand prediction model to predict the resource demand under each management dimension.

[0065] It should be noted that the actual capacity refers to the effective output actually completed in a specific period of time (such as one day or one week), and the theoretical capacity refers to the effective output that can be theoretically completed in a specific period of time. The total effective equipment performance (TEEP) achievement rate is used to measure the matching degree between the actual capacity and the theoretical capacity. The actual output man-hours are used to represent the actual completed workload, the scheduled man-hours are used to represent the planned completed workload, and the scheduled achievement rate is used to measure the matching degree between the actual output man-hours and the scheduled man-hours. The resource demand refers to the resource demand in a future period of time (such as a future week), and the resource can include processing equipment, personnel, and / or materials, and the like, which are not specifically limited in the embodiment.

[0066] In a feasible implementation, referring to Figure 3 , the production workload includes the number of mold sets, the number of processing tasks, and the number of parts, and the data processing unit 20 further includes a process index subunit 25, which is configured to:

[0067] According to the mold processing data under each management dimension, the number of mold sets, the number of processing tasks, and the number of parts under each management dimension are determined.

[0068] It should be noted that the mold processing data includes complete molds, processing tasks, and parts that are being processed or have been accepted; when determining the number of mold sets, the number of processing tasks, and the number of parts under each management dimension according to the mold processing data under each management dimension, for any management dimension, the number of mold sets, the number of processing tasks, and the number of parts under the management dimension can be determined by counting the number of complete molds, the number of processing tasks, and the number of parts that are being processed or have been accepted under the management dimension.

[0069] In a feasible implementation, to facilitate the user to view the mold production situation under different management dimensions, the data display unit 30 is further configured to:

[0070] Obtain a target management dimension selected by the user from the management dimensions;

[0071] Highlight display the production running efficiency index value and the production workload under the target management dimension on the three-dimensional model.

[0072] The embodiment does not specifically limit the display manner of the data display unit 30 to display the mold production situation under the target management dimension selected by the user. For example, in other feasible implementations, when the data display unit 30 displays the production running efficiency index value and the production workload under each management dimension in the form of text, the production running efficiency index value and the production workload under the target management dimension can be displayed on the three-dimensional model by means of bold font.

[0073] In combination with the above, the technical scheme provided in the embodiment provides a three-dimensional digital workshop management system including an operation management module, so as to acquire mold processing data of a three-dimensional model of a workshop under different management dimensions by using a data acquisition unit 10 in the operation management module in real time, determine production running efficiency index values and production workloads under each management dimension according to the mold processing data under each management dimension by using a data processing unit 20 in the operation management module, that is, determine mold production conditions of the workshop under different management dimensions, and display the production running efficiency index values and the production workloads under each management dimension on the three-dimensional model by using a data display unit 30 in the operation management module, so as to directly visualize the mold production conditions of the workshop under different management dimensions in the three-dimensional model. In this way, when managing the workshop, a user does not need to manually analyze the mold production conditions of the workshop, but can directly adjust a mold processing strategy of the workshop by checking the mold production conditions displayed on the three-dimensional model, thereby improving the management efficiency of the workshop. Moreover, since the mold production conditions displayed on the three-dimensional model are determined based on real-time mold processing data, and the three-dimensional model displays the mold production conditions of the workshop under different management dimensions, the mold production conditions displayed by the three-dimensional model can be used to more accurately and comprehensively manage the workshop, thereby improving the management effect of the workshop.

[0074] In combination with the above, the technical scheme provided in the embodiment provides a three-dimensional digital workshop management system including an operation management module, so as to acquire mold processing data of a three-dimensional model of a workshop under different management dimensions by using a data acquisition unit 10 in the operation management module in real time, determine production running efficiency index values and production workloads under each management dimension according to the mold processing data under each management dimension by using a data processing unit 20 in the operation management module, that is, determine mold production conditions of the workshop under different management dimensions, and display the production running efficiency index values and the production workloads under each management dimension on the three-dimensional model by using a data display unit 30 in the operation management module, so as to directly visualize the mold production conditions of the workshop under different management dimensions in the three-dimensional model. In this way, when managing the workshop, a user does not need to manually analyze the mold production conditions of the workshop, but can directly adjust a mold processing strategy of the workshop by checking the mold production conditions displayed on the three-dimensional model, thereby improving the management efficiency of the workshop. Moreover, since the mold production conditions displayed on the three-dimensional model are determined based on real-time mold processing data, and the three-dimensional model displays the mold production conditions of the workshop under different management dimensions, the mold production conditions displayed by the three-dimensional model can be used to more accurately and comprehensively manage the workshop, thereby improving the management effect of the workshop.

[0075] Based on the first embodiment, the second embodiment of the three-dimensional digital workshop management system is provided, in which, please refer to Figure 4 The data display unit 30 can include:

[0076] The display color determination sub-unit 31 is configured to determine data display colors corresponding to the management dimensions.

[0077] The data display sub-unit 32 is configured to display the production running efficiency index values and the production workloads under each management dimension on the three-dimensional model based on the data display colors corresponding to the management dimensions.

[0078] In a feasible implementation, the display color determination sub-unit 31 is further configured to:

[0079] Based on a preset mapping relationship between the management dimensions and the data display colors, the data display colors corresponding to the management dimensions are acquired.

[0080] It should be noted that the mapping relationship between the management dimensions and the data display colors can be recorded by using a relationship table, a key-value pair or other manners, and the embodiment does not make a specific limitation in this regard.

[0081] The embodiment displays the mold production situation in different management dimensions by using different data display colors, so that the user can quickly distinguish the mold production situation in different management dimensions, thereby facilitating the user to adjust the mold processing strategy of the workshop, and further improving the management efficiency of the workshop.

[0082] In another possible implementation, the display color determination subunit 31 is further configured to:

[0083] For any management dimension, if the production operation efficiency index value under the management dimension is outside the preset index value range, the first preset color is used as the data display color corresponding to the management dimension;

[0084] If the production operation efficiency index value under the management dimension is within the preset index value range, the second preset color is used as the data display color corresponding to the management dimension.

[0085] It should be noted that the preset index value range is used as a basis for determining whether the production operation efficiency index value meets the production target (i.e., the production standard), which can be a default range or can be flexibly set by the user according to the actual situation, and the present embodiment does not make a specific limitation. When setting the first preset color and the second preset color, if the user needs to focus on the "management dimension with a production operation efficiency index value that does not meet the production target", the identification strength of the first preset color can be set to be greater than that of the second preset color, and if the user needs to focus on the "management dimension with a production operation efficiency index value that meets the production target", the identification strength of the second preset color can be set to be greater than that of the first preset color, and the present embodiment does not make a specific limitation. The identification strength of a color refers to the degree of attraction of the color to the visual sense of a natural person. Generally, the stronger the identification strength of a color, the higher the degree of attraction of the color to the visual sense of a natural person; the weaker the identification strength of a color, the lower the degree of attraction of the color to the visual sense of a natural person. For example, the identification strength of dark red is greater than that of light red.

[0086] In the embodiment, if the production operation efficiency index value under the management dimension does not meet the production target, the first preset color is used to display the production operation efficiency index value and the production workload under the management dimension on the three-dimensional model; if the production operation efficiency index value under the management dimension meets the production target, the second preset color is used to display the production operation efficiency index value and the production workload under the management dimension on the three-dimensional model. In this way, the user can determine whether the production operation efficiency index value under each management dimension meets the production target by observing the data display color, so as to better adjust the mold processing strategy of the workshop, and further improve the management efficiency of the workshop.

[0087] In combination with the above, in the embodiment, before displaying the production running efficiency index values and the production workloads under each management dimension on the three-dimensional model, the data display color corresponding to each management dimension needs to be determined, and then the production running efficiency index values and the production workloads under each management dimension are displayed on the three-dimensional model based on the data display color corresponding to each management dimension. In this way, the data under the corresponding management dimension is displayed by using the corresponding data display color, so that the user can quickly distinguish the data displayed on the three-dimensional model, thereby facilitating the user to adjust the mold processing strategy of the workshop, and further improving the management efficiency of the workshop.

[0088] In addition, in other embodiments, the data display unit 30 can include a display mode determination subunit for determining the data display mode (such as displaying by using text, graphics or animation, etc.) corresponding to each management dimension, and a data display subunit 32 for displaying the production running efficiency index values and the production workloads under each management dimension on the three-dimensional model based on the data display mode corresponding to each management dimension. The specific composition of the data display unit 30 is not specifically limited in the embodiment, and the way of displaying data by the data display unit 30 is also not specifically limited.

[0089] Based on the first embodiment and / or the second embodiment, a third embodiment of the three-dimensional digital workshop management system of the present application is proposed, in which, please refer to Figure 5 The operation management module can further include a strategy generation unit 40 for:

[0090] inputting the production running efficiency index values and the production workloads under each management dimension into a pre-trained strategy generation model to generate and execute a mold processing adjustment strategy of the workshop.

[0091] It should be noted that the mold processing adjustment strategy is the mold processing strategy that the workshop needs to adjust at present, and the mold processing strategy refers to a workshop management scheme formulated based on workshop resources (such as processing equipment, personnel, materials, etc.), process requirements and order requirements in the whole production process of a mold from raw materials to finished products to achieve a certain production target.

[0092] In a feasible implementation manner, the strategy generation unit 40 is further configured to:

[0093] After executing the mold processing adjustment strategy, a first change amount of the production running efficiency index values and a second change amount of the production workloads under each management dimension are obtained;

[0094] According to the first change amount and the second change amount under each management dimension, an incremental training sample set of the strategy generation model is constructed;

[0095] According to the incremental training sample set, the strategy generation model is incrementally trained to generate a new strategy generation model.

[0096] It should be noted that when the incremental training sample set of the strategy generation model is constructed according to the first change amount and the second change amount under each management dimension, whether the currently executed mold processing adjustment strategy is effective can be evaluated according to the first change amount and the second change amount under each management dimension; if effective, the mold processing adjustment strategy and the production operation performance index value and production workload used to generate the mold processing adjustment strategy are taken as effective samples; if ineffective, the mold processing adjustment strategy and the production operation performance index value and production workload used to generate the mold processing adjustment strategy are taken as ineffective samples. According to this, the construction of the incremental training sample set of the strategy generation model is performed.

[0097] When whether the currently executed mold processing adjustment strategy is effective is evaluated according to the first change amount and the second change amount under each management dimension, if the first change amount under each management dimension is greater than the first preset threshold value corresponding thereto, and the second change amount under each management dimension is greater than the second preset threshold value corresponding thereto, it is determined that the currently executed mold processing adjustment strategy is effective, otherwise it is ineffective; the first preset threshold value corresponding to each management dimension can be the same or different, and the second preset threshold value corresponding to each management dimension can be the same or different, which is not specifically limited in the embodiment. The first preset threshold value and the second preset threshold value can both be a default value, or can be flexibly set by the user according to the actual situation, which is not specifically limited in the embodiment.

[0098] According to the execution result, the incremental training sample set is constructed to incrementally train the strategy generation model, thereby improving the accuracy of the strategy generated by the strategy generation model.

[0099] In a feasible embodiment, the strategy generation unit 40 is further configured to:

[0100] After the mold processing adjustment strategy is generated, the mold processing adjustment strategy is pre-executed in the workshop environment simulation simulator associated with the three-dimensional model;

[0101] Detect whether there is an abnormality in the process of pre-executing the mold processing adjustment strategy in the workshop environment simulation simulator;

[0102] If yes, the strategy generation model is controlled to generate a new mold processing adjustment strategy, and the step of pre-executing the mold processing adjustment strategy in the workshop environment simulation simulator associated with the three-dimensional model is returned;

[0103] If no, the mold processing adjustment strategy is executed in the workshop.

[0104] It should be noted that the workshop environment simulation simulator is used to replicate and simulate the real environment of the workshop through digital technology.

[0105] In view of the fact that resource allocation conflicts, order booking achievement rate reduction and other abnormal situations may occur in the process of executing the mold processing adjustment strategy generated by the strategy generation model, in this embodiment, it is provided that, before the workshop executes the mold processing adjustment strategy, the mold processing adjustment strategy needs to be pre-executed in the workshop environment simulation simulator associated with the three-dimensional model; then it is detected whether there is an abnormality in the process of pre-executing the mold processing adjustment strategy in the workshop environment simulation simulator; if there is an abnormality, the strategy generation model is controlled to generate a new mold processing adjustment strategy, and the step of pre-executing the mold processing adjustment strategy in the workshop environment simulation simulator is returned; if there is no abnormality, the mold processing adjustment strategy is executed in the workshop, so as to avoid resource allocation conflicts, order booking achievement rate reduction and other abnormal situations in the process of executing the mold processing adjustment strategy in the workshop.

[0106] In combination with the above, it can be known that, in this embodiment, the operation management module can further include a strategy generation unit 40, so that, after the production running efficiency index values and production workloads of the three-dimensional model under each management dimension are determined, the strategy generation unit 40 can be used to automatically generate and execute the mold processing adjustment strategy of the workshop according to the production running efficiency index values and production workloads under each management dimension. Compared with the manual method of formulating the mold processing adjustment strategy in the conventional method, the mold processing adjustment strategy of the workshop is automatically generated and executed in this embodiment, which can improve the management efficiency of the workshop to a certain extent.

[0107] Based on the first embodiment, the second embodiment and / or the third embodiment, a fourth embodiment of the three-dimensional digital workshop management system is provided in the fourth embodiment, please refer to Figure 6 In addition to the operation management module 100, the three-dimensional digital workshop management system can further include:

[0108] The order management module 200 is used to display the order quantity on the three-dimensional model in real time, and has a drill-down analysis function, so that the user can use the drill-down analysis function to view the order data under different management dimensions;

[0109] The complete set delivery module 300 is used to display the delivery data and delivery period achievement rate of each mold in the three-dimensional model under different management dimensions on the three-dimensional model in real time, and has a drill-down analysis function, so that the user can use the drill-down analysis function to view the delivery data of each part in each mold (which can be arranged in a calendar form);

[0110] The personnel management module 400 is configured to display the attendance rate, processing efficiency and output achievement rate of all personnel on the platform and in each department in real time on the three-dimensional model.

[0111] The equipment management module 500 is configured to display the working data of each processing equipment in the three-dimensional model in real time on the three-dimensional model.

[0112] The quality management module 600 is configured to display the qualified rate of steel pieces and the qualified rate of electrodes of each finished mold in the three-dimensional model in real time on the three-dimensional model.

[0113] It should be noted that the order data can include but is not limited to order name, order demand (such as mold type, specification, quantity, etc.), order priority and / or agreed delivery date, etc., which are not specifically limited in the embodiment. The delivery data is used to reflect the delivery situation of the mold, which can include but is not limited to delivery task progress and / or delivery state, etc., which are not specifically limited in the embodiment. The delivery achievement rate is used to represent the proportion of orders completed on time. The working data of the processing equipment can include but is not limited to the working state of the processing equipment, the utilization rate of the processing equipment, the start-up rate and / or the running rate, etc., which are not specifically limited in the embodiment. The finished mold is a mold that has been processed. As known by those skilled in the art, the steel piece is a workpiece to be processed, which is a part or component of the mold, and the electrode is a processing tool for EDM (Electrical Discharge Machining) discharge machining of the steel piece, which is a tool for discharge machining of the target structure of the steel piece required for the blank to be processed or the steel material to be processed.

[0114] In addition, the three-dimensional digital workshop management system can be set as a hierarchical structure to isolate data in different data layers, so as to facilitate user management and maintenance of the three-dimensional digital workshop management system. For example, referring to Figure 7 The three-dimensional digital workshop management system can include two core modules of manufacturing and quality. The manufacturing module can be further divided into three management levels of platform, workshop and process. The contents of the platform and workshop management levels are the same, and both include the above-mentioned operation management module 100, order management module 200, delivery module 300, personnel management module 400, equipment management module 500 and quality management module 600. The process management level can include eight modules of order scheduling task, work hour output, personnel efficiency, resource demand, personnel overview, equipment management, quality achievement and quality anomaly. The quality module can include eight modules of task overview, personnel overview, electrode quality, steel piece quality, anomaly overview, rejection rate, exemption rate and detection equipment OEE (Overall Equipment Effectiveness).

[0115] The order placing task module included in the process management level is mainly used for displaying the task overview of the placed orders, the working hours of the received orders and the achieved working hours, and has a drilling analysis function, so that the user can use the drilling analysis function to view the detailed overview of the placed orders (such as the processing state of the parts, the processing progress, etc.);

[0116] The working hours output module included in the process management level is mainly used for calculating the output achievement of the working hours according to the target working hours of the process maintenance in month, week and day;

[0117] The personnel efficiency module included in the process management level is mainly used for calculating the processing efficiency and the attendance efficiency of each personnel based on the estimated working hours, the output working hours and the attendance working hours of each personnel in the workshop;

[0118] The resource demand module included in the process management level is mainly used for predicting the processing equipment demand situation in the next week;

[0119] The personnel overview module included in the process management level is mainly used for displaying the attendance situation of the personnel, which can be classified and displayed according to the day shift and the night shift, the machine operators and the non-machine operators, and has a drilling analysis function, so that the user can use the drilling analysis function to view the real-time processing situation of the current personnel;

[0120] The equipment management module included in the process management level is mainly used for displaying the real-time situation and the utilization situation of the process-level equipment, and has a drilling analysis function, so that the user can use the drilling analysis function to view the real-time processing situation of the processing equipment;

[0121] The quality achievement module included in the process management level is mainly used for displaying the qualified rate of the steel parts and the qualified rate of the electrodes in different processes, and has a drilling analysis function, so that the user can use the drilling analysis function to view the achievement of the qualified rate from the department and the process dimensions;

[0122] The quality abnormality module included in the process management level is mainly used for displaying the abnormal repair situation and the loss working hours of the day, and has a drilling analysis function, so that the user can use the drilling analysis function to view the abnormal details under different management dimensions.

[0123] It should be noted that the three-dimensional digital workshop management system is a hierarchical structure, and different data layers can correspond to different data display interfaces. For example, the three-dimensional digital workshop management system is Figure 7Under the hierarchical architecture shown, in the data display interface corresponding to the platform level, the three-dimensional model of the workshop can be presented in units of each production department contained in the workshop, and when the data of each module contained in the platform level is displayed on the three-dimensional model, the data under the management dimension of "production department" will be preferentially displayed in the corresponding data display area (for example, the data of production departments such as die one department and die two department is displayed on the three-dimensional model). In addition, the data display interface corresponding to the platform level can also set a data presentation area for each module contained in the platform level to present the data displayed by each module (for example, on the left side of the data display interface, the data presentation areas of the order management module 200, the set delivery module 300 and the operation management module 100 are set from top to bottom, and on the right side of the data display interface, the data presentation areas of the personnel management module 400, the equipment management module 500 and the quality management module 600 are set from top to bottom), wherein when each module contained in the platform level displays data on the corresponding data presentation area in the data display interface, the data under the management dimension of "production platform" is preferentially displayed.

[0124] Further, in the three-dimensional digital workshop management system for Figure 7 Under the hierarchical architecture shown, in the data display interface corresponding to the platform level, the three-dimensional model of the workshop can be presented in units of each production department contained in the workshop, and when the data of each module contained in the platform level is displayed on the three-dimensional model, the data under the management dimension of "production department" will be preferentially displayed in the corresponding data display area (for example, the data of production departments such as die one department and die two department is displayed on the three-dimensional model). In addition, the data display interface corresponding to the platform level can also set a data presentation area for each module contained in the platform level to present the data displayed by each module (for example, on the left side of the data display interface, the data presentation areas of the order management module 200, the set delivery module 300 and the operation management module 100 are set from top to bottom, and on the right side of the data display interface, the data presentation areas of the personnel management module 400, the equipment management module 500 and the quality management module 600 are set from top to bottom), wherein when each module contained in the platform level displays data on the corresponding data presentation area in the data display interface, the data under the management dimension of "production platform" is preferentially displayed.

[0125] Further, in the three-dimensional digital workshop management system for Figure 7Under the hierarchical architecture shown, in the data display interface corresponding to the process layer, the three-dimensional model of the workshop can be presented based on any production process of the workshop, and when the data of each module contained in the process layer is displayed on the three-dimensional model, the data in the management dimension of "machining equipment" will be preferentially displayed in the corresponding data display area (for example, the working conditions of each machining equipment in the "production process" of the electrical discharge machining process are displayed on the three-dimensional model with different display colors, and the utilization rate of each machining equipment is displayed). Moreover, in the data display interface corresponding to the process layer, a data presentation area can be set for each module contained in the process layer to present the data displayed by each module (for example, on the left side of the data display interface, the data presentation areas of the order task module, the work hour output module, the personnel efficiency module, and the resource demand module are sequentially arranged from top to bottom, and on the right side of the data display interface, the data presentation areas of the personnel overview module, the equipment management module, the quality achievement module, and the quality anomaly module are sequentially arranged from top to bottom), wherein when each module contained in the process layer displays data in the corresponding data presentation area in the data display interface, the data in the management dimension of "production process" is preferentially displayed.

[0126] Further, in the three-dimensional digital workshop management system, ​ Under the hierarchical architecture shown, in the data display interface corresponding to the process layer, the three-dimensional model of the workshop can be presented based on any production process of the workshop, and when the data of each module contained in the process layer is displayed on the three-dimensional model, the data in the management dimension of "machining equipment" will be preferentially displayed in the corresponding data display area (for example, the working conditions of each machining equipment in the "production process" of the electrical discharge machining process are displayed on the three-dimensional model with different display colors, and the utilization rate of each machining equipment is displayed). Moreover, in the data display interface corresponding to the process layer, a data presentation area can be set for each module contained in the process layer to present the data displayed by each module (for example, on the left side of the data display interface, the data presentation areas of the order task module, the work hour output module, the personnel efficiency module, and the resource demand module are sequentially arranged from top to bottom, and on the right side of the data display interface, the data presentation areas of the personnel overview module, the equipment management module, the quality achievement module, and the quality anomaly module are sequentially arranged from top to bottom), wherein when each module contained in the process layer displays data in the corresponding data presentation area in the data display interface, the data in the management dimension of "production process" is preferentially displayed.

[0127] It should be noted that the above examples are only used to assist in understanding the present application and do not constitute a limitation on the structure of the three-dimensional digital workshop management system of the present application, nor do they constitute a limitation on the data display interface of each data layer in the three-dimensional digital workshop management system of the present application.

[0128] In addition, the electronic device can include the three-dimensional digital workshop management system in the above embodiments.

[0129] It should be noted that the electronic device can be a central control computer or other device that can be used to manage the production work of the workshop.

[0130] It can be understood that, since the three-dimensional digital workshop management system is used in the electronic device, the embodiment of the electronic device includes all the technical solutions of all the embodiments of the three-dimensional digital workshop management system, and the technical effects achieved are also completely the same, which will not be repeated here.

[0131] The above is only the preferred embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structural transformation made by using the content of the present application specification and drawings, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.

Claims

1. A three-dimensional digital workshop management system, characterized in that, The 3D digital workshop management system includes an operation management module, which includes: The data acquisition unit is used to acquire mold processing data from the 3D model of the workshop in different management dimensions in real time. The data processing unit is used to determine the production operation efficiency index value and production workload under each management dimension based on the mold processing data under each management dimension. The data display unit is used to display the production operation efficiency index values ​​and production workload under each of the management dimensions on the three-dimensional model.

2. The three-dimensional digital workshop management system as described in claim 1, characterized in that, The production operation efficiency indicators include actual production capacity, total effective equipment performance achievement rate, order fulfillment rate, and resource demand. The data processing unit includes a time output analysis subunit, a total effective equipment performance achievement rate subunit, an order fulfillment rate subunit, and a resource load prediction subunit. The time-output analysis subunit is used to input the mold processing data under each management dimension into the pre-trained capacity prediction model to obtain the actual capacity under each management dimension. The total effective equipment performance achievement rate subunit is used to calculate the ratio of actual capacity to theoretical capacity under each management dimension, and obtain the total effective equipment performance achievement rate under each management dimension. The order fulfillment rate subunit is used to calculate the ratio of actual output time to order fulfillment time in the mold processing data under each management dimension, so as to obtain the order fulfillment rate under each management dimension. The resource load prediction subunit is used to input the mold processing data under each management dimension into the pre-trained resource demand prediction model in order to predict the resource demand under each management dimension.

3. The three-dimensional digital workshop management system as described in claim 2, characterized in that, The production workload includes the number of mold sets, the number of processing tasks, and the number of parts. The data processing unit further includes a process index subunit, used for: Based on the mold processing data under each management dimension, determine the number of mold sets, processing tasks, and parts under each management dimension.

4. The three-dimensional digital workshop management system as described in claim 1, characterized in that, The data display unit includes: The color determination subunit is used to determine the data display color corresponding to each of the aforementioned management dimensions. The data display subunit is used to display the production operation efficiency index value and production workload under each management dimension on the three-dimensional model based on the data display color corresponding to each management dimension.

5. The three-dimensional digital workshop management system as described in claim 4, characterized in that, The display color determination subunit is also used for: Based on the preset mapping relationship between management dimensions and data display colors, obtain the data display colors corresponding to each management dimension.

6. The three-dimensional digital workshop management system as described in claim 4, characterized in that, The display color determination subunit is also used for: For any of the management dimensions, if the production operation efficiency index value under the management dimension is outside the preset index value range, then the first preset color will be used as the data display color corresponding to the management dimension. If the production operation efficiency index value under the management dimension is within the preset index value range, then the second preset color will be used as the data display color corresponding to the management dimension.

7. The three-dimensional digital workshop management system as described in any one of claims 1 to 6, characterized in that, The operations management module also includes a strategy generation unit, used for: The production operation efficiency index values ​​and production workload under each of the management dimensions are input into the pre-trained strategy generation model to generate and execute the mold processing adjustment strategy of the workshop.

8. The three-dimensional digital workshop management system as described in claim 7, characterized in that, The strategy generation unit is also used for: After implementing the mold processing adjustment strategy, the first change in the production operation efficiency index value and the second change in the production workload under each management dimension are obtained. Based on the first and second changes under each of the management dimensions, an incremental training sample set for the strategy generation model is constructed. Based on the incremental training sample set, the policy generation model is incrementally trained to generate a new policy generation model.

9. The three-dimensional digital workshop management system as described in claim 7, characterized in that, The strategy generation unit is also used for: After generating the mold processing adjustment strategy, the mold processing adjustment strategy is pre-executed in the workshop environment simulation simulator associated with the three-dimensional model; The process of pre-executing the mold processing adjustment strategy in the workshop environment simulator is checked for any abnormalities. If so, control the strategy generation model, regenerate a new mold processing adjustment strategy, and return to the step of pre-executing the mold processing adjustment strategy in the workshop environment simulation simulator associated with the three-dimensional model; If not, then the mold processing adjustment strategy shall be implemented in the workshop.

10. An electronic device, characterized in that, The electronic device includes a three-dimensional digital workshop management system as described in any one of claims 1 to 9.

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