Electric telescopic annular hanging steel mould adjusting device

Abstract

The invention discloses an electric telescopic annular hanging steel die adjusting device which comprises a transverse adjusting mechanism, a vertical adjusting mechanism, a track beam and a frame structure, the transverse adjusting mechanism is installed on the track beam, the track beam is installed on the frame structure, and the vertical adjusting mechanism is connected with the transverse adjusting mechanism. The transverse adjusting mechanism has the beneficial effects that the transverse adjusting mechanism drives the movable channel steel component to slide through the electric push rod, and transverse accurate and efficient adjustment of the steel mold can be achieved; the vertical adjusting mechanism can flexibly adjust the vertical position of the steel mould by virtue of an electric hoist and a steel wire lifting rope, so that the construction requirements of different heights are met; the track beam adopts I-shaped steel and is provided with a first long round hole, so that the structural strength is ensured, a stable track is provided for the movement of the transverse adjusting mechanism, the stability and the mounting convenience of the whole device are enhanced, the whole device is firmly supported by the frame structure, and the whole stability of the device in the adjusting process is ensured; the controller and the control box enable an operator to conveniently control the operation of the device.

Description

Technical Field

[0001] This invention relates to the field of engineering construction technology, and in particular to an electric retractable ring-shaped steel formwork adjustment device. Background Technology

[0002] In the construction and manufacturing of various circumferential structures such as silos and oil depots, the precise assembly of circumferential formwork is a crucial step. Circumferential formwork is typically assembled from multiple arc-shaped formwork units along the circumference. However, in practice, due to factors such as potential manufacturing errors in the formwork units themselves, deformation after long-term use, difficulties in benchmark positioning during on-site installation, and the inability to control cumulative errors, problems such as misalignment, gaps, or angular deviations often occur at the joints of adjacent formwork units. This results in incomplete formwork assembly, uneven joints, and consequently, poor concrete pouring and forming results.

[0003] For example, a Chinese patent discloses an adjustable device for the circumferential template of a secondary lining template trolley (application number: CN202420732962.5). This device includes two parallel travel tracks, each with a sliding seat above it. Several support columns are arranged between the inner sides of the sliding seats. The sliding seats are driven by an inner drive motor. A secondary lining trolley frame is located between the sliding seats. Several plates are connected to the outer perimeter of the lining trolley frame via several hydraulic cylinder piston rods and a top frame. These plates are combined to form a circumferential template. Symmetrical adjustable devices are provided on the outer sides of each sliding seat. These adjustable devices can adjust the sides and front-to-back junctions of the assembled circumferential template. Furthermore, they can improve the installation stability of the lowest plates on both sides of the circumferential template, thus improving the overall effect of subsequent concrete pouring.

[0004] Therefore, it is necessary to propose an electrically retractable ring-shaped steel formwork adjustment device to address the above problems. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the purpose of this invention is to provide an electrically retractable ring-shaped steel formwork adjustment device to solve the above problems.

[0006] An electrically retractable annular suspended steel formwork adjustment device includes a steel formwork adjustment body, which includes a horizontal adjustment mechanism, a vertical adjustment mechanism, a track beam, and a frame structure. The horizontal adjustment mechanism is installed on the track beam, the track beam is installed on the frame structure, and the vertical adjustment mechanism is connected to the horizontal adjustment mechanism.

[0007] Preferably, the track beam is an I-beam, and a first elongated hole is provided in the middle of the track beam. The upper part of the track beam is connected to the frame structure by a clamp.

[0008] Preferably, the lateral adjustment mechanism includes a movable channel steel component and an electric push rod. The movable channel steel component is slidably mounted on the track beam, and the electric push rod is fixedly mounted on the track beam. The output end of the electric push rod is hinged to one end of the movable channel steel component, and the other end of the movable channel steel component is connected to an ear plate with an ear hole.

[0009] Preferably, a reinforcing rib is provided between the ear plate and the movable channel steel component.

[0010] Preferably, the movable channel steel component includes a first channel steel and a second channel steel, both of which have a second elongated hole in the middle section, and both of which have a plurality of screw holes at the other end.

[0011] Preferably, the first channel steel and the second channel steel are movably connected to the track beam by a number of high-strength screws and pads through the first elongated hole and the second elongated hole.

[0012] Preferably, one end of the first channel steel and the second channel steel are both hinged to the output end of the electric push rod, and the other ends of the first channel steel and the second channel steel are fixedly connected by high-strength bolts through screw holes.

[0013] Preferably, the vertical adjustment mechanism includes an electric hoist and a wire rope. The upper part of the electric hoist is connected to the ear hole of the ear plate, one end of the wire rope is connected to the electric hoist, and the other end of the wire rope is connected to the steel mold.

[0014] Preferably, both the electric push rod and the electric hoist are connected to a controller, the controller is connected to a control box, the control box is equipped with a network module, the network module is wirelessly connected to a cloud server, the cloud server is connected to a mobile device and a monitoring center, and a camera is also installed on the frame structure, with the camera connected to the controller.

[0015] Compared with existing technologies, the present invention offers the following advantages: The lateral adjustment mechanism, driven by an electric push rod, moves the channel steel component, enabling precise and efficient lateral adjustment of the steel mold, reducing manual operation errors and stress. The vertical adjustment mechanism, aided by an electric hoist and wire rope, allows for flexible adjustment of the steel mold's vertical position to meet construction needs at different heights, and is easy to operate. The track beam, constructed with I-beams and featuring a first elongated hole, ensures structural strength and provides a stable track for the lateral adjustment mechanism's movement, while also connecting to the frame structure via clamps. This enhances the overall stability and ease of installation of the device, while the frame structure provides solid support, ensuring the device's overall stability during adjustment. The controller and control box allow operators to easily control the device's operation. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the present invention; Figure 2 This is a connection structure diagram of the lateral adjustment mechanism and the vertical adjustment mechanism of the present invention; Figures 3 to 5 This is a structural diagram of the lateral adjustment mechanism of the present invention; Figure 6 This is a structural diagram of the track beam of the present invention; Figure 7 This is a block diagram of the controller principle of the present invention; Figure 8 This is a schematic diagram of the steel mold hoisting of the present invention.

[0017] The attached figures are labeled as follows: 1. Lateral adjustment mechanism; 101. Moving channel steel component; 102. Electric push rod; 103. Ear plate; 104. Ear hole; 105. Reinforcing rib; 106. First channel steel; 107. Second channel steel; 108. Second oblong hole; 109. Screw hole; 120. Pad; 2. Vertical adjustment mechanism; 21. Electric hoist; 22. Wire rope; 3. Track beam; 31. First oblong hole; 32. Clamp; 4. Frame structure; 5. Steel mold; 6. Controller; 7. Control box; 8. Network module; 9. Cloud server; 10. Steel mold adjustment body; 11. Mobile device terminal; 12. Monitoring center; 13. Camera. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.

[0019] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0021] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0022] like Figure 1 and combined Figures 2 to 8 As shown, an electric retractable ring-shaped suspended steel formwork adjustment device includes a steel formwork adjustment body 10. The steel formwork adjustment body 10 includes a horizontal adjustment mechanism 1, a vertical adjustment mechanism 2, a track beam 3, and a frame structure 4. The horizontal adjustment mechanism 1 is installed on the track beam 3, the track beam 3 is installed on the frame structure 4, and the vertical adjustment mechanism 2 is connected to the horizontal adjustment mechanism 1.

[0023] Furthermore, the track beam 3 is an I-beam, and a first elongated hole 31 is provided in the middle of the track beam 3. The upper part of the track beam 3 is connected to the frame structure 4 through a clamp 32.

[0024] The following benefits are derived from the adoption of further technical solutions: the track beam 3 is made of I-beams, which have high strength and load-bearing capacity, and can stably support components such as the lateral adjustment mechanism 1; the first elongated hole 31 facilitates the installation and movement adjustment of the lateral adjustment mechanism 1; and it is connected to the frame structure 4 through the clamp 32, which is a simple and reliable connection method and facilitates the installation and disassembly of the track beam 3.

[0025] Furthermore, the lateral adjustment mechanism 1 includes a movable channel steel component 101 and an electric push rod 102. The movable channel steel component 101 is slidably mounted on the track beam 3, and the electric push rod 102 is fixedly mounted on the track beam 3. The output end of the electric push rod 102 is hinged to one end of the movable channel steel component 101, and the other end of the movable channel steel component 101 is connected to an ear plate 103. The ear plate 103 is provided with an ear hole 104.

[0026] The advantages of adopting a further technical solution are as follows: the movable channel steel component 101 is slidably installed on the track beam 3, providing a moving base for lateral adjustment; the electric push rod 102 can drive the movable channel steel component 101 to move on the track beam 3, realizing the electric adjustment of the steel mold 5 in the lateral direction, which is more labor-saving and more efficient than manual adjustment; the ear plate 103 and ear hole 104 facilitate connection with the vertical adjustment mechanism 2, ensuring the stability of the connection.

[0027] Furthermore, a reinforcing rib 105 is provided between the ear plate 103 and the movable channel steel component 101.

[0028] The beneficial effects of adopting a further technical solution: The reinforcing rib 105 between the ear plate 103 and the movable channel steel component 101 enhances the structural strength of the connection between the ear plate 103 and the movable channel steel component 101, prevents the ear plate 103 from deforming or breaking under stress, and improves the overall stability and safety of the device.

[0029] Furthermore, the movable channel steel component 101 includes a first channel steel 106 and a second channel steel 107. A second elongated hole 108 is provided in the middle section of both the first channel steel 106 and the second channel steel 107. A plurality of screw holes 109 are provided at the other end of both the first channel steel 106 and the second channel steel 107.

[0030] The advantages of adopting further technical solutions are as follows: the second elongated hole 108 in the middle section of the first channel steel 106 and the second channel steel 107 of the movable channel steel component 101 facilitates connection with the track beam 3 and enables relative sliding, while the several screw holes 109 at the other end facilitate the fixed connection between the two, making the structural design of the movable channel steel component 101 reasonable and easy to install, adjust and fix.

[0031] Furthermore, the first channel steel 106 and the second channel steel 107 are movably connected to the track beam 3 by a number of high-strength screws and pads 120 through the first elongated hole 31 and the second elongated hole 108.

[0032] The benefits of adopting a further technical solution are as follows: This connection method not only ensures the stability of the connection between the two and the track beam 3, but also does not affect the sliding of the movable channel steel component 101 on the track beam 3. The high-strength screw and pad 120 enhance the strength and reliability of the connection.

[0033] Furthermore, one end of the first channel steel 106 and the second channel steel 107 are both hinged to the output end of the electric push rod 102, and the other ends of the first channel steel 106 and the second channel steel 107 are fixedly connected by high-strength bolts through screw holes 109.

[0034] The following benefits are provided by adopting a further technical solution: one end of the first channel steel 106 and the second channel steel 107 is hinged to the output end of the electric push rod 102, which facilitates the electric push rod 102 to drive them to move; the other end is fixedly connected by a high-strength bolt through the screw hole 109, so that the two form a whole, which enhances the structural strength and stability of the moving channel steel component 101 and ensures that it moves synchronously and stably.

[0035] Furthermore, the vertical adjustment mechanism 2 includes an electric hoist 21 and a wire rope 22. The upper part of the electric hoist 21 is connected to the ear hole 104 of the ear plate 103. One end of the wire rope 22 is connected to the electric hoist 21, and the other end of the wire rope 22 is connected to the steel mold 5.

[0036] The benefits of adopting a further technical solution are as follows: The electric hoist 21 of the vertical adjustment mechanism 2 is connected to the ear hole 104 of the ear plate 103, which is convenient and reliable. The electric hoist 21 is connected to the steel mold 5 through the steel wire rope 22, which can realize the vertical electric lifting and lowering adjustment of the steel mold 5. The adjustment is precise and convenient, and the steel mold 5 can be quickly adjusted to the required height.

[0037] Furthermore, both the electric push rod 102 and the electric hoist 21 are connected to the controller 6, the controller 6 is connected to the control box 7, the control box 7 is equipped with a network module 8, the network module 8 is wirelessly connected to the cloud server 9, the cloud server 9 is connected to the mobile device terminal 11 and the monitoring center 12, and a camera 13 is also installed on the frame structure 4, the camera 13 is connected to the controller 6.

[0038] The adoption of further technical solutions offers the following benefits: The electric push rod 102 and electric hoist 21 are connected to the controller 6, which in turn is connected to the control box 7, enabling centralized control of horizontal and vertical adjustments. Operators can conveniently control the device's operation through the control box 7, improving operational convenience and safety. This also facilitates automated control and enhances construction efficiency. The mobile device terminal 11 and monitoring center 12 can remotely control the hoisting operation via the cloud server 9 and network module 8, while the camera 13 provides on-site video support.

[0039] Compared with the prior art, the present invention has the following advantages: The lateral adjustment mechanism 1 drives the sliding of the moving channel steel component 101 through the electric push rod 102, which can realize the precise and efficient lateral adjustment of the steel mold 5, reducing manual operation errors and strength; The vertical adjustment mechanism 2, with the help of the electric hoist 21 and the wire rope 22, can flexibly adjust the vertical position of the steel mold 5 to meet the construction needs of different heights, and is easy to operate; The track beam 3 adopts I-beams and has a first elongated hole 31, which not only ensures the structural strength, but also provides a stable track for the movement of the lateral adjustment mechanism 1, and is connected to the frame structure 4 through the clamp 32; This enhances the stability and ease of installation of the overall device, while the frame structure 4 provides solid support for the entire device, ensuring the overall stability of the device during the adjustment process; The controller 6 and the control box 7 allow operators to conveniently control the operation of the device.

[0040] Working principle: First, the controller 6 is operated via the control box 7 to activate the electric push rod 102 in the lateral adjustment mechanism 1. The output end of the electric push rod 102 pushes the movable channel steel component 101 to slide on the track beam 3. The movable channel steel component 101 moves along the first elongated hole 31 and its own second elongated hole 108 of the track beam 3 through the first channel steel 106 and the second channel steel 107, thereby adjusting the lateral position of the steel mold 5. Subsequently, the electric hoist 21 in the vertical adjustment mechanism 2 is activated via the controller 6. The electric hoist 21 drives the steel mold 5 to rise or fall via the steel wire rope 22, completing the vertical position adjustment of the steel mold 5. Throughout the process, the track beam 3 is fixed to the frame structure 4 by the clamp 32, providing stable support for the operation of each mechanism.

[0041] Example 1: Application of steel formwork adjustment for subway station side walls This embodiment focuses on the construction of the side wall of the second basement level of a standard subway station. The side wall is designed to be 6m high and 300mm thick, and adopts segmented steel formwork construction (each steel formwork piece measures 6m × 3m × 0.3m and weighs approximately 8t). The core construction requirements are: to achieve precise segmented splicing of the steel formwork along the length of the side wall (lateral direction) (joint error ≤ 5mm), and to seamlessly connect vertically with the top and bottom slab formwork (vertical positioning error ≤ 3mm). At the same time, it must adapt to the limited underground construction space and reduce the intensity of manual labor.

[0042] A rectangular frame is welded from Q355 H-beams (HN500×200×10×16) with dimensions of 12m (lateral) × 5m (longitudinal) × 8m (height). It is fixed to the pre-embedded steel plate on the station floor slab (20mm thick) with M30 expansion bolts. Four sets of anti-overturning supports (using ∠100×8 angle steel) are set at the bottom of the frame to ensure the overall stability of the device during underground construction and avoid lateral displacement or overturning.

[0043] 40a I-beams (section height 400mm, web thickness 10.5mm, theoretical weight 67.59kg / m) are selected, with a single beam length of 12m. A first elongated hole 31, 20mm wide and 11.8m long, is opened in the middle (with 100mm reserved at each end as limiting sections). Custom-made U-shaped clamps 32 (material Q355, clamp opening width 400mm, equipped with M24 high-strength bolts) are used to connect to the transverse beams of the frame structure 4. One set of clamps is set every 2m, for a total of 6 sets, to ensure that the track beam's load-bearing capacity meets the sliding requirements of the 8t steel mold.

[0044] The movable channel steel component 101 is made of 25a channel steel (section height 250mm, web thickness 7mm, theoretical weight 38.10kg / m). The first channel steel 106 and the second channel steel 107 are both 5m long. A second elongated hole 108 with a width of 22mm and a length of 4.8m is opened in the middle section (matching the first elongated hole 31 to ensure the sliding stroke).

[0045] Electric actuator 102: A DC electric actuator (model DTZ1000-200, rated voltage 24V) with a thrust of 100kN and a stroke of 2m is selected. It is fixed on an H-shaped steel bracket at one end of the track beam 3. The output end is hinged to one end of the first channel steel 106 and the second channel steel 107 through a Φ30 pin to ensure uniform transmission of thrust.

[0046] Ear plate and reinforcing structure: Ear plate 103 is made of 20mm thick Q355 steel plate (size 200mm×150mm), ear hole 104 diameter 50mm (for electric hoist pin shaft); two 16mm thick reinforcing ribs 105 (size 150mm×100mm, bevel angle 45°) are welded between ear plate 103 and moving channel steel component 101 to enhance the shear strength of ear plate and prevent deformation under stress.

[0047] Connection method: The first channel steel 106 and the second channel steel 107 are connected to the upper and lower flanges of the track beam 3 by M24 high-strength screws (8.8 grade, preload torque 500 N·m) and pads 120 (200mm×200mm×10mm, material Q235). They pass through the first elongated hole 31 and the second elongated hole 108 and are clamped. One set of screws is set every 1m, for a total of 4 sets, which ensures both sliding flexibility and avoids shaking.

[0048] (4) Vertical adjustment mechanism 2 Electric hoist 21: Select a wire rope electric hoist with a rated lifting capacity of 10t and a lifting height of 12m (model CD10-12D, lifting speed 8m / min, lowering speed 10m / min). The upper part is connected to the ear plate 103 ear hole 104 through a Φ48 pin shaft. Cotter pins are provided at both ends of the pin shaft to prevent it from falling off.

[0049] Steel wire rope 22: Select 6×37+FC steel wire rope with a diameter of 20mm (breaking tensile strength 235kN, safety factor ≥6), length 15m, and connect both ends to the electric hoist hook and the two lifting points on the top of the steel formwork 5 (lifting point spacing 4m, symmetrical arrangement) through wedge joints to ensure that the steel formwork is subjected to balanced vertical force and avoids tilting.

[0050] (5) Control and monitoring section Control Unit: Controller 6 is a Siemens S7-1200 PLC (with analog module, supporting current signal acquisition). Control box 7 is set on the station ground operating platform (with rainproof and dustproof cover, built-in 10-inch touch screen), which can display the electric push rod stroke and electric hoist lifting height in real time.

[0051] Remote monitoring: Network module 8 uses a 4G industrial router (model USR-G806, supporting VPN encrypted transmission), cloud server 9 uses Alibaba Cloud ECS (2 cores 4G configuration, storing 3 months of running data); mobile device terminal 11 installs a customized APP (supports Android / iOS, can be remotely started / stopped and adjusted, latency ≤1s); frame structure 4 has 1 4K high-definition camera 13 installed at each of the four corners (night vision distance 30m, with AI motion detection) to transmit the relative position of steel formwork, steel bars, and embedded sleeves in real time to avoid collisions.

[0052] Efficiency Improvement: Traditional manual pushing of steel molds requires 4 people to cooperate and a single horizontal adjustment takes about 30 minutes. This device's electric adjustment only takes 5 minutes, increasing efficiency by 6 times; vertical adjustment is reduced from 20 minutes with the traditional winch to 8 minutes, increasing efficiency by 2.5 times.

[0053] Precision assurance: lateral adjustment accuracy ±2mm (meets the design requirement of joint error ≤5mm), vertical positioning error ±1mm (solves the problem of grout leakage caused by the 10mm error in traditional hoisting), and the steel formwork splicing quality pass rate is increased from 85% to 100%.

[0054] Safety optimization: Operators no longer need to manually adjust the device in the narrow space of the side wall. They can operate it remotely through the ground control box or mobile APP. Combined with real-time camera monitoring, the risk of falling from heights and being struck by objects is reduced by 90%.

[0055] Example 2: Application of steel formwork adjustment for viaduct cap beams This embodiment focuses on the construction of the cap beam for an elevated urban expressway. The cap beam has a span of 15m, a height of 3m, and a thickness of 400mm. Each steel formwork piece measures 15m × 3m × 0.4m and weighs approximately 12t. The pier spacing is 12m (pier diameter 1.2m). The core construction requirements are: achieving symmetrical adjustment of the steel formwork at high altitude (pier top elevation 8m) (500mm ± 5mm distance from the pier), precise vertical alignment with the pier corbels (gap ≤ 10mm), and adaptability to outdoor wind and rain conditions to ensure stable equipment operation.

[0056] The frame adopts a lattice steel frame (main material is ∠140×10 angle steel, lacing strip is ∠80×6 angle steel, node plate thickness is 16mm), with dimensions of 18m (lateral) × 6m (longitudinal) × 10m (height). It is fixed to the pier by two sets of arc-shaped clamps (lined with 30mm thick neoprene rubber pads to prevent damage to the pier concrete). The clamp bolts are M36 high-strength bolts (grade 10.9, preload torque 1200N・m). Four sets of windproof cables (16mm diameter steel wire rope) are installed at the top of the frame to cope with outdoor winds below level 6.

[0057] 56a I-beams (section height 560mm, web thickness 13mm, theoretical weight 106.31kg / m) are selected, with a single length of 18m. A first elongated hole 31, 25mm wide and 17.8m long, is opened in the middle (to accommodate a larger sliding stroke). Double bolt clamps 32 (material Q355, equipped with M30 bolts, each clamp set contains 2 bolts) are used to connect to the longitudinal main beam of the frame structure 4. One set of clamps is installed every 1.5m, for a total of 11 sets, to ensure that the track beam does not deflect during the sliding of the 12t steel mold (maximum deflection ≤ L / 500, where L is the span of the track beam).

[0058] Lateral adjustment mechanism 1, moving channel steel component 101: adopts No. 32a channel steel (section height 320mm, web thickness 9.5mm, theoretical weight 52.71kg / m), the first channel steel 106 and the second channel steel 107 are both 6m long, and a second oblong hole 108 with a width of 27mm and a length of 5.8m is opened in the middle section (matching the first oblong hole 31 to ensure a single-sided sliding stroke of 3m).

[0059] Electric push rod 102: Two electric push rods (model DTZ1500-300, rated voltage 380V) with a thrust of 150kN and a stroke of 3m are selected and symmetrically installed on the brackets at both ends of the track beam 3. The output end is hinged to the two ends of the first channel steel 106 and the second channel steel 107 through Φ35 pin shafts to achieve synchronous adjustment on both sides and avoid steel mold displacement.

[0060] Ear plate and reinforcing structure: Ear plate 103 is made of 25mm thick Q355 steel plate (size 250mm×200mm), ear hole 104 diameter 60mm; three 20mm thick reinforcing ribs 105 (size 200mm×150mm) are welded between ear plate 103 and movable channel steel component 101 to enhance pull-out strength (can withstand 16t tensile force).

[0061] Connection method: The first channel steel 106 and the second channel steel 107 are connected to the track beam 3 by M30 high-strength screws (grade 10.9, preload torque 800 N·m) and pads 120 (250 mm × 250 mm × 12 mm). The screws pass through the first elongated hole 31 and the second elongated hole 108 and are clamped on the track beam 3. One set of screws is set every 0.8 m, for a total of 6 sets, to ensure smooth sliding at high altitudes.

[0062] Vertical adjustment mechanism 2, electric hoist 21: Two electric hoists with a rated lifting capacity of 16t and a lifting height of 15m (model CD16-15D, lifting speed of 6m / min, with overload protection function) are selected and symmetrically connected to the ear plate 103 to form a "two-point lifting + balance beam" structure (the balance beam is made of I40b I-beam with a length of 4m).

[0063] Wire rope 22: Select 6×37+IWR wire rope with a diameter of 24mm (breaking strength 320kN, safety factor ≥8). Each electric hoist is equipped with 2 hoisting ropes (20m in length). They are connected to both ends of the balance beam through shackles. The balance beam is connected to the steel formwork through 4 lifting points (spaced 3m apart) to ensure that the horizontal error of the steel formwork is ≤1mm / m when it is raised and lowered vertically.

[0064] Control unit: Controller 6 is a Siemens S7-1500 PLC (with Profinet communication module, supporting synchronous control of multiple devices), and control box 7 is set on the construction platform under the bridge (with rainproof and lightning protection modules), with built-in emergency stop button (response time ≤0.5s).

[0065] Remote monitoring: Network module 8 uses a 5G industrial router (model USR-G810-5G, supporting edge computing), and cloud server 9 is a self-built edge server for the project (deployed at the project site, latency ≤50ms); mobile device terminal 11 supports dual-end control of tablets and mobile phones, and can view real-time data of electric push rod thrust and electric hoist lifting weight; one spherical camera 13 (4K resolution, horizontal rotation 360°, vertical rotation -90°~90°) is installed on each side of the four piers of the frame structure, and is connected to the city's smart construction site platform to realize remote supervision.

[0066] Symmetrical adjustment precision: Two electric push rods are adjusted synchronously, and the distance between the steel formwork and the pier can be controlled within 500mm±1mm (far exceeding the design requirement of ±5mm), avoiding the unilateral deviation caused by traditional manual pulling (the traditional error is about 8mm), and increasing the pass rate of the protective layer thickness of the cap beam reinforcement from 90% to 98%.

[0067] Vertical positioning efficiency: Two electric hoists lift and lower synchronously, and the gap between the bottom of the steel formwork and the pier bracket is controlled at 10mm±0.5mm. No need for a large number of iron plates to be inserted for leveling afterward, reducing the leveling workload by 70%. After the cap beam is poured, the flatness error of the top surface is ≤3mm / m.

[0068] Outdoor adaptability: The device is designed with windproof cables, rainproof control boxes, and lightning protection modules, enabling normal construction in outdoor environments with winds up to level 6 and moderate rain. Compared with traditional equipment (which requires work stoppage in windy and rainy weather), the effective construction time is increased by 20%. At the same time, remote control reduces the number of personnel working at heights (from 5 to 2), reducing the risk of high-altitude safety by 80%.

[0069] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An electrically retractable annular hanging steel mold adjustment device, characterized in that: The system includes a steel mold adjustment body (10), which includes a horizontal adjustment mechanism (1), a vertical adjustment mechanism (2), a track beam (3), and a frame structure (4). The horizontal adjustment mechanism (1) is installed on the track beam (3), the track beam (3) is installed on the frame structure (4), and the vertical adjustment mechanism (2) is connected to the horizontal adjustment mechanism (1).

2. The electrically retractable annular hanging steel mold adjustment device as described in claim 1, characterized in that: The track beam (3) is an I-beam, and a first elongated hole (31) is provided in the middle of the track beam (3). The upper part of the track beam (3) is connected to the frame structure (4) through a clamp (32).

3. The electrically retractable annular hanging steel formwork adjustment device as described in claim 1, characterized in that: The lateral adjustment mechanism (1) includes a movable channel steel component (101) and an electric push rod (102). The movable channel steel component (101) is slidably mounted on the track beam (3), and the electric push rod (102) is fixedly mounted on the track beam (3). The output end of the electric push rod (102) is hinged to one end of the movable channel steel component (101), and the other end of the movable channel steel component (101) is connected to an ear plate (103). The ear plate (103) is provided with an ear hole (104).

4. The electrically retractable annular hanging steel formwork adjustment device as described in claim 3, characterized in that: A reinforcing rib (105) is provided between the ear plate (103) and the movable channel steel component (101).

5. The electrically retractable annular hanging steel formwork adjustment device as described in claim 3, characterized in that: The movable channel steel component (101) includes a first channel steel (106) and a second channel steel (107). A second elongated hole (108) is provided in the middle section of both the first channel steel (106) and the second channel steel (107). A plurality of screw holes (109) are provided at the other end of both the first channel steel (106) and the second channel steel (107).

6. The electrically retractable annular hanging steel formwork adjustment device as described in claim 5, characterized in that: The first channel steel (106) and the second channel steel (107) are movably connected to the track beam (3) by a number of high-strength screws and pads (120) through the first elongated hole (31) and the second elongated hole (108).

7. The electrically retractable annular hanging steel formwork adjustment device as described in claim 6, characterized in that: One end of the first channel steel (106) and the second channel steel (107) are both hinged to the output end of the electric push rod (102), and the other ends of the first channel steel (106) and the second channel steel (107) are fixedly connected by high-strength bolts through screw holes (109).

8. The electrically retractable annular hanging steel formwork adjustment device as described in claim 1, characterized in that: The vertical adjustment mechanism (2) includes an electric hoist (21) and a wire rope (22). The upper part of the electric hoist (21) is connected to the ear hole (104) of the ear plate (103). One end of the wire rope (22) is connected to the electric hoist (21), and the other end of the wire rope (22) is connected to the steel mold (5).

9. The electrically retractable annular hanging steel formwork adjustment device as described in claim 8, characterized in that: The electric push rod (102) and the electric hoist (21) are both connected to the controller (6). The controller (6) is connected to the control box (7). The control box (7) is equipped with a network module (8). The network module (8) is wirelessly connected to the cloud server (9). The cloud server (9) is connected to the mobile device terminal (11) and the monitoring center (12). A camera (13) is also installed on the frame structure (4). The camera (13) is connected to the controller (6).

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