Spherical tank structure and processing method
By setting a first support component and a second support component in the spherical tank structure, forming a ring-shaped reinforcing structure and splitting the weld seam, the problem of poor connection strength between the spherical shell and the support column is solved, and the safety performance of the spherical tank is improved.
Patent Information
- Application Number
- CN202511509617.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-10-22
AI Technical Summary
The poor connection strength between the spherical shell and the support column leads to a decrease in the safety performance of the spherical tank.
By setting up a first support component and a second support component, which are welded to the spherical tank body and the pillar respectively, a ring-shaped reinforced structure is formed, and the single high-risk weld is divided into multiple low-stress welds, reducing stress concentration and the superposition of welding residual stress.
This improved the strength and stability of the connection between the spherical shell and the support, thus enhancing the safety performance of the spherical tank.
Smart Images

Figure CN120991219A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of spherical tank processing technology, and in particular to a spherical tank structure and processing method. Background Technology
[0002] A spherical tank is a spherical pressure vessel, mainly used for storing and transporting fluids.
[0003] The spherical tank includes a spherical shell and a support column. One end of the support column is connected to the spherical shell, and the other end of the support column can be fixed to the ground. Through the above implementation method, the spherical shell can be installed on the ground through the support column.
[0004] In related technologies, the connection strength at the joint between the spherical shell and the support column is poor, which can lead to a decrease in the safety performance of the spherical tank. Summary of the Invention
[0005] This application provides a spherical tank structure and processing method, which can solve the problem of poor connection strength at the connection between the spherical shell and the support column, which leads to a decrease in the safety performance of the spherical tank.
[0006] To achieve the above objectives, this application adopts the following technical solution:
[0007] In a first aspect, this application provides a spherical tank structure, comprising:
[0008] Spherical tank body;
[0009] The first support component has a first surface and a second surface disposed opposite to each other. The first support component is welded around the outside of the spherical tank body. The first surface is fitted to the outer peripheral wall of the spherical tank body to form an annular reinforcing structure on the outside of the spherical tank body.
[0010] The second support component is welded to the second surface;
[0011] The support column is welded to the second support assembly and to the second surface;
[0012] The reinforcing member has one end welded to the first support assembly and the other end welded to the column.
[0013] In some embodiments, the first surface and the spherical tank body are welded together by double-sided full penetration welding.
[0014] In some embodiments, the first surface and the spherical tank body are welded together by a double-sided full penetration weld.
[0015] The weld seam between the first surface and the spherical tank body is ground and rounded.
[0016] And / or, non-destructive testing is performed on the surface of the weld between the first surface and the spherical tank body.
[0017] In some embodiments, the first support assembly comprises a plurality of first support members, the plurality of first support members are arranged in sequence and spaced apart along a circumferential direction of the spherical tank body;
[0018] The second support assembly comprises a plurality of second support members, the plurality of second support members are arranged one-to-one corresponding to the plurality of first support members;
[0019] The plurality of struts are arranged one-to-one corresponding to the plurality of second support members;
[0020] The plurality of reinforcing members are arranged one-to-one corresponding to the plurality of struts.
[0021] In some embodiments, along a height direction of the spherical tank body, the plurality of first support members are at the same height as the welding position of the outer peripheral wall of the spherical tank body.
[0022] In some embodiments, the second support assembly comprises a first connecting segment and a second connecting segment connected in sequence, the first connecting segment is welded to the second surface, and the second connecting segment is welded to the second surface and the strut respectively.
[0023] In some embodiments, the strut has a first mounting end and a second mounting end, along the height direction of the spherical tank body, the first mounting end is arranged above the second mounting end in sequence and spaced apart, and the plurality of struts are arranged in sequence and spaced apart along the circumferential direction of the spherical tank body.
[0024] The spherical tank structure further comprises:
[0025] The first connecting member is connected to the first mounting end of the first strut at one end, and connected to the second mounting end of the second strut at the other end;
[0026] The second connecting member is connected to the second mounting end of the first strut at one end, and connected to the first mounting end of the second strut at the other end;
[0027] The first connecting member and the second connecting member are arranged in sequence and spaced apart;
[0028] Alternatively, the first connecting member and the second connecting member are hingedly connected.
[0029] In some embodiments, the strut has two first mounting ends, the two first mounting ends are arranged in sequence and spaced apart along the height direction intersecting the spherical tank body;
[0030] The strut has two second mounting ends, the two second mounting ends are arranged in sequence and spaced apart along the height direction intersecting the spherical tank body.
[0031] In some embodiments, the strut comprises:
[0032] The outriggers are connected to the second surface and the second support assembly, respectively.
[0033] The first mounting component is sleeved on the outer wall of the outrigger, and the first mounting end is located on the first mounting component;
[0034] The second mounting component is sleeved on the outer wall of the outrigger, and the second mounting end is located on the second mounting component;
[0035] Along the height direction of the spherical tank body, the first mounting component is positioned above the second mounting component at intervals.
[0036] Secondly, this application provides a processing method for use in spherical tank structures, the processing method comprising the following steps:
[0037] The first surface of the first support component is welded to the outer peripheral wall of the spherical tank body;
[0038] Weld the support column to the second surface of the second support assembly;
[0039] The second support assembly is welded to the second surface and the pillar respectively;
[0040] The reinforcing members are welded to the first support assembly and the column, respectively.
[0041] This spherical tank structure, by incorporating a first support component and ensuring its first surface is in close contact with the outer peripheral wall of the tank body, reduces abrupt geometric changes between the two. The first surface also forms a reinforcing surface on the outer peripheral wall of the tank body. Furthermore, the first support component can form a ring-shaped reinforcing structure on the outer peripheral wall of the tank body, allowing the pressure or stress of the tank body to be distributed over a larger area, thereby reducing stress concentration between the tank body and the first support component. By incorporating a second support component and welding it to both the second surface and the support column, a smooth, rigid transition is achieved between the tank body and the support column, reducing stress peaks caused by sudden changes in cross-section between the tank body and the support column. In addition, compared to the traditional method of directly welding the spherical tank body and the support column using fillet welds, by setting up a first support component and a second support component, the stress originally applied to the support column can be dispersed. Furthermore, the original single high-risk weld between the spherical tank body and the support column can be broken down into welds between the first surface and the spherical tank body, between the first and second support components, between the second surface and the support column, and between the second support component and the support column. This results in multiple low-stress weld segments, reducing the superposition of residual welding stress between the spherical tank body and the support column. This improves the connection strength and stability between the spherical tank body and the support column. Adding reinforcing members further enhances the connection stability between the first support and the support column.
[0042] Therefore, the spherical tank structure provided by the embodiments of the present application can solve the problem of poor connection strength at the connection between the spherical shell and the support, which can cause the safety performance of the spherical tank to be poor. BRIEF DESCRIPTION OF DRAWINGS
[0043] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0044] Figure 1 The main structure schematic diagram of the spherical tank structure provided by the embodiments of the present application is shown in the figure.
[0045] Figure 2 The enlarged structure schematic diagram of A in the embodiments of the present application is shown in the figure. Figure 1
[0046] Figure 3 The flowchart of the processing method provided by the embodiments of the present application is shown in the figure.
[0047] Explanation of reference signs:
[0048] 100 - spherical tank body
[0049] 200 - first support assembly; 201 - first surface; 202 - second surface
[0050] 300 - second support assembly; 301 - first connecting section; 302 - second connecting section
[0051] 400 - support; 401 - support leg; 402 - first mounting; 403 - second mounting
[0052] 500 - reinforcing member
[0053] 600 - first connecting member
[0054] 700 - second connecting member DETAILED DESCRIPTION
[0055] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application. The embodiments described below and the features in the embodiments can be combined with each other without conflict.
[0056] In the prior art, the spherical shell and the support column are connected by means of fillet welding.
[0057] With the change of the weight or volume of the fluid in the spherical shell, the pressure in the spherical shell will change. In this case, due to the insufficient fatigue strength of the fillet weld at the welding between the support column and the spherical shell, fatigue failure will occur at the fillet, thereby causing the connection between the spherical shell and the support column to break, thus deteriorating the safety performance of the spherical tank.
[0058] In order to overcome the defects in the prior art, by arranging the first support assembly and making the first surface of the first support assembly fit the outer peripheral wall of the spherical tank body, the geometric discontinuity between the first support assembly and the spherical tank body can be reduced. The first surface can also form a reinforcing surface for the outer peripheral wall of the spherical tank body. In addition, the first support assembly can also form an annular reinforcing structure on the outer peripheral wall of the spherical tank body, so that the pressure or stress of the spherical tank body can be dispersed to a larger area, thereby reducing the stress concentration between the spherical tank body and the first support assembly. By arranging the second support assembly and welding the second support assembly with the second surface and the support column respectively, a smooth rigid transition can be formed between the spherical tank body and the support column, and the stress peak caused by the sudden change of the cross section between the spherical tank body and the support column can be reduced. In addition, compared with the traditional method of directly welding the spherical tank body and the support column by fillet welding, by arranging the welded first support assembly and the second support assembly, the stress originally applied to the support column can be dispersed, and the original single high-risk weld between the spherical tank body and the support column can be split into the weld between the first surface and the spherical tank body, the weld between the first support assembly and the second support assembly, the weld between the second surface and the support column, and the weld between the second support assembly and the support column, thereby being split into multiple low-stress welds to reduce the superposition of the welding residual stress between the spherical tank body and the support column, thereby improving the connection strength between the spherical tank body and the support column and enhancing the connection stability between the spherical tank body and the support column. The reinforcing member can improve the connection stability between the first support and the support column.
[0059] Therefore, the spherical tank structure provided by the embodiments of the present application can solve the problem of poor connection strength at the connection between the spherical shell and the support column, and can solve the problem of poor safety performance of the spherical tank.
[0060] The content of the present application will be described in detail below with reference to the drawings, so that those skilled in the art can more clearly and specifically understand the content of the present application.
[0061] As shown in Figure 1 and Figure 2 The embodiments of the present application provide a spherical tank structure, which comprises a spherical tank body 100, a first support assembly 200, a second support assembly 300, a support column 400 and a reinforcing member 500. The first support assembly 200 has a first surface 201 and a second surface 202 arranged oppositely. The first support assembly 200 is circumferentially welded to the outside of the spherical tank body 100. The first surface 201 is arranged in abutment with the peripheral wall of the spherical tank body 100 to form an annular reinforcing structure on the outside of the spherical tank body 100. The second support assembly 300 is welded to the second surface 202. The support column 400 is welded to the second support assembly 300 and the second surface 202. One end of the reinforcing member 500 is welded to the first support assembly 200, and the other end of the reinforcing member 500 is connected to the support column 400.
[0062] The specific structure of the spherical tank structure and various possible embodiments will be described in detail below.
[0063] It should be noted that the first support assembly 200 can be a continuous annular support structure, i.e. a support ring, or an intermittent annular support structure, i.e. a support structure formed by a plurality of first support members spaced apart. This is not limited and can be selected according to actual use requirements.
[0064] Further, the support ring can be one, two, three or more than one, which is not limited and can be selected according to actual use requirements.
[0065] Further, when a plurality of support rings are provided, the plurality of support rings are arranged spaced apart along the peripheral wall of the spherical tank body 100.
[0066] It should be noted that the first surface 201 can be circular or circular strip-shaped, which is not limited and can be selected according to actual use requirements.
[0067] In one embodiment, the shape of the first surface 201 is circular.
[0068] It can be understood that when the first surface 201 is circular, the first surface 201 and the peripheral wall of the spherical tank body 100 can be more closely abutted, thereby reducing the generation of geometric discontinuity between the first support assembly 200 and the spherical tank body 100.
[0069] In an embodiment, the first surface 201 is in the shape of a circular bar.
[0070] It can be understood that when the first surface 201 is in the shape of a circular bar, the first surface 201 and the outer peripheral wall of the spherical tank body 100 can be made to fit more closely, thereby reducing the occurrence of geometric discontinuity between the first support assembly 200 and the spherical tank body 100, in addition to which the stress between the first support assembly 200 and the spherical tank body 100 can be dispersed to a larger area, thereby reducing the occurrence of stress between the spherical tank body 100 and the first support assembly 200.
[0071] It should be noted that the spherical tank body 100 is internally provided with a storage cavity, which can be used to store a medium, which can be liquid hydrogen, liquid oxygen, liquefied natural gas or other cryogenic liquefied gas, which is not limited here and can be selected according to actual use requirements.
[0072] It should be noted that the support column 400 and the second surface 202 are connected by welding, and the weld between the support column 400 and the second surface 202 is an argon arc welding-based single-sided welding butt weld, and the position of the weld is located outside the connection between the support column 400 and the second surface 202.
[0073] It should be noted that the reinforcement 500 is located at the lower end of the first support assembly 200, and the reinforcement 500 is welded to the first support assembly 200 and the support column 400, respectively.
[0074] Further, the weld between the reinforcement 500 and the support column 400, and the weld between the reinforcement 500 and the first support assembly 200, are both double fillet welds.
[0075] It should be noted that the reinforcement 500 can be a reinforcing rib or a reinforcing plate, which is not limited here and can be selected according to actual use requirements.
[0076] It should be noted that the first surface 201 and the spherical tank body 100 are welded by a double-sided full penetration welding method.
[0077] It can be understood that through the above embodiment, the connection strength between the spherical tank body 100 and the first surface 201 can be improved, so that when the spherical tank body 100 is subjected to various stresses of different sizes, the connection between the spherical tank body 100 and the first support assembly 200 has sufficient strength and toughness.
[0078] It should be noted that the double-sided full penetration welding method can be to open a double-sided welding groove on the first surface 201, and the form and size of the groove are not limited, as long as the weld between the first support assembly 200 and the spherical tank body 100 can achieve full penetration.
[0079] It should be noted that the surface of the weld joint between the first surface 201 and the spherical tank body 100 is polished and rounded.
[0080] It can be understood that through the above embodiment, the stress concentration at the connection between the first surface 201 and the spherical tank body 100 can be reduced.
[0081] Further, the size of the fillet is R5mm to R10mm, that is, the size of the fillet can be 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, or an intermediate value of any two of the above, which is not limited here and can be selected according to actual use requirements.
[0082] It can be understood that through the above embodiment, the fillet of the weld joint can be conveniently rounded, and the stress concentration at the connection between the first surface 201 and the spherical tank body 100 can be reduced.
[0083] It should be noted that the surface of the weld joint between the first surface 201 and the spherical tank body 100 is nondestructively tested.
[0084] It can be understood that through the above embodiment, potential failures and accidents between the spherical tank body 100 and the first support assembly 200 can be prevented, and the safety of the overall structure can be improved.
[0085] It should be noted that the nondestructive testing includes one or a combination of the other of magnetic powder testing or non-ferromagnetic material penetration testing, which is not limited here and can be selected according to actual use requirements.
[0086] It should be noted that the magnetic powder testing can be used for routine surface crack screening of the weld joint between the first surface 201 and the spherical tank body 100.
[0087] Further, the magnetic powder testing can be performed by applying magnetic powder after magnetizing the weld joint, and the magnetic powder at the defect is attracted by the magnetic field to form a magnetic mark.
[0088] It should be noted that the non-ferromagnetic material penetration testing can be used for detection of surface opening defects of the weld joint between the first surface 201 and the spherical tank body 100, and the surface opening defects can be cracks or pores.
[0089] Further, the non-ferromagnetic material penetration testing can be performed by applying red dye or fluorescent agent to the surface of the weld joint, and the penetrant agent penetrates into the surface opening defects and forms a visible indication after being adsorbed by the developing agent.
[0090] The first support assembly 200 provided by the embodiment of the present application comprises a plurality of first support pieces, the plurality of first support pieces are sequentially and spacedly arranged along the circumferential direction of the spherical tank body 100, the second support assembly 300 comprises a plurality of second support pieces, the plurality of second support pieces and the plurality of first support pieces are arranged one by one in a one-to-one correspondence, the plurality of struts 400 are arranged, the plurality of struts 400 and the plurality of second support pieces are arranged one by one in a one-to-one correspondence, and the plurality of reinforcing pieces 500 are arranged, the plurality of reinforcing pieces 500 and the plurality of struts 400 are arranged one by one in a one-to-one correspondence.
[0091] It can be understood that through the above-mentioned embodiment, the contact area between the spherical tank body 100 and the first support assembly 200 can be increased, the connection strength between the spherical tank body 100 and the strut 400 can be improved, and the stress between the spherical tank body 100 and the strut 400 can be dispersed, so that the connection strength between the spherical tank body 100 and the strut 400 is improved.
[0092] It should be noted that the number of first support pieces arranged can be 2, 3, 4, 5 or other values greater than or equal to 2, which is not limited here and can be selected according to actual use requirements.
[0093] Further, the number of second support pieces arranged can be equal to the number of first support pieces arranged.
[0094] Further, the number of struts 400 arranged can be equal to the number of first support pieces arranged.
[0095] Further, the number of reinforcing pieces 500 arranged can be equal to the number of first support pieces arranged.
[0096] It should be noted that along the height direction of the spherical tank body 100, the welding position of the plurality of first support pieces and the outer circumferential wall of the spherical tank body 100 is at the same horizontal height.
[0097] It can be understood that through the above-mentioned embodiment, the stress distribution between the spherical tank body 100 and the strut 400 can be more uniform, the local stress concentration between the spherical tank body 100 and the strut 400 can be reduced, and the risk of structural failure between the spherical tank body 100 and the strut 400 can be reduced. In addition, the center of gravity of the spherical tank structure can be more stable, thereby helping to improve the overall stability of the spherical tank structure.
[0098] It should be noted that the second support assembly 300 provided by the embodiment of the present application has a plurality of different arrangement shapes, and the arrangement modes of the second support assembly 300 will be sequentially illustrated below.
[0099] In one embodiment, the second support assembly 300 provided by the embodiments of the present application comprises a first connecting section 301 and a second connecting section 302 connected in sequence, the first connecting section 301 is welded with the second surface 202, and the second connecting section 302 is welded with the second surface 202 and the support column 400 respectively.
[0100] It can be understood that, by the above-mentioned embodiment, the single high-risk weld between the spherical tank body 100 and the support column 400 can be further split into more low-stress welds, so as to reduce the superposition of welding residual stress between the spherical tank body 100 and the support column 400, thereby the connection strength between the spherical tank body 100 and the support column 400 can be improved.
[0101] It should be noted that the first connecting section 301 and the second surface 202 are connected by welding, the weld between the first connecting section 301 and the second surface 202 is a single-sided welding butt weld with argon arc welding backing, and the position of the weld is located outside the connection between the first connecting section 301 and the second surface 202.
[0102] It should be noted that the second connecting section 302 and the second surface 202 are connected by welding, the weld between the second connecting section 302 and the second surface 202 is a single-sided welding butt weld with argon arc welding backing, and the position of the weld is located outside the connection between the second connecting section 302 and the second surface 202.
[0103] It should be noted that the first connecting section 301 and the second connecting section 302 are connected by welding, the weld between the first connecting section 301 and the second connecting section 302 is a single-sided welding butt weld with argon arc welding backing, and the position of the weld is located outside the connection between the first connecting section 301 and the second connecting section 302.
[0104] It should be noted that the second connecting section 302 and the support column 400 are connected by welding, the weld between the second connecting section 302 and the support column 400 is a single-sided welding butt weld with argon arc welding backing, and the position of the weld is located outside the connection between the second connecting section 302 and the support column 400.
[0105] In one embodiment, the second support assembly 300 provided by the embodiments of the present application is welded with the second surface 202 and the support column 400 respectively.
[0106] It can be understood that, by the above-mentioned embodiment, the single high-risk weld between the spherical tank body 100 and the support column 400 can be split into multiple low-stress welds, so as to reduce the superposition of welding residual stress between the spherical tank body 100 and the support column 400, thereby the connection strength between the spherical tank body 100 and the support column 400 can be improved.
[0107] It should be noted that the second support assembly 300 and the second surface 202 are connected by welding, and the welding between the second support assembly 300 and the second surface 202 is an argon arc welding based single-sided welding butt joint, and the position of the welding is located outside the connection between the second support assembly 300 and the second surface 202.
[0108] It should be noted that the second support assembly 300 and the support column 400 are connected by welding, and the welding between the second support assembly 300 and the support column 400 is an argon arc welding based single-sided welding butt joint, and the position of the welding is located outside the connection between the second support assembly 300 and the support column 400.
[0109] It can be understood that the specific arrangement of the second support assembly 300 is not limited, and can be selected according to actual use requirements.
[0110] The support column 400 provided by the embodiment of the application has a first mounting end and a second mounting end, and the first mounting end is arranged above the second mounting end in the height direction of the spherical tank body 100. A plurality of support columns 400 are arranged in the circumferential direction of the spherical tank body 100.
[0111] It can be understood that through the above-mentioned embodiments, the connection stability between the plurality of support columns 400 can be improved, so as to improve the operation stability of the spherical tank structure. By arranging the first connecting piece 600 and the second connecting piece 700, the relative connection between the two adjacent support columns 400 can be realized.
[0112] It should be noted that the first connecting piece 600 and the second connecting piece 700 have a plurality of different arrangement modes, and the arrangement modes between the first connecting piece 600 and the second connecting piece 700 will be illustrated in turn.
[0113] In an embodiment, the first connecting piece 600 and the second connecting piece 700 are arranged in a spaced manner.
[0114] It can be understood that through the above-mentioned embodiments, the mutual interference between the first connecting piece 600 and the second connecting piece 700 can be reduced, so as to improve the operation stability of the spherical tank structure.
[0115] In an embodiment, the first connecting piece 600 and the second connecting piece 700 are hingedly arranged.
[0116] It can be understood that through the above embodiment, the connection stability between the first connecting piece 600 and the second connecting piece 700 can be improved, so as to improve the operation stability of the spherical tank structure.
[0117] It can be understood that the specific arrangement mode between the first connecting piece 600 and the second connecting piece 700 is not limited, and can be selected according to actual use requirements.
[0118] It should be noted that the one support column 400 has two first mounting ends, which are arranged in a spaced manner along the height direction intersecting the spherical tank body 100, and the one support column 400 has two second mounting ends, which are arranged in a spaced manner along the height direction intersecting the spherical tank body 100.
[0119] It can be understood that through the above embodiment, the one support column 400 and the two support columns 400 adjacent to the left and right sides can be connected through the two first mounting ends, the two second mounting ends, the two first connecting pieces 600 and the two second connecting pieces 700, so that the arrangement between the plurality of support columns 400 is more stable.
[0120] The support column 400 provided by the embodiment of the present application comprises a support leg 401, a first mounting piece 402 and a second mounting piece 403, the support leg 401 is connected with the second surface 202 and the second support assembly 300 respectively, the first mounting piece 402 is sleeved on the outer wall of the support leg 401, the first mounting end is arranged at part of the surface of the first mounting piece 402, the second mounting piece 403 is sleeved on the outer wall of the support leg 401, and the second mounting end is arranged at part of the surface of the second mounting piece 403; along the height direction of the spherical tank body 100, the first mounting piece 402 is arranged in a spaced manner above the second mounting piece 403.
[0121] It can be understood that through the above embodiment, the support leg 401 can support the spherical tank body 100, and can also provide a setting platform for the first mounting end and the second mounting end, so as to reduce the direct setting of the first mounting end and the second mounting end on the support leg 401, thereby avoiding the local stress concentration or fatigue damage of the support leg 401, and prolonging the service life of the support column 400.
[0122] It should be noted that the connection mode between the first mounting piece 402 and the support leg 401 can be that the first mounting piece 402 is welded to the outer periphery of the support leg 401, or the first mounting piece 402 and the support leg 401 are processed through an integrated forming process, or the first mounting piece 402 is bonded to the outer periphery of the support leg 401, which is not limited, and can be selected according to actual use requirements.
[0123] It should be noted that the connection between the second mounting member 403 and the leg 401 can be that the second mounting member 403 is welded to the outer periphery of the leg 401, or the second mounting member 403 and the leg 401 are processed by an integrated molding process, or the second mounting member 403 is bonded to the outer periphery of the leg 401, which is not limited here, and can be selected according to actual use requirements.
[0124] It should be noted that the first mounting end and the second mounting end have a plurality of different setting modes, which will be illustrated in the following.
[0125] In an embodiment, the first mounting end is a first through hole, and the first through hole is provided on the first mounting member 402 along the height direction of the spherical tank body 100. The second mounting end is a second through hole, and the second through hole is provided on the second mounting member 403 along the height direction of the spherical tank body 100.
[0126] Further, one end of the first connecting member 600 is provided in the first through hole of the first mounting member 402 on the first leg 400, and the other end of the first connecting member 600 is provided in the second through hole of the second mounting member 403 on the second leg 400. One end of the second connecting member 700 is provided in the second through hole of the second mounting member 403 on the first leg 400, and the other end of the second connecting member 700 is provided in the first through hole of the first mounting member 402 on the second leg 400.
[0127] It can be understood that through the above embodiment, the two adjacent legs 400 can be connected through the first leg 400, the second leg 400, the first mounting end and the second mounting end, so as to improve the service life of the spherical tank structure.
[0128] In an embodiment, the lower surface of the first mounting member 402 forms the first mounting end, and the upper surface of the second mounting member 403 forms the second mounting end.
[0129] Further, one end of the first connecting member 600 is connected to the lower surface of the first mounting member 402 of the first leg 400, and the other end of the first connecting member 600 is connected to the upper surface of the second mounting member 403 of the second leg 400. One end of the second connecting member 700 is connected to the upper surface of the second mounting member 403 of the first leg 400, and the other end of the second connecting member 700 is connected to the lower surface of the first mounting member 402 of the second leg 400.
[0130] It can be understood that through the above embodiment, the two adjacent legs 400 can be connected through the first leg 400, the second leg 400, the first mounting end and the second mounting end, so as to improve the service life of the spherical tank structure.
[0131] It can be understood that the specific arrangement of the first mounting end and the second mounting end is not limited, and can be selected according to actual use requirements.
[0132] It should be noted that the first mounting member 402 can be a first mounting plate or a first mounting block, which is not limited here and can be selected according to actual use requirements.
[0133] It should be noted that the second mounting member 403 can be a second mounting plate or a second mounting block, which is not limited here and can be selected according to actual use requirements.
[0134] It should be noted that the first connecting member 600 can be a first connecting rod or a first connecting rope, which is not limited here and can be selected according to actual use requirements.
[0135] It should be noted that the second connecting member 700 can be a second connecting rod or a second connecting rope, which is not limited here and can be selected according to actual use requirements.
[0136] As shown in Figure 3 The embodiment of the application provides a machining method applied to the spherical tank structure provided by any of the above embodiments, and the machining method comprises the following steps:
[0137] S01: welding the first surface 201 of the first support assembly 200 to the outer peripheral wall of the spherical tank body 100;
[0138] S02: welding the support column 400 and the second surface 202 of the second support assembly 300;
[0139] S03: welding the second support assembly 300 and the second surface 202 and the support column 400, respectively;
[0140] S04: welding the reinforcing member 500 and the first support assembly 200 and the support column 400, respectively.
[0141] It can be understood that, through the above-mentioned embodiments, the first surface 201 of the first support assembly 200 can be connected with the outer peripheral wall of the spherical tank body 100, the generation of geometric discontinuity between the first support assembly 200 and the spherical tank body 100 can be reduced, the first support assembly 200 can further form an annular reinforcing structure, so that the stress between the first support assembly 200 and the spherical tank body 100 can be dispersed to a larger area, thereby reducing the occurrence of stress concentration between the spherical tank body 100 and the first support assembly 200, and the second support assembly 300 can be connected with the second surface 202 and the support column 400 respectively, so that a smooth rigid transition is formed between the spherical tank body 100 and the support column 400, and the formation of stress peaks caused by sudden changes in cross section between the spherical tank body 100 and the support column 400 is reduced. In addition, compared with the conventional welding of the spherical tank body 100 and the support column 400 by fillet welding, by arranging the first support assembly 200 and the second support assembly 300, the single high-risk weld between the spherical tank body 100 and the support column 400 can be divided into multiple low-stress welds, so as to reduce the superposition of welding residual stress between the spherical tank body 100 and the support column 400, thereby improving the connection strength between the spherical tank body 100 and the support column 400 and enhancing the connection stability between the spherical tank body 100 and the support column 400. By arranging the reinforcing member 500, the connection stability between the first support and the support column 400 can be improved.
[0142] It should be noted that the terms "one embodiment", "an embodiment", "exemplary embodiment", "some embodiments", etc. in the specification mean that the described embodiment can include a particular feature, structure, or characteristic, but every embodiment can not necessarily include the particular feature, structure, or characteristic. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in connection with other embodiments whether explicitly described or not.
[0143] Generally, the terms should be understood, at least in part, to refer to a usage of the term under the context in which it is used. For example, the use of the term "one or more" herein using the term "one or more" can be used in the context of describing any feature, structure, or characteristic in a singular and / or a multiple sense. Similarly, the terms such as "a" and "the" can be understood to convey a singular usage or a plural usage, at least in part, depending on the context in which it is used.
[0144] It should be readily understood that "on," "over," and "above" in the present application are to be interpreted in the broadest context, such that "on" means not only "directly on" but also includes the meaning of "on" with intervening features or layers therebetween, and "over" or "above" includes not only the meaning of "over" or "above" but also the meaning of "over" or "above" with no intervening features or layers therebetween (i.e., directly on).
[0145] In addition, spatially relative terms, such as "beneath", "below", "lower", "above", "upper", and the like, can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The devices can be otherwise oriented (rotated 90° or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0146] Finally, it should be noted that the above-described embodiments are merely intended for describing and illustrating, not limiting, the technical solutions of the present application; even though the present application has been described in detail with reference to the above-described embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the above-described embodiments, or equivalently replace some or all of the technical features thereof; and such modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A spherical tank structure, characterized in that, include: Spherical tank body (100); A first support assembly (200) has a first surface (201) and a second surface (202) disposed opposite to each other. The first support assembly (200) is welded around the outside of the spherical tank body (100). The first surface (201) is fitted to the outer peripheral wall of the spherical tank body (100) to form an annular reinforcing structure on the outside of the spherical tank body (100). The second support component (300) is welded to the second surface (202); The support column (400) is welded to the second support assembly (300) and to the second surface (202); A reinforcing member (500) is provided, one end of which is welded to a first support assembly (200), and the other end of which is welded to a support column (400).
2. The spherical tank structure according to claim 1, characterized in that, The first surface (201) and the spherical tank body (100) are welded together by double-sided full penetration welding.
3. The spherical tank structure according to claim 1, characterized in that, The weld seam between the first surface (201) and the spherical tank body (100) is ground and rounded. And / or, the surface of the weld between the first surface (201) and the spherical tank body (100) is subjected to non-destructive testing.
4. The spherical tank structure according to any one of claims 1-3, characterized in that, The first support assembly (200) includes a plurality of first support members, which are arranged sequentially at intervals along the circumferential direction of the spherical tank body (100); The second support component (300) includes a plurality of second support members, which are configured in a one-to-one correspondence with a plurality of first support members; Multiple pillars (400) are provided, and multiple pillars (400) and multiple second support members are provided in a one-to-one correspondence; Multiple reinforcing members (500) are provided, and the multiple reinforcing members (500) and the multiple pillars (400) are provided in a one-to-one correspondence.
5. The spherical tank structure according to claim 4, characterized in that, Along the height direction of the spherical tank body (100), the weld joints of the plurality of first support members to the outer peripheral wall of the spherical tank body (100) are at the same horizontal height.
6. The spherical tank structure according to any one of claims 1-3, characterized in that, The second support component (300) includes a first connecting segment (301) and a second connecting segment (302) connected in sequence. The first connecting segment (301) is welded to the second surface (202), and the second connecting segment (302) is welded to the second surface (202) and the pillar (400) respectively.
7. The spherical tank structure according to any one of claims 1-3, characterized in that, The support column (400) has a first mounting end and a second mounting end, the first mounting end being spaced apart above the second mounting end along the height direction of the spherical tank body (100); multiple support columns (400) are provided, and multiple support columns (400) are spaced apart along the circumferential direction of the spherical tank body (100); The spherical tank structure also includes: A first connector (600) is connected at one end to the first mounting end of the first support column (400) and at the other end to the second mounting end of the second support column (400). A second connector (700) is connected at one end to the second mounting end of the first support column (400) and at the other end to the first mounting end of the second support column (400). The first connector (600) and the second connector (700) are spaced apart; Alternatively, the first connector (600) and the second connector (700) are hinged together.
8. The spherical tank structure according to claim 7, characterized in that, Two first mounting ends are provided on one of the support columns (400), and the two first mounting ends are spaced apart along the height direction intersecting the spherical tank body (100); Two second mounting ends are provided on one of the support columns (400), and the two second mounting ends are spaced apart along the height direction intersecting the spherical tank body (100).
9. The spherical tank structure according to claim 7, characterized in that, The support column (400) includes: The outrigger (401) is connected to the second surface (202) and the second support assembly (300) respectively; The first mounting component (402) is sleeved on the outer wall of the support leg (401), and the first mounting end is disposed on the first mounting component (402). The second mounting component (403) is sleeved on the outer wall of the support leg (401), and the second mounting end is disposed on the second mounting component (403). Along the height direction of the spherical tank body (100), the first mounting member (402) is spaced above the second mounting member (403).
10. A processing method, characterized in that, The processing method, applied to the spherical tank structure according to any one of claims 1-9, comprises the following steps: The first surface (201) of the first support component (200) is welded to the outer peripheral wall of the spherical tank body (100); Weld the support column (400) to the second surface (202) of the second support assembly (300); The second support assembly (300) is welded to the second surface (202) and the pillar (400) respectively; The reinforcing member (500) is welded to the first support assembly (200) and the pillar (400) respectively.