Rolling type irrigation machine capable of automatically releasing pipes

By designing an automatic pipe-laying rolling irrigation machine, the problems of low efficiency and high cost of existing irrigation methods have been solved. It achieves irrigation effects with low labor intensity, high irrigation efficiency, good uniformity, and low cost, and is suitable for large-scale planting of low-growing crops.

CN120982397APending Publication Date: 2025-11-21朱关平
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Patent Information

Application Number
CN202511268740.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-06
Publication Date
2025-11-21

AI Technical Summary

Technical Problem

Existing irrigation methods are insufficient to meet the needs of large-scale planting for high efficiency, economy, and resource conservation, especially due to the problems of water and labor costs associated with flood irrigation, the impact of drip irrigation on mechanical operations, and the high cost of imported sprinkler irrigation machines.

Method used

Design an automatic pipe-laying rolling irrigation machine, including a power frame, pipe disc, irrigation section and flow guiding and anti-sinking structure, all connected by the same rotating axis. The power frame drives the pipe disc and irrigation section to rotate through rolling wheels. The irrigation pipe is made of wear-resistant flexible hose. The irrigation unit is connected by a universal joint. The flow guiding and anti-sinking structure prevents the traveling wheels from sinking into the mud, achieving uniformity and flexibility of the irrigation area.

Benefits of technology

It achieves low labor intensity, high irrigation efficiency, uniform irrigation, and low cost, making it suitable for large-scale planting of low-growing crops such as wheat, peanuts, and forage grass in plains. It also features automatic pipe changing function to adapt to the needs of different plots.

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Abstract

The invention relates to the field of rolling type irrigation machines, and particularly discloses an automatic pipe releasing rolling type irrigation machine which comprises a power frame, and the power frame is composed of a fixing frame, a power source and a gearbox. The pipe disc is composed of a disc frame, a winding and unwinding pipe and a transition assembly. The irrigation part is composed of irrigation units, universal joints, shaft tension springs, end pipes and telescopic rods, each irrigation unit is composed of connecting frameworks, irrigation pipes and walking wheels, and the connecting frameworks between the irrigation units are connected through the universal joints; the flow guide anti-sinking structure is composed of a collecting pipe, a supporting body, a flow guide pipe, a flow guide frame and a V-shaped roller, and is installed at the position of the walking wheel; the power frame, the pipe disc, the irrigation part and the flow guide anti-sinking structure are connected through the same rotating axis, efficiency and cost can be considered under the condition that no land is occupied, and the limitation of an existing irrigation mode is overcome.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rolling irrigation machines, in particular to an automatic pipe-putting rolling irrigation machine. BACKGROUND

[0002] With the promotion of land circulation, scale planting is becoming more and more common, which puts forward new requirements for the efficiency improvement, economic labor saving, resource saving and other aspects of irrigation. However, the existing irrigation methods cannot well meet these new requirements: large water flooding irrigation is water and labor consuming, drip irrigation affects mechanical operation, and imported sprinkler irrigation machines are very high in cost. The limitations of these irrigation methods restrict the further improvement of agricultural modernization and socialized service.

[0003] Therefore, it is necessary to provide an automatic pipe-putting rolling irrigation machine as an effective supplement to the existing irrigation methods under new irrigation demands. SUMMARY

[0004] In view of the limitations of the existing irrigation methods, an automatic pipe-putting rolling irrigation machine is provided, and the technical scheme is as follows: An automatic pipe-putting rolling irrigation machine comprises a power frame, a pipe disc, an irrigation part and a flow guiding and sinking preventing structure, and the power frame, the pipe disc, the irrigation part and the flow guiding and sinking preventing structure are connected by the same rotation axis, and the ground rolled by the axis in normal operation is a rectangular ground, and the area of the rectangular ground is equal to the area of the irrigation area.

[0005] The power frame is composed of a power source, a gearbox and a fixing frame. The power source is an internal combustion engine or an electric motor which provides power; the gearbox increases torque and adjusts speed, and the output shaft of the gearbox is designed in a hollow manner; the fixing frame serves to fix and support, and is divided into rolling wheels, a rolling shaft, a support arm, a tail support and tail wheels. The power source and the gearbox are fixed on the support arm of the fixing frame, the power source drives the gearbox, the power is transmitted to the rolling shaft of the fixing frame after being amplified by the gearbox, the rolling shaft drives the rolling wheels to rotate synchronously, the rolling wheels near the middle of the irrigation machine are provided with locking structures and wheel tension springs, the tail of the fixing frame is matched with the tail wheels to reduce the resistance during movement, and the tail support is arranged above the tail wheels.

[0006] The pipe disc is composed of a disc frame, a winding pipe and a transition assembly. The disc frame serves as the framework of the pipe disc and plays a role of support, fixation and guidance. The disc frame is in the shape of a near-cylinder. The radius of the circular surface of the cylinder is less than the radius of the rolling wheel by one diameter length of the winding pipe. The winding pipe is wound on the curved surface of the cylinder in a single layer during operation. The curved surface is provided with U-shaped guide grooves for fixing the winding pipe. A bearing is arranged at the central axis of the cylinder. The pipe disc can rotate freely around the rolling shaft when the winding pipe is being wound. After the winding pipe is installed, the disc frame is clamped on the rolling wheel to rotate synchronously with the rolling wheel. The winding pipe is a wear-resistant hose provided with standard buckles at both ends for convenient connection and disconnection. The first end of the winding pipe is connected to a water source with pressure. The laying speed of the pipe is consistent with the advancing speed. The laid pipe will neither be too loose to bend nor be too tight to be pulled.

[0007] The irrigation part is composed of an irrigation unit, a shaft spring, a universal joint, an end pipe and an extension rod.

[0008] The irrigation unit is composed of a connecting framework, an irrigation pipe and a walking wheel. The connecting framework is welded at the edges to facilitate uniform water dripping. The irrigation pipe is a hard pipe material with holes and is thinner than the winding pipe. This design is conducive to the disc transportation during disassembly and replacement. The irrigation pipes at both ends of the irrigation part are each provided with a set of shaft springs for pulling at the head and tail of the irrigation machine to reduce local lateral movement during operation and to strengthen the overall performance of the irrigation machine. In addition, the irrigation pipe at the head of the irrigation part is connected to the end of the winding pipe through the transition part. The walking wheel is a circular wheel with a consistent circumference and is equal to the circumference of the fixed frame rolling wheel. The center shape is consistent with the shape of the connecting framework to facilitate the passage of the irrigation pipe and the fixation of the connecting framework.

[0009] The connecting frameworks between the irrigation units are connected through the universal joints to adapt to the terrain and adjust the number of irrigation units according to the irrigation depth.

[0010] The end pipes are located at both ends of the irrigation machine and are designed with holes to avoid obstacles that may occur at both ends of the land and to flexibly adjust the irrigation width and area. The head end pipe is arranged on the tail bracket of the power frame. A transition pipe led out by the transition part of the transition part passes through the hollow output shaft of the gearbox. After the rotating sealing element is connected at the end point of the irrigation machine, it is finally connected to the head end pipe. The tail end pipe is connected to the irrigation pipe at the tail end of the irrigation part and is used in combination with the extension rod. The base of the extension rod is fixed to the connecting framework at the tail end of the irrigation part.

[0011] The flow guide anti-trapping structure is composed of a flow guide frame, a V-shaped stick, a collecting pipe, a supporting body and a flow guide pipe. Each walking wheel is provided with a flow guide anti-trapping structure, the flow guide frame is overlapped with the connecting frame on the two sides of the walking wheel, the overlapping part is provided with V-shaped sticks distributed on the edge line of the connecting frame, and the V-shaped sticks are used for preventing the lateral movement of the flow guide frame; the collecting pipe is a soft pipe used for collecting the water flowing out of the irrigation pipe at the walking wheel, the supporting body collects the water in the collecting pipe and guides the water into the flow guide pipe, and the water finally flows to the rear area of the walking wheel through the holes in the flow guide pipe, so that the ground near the walking wheel is water-free during the operation of the irrigation machine, and the walking wheel is prevented from sinking into the mud.

[0012] The automatic pipe placing and pipe replacing time period is long, and multiple machines can be simultaneously observed through time staggering, compared with manual flooding irrigation, the labor intensity is low, and the irrigation efficiency is obviously improved; the irrigation pipe rolls and moves, compared with drip pipe irrigation, the irrigation pipe does not occupy land, is not easy to block, and can be repeatedly used in different land plots; the water head pressure loss of the irrigation pipe is small, the irrigation area is a rectangle, and compared with the existing sprinkler, the irrigation machine has the advantages of energy saving, uniform irrigation and low cost. In view of the current land moderate scale in China, the irrigation machine is especially suitable for the plain irrigation of low crops such as wheat, peanut and pasture.

[0013] It can be known from the above description that: the rolling shaft of the power frame, the rotating shaft of the pipe disc, the rotating shaft of the irrigation part and the dragging shaft of the flow guide anti-trapping structure are on the same axis; and the ground rolled by the axis during normal operation is a rectangular ground, and the area of the rectangular ground is equal to the area of the irrigation area. The meaning is that, in an ideal state, the geometric center displacement vectors of the power frame, the pipe disc, the irrigation part and the flow guide anti-trapping structure are the same. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation to the present application. In the drawings: Figure 1 is a schematic diagram of the overall structure of the present application; Figure 2 is a schematic diagram of the overall structure of the present application; Figure 3 is a schematic diagram of the overall structure of the present application; Figure 2 is an enlarged view of A in the present application; Figure 4 is an enlarged view of B in the present application; Figure 2 is an enlarged view of C in the present application; Figure 5 Figure 2 is an enlarged view of C in the present application; Figure 6 is an enlarged view of C in the present application;​Figure 2 Enlarged view at D; Figure 7 is the application Figure 2 Enlarged view at E; Figure 8 is the application Figure 2 Enlarged view at F; Figure 9 is the application Figure 2 Enlarged view at G; Figure 10 is the schematic diagram of the tail end structure of the application.

[0015] In the figure: 1, power frame; 10, power source; 100, belt drive; 11, gearbox; 110, gearbox hollow shaft; 12, fixed frame; 120, branch; 121, rolling shaft; 122, rolling wheel; 1220, first rolling wheel; 1221, second rolling wheel; 12210, locking structure; 122100, screw nut combination; 122101, angle iron section; 12211, wheel tension spring; 123, tail support; 124, tail wheel; 2, pipe disc; 20, disc frame; 200, U-shaped groove; 201, bearing; 21, winding pipe; 210, standard buckle; 22, transition assembly; 220, transition pipe; 2200, upper transition pipe; 2201, lower transition pipe; 221, transition joint; 222, rotary sealing element; 3, irrigation part; 30, irrigation unit; 300, connecting framework; 301, irrigation pipe; 302, walking wheel; 31, shaft tension spring; 32, universal joint; 33, end pipe; 330, head end pipe; 331, tail end pipe; 34, telescopic rod; 4, flow guiding and sinking preventing structure; 40, flow guiding frame; 41, V-shaped stick; 42, collecting pipe; 43, supporting body; 44, flow guiding pipe; DETAILED DESCRIPTION

[0016] In the description of the application, it should be noted that the terms "center", "head", "tail", "front", "back", "upper", "lower", and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of the simplified description of the application, and does not indicate or imply that the devices or elements referred to must have a particular orientation, and a particular orientation configuration and operation, therefore, cannot be understood as a limitation on the application. The terms "first", "second", and the like are only for descriptive purposes, and cannot be understood as indicating or implying relative importance. The terms "mounting", "driving", "connecting", and the like should be broadly understood, and those skilled in the art can understand the specific meanings of the above terms in the application according to the specific circumstances. The embodiments will be described below according to the overall structure of the application.

[0017] Please refer toFigures 1-10 An automatic pipe-put-rolling irrigation machine comprises a power frame 1, a pipe disc 2, an irrigation part 3 and a flow guiding and sinking preventing structure 4.

[0018] The power frame 1 is composed of a power source 10, a gearbox 11 and a fixing frame 12. The power source 10 is an internal combustion engine for providing power. The output shaft of the gearbox 11 is hollow. The fixing frame 12 is composed of a supporting arm 120, a rolling shaft 121, a rolling wheel 122, a tail support 123 and a tail wheel 124. The rolling wheel 122 is divided into a first rolling wheel 1220 and a second rolling wheel 1221. The power source 10 and the gearbox 11 are fixed on the supporting arm 120 of the fixing frame 12. The rolling shaft 121 is welded to the extended part of the hollow shaft 110 of the gearbox 11 by means of three edges. The middle part of the second rolling wheel 1221 is triangular and hollow. During operation, the power source 10 drives the gearbox 11 through a belt transmission 100, and then the power is transmitted to the rolling shaft 121 of the fixing frame 12. The rolling shaft 121 drives the two rolling wheels 122 to rotate synchronously. The second rolling wheel 1221 is provided with a locking structure 12210 and a wheel tension spring 12211. The locking structure 12210 is composed of two symmetrically distributed screw-nut combinations 122100 and four symmetrically distributed angle iron segments 122101. The screw of the screw-nut combination 122100 is longer than the angle iron segment 122101. The tail wheel 124 is arranged behind the fixing frame 12. The tail support 123 of the tail wheel 124 is connected to the end of the supporting arm 120 of the fixing frame.

[0019] Pipe disc 2 is composed of disc holder 20, winding pipe 21 and transition assembly 22. Disc holder 20 is in the shape of a nearly cylindrical surface, the radius of the cylindrical surface is one diameter of winding pipe 21 less than the radius of rolling wheel 122, and winding pipe 21 is neatly wound on the curved surface of the cylinder during operation. U-shaped slot 200 is installed on the curved surface to fix and guide winding pipe 21, bearing 201 is installed at the center axis of the cylinder, and rolling shaft 121 of fixed frame passes through bearing 201. Pipe disc 2 can rotate around rolling shaft 121 when winding pipe 21 is wound. After winding pipe 21 is installed, disc holder 20 is clamped by the clamping structure 12210 of second rolling wheel 1221. Specifically, the top nut of the two screw-nut combinations 122100 is unscrewed, the screw is inserted into the hole opposite to it on disc holder 20, and the top nut is screwed back to support and clamp disc holder 20 together with angle iron segment 122101. In this way, pipe disc 2 rotates synchronously with rolling wheel 122, and a gap is left between pipe disc 2 and second rolling wheel 1221 for the end of winding pipe 21 to pass through. Winding pipe 21 is a wear-resistant hose with standard buckles 210 at both ends. The first end of winding pipe 21 is connected to a water source with pressure, and winding pipe 21 is wound while rolling until it is fully wound. Then the top nut is unscrewed to release disc holder 20, and winding pipe 21 is reinstalled. Transition assembly 22 is composed of transition pipe 220, one-to-four transition joint 221 and rotary sealing element 222. Transition pipe 220 is divided into upper transition pipe 2200 and lower transition pipe 2201. Upper transition pipe 2200 connects the end of winding pipe 21 and the thickest port of transition joint 221. Two wheel extension springs 12211 on second rolling wheel 1221 are connected to the standard buckles 210 at the end of winding pipe 21 and to transition joint 221, respectively.

[0020] Irrigation part 3 is composed of irrigation unit 30, shaft extension spring 31, universal joint 32, end pipe 33 and telescopic rod 34.

[0021] Irrigation unit 30 is composed of connecting framework 300, irrigation pipe 301 and walking wheel 302. Connecting framework 300 is in the shape of a triangular prism, and the edges are welded inward. Connecting framework 300 of each irrigation unit 30 is divided into four segments, and the positions of the three division points are in the middle of irrigation unit 30 and at two walking wheels 302, respectively. The connection between each two segments is achieved by inserting one end fixed and one end movable. Irrigation pipe 301 is three-hole PE pipe that is thinner than winding pipe 21. Each irrigation pipe 301 at the two ends of the irrigation part is bound with a set of shaft extension springs 31, which are pulled at the beginning and end of the irrigation machine. In addition, the irrigation pipe 301 at the beginning of the irrigation machine is connected to the end of winding pipe 21 through three lower transition pipes 2201, one-to-four transition joint 221 and upper transition pipe 2200. Walking wheel 302 is a circular wheel with consistent circumference, which is equal to the circumference of fixed frame rolling wheel 122. The center shape of walking wheel 302 is a triangle that matches the shape of connecting framework.

[0022] The connecting skeletons 300 of the irrigation units 30 are connected through the universal joints 32, which are inserted into three edge lines of the connecting skeletons at two ends, so that the number of the irrigation units 30 can be adjusted according to the irrigation depth, and the length can be freely combined.

[0023] The end pipes 33 are located at two ends of the irrigation machine, and are designed with holes, and are divided into a head end pipe 330 and a tail end pipe 331. The head end pipe 330 is connected to the tail end support 123 of the power frame, and is connected to the head end pipe 330 through a lower transition pipe 2201 of a one-to-four transition joint 221 of the transition assembly 22, a hollow shaft 110 of the gearbox, a rotary sealing element 222 at an end point of the irrigation machine, and finally the head end pipe 330. The head end pipe 331 is connected to the irrigation pipe 301 at the tail end of the irrigation machine, and the pipe body of the tail end pipe 331 is bound to the telescopic rod 34, which is used in cooperation with the telescopic rod 34. The base of the telescopic rod 34 is fixed to the connecting skeleton 300 at the tail end of the irrigation part 3.

[0024] The flow guide and anti-trapping structure 4 is composed of a flow guide frame 40, a V-shaped stick 41, a collecting pipe 42, a supporting body 43, and a flow guide pipe 44. The V-shaped stick 41 is distributed on three edge lines of the connecting skeleton 300, and the base of the V-shaped stick 41 is a round pipe welded on the edge line of the connecting skeleton 300, and the top is a small stick that can be screwed off. The collecting pipe 42 is a soft pipe with a large diameter, which is wrapped around the irrigation pipe 301 at the walking wheel 302, and is used to collect water flowing out of the irrigation pipe 301 at the walking wheel 302. The supporting body 43 and the flow guide pipe 44 are fixed by the flow guide frame 40. The supporting body 43 is located below the pipe opening of the collecting pipe 42, and collects the water in the collecting pipe 42 and guides it into the flow guide pipe 44. The water finally flows to the rear area of the walking wheel 302 through the holes in the flow guide pipe 44.

[0025] Finally, it should be noted that the above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic pipe placing and rolling irrigation machine characterized by: The utility model relates to an irrigation machine, which comprises a power frame (1), a pipe disc (2), an irrigation part (3) and a flow guide anti-trapping structure (4), and the power frame (1), the pipe disc (2), the irrigation part (3) and the flow guide anti-trapping structure (4) are connected by the same rotation axis, and the ground rolled by the axis during normal operation is a rectangular ground, and the area of the rectangular ground is equal to the area of the irrigation area. The power frame (1) is composed of a power source (10), a gearbox (11) and a fixed frame (12), the fixed frame (12) is divided into a branch arm (120), a rolling shaft (121), a rolling wheel (122), a tail support (123) and a tail wheel (124), a locking structure (12210) and a wheel tension spring (12211) are arranged on the second rolling wheel (1221) close to the middle of the irrigation machine, the power source (10) and the gearbox (11) are fixed on the branch arm (120) of the fixed frame (12), the power source (10) drives the gearbox (11), and power is transmitted to the rolling shaft (121) of the fixed frame (12) to drive the rolling wheel (122) to rotate synchronously.

2. The power frame (1) as claimed in claim 1, characterized in that The output shaft of the gearbox (11) is a hollow shaft (110).

3. The power frame gearbox (11) of claim 2, characterized in that The pipe disc (2) is composed of a disc frame (20), a winding pipe (21) and a transition assembly (22), the disc frame (20) is a near-cylindrical shape, the winding pipe (21) is wound on the disc frame (20), the first end of the winding pipe (21) is connected to a water source with pressure, and the tail end is connected to the irrigation part (3) through the transition assembly (22), the transition assembly (22) is composed of a transition pipe (220), a transition joint (221) and a rotary sealing element (222).

4. The tube disc (2) as claimed in claim 1, characterized in that The winding pipe (21) is wound on the disc frame (20) in a single layer.

5. A take-up tube (21) as claimed in claim 4, characterized in that The irrigation part (3) is composed of an irrigation unit (30), a shaft tension spring (31), a universal joint (32), an end pipe (33) and an extension rod (34).

6. An irrigation section (3) according to claim 1, characterised in that The irrigation unit (30) is composed of a connecting framework (300), an irrigation pipe (301) and a walking wheel (302), the connecting frameworks (300) of the irrigation unit (30) are connected to each other through the universal joints (32), the length is freely combined, and the connecting framework (300) at the tail end of the irrigation part (3) is connected to the extension rod (34).

7. An irrigation section irrigation unit (30) according to claim 6, characterized in that The irrigation pipe (301) is provided with water outlets, the irrigation pipes (301) at both ends of the irrigation part (3) are connected to the shaft tension springs (31) to pull the head and tail of the irrigation machine, and the irrigation pipe (301) at the head end of the irrigation part (3) is connected to the winding pipe (21) on the pipe disc (2) through the transition assembly (22).

8. The irrigation unit irrigation pipe (301) according to claim 7, characterized in that The end pipe (33) is located at both ends of the irrigation machine and is designed with holes, and is divided into a head end pipe (330) and a tail end pipe (331), the head end pipe (330) is located on the tail support (123) of the power frame (1), a transition pipe (220) led out by the transition joint (221) penetrates through the hollow output shaft of the gearbox (11), is connected to the rotary sealing element (222) and is finally connected to the head end pipe (330), and the tail end pipe (331) is connected to the irrigation pipe (301) at the tail end of the irrigation part (3) and is used in combination with the extension rod (34).

9. The end tube (33) as defined in claim 6, characterized in that ​ 10. The current deflecting trap reduction structure (4) as claimed in claim 1, characterized in that The flow guide anti-trapping structure (4) is installed at the walking wheel (302) and is composed of a flow guide frame (40), a V-shaped stick (41), a collecting pipe (42), a supporting body (43) and a flow guide pipe (44). The flow guide frame (40) is overlapped on the connecting framework (300) on both sides of the walking wheel (302), the overlapping position is provided with the V-shaped stick (41), the collecting pipe (42) wraps the irrigation pipe (301) at the walking wheel (302), the supporting body (43) is located below the opening of the collecting pipe (42), and the flow guide pipe (44) is provided with holes.