Product full life cycle tracing system

Abstract

The invention provides a product full life cycle tracing system. The system comprises a WEB management terminal, a production line client and a warehouse-in and warehouse-out mobile terminal. The WEB management end is used for acquiring product information, generating a product generation code based on the product information and a preset generation code encoding rule, and integrating the product generation code to a product; the production line client is used for acquiring the product code and production line information, generating a box code in a production process based on the product code, the production line information and a preset box code coding rule, and integrating the box code to a generated packaging box; and the warehouse-in and warehouse-out mobile terminal is used for generating warehouse-in and warehouse-out information based on the box code. According to the invention, data communication among the management terminal, the production line client and the warehouse-in and warehouse-out mobile terminal is realized, and full-life-cycle traceability of a plurality of links such as products, production and warehouse-in and warehouse-out is realized. And two-level codes of the product generation code and the box code are used, so that multiple pieces of product information can be obtained by scanning the box code during subsequent traceability query, and the traceability efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of product traceability, and in particular to a product full life cycle traceability system. BACKGROUND

[0002] Under the background of increasingly urgent demand for product quality supervision and supply chain transparency, full life cycle traceability has become a rigid requirement in the pharmaceutical, food and other industries. However, the existing traceability system has three core defects: 1. Data discontinuity caused by fragmented traceability architecture: Traditional solutions use independently deployed "management terminal - production line terminal - warehouse terminal" systems, and each terminal data interaction relies on manual import (such as Excel tables), forming a data island, which prevents product information from penetrating production links, and thus only allows single-link traceability of products or production lines, and full life cycle traceability cannot be achieved. 2. Existing coding system is a single-level code: Only product-level traceability codes (such as GS1 GTIN codes) are used, while products are transported in higher-level packaging boxes or other forms in actual transportation and other processes. When the entire box of products needs to be queried, each product code must be scanned, which is inefficient.

[0003] Therefore, there is an urgent need to provide a product full life cycle traceability system that can connect data in different life stages of products, achieve full life cycle traceability, and improve traceability efficiency. SUMMARY

[0004] Therefore, it is necessary to provide a product full life cycle traceability system to solve the technical problems of the prior art, such as the isolation of the management terminal, the production line terminal, and the warehouse terminal, and the use of a single product-level code, which prevents efficient full life cycle traceability.

[0005] To solve the above technical problems, the present application provides a product full life cycle traceability system, comprising: a WEB management terminal, a production line client, and an in-out warehouse mobile terminal. The WEB management terminal is used to obtain product information, generate a product life code based on the product information and a preset life code coding rule, and integrate the product life code into the product. The production line client is used to obtain the product life code and production line information, generate a box code in the production process based on the product life code, the production line information, and a preset box code coding rule, and integrate the box code into the generated packaging box. The in-out warehouse mobile terminal is used to generate in-out warehouse information based on the box code.

[0006] In one possible implementation, the product information includes the production type, registration certificate identification code, and product specification code of the product.

[0007] In a possible implementation, the birth code coding rule includes a category field corresponding to the category code in the registration certificate identification code, a number field corresponding to the number in the registration certificate identification code, a production type field corresponding to the production type, a specification code field corresponding to the product specification code, a birth code identification field indicating the birth code, a serial number field, a batch number field representing the batch number of the birth code, and a self-increment field.

[0008] In a possible implementation, the production line information includes a production line number; and the box code coding rule includes a category field corresponding to the category code in the registration certificate identification code, a number field corresponding to the number in the registration certificate identification code, a production type field corresponding to the production type, a specification code field corresponding to the product specification code, a box code identification field indicating the box code, a number field indicating the production line number, a date field indicating the production date, and a serial number field.

[0009] In a possible implementation, the production line client is further configured to obtain a packaging ratio, determine a corresponding relationship between the number of box codes and the number of product birth codes based on the packaging ratio, and determine a generation node of the box code based on the corresponding relationship.

[0010] In a possible implementation, the production line client is further configured to obtain a stacking ratio, determine a box code generation pallet code based on the stacking ratio and the box code. The warehouse-in and warehouse-out mobile terminal is configured to generate the warehouse-in and warehouse-out information based on the pallet code.

[0011] In a possible implementation, the WEB management terminal is further configured to obtain manufacturer information, and establish a first binding relationship between the manufacturer information and the product birth code, the manufacturer information including a manufacturer name, a manufacturer region, and a manufacturer code.

[0012] In a possible implementation, the WEB management terminal is further configured to obtain a product validity period and a product introduction of the product, and establish a second binding relationship between the product validity period and the product introduction and the product birth code.

[0013] In a possible implementation, the product full life cycle traceability system further includes a mobile query terminal. The mobile query terminal is configured to scan the product birth code, and / or the box code, to obtain the product information, and / or the production line information.

[0014] In a possible implementation, the product full life cycle traceability system further includes a database configured to store the box code. When the box code on the packaging box is damaged or lost, and the box code does not exist in the line client, the box code is called from the database, and the box code is integrated to the packaging box.

[0015] The product full life cycle traceability system provided by the present application has the beneficial effects that: the product full life cycle traceability system provided by the present application acquires product life codes through the setting of the line client, and generates box codes based on the product life codes and line information, realizes the construction of data correlation between the product life codes and the box codes, that is, eliminates the data island problem between the WEB management end and the line client, at the same time, the warehouse-in and warehouse-out mobile terminal generates warehouse-in and warehouse-out information based on the box codes, establishes data correlation between the warehouse-in and warehouse-out mobile terminal and the line client through the box codes, eliminates the data island problem between the line client and the warehouse-in and warehouse-out mobile terminal, that is, the present application realizes data communication between the WEB management end, the line client and the warehouse-in and warehouse-out mobile terminal, realizes full life cycle traceability of multiple links such as products, production and warehouse-in and warehouse-out. Further, the present application uses two levels of codes, product life codes and box codes, when subsequent traceability is queried, multiple product information can be obtained by scanning the box codes, and the traceability efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Figure 1 An embodiment structure diagram of the product full life cycle traceability system provided by the present application; Figure 2 An embodiment diagram of the information flow process of the product full life cycle traceability system provided by the present application. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0019] It should be understood that the accompanying drawings are not drawn to scale. The flowcharts used in the present application show the operations implemented according to some embodiments of the present application. It should be understood that the operations of the flowcharts can not be implemented in order, steps without logical context relationship can be reversed in order or implemented simultaneously. In addition, one or more other operations can be added to the flowcharts or one or more operations can be removed from the flowcharts under the guidance of the content of the present application. Some block diagrams shown in the drawings are functional entities, which do not necessarily have to correspond to physically or logically independent entities. These functional entities can be implemented in the form of software, or in one or more hardware modules or integrated circuits, or in different network and / or processor systems and / or microcontroller systems.

[0020] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment can be included in at least one embodiment of the application. The appearance of the phrase in various places in the specification does not necessarily all refer to the same embodiment, nor is it necessarily independent or alternative embodiments to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] The present application takes into account the data difference between the product production link and the product packaging link when tracing the existing product, and provides a product full life cycle tracing system, which connects the product production link and the product packaging link, and improves the life cycle integrity of product traceability. The product full life cycle tracing system is described in detail below.

[0022] It should be understood that: the product can be any product that needs to be packaged, and in specific embodiments of the present application, the product can be a pesticide.

[0023] Figure 1 The embodiment structure diagram of the product full life cycle tracing system provided by the present application is shown in FIG. 1, which comprises a WEB management end 100, a production line client 200 and an in-out warehouse mobile terminal 300. Figure 1 The WEB management end 100 is used for obtaining product information, generating product life codes based on the product information and preset life code coding rules, and integrating the product life codes to the product. The product life code refers to the original code and identification directly generated and attached to the product in the product packaging process, which is not associated or activated with the back-end database. In other words, the product life code refers to the initial code of the product.

[0024]

[0025] ​It should be noted that the product code can be engraved on the product based on laser engraving technology, or a product code label can be generated based on preset generation parameters and attached to the product.

[0026] It should be noted that the product code can be engraved on the product based on laser engraving technology, or a product code label can be generated based on preset generation parameters and attached to the product.

[0027] The production line client 200 is configured to obtain the product code and the production line information, generate a box code in the production process based on the product code, the production line information, and a preset box code coding rule, and integrate the box code into a generated packaging box.

[0028] Similarly, the box code can be engraved on the packaging box based on laser engraving technology, or a box code label can be generated based on preset generation parameters and attached to the packaging box.

[0029] It should be noted that the product code can be engraved on the product based on laser engraving technology, or a product code label can be generated based on preset generation parameters and attached to the product.

[0030] The warehouse-in and warehouse-out mobile terminal 300 is configured to generate warehouse-in and warehouse-out information based on the box code.

[0031] The warehouse-in and warehouse-out information includes the packaging box and the product in the warehouse and the packaging box and the product out of the warehouse, and the warehouse-in and warehouse-out process includes scanning the box code, automatically associating the production line information and the product information in the box code, and automatically filling the production line information and the product information into a warehouse-in table or a warehouse-out table to complete the warehouse-in or the warehouse-out.

[0032] Compared with the prior art, the product full-life-cycle tracing system 10 provided by the embodiment of the present application can obtain the product code through the production line client 200, generate the box code based on the product code and the production line information, realize the construction of the data association between the product code and the box code, eliminate the data island problem between the WEB management terminal 100 and the production line client 200, and establish the data association between the warehouse-in and warehouse-out mobile terminal 300 and the production line client 200 based on the box code, thereby eliminating the data island problem between the production line client 200 and the warehouse-in and warehouse-out mobile terminal 300. That is, the embodiment of the present application realizes the data communication between the WEB management terminal 100, the production line client 200, and the warehouse-in and warehouse-out mobile terminal 300, and realizes the full-life-cycle tracing of the product, the production, and the warehouse-in and warehouse-out. Further, the embodiment of the present application uses two levels of codes, i.e., the product code and the box code, so that multiple product information can be obtained by scanning the box code in subsequent tracing and query, thereby improving the tracing efficiency.

[0033] In some embodiments of the present application, the product information includes the production type, the registration certificate identification code, and the product specification code of the product.

[0034] The production type can be any one of the following three: production by the pesticide registration certificate holder, commissioned processing, and commissioned packaging.

[0035] The registration certificate identification code is a character plus eight digits. The character can be PD, WP, and temporary registration, wherein PD represents a permanent code, WP represents an export-only code, and temporary registration is a time-limited registration that automatically expires.

[0036] The product specification code is used to represent the product specification, which refers to the capacity of a single package, for example, 200 g. The product specification code is usually compiled by the enterprise independently.

[0037] Based on the above product information, in some embodiments of the present application, the green code coding rule includes a category field corresponding to the category code in the registration certificate identification code, a number field corresponding to the number in the registration certificate identification code, a production type field corresponding to the production type, a specification code field corresponding to the product specification code, a green code identification field representing the green code, a serial number field, a batch number field representing the green code batch number, and a self-incrementing field.

[0038] Specifically, the product green code is composed of 32 Arabic numerals, the first bit is the category field, "1" represents the registration category code as PD, "2" represents the registration category code as WP, and "3" represents temporary registration; the second to seventh bits are the number field, which are the last six digits of the registration certificate identification code; the eighth bit is the production type field, "1" represents production by the pesticide registration certificate holder, "2" represents commissioned processing, and "3" represents commissioned packaging; the ninth to eleventh bits are the specification code field, which represents the product specification code; the twelfth to thirteenth bits are the green code identification field, specifically, 01 represents the product green code; the fourteenth to twenty-second bits are the serial number field, and the bits are automatically filled with 0 if the number is not enough; the twenty-third to thirty-first bits are the batch number field, which is automatically generated by the system, and the batch number of the green code of the same product in the same batch is the same. The thirty-second bit is a self-incrementing number, which cycles between 0-8, and changes to 0 when it is 9.

[0039] In some embodiments of the present application, the production line information includes a production line number; and the box code coding rule includes a category field corresponding to the category code in the registration certificate identification code, a number field corresponding to the number in the registration certificate identification code, a production type field corresponding to the production type, a specification code field corresponding to the product specification code, a box code identification field representing the box code, a number field representing the production line number, a date field representing the production date, and a serial number field.

[0040] From the above description, it can be seen that the box code coding rule of the embodiment of the present application inherits the category field, the digital field and the production type field in the product primary code coding rule, solves the redundant action of manually repeating the same attribute in the traditional independent coding, realizes data reuse, ensures data consistency, and reduces the data redundancy degree. Moreover, the association between the box code and the product primary code can be realized through the shared field, all single product primary codes in the box code can be directly associated when the box code is scanned, and there is no need for step-by-step mapping. Further, the shared field can be used as a basic template, and the box code only needs to add dynamic fields, so that the box code can respond to the production line changes in real time.

[0041] In the specific embodiments of the present application, the box code is a 32-bit Arabic numeral code, the first bit represents the pesticide product registration category code, "1" represents the registration category code as PD, "2" represents the registration category code as WP, and "3" represents the temporary registration; corresponding to the first two bits of the registration certificate identification code in the product information. If the registration certificate identification code is PD20100652, the first bit of the primary code is 1. The second to seventh bits represent the last six bits of the product registration certificate identification code. The eighth bit represents the production type of the product. "1" represents the pesticide registration certificate holder production, "2" represents the entrusted processing, and "3" represents the entrusted packaging. The ninth to eleventh bits represent the product specification code, i.e. the 3-digit number of the product specification. The twelfth to thirteenth bits are 92, indicating that this code is a box code. The fourteenth to sixteenth bits are 3-bit production line numbers. The seventeenth to twenty-second bits are the production date, including the year, month and day. The twenty-third to thirty-second bits represent the serial number, which is a self-increasing number starting from 0, and the insufficient 10 bits are automatically filled in front of 0.

[0042] In actual application scenarios, the box code needs to be generated after the packaging of multiple products is completed. In order to realize the automation confirmation of the box code generation node and improve the timeliness and accuracy of the box code generation, in some embodiments of the present application, the production line client 200 is further used to obtain the packaging ratio, determine the corresponding relationship between the box code number and the product primary code number based on the packaging ratio, and determine the generation node of the box code based on the corresponding relationship.

[0043] Among them, the packaging ratio is the proportional relationship between the number of single products and the capacity of the packaging box, that is, "how many single products are packed in a box". For example: if 24 bottles of pesticides are packed in a box, the packaging ratio is 24. Based on this ratio, the generation node of the box code should be the time when the 24th bottle of pesticide is scanned.

[0044] It should be noted that if the box code is generated when the number of scanned products is less than the packaging ratio, the box is prohibited to be sealed at this time, and when the number of scanned products is greater than the packaging ratio but the box code has not been generated, a prompt information is generated to prompt the operator to review the product quantity.

[0045] In specific embodiments of the present application, the scanning mode when the products are boxed includes but is not limited to sequential mode, 1256 mode and manual mode.

[0046] The sequential mode refers to the scanning process in which the codes are scanned in strict physical order. If the code of the previous product is not successfully scanned or is not confirmed, the next code cannot be scanned. The workflow is as follows: 1. The operator scans the product, and the system records and waits for the boxing instruction; 2. Product A is placed in the box, and the system confirms the boxing action; 3. The next scanning permission is unlocked, and the operator can scan product B; 4. The cycle continues until the box is full (e.g., 24 bottles per box, which requires 24 scans).

[0047] The 1256 mode refers to the scanning process in which the operator scans multiple product codes (e.g., 4) at a time, and the system automatically groups them according to the preset rules without the need for individual code confirmation. The workflow is as follows: 1. The operator quickly scans products 1, 2, 5, and 6 (or any 4 codes in any order), and the system temporarily stores these 4 codes; 2. The 4 products are placed in the box, and the system confirmation button is clicked; 3. The system automatically associates the 4 codes with the current box code; 4. The cycle continues until the box is full (e.g., 6 operations are required for a 24-bottle box).

[0048] The manual mode refers to recording the coding relationship through manual input or selection, which is usually used for exception handling or system failure.

[0049] In actual applications, in order to improve production efficiency and warehouse efficiency, after the products are combined into packaging boxes, the packaging boxes usually need to be combined again to generate product stacks, and then the product stacks are placed on pallets for warehouse entry and exit. Therefore, in some embodiments of the present application, the production line client 200 is also used for palletizing ratio, and the palletizing ratio is used to generate a pallet code based on the palletizing ratio and the box code. The warehouse entry and exit mobile terminal 300 is used to generate warehouse entry and exit information based on the pallet code.

[0050] The palletizing ratio is the proportional relationship between the number of packaging boxes and the capacity of the pallet, i.e., "how many packaging boxes are loaded on one pallet". For example, if 6 packaging boxes are loaded on one pallet, the palletizing ratio is 6.

[0051] The present application provides a pallet code based on the product code and the box code, which can improve the granularity of the product in the generation and circulation process. When subsequent traceability is queried, scanning the pallet code with large granularity can obtain multiple packaging box information and product information, further improving the traceability efficiency.

[0052] Since the whole life cycle of the product should include the production and distribution links in addition to the packaging and storage links, in some embodiments of the present application, the WEB management end 100 is further configured to acquire manufacturer information and establish a first binding relationship between the manufacturer information and the product code, and the manufacturer information includes the manufacturer name, the manufacturer region and the manufacturer code.

[0053] Meanwhile, the WEB management end 100 is further configured to acquire distributor information and establish a binding relationship between the distributor information and the product code, and the distributor information includes the distributor name, the distributor region and the contact information.

[0054] In the embodiments of the present application, the manufacturer information and the distributor information of the production link are integrated into the product code, which improves the comprehensiveness of the traceability link and further ensures the traceability of the whole life cycle of the product.

[0055] In actual application scenarios, in addition to the above information, the user is mostly concerned about the product validity period and the general function of the product, therefore, in some embodiments of the present application, the WEB management end 100 is further configured to acquire the product validity period and the product introduction of the product and establish a second binding relationship between the product validity period and the product introduction and the product code.

[0056] In the embodiments of the present application, the second binding relationship is established, so that the product introduction and the product validity period can be obtained by scanning the code by the code scanning device, which improves the diversity of the data.

[0057] In order to improve the convenience of information query, in some embodiments of the present application, as shown in Figure 1 the product whole life cycle traceability system 10 further includes a mobile query end 400. The mobile query end 400 is configured to scan the product code and / or the box code, so as to obtain the product information and / or the production line information.

[0058] Similarly, the mobile query end 400 can also obtain the warehouse in-out information based on the mapping relationship between the box code or the product code and the warehouse in-out information.

[0059] In specific embodiments of the present application, the mobile query end 400 can be a small program in a mobile terminal, for example, a query WeChat end.

[0060] The above box code is integrated into the packaging box in the form of a label, which may be lost or damaged during the transportation or handling process of the packaging box, and as known from the foregoing description, the box code is an indispensable link in the product whole life cycle traceability process, when the box code is lost or damaged and there is no cached box code in the production line client 200, the supply chain terminal is easily caused. Therefore, in order to adapt to this abnormal situation, in some embodiments of the present application, as shown in Figure 1As shown, the product full life cycle traceability system 10 further comprises a database 500 for storing the box code; When the box code on the packaging box is damaged or lost, and the box code does not exist in the production line client 200, the box code is called from the database 500 and integrated into the packaging box.

[0061] The embodiment of the application sets the database 500, when the box code on the packaging box is damaged or lost, and the box code does not exist in the production line client 200, the box code is called from the database 500 and integrated into the packaging box, which improves the fault tolerance in the full life traceability process, and improves the traceability reliability and success rate.

[0062] In one specific embodiment of the application, as shown, Figure 2 Based on the WEB management end, the production line client, the warehouse in and out mobile end and the query WeChat end, the function description of the product full life cycle traceability system provided by the embodiment of the application is as follows: The WEB management end receives and maintains product information, generates a box code based on the product information, the production line client synchronizes product information based on the box code, creates a production batch, and prints a box code and a pallet code during production, and uploads production data to the WEB management end, the warehouse in and out mobile end scans the code, and submits the warehouse in based on the production data, the WEB management end receives the warehouse in data, the warehouse in and out mobile end creates the warehouse out information and scans the code, and submits the warehouse out data to the WEB management end. The query WeChat end can query the product basic information, product specifications, batch information and warehouse in and out information based on the box code.

[0063] The above describes in detail a product full life cycle traceability system provided by the application, and the principles and implementation modes of the application are described by applying specific examples; the above embodiment is only used to help understand the method and core idea of the application; meanwhile, for those skilled in the art, according to the idea of the application, the specific implementation mode and application range will be changed, and the above description should not be understood as a limitation of the application.

Claims

1. A product lifecycle traceability system, characterized in that, include: Web management terminal, production line client and mobile terminal for inbound and outbound inventory; The WEB management terminal is used to obtain product information, generate product codes based on the product information and preset code generation rules, and integrate the product codes onto the product. The production line client is used to obtain the product production code and production line information, generate a box code in the production process based on the product production code, the production line information and the preset box code encoding rules, and integrate the box code onto the generated packaging box; The mobile terminal for inbound and outbound operations is used to generate inbound and outbound information based on the box code.

2. The product lifecycle traceability system according to claim 1, characterized in that, The product information includes the product's production type, registration certificate identification code, and product specification code.

3. The product lifecycle traceability system according to claim 2, characterized in that, The code generation rules include a category field corresponding to the category code in the registration certificate identification code, a number field corresponding to the number in the registration certificate identification code, a production type field corresponding to the production type, a specification code field corresponding to the product specification code, a code generation identifier field representing the code generation, a serial number field, a batch number field representing the batch number of the code generation, and an auto-incrementing field.

4. The product lifecycle traceability system according to claim 2, characterized in that, The production line information includes the production line number; the box code encoding rules include a category field corresponding to the category code in the registration certificate identification code, a number field corresponding to the number in the registration certificate identification code, a production type field corresponding to the production type, a specification code field corresponding to the product specification code, a box code identifier field representing the box code, a number field representing the production line number, a date field representing the production date, and a serial number field.

5. The product lifecycle traceability system according to claim 1, characterized in that, The production line client is also used to obtain the packaging ratio, determine the correspondence between the number of box codes and the number of product codes based on the packaging ratio, and determine the generation node of the box codes based on the correspondence.

6. The product lifecycle traceability system according to any one of claims 1-5, characterized in that, The production line client is also used for palletizing ratio, and generates pallet codes based on the palletizing ratio and the box codes; The mobile terminal for inbound and outbound operations is then used to generate the inbound and outbound information based on the pallet code.

7. The product lifecycle traceability system according to claim 1, characterized in that, The web management terminal is also used to obtain manufacturer information and establish a primary binding relationship between manufacturer information and product generation code. The manufacturer information includes manufacturer name, manufacturer region, and manufacturer code.

8. The product lifecycle traceability system according to claim 1, characterized in that, The web management terminal is also used to obtain the product validity period and product description of the product, and to establish a second binding relationship between the product validity period and product description and the product generation code.

9. The product lifecycle traceability system according to claim 1, characterized in that, The product lifecycle traceability system also includes a mobile query terminal; The mobile query terminal is used to scan the product production code and / or the box code to obtain the corresponding product information and / or the production line information.

10. The product lifecycle traceability system according to claim 1, characterized in that, The product lifecycle traceability system also includes a database for storing the box codes; When the box code on the packaging box is damaged or lost, and the box code does not exist in the production line client, the box code is retrieved from the database and integrated onto the packaging box.

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