Preparation method of semiconductor device and semiconductor device
By forming trenches that penetrate the epitaxial layer in a semiconductor device and forming conductive layers at the bottom and sidewalls of the trenches, grounding and metal interconnection of the semiconductor device are achieved, solving the problem of complex fabrication processes in existing technologies and improving fabrication efficiency and device stability.
Patent Information
- Application Number
- CN202511502340.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-10-21
AI Technical Summary
Existing semiconductor device fabrication processes are complex, requiring the formation of two conductive layers for device grounding and metal interconnection, which increases fabrication difficulty and reduces efficiency.
By forming trenches through the epitaxial layer in the initial semiconductor structure and forming conductive layers at the bottom and sidewalls of the trenches, grounding and metal interconnection can be achieved using a single conductive layer, simplifying the fabrication process.
It simplifies the semiconductor device fabrication process, reduces fabrication difficulty, improves fabrication efficiency, and enhances device stability and reliability.
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Figure CN120998877A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of semiconductor fabrication technology, and in particular to a method for fabricating a semiconductor device and the semiconductor device itself. Background Technology
[0002] With the development and advancement of semiconductor technology, the application scenarios of semiconductor devices are becoming increasingly widespread, and the requirements for the fabrication efficiency of semiconductor devices are gradually increasing. In existing semiconductor devices, for those with both FSI (Front Side Illumination) and BSI (Back Side Illumination) metal layers, it is usually necessary to pre-form a metal interconnect structure after the formation of the FSI metal layer and before the formation of the BSI metal layer. This allows the metal interconnect structure to form an electrical connection with the FSI metal layer, so that the FSI metal layer and the BSI metal layer can be electrically connected through the metal interconnect structure simultaneously with the formation of the BSI metal layer.
[0003] However, existing semiconductor devices typically require the formation of two conductive layers, one for grounding the device and the other for the metal interconnect between the FSI and BSI metal layers. This complicates the semiconductor device fabrication process, increases fabrication difficulty, and reduces fabrication efficiency. Summary of the Invention
[0004] Based on this, the embodiments of this application provide a method for fabricating a semiconductor device and a semiconductor device, which can simplify the fabrication process of the semiconductor device, reduce the fabrication difficulty, and improve the fabrication efficiency.
[0005] A first aspect of this application provides a method for fabricating a semiconductor device, comprising:
[0006] A semiconductor initial structure is provided, wherein the semiconductor initial structure includes a first metal layer, a first insulating layer, an epitaxial layer, a dielectric layer and a second insulating layer, and the first metal layer, the first insulating layer, the epitaxial layer, the dielectric layer and the second insulating layer are stacked sequentially in the thickness direction of the epitaxial layer;
[0007] A trench is formed within the initial semiconductor structure to expose a portion of the top surface of the first insulating layer;
[0008] A first through hole is formed in the first insulating layer at the bottom of the trench, wherein the first through hole is connected to the trench and extends through to the first metal layer;
[0009] A conductive layer is formed on the side of the trench, the first through hole, and the second insulating layer away from the first metal layer, wherein the conductive layer is connected to the first metal layer through the first through hole;
[0010] A second through-hole is formed in the conductive layer at the bottom of the trench to disconnect the conductive layer and form a first conductive structure and a second conductive structure. The first conductive structure includes a conductive layer located on the surface of the first sidewall of the trench, and the second conductive structure includes a conductive layer located in the first through-hole and a conductive layer located on the surface of the second sidewall of the trench. The orthographic projection of the second through-hole toward the first metal layer is located between the orthographic projection of the first through-hole toward the first metal layer and the orthographic projection of the first sidewall toward the first metal layer.
[0011] In one embodiment, the orthogonal projection of the trench toward the first metal layer includes an annular shape;
[0012] The orthogonal projection of the second through-hole toward the first metal layer includes a ring shape.
[0013] In one embodiment, the trench extends through the epitaxial layer.
[0014] In one embodiment, prior to the step of forming a conductive layer on the side of the trench, the first via, and the second insulating layer away from the first metal layer, the method further includes:
[0015] A barrier layer is formed on the side of the trench and the second insulating layer away from the first metal layer, wherein a conductive layer is formed on the side of the barrier layer away from the first metal layer.
[0016] In one embodiment, the method for fabricating the semiconductor device further includes:
[0017] A third insulating layer is formed on the side of the conductive layer away from the first metal layer;
[0018] The third insulating layer, the first conductive structure, and the barrier layer are etched to form a grid isolated by grid trenches. The grid includes a barrier layer, a first conductive structure, and a third insulating layer stacked sequentially in a direction away from the first metal layer.
[0019] In one embodiment, the method for fabricating the semiconductor device further includes:
[0020] A third insulating layer is formed on the side of the conductive layer away from the first metal layer;
[0021] The third insulating layer on the second conductive structure is etched to form a fourth via that exposes part of the second conductive structure.
[0022] In one embodiment, the method for fabricating the semiconductor device further includes:
[0023] A fourth conductive structure is formed within the fourth through hole, wherein the fourth conductive structure is connected to the second conductive structure.
[0024] In one embodiment, a third insulating layer is formed on the side of the conductive layer away from the first metal layer, including:
[0025] A first sub-insulating structure, a second sub-insulating structure, and a second insulating structure are formed in the trench, stacked sequentially from the outside to the inside; wherein, the first sub-insulating structure fills the second through hole, and the materials of the first sub-insulating structure and the second sub-insulating structure are different, and the materials of the second sub-insulating structure and the second insulating structure are different.
[0026] A second aspect of the present application provides a semiconductor device fabricated using any of the semiconductor device fabrication methods described in the first aspect above.
[0027] In one embodiment, the epitaxial layer includes a first forked structure, and the dielectric layer includes a second forked structure. The first forked structure and the second forked structure cooperate to obtain an electrostatic collection structure, which is located between the first conductive structure and the epitaxial layer.
[0028] The unexpected effects of this application's embodiments include: by forming a trench penetrating to the epitaxial layer, further forming a first via, and forming a conductive layer on the trench sidewalls, the first via, and the surface of the second insulating layer, the conductive layer is isolated through the second via to form two mutually insulated conductive structures. This allows the dielectric layer and epitaxial layer between the first conductive structure and the first insulating layer to be connected through the first conductive structure. During the process of the epitaxial layer adsorbing static charges inside the semiconductor device, the first conductive structure can conduct the adsorbed static charges to the contacting epitaxial layer, thereby forming a grounding of the semiconductor device. Simultaneously, by having the second conductive structure cover the second sidewall surface of the trench and fill the first via, an electrical connection can be formed between the second conductive structure and the first metal layer. When a metal layer is formed on the side of the second conductive structure away from the second insulating layer, the newly formed metal layer can be electrically connected to the first metal layer, achieving cross-layer metal interconnection of the semiconductor device. Therefore, grounding and metal interconnection of the semiconductor device can be achieved through a single conductive layer, thereby simplifying the semiconductor device fabrication process, reducing fabrication difficulty, and improving fabrication efficiency. Attached Figure Description
[0029] To more clearly illustrate the technical solutions in the embodiments of this application or related technologies, the drawings used in the description of the embodiments of this application or related technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0030] Figure 1 A schematic structural diagram of a semiconductor device obtained by a method for fabricating a semiconductor device in a comparative embodiment of this application;
[0031] Figure 2A schematic flowchart illustrating a method for fabricating a semiconductor device according to an embodiment of this application;
[0032] Figure 3 A schematic structural diagram of the initial semiconductor structure obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0033] Figure 4 A schematic structural diagram of a trench obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0034] Figure 5 A schematic structural diagram of a first through-hole obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0035] Figure 6 A schematic structural diagram of a conductive layer obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0036] Figure 7 A schematic structural diagram of a second through-hole obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0037] Figure 8 A schematic structural diagram of a first through-hole obtained by another method for fabricating a semiconductor device according to an embodiment of this application;
[0038] Figure 9 A schematic top view of the structure obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0039] Figure 10 A schematic structural diagram of a barrier layer obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0040] Figure 11a A schematic structural diagram of the third insulating layer obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0041] Figure 11b A schematic structural diagram of a semiconductor device fabrication method according to another embodiment of this application, including a stacked third insulating layer;
[0042] Figure 12 A schematic structural diagram of a grid obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0043] Figure 13 A schematic structural diagram of a fourth through-hole obtained by a method for fabricating a semiconductor device according to an embodiment of this application;
[0044] Figure 14This is a schematic structural diagram of a fourth conductive structure obtained by a method for fabricating a semiconductor device according to an embodiment of this application.
[0045] Explanation of reference numerals in the attached figures:
[0046] 100 - Initial semiconductor structure, 101 - First metal layer, 102 - First insulating layer, 103 - Epitaxial layer, 104 - Dielectric layer, 105 - Second insulating layer, 106 - Oxide layer, 107 - Conductive pad, T0 - Conductive pillar, 200 - Conductive layer, 201 - First conductive structure, 202 - Second conductive structure, 300 - Barrier layer, 400 - Third insulating layer, Gd - Grille, ma - Protective layer, 600 - Fourth conductive structure, T1 - Trench, T2 - First via, T3 - Second via, T4 - Grille trench, T5 - Fourth via, J1 - First insulating structure, J1 1-First sub-insulating structure, J12-Second sub-insulating structure, J2-Second insulating structure, 700-Electrostatic collection structure, S1-First sidewall, S2-Second sidewall, S3-Trench bottom, A1-Orthogonal projection of semiconductor device toward first metal layer, A2-Orthogonal projection of first conductive structure toward first metal layer, A3-Orthogonal projection of second via toward first metal layer, A4-Orthogonal projection of first via toward first metal layer, A5-Orthogonal projection of second conductive structure toward first metal layer, A6-Orthogonal projection of epitaxial layer and dielectric layer between second conductive structure and first insulating layer toward first metal layer. Detailed Implementation
[0047] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.
[0048] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0049] It should be understood that when an element or layer is referred to as "on," "adjacent to," "connected to," or "coupled to" other elements or layers, it may be directly on, adjacent to, connected to, or coupled to other elements or layers, or there may be intervening elements or layers. Conversely, when an element is referred to as "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" other elements or layers, there are no intervening elements or layers. It should be understood that although the terms first, second, third, etc., may be used to describe various elements, parts, regions, layers, doping types, and / or portions, these elements, parts, regions, layers, doping types, and / or portions should not be limited by these terms. These terms are only used to distinguish one element, part, region, layer, doping type, or portion from another element, part, region, layer, doping type, or portion. Therefore, without departing from the teachings of this invention, the first element, component, region, layer, doping type, or portion discussed below may be represented as a second element, component, region, layer, or portion; for example, the first doping type may be referred to as the second doping type, and similarly, the second doping type may be referred to as the first doping type; the first doping type and the second doping type are different doping types, for example, the first doping type may be P-type and the second doping type may be N-type, or the first doping type may be N-type and the second doping type may be P-type.
[0050] Spatial relation terms such as “below,” “under,” “below,” “under,” “above,” “above,” etc., are used herein to describe the relationship between one element or feature shown in the figure and other elements or features. It should be understood that, in addition to the orientation shown in the figure, spatial relation terms also include different orientations of the device in use and operation. For example, if the device in the figure is flipped, the element or feature described as “below,” “under,” or “below” will be oriented “above” the other element or feature. Therefore, the exemplary terms “below” and “under” can include both above and below orientations. Furthermore, the device may also include other orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptive terms used herein will be interpreted accordingly.
[0051] When used herein, the singular forms of “a,” “an,” and “ / the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising / including” or “having,” etc., specify the presence of the stated features, wholes, steps, operations, components, parts, or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof. Meanwhile, in this specification, the term “and / or” includes any and all combinations of the associated listed items.
[0052] Please refer to Figure 1 In a comparative embodiment of the semiconductor device, the conductive pad 107 is electrically connected to the first metal layer 101 fabricated by a front-side illumination (FSI) process via a conductive post T0 penetrating the first insulating layer 102. The first conductive structure 201 for connecting the grid and ground, and the conductive pad 107, are different conductive layers fabricated using different processes, resulting in complex fabrication processes, high costs, and increased complexity of the conductive layers. Furthermore, since the conductive pad 107 is embedded within the epitaxial layer 103, a trench needs to be formed first, penetrating the second insulating layer 105, the dielectric layer 104, the oxide layer 106, and the epitaxial layer 103, exposing a portion of the top surface of the first insulating layer 102. Figure 1 (Not shown), and then a conductive pad 107 embedded inside the epitaxial layer 103 is formed in the trench. Therefore, the fabrication process of the conductive pad 107 is complex, and it increases the probability of current leakage channels between the conductive pad 107 and the epitaxial layer 103, reducing the reliability of the fabricated structure.
[0053] like Figure 1 As shown, in the comparative embodiment of the semiconductor device, the first conductive structure 201 and the second conductive structure 202 used for grounding need to be formed separately. Moreover, the formation of the first conductive structure 201 and the second conductive structure 202 typically requires multiple patterning and mask fabrication processes. Therefore, the fabrication method of the semiconductor device in the comparative embodiment usually leads to an increase in the number of fabrication steps, an increase in the number of photomasks used, increased process complexity, increased fabrication difficulty, and reduced fabrication efficiency.
[0054] Figure 2 This is a schematic flowchart illustrating a method for fabricating a semiconductor device according to an embodiment of this application. Figure 2 As shown, a first aspect of this application provides a method for fabricating a semiconductor device, comprising:
[0055] Step S110: Provide an initial semiconductor structure. The initial semiconductor structure includes a first metal layer, a first insulating layer, an epitaxial layer, a dielectric layer, and a second insulating layer, wherein the first metal layer, the first insulating layer, the epitaxial layer, the dielectric layer, and the second insulating layer are stacked sequentially in the thickness direction of the epitaxial layer.
[0056] like Figure 3 As shown, the initial semiconductor structure 100 includes a first metal layer 101, a first insulating layer 102, an epitaxial layer 103, a dielectric layer 104, a second insulating layer 105, and an oxide layer 106.
[0057] For example, such as Figure 3As shown, the first metal layer 101 can be an FSI metal layer, the first insulating layer 102 can include an oxide film, a silicon nitride film, and an oxide film, the epitaxial layer 103 can include an epitaxial substrate, the dielectric layer 104 can include a high dielectric constant material film, such as hafnium dioxide, aluminum oxide, and tantalum pentoxide, etc., and the second insulating layer 105 can include an oxide layer. In the case where the semiconductor device includes a BSI metal layer, the second insulating layer 105 can be used as an oxide layer of the BSI metal layer. The dielectric layer 104 can adsorb static charges inside the semiconductor device. The oxide layer 106 can include silicon oxide.
[0058] Step S120: A trench is formed within the initial semiconductor structure to expose a portion of the top surface of the first insulating layer.
[0059] like Figure 4 As shown, the trench T1 penetrates the second insulating layer 105, the dielectric layer 104, the oxide layer 106, and the epitaxial layer 103, exposing part of the top surface of the first insulating layer 102.
[0060] For example, such as Figure 4 As shown, the second insulating layer 105 and the dielectric layer 104 can be etched sequentially using an etching process to obtain a trench T1. The shape of the trench T1 can be annular, etc. The etching depth of the trench T1 is greater than or equal to the sum of the thicknesses of the second insulating layer 105, the dielectric layer 104, the oxide layer 106, and the epitaxial layer 103, thereby allowing the conductive layer formed within the trench T1 to simultaneously contact the epitaxial layer 103 and the first insulating layer 102, thus achieving grounding of the semiconductor device.
[0061] refer to Figure 4 The first sidewall S1 and the second sidewall S2 of the trench T1 are located on opposite sides of the trench T1 in the direction perpendicular to the thickness of the epitaxial layer 103.
[0062] Step S130: A first through hole is formed in the first insulating layer at the bottom of the trench, wherein the first through hole is connected to the trench and extends through to the first metal layer.
[0063] like Figure 5 As shown, the first through hole T2 penetrates the first insulating layer 102, and the orthographic projection edge of the first through hole T2 toward the first metal layer 101 falls into the orthographic projection edge of the trench T1 toward the first metal layer 101.
[0064] In step S140, a conductive layer is formed on the side of the trench, the first through hole, and the second insulating layer away from the first metal layer, wherein the conductive layer is connected to the first metal layer through the first through hole.
[0065] like Figure 6As shown, the conductive layer 200 covers the first sidewall S1, the second sidewall S2 and the bottom S3 of the trench T1, and the conductive layer 200 can fill the first through hole T2.
[0066] For example, the conductive layer 200 may include a metallic material, such as aluminum.
[0067] Step S150: A second through hole is formed in the conductive layer at the bottom of the trench to disconnect the conductive layer and form a first conductive structure and a second conductive structure. The first conductive structure includes a conductive layer located on the surface of the first sidewall of the trench, and the second conductive structure includes a conductive layer located in the first through hole and a conductive layer located on the surface of the second sidewall of the trench. The orthographic projection of the second through hole toward the first metal layer is located between the orthographic projection of the first through hole toward the first metal layer and the orthographic projection of the first sidewall toward the first metal layer.
[0068] like Figure 7 As shown, the conductive layer includes a first conductive structure 201 and a second conductive structure 202. A second through-hole T3 is located on the surface of the bottom S3 of the trench and is connected to the trench T1. The first conductive structure 201 is used for grounding the semiconductor device, and the second conductive structure 202 is used for metal interconnection between the first metal layer 101 and other metal layers.
[0069] For example, please continue to refer to Figure 7 The second via T3 can be located at the bottom S3 of the trench T1. The minimum distance between the second via T3 and the first metal layer 101 is less than the distance between the surface of the epitaxial layer 103 near the first metal layer 101 and the first metal layer 101. When the trench T1 is annular, the second via T3 can be formed within the second conductive structure 202 located on the surface of the second insulating layer 105 to isolate the second conductive structure 202 and form a first sub-conductive structure and a second sub-conductive structure. The first sub-conductive structure is used for metal interconnection of the first metal layer 101, and the second sub-conductive structure can be used to meet other conductivity requirements.
[0070] The semiconductor device fabrication method provided in this application involves forming a trench T1 that penetrates the epitaxial layer 103 and exposes part of the top surface of the first insulating layer 102, and further forming a first via T2. After forming a conductive layer 200 on the sidewall of the trench T1, the first via T2, and the surface of the second insulating layer 105, the conductive layer 200 is isolated through the second via T3 to form two mutually insulated conductive structures. This allows the dielectric layer 104 between the first conductive structure 201 and the first insulating layer 102, and the epitaxial layer 103 to be connected through the first conductive structure 201. During the process of the epitaxial layer 103 adsorbing static charges inside the semiconductor device, the first conductive structure 201 can conduct the adsorbed static charges to the contacting epitaxial layer 103, thereby forming a grounding of the semiconductor device. Simultaneously, the second conductive structure 202 covers the surface of the second sidewall S2 of the trench T1 and fills the first through-hole T2, enabling an electrical connection between the second conductive structure 202 and the first metal layer 101. When a metal layer is formed on the side of the second conductive structure 202 away from the second insulating layer 105, the newly formed metal layer can be electrically connected to the first metal layer 101, achieving cross-layer metal interconnection in the semiconductor device. Therefore, grounding and metal interconnection of the semiconductor device can be achieved through a single conductive layer 200, thereby simplifying the semiconductor device fabrication process, reducing fabrication difficulty, and improving fabrication efficiency.
[0071] like Figure 8 As shown, in some feasible embodiments, the orthographic projection of the trench T1 toward the first metal layer 101 includes an annular shape; the orthographic projection of the second through hole T3 toward the first metal layer 101 also includes an annular shape.
[0072] like Figure 9 As shown, from a top-down view, A1 represents the orthographic projection of the semiconductor device toward the first metal layer 101, A2 represents the orthographic projection of the first conductive structure 201 toward the first metal layer 101, A3 represents the orthographic projection of the second via T3 toward the first metal layer 101, A4 represents the orthographic projection of the first via T2 toward the first metal layer 101, A5 represents the orthographic projection of the second conductive structure 202 toward the first metal layer 101, and A6 represents the orthographic projection of the epitaxial layer 103 and the dielectric layer 104 between the second conductive structure 202 and the first insulating layer 102 toward the first metal layer 101.
[0073] The semiconductor device fabrication method provided in this application embodiment can form an independent epitaxial layer 103 and dielectric layer 104 through an annular trench T1 and an annular second via T3. Furthermore, during the formation of the conductive layer 200, a second conductive structure 202 can be formed on the surface of the independent structure within the semiconductor device. This increases the surface area of the second conductive structure 202, improves the metal interconnect performance of the second conductive structure 202, reduces the failure risk of the second conductive structure 202, and improves the stability and reliability of the semiconductor device.
[0074] like Figure 8 As shown, in some feasible embodiments, the trench T1 penetrates the epitaxial layer 103.
[0075] The semiconductor device fabrication method provided in this application increases the surface area of the first conductive structure 201 on the surface of the first sidewall S1 by increasing the depth of the trench T1. This increases the contact area between the first conductive structure 201 and the epitaxial layer 103, enhances the electrostatic charge transport capability of the first conductive structure 201, improves the grounding effect of the semiconductor device, and further improves the reliability and stability of the semiconductor device.
[0076] like Figure 10 As shown, in some feasible embodiments, before the step of forming a conductive layer on the side of the trench T1, the first through hole T2, and the second insulating layer 105 away from the first metal layer 101, the method further includes: forming a barrier layer 300 on the side of the trench T1 and the second insulating layer 105 away from the first metal layer 101, wherein the conductive layer is formed on the side of the barrier layer 300 away from the first metal layer 101.
[0077] For example, before forming the first through hole T2, a barrier structure (not shown) can be formed on the surfaces of the first sidewall S1, the second sidewall S2, and the bottom S3 of the trench T1, as well as on the side of the second insulating layer 105 away from the first metal layer 101. The barrier structure and the first insulating layer 102 are simultaneously etched to form the barrier layer 300 and the first through hole T2.
[0078] It should be noted that the barrier layer 300 is a conductive film layer, and the barrier layer 300 has low permeability to metal atoms. The material of the barrier layer 300 may include titanium nitride.
[0079] The semiconductor device fabrication method provided in this application provides a barrier layer 300 formed between the conductive layer 200 and the epitaxial layer 103. This barrier layer 300 can block electron migration between the conductive layer 200 and the epitaxial layer 103, preventing metal atoms in the conductive layer 200 from migrating to the epitaxial layer 103 and affecting the surface morphology of the conductive layer 200. This can improve the reliability and stability of the conductive layer 200 and extend the service life of the semiconductor device.
[0080] like Figure 11a , Figure 12 As shown, in some feasible embodiments, the method for fabricating a semiconductor device further includes:
[0081] In step S210, a third insulating layer 400 is formed on the side of the conductive layer 200 away from the first metal layer 101.
[0082] For example, a third insulating layer 400 is formed on the side of the conductive layer 200 away from the first metal layer 101 and inside the second via T3. The third insulating layer 400 may include an oxide film layer and / or a nitride film layer, etc.
[0083] In step S220, the third insulating layer 400, the first conductive structure 201, and the barrier layer 300 are etched to form a grid Gd isolated by the grid trench T4.
[0084] Please refer to Figure 11b In some feasible embodiments, step S210 involves forming a third insulating layer 400 on the side of the conductive layer 200 away from the first metal layer 101, including:
[0085] In step S410, a first insulating structure J1 is formed on the side of the conductive layer 200 away from the first metal layer 101. The first insulating structure J1 includes a first sub-insulating structure J11 and a second sub-insulating structure J12. The first sub-insulating structure J11 is formed in the trench T1, and the second sub-insulating structure J12 is formed on the surface of the first sub-insulating structure J11 away from the trench T1.
[0086] For example, a first sub-insulating structure J11 may be formed on the side of the conductive layer 200 away from the first metal layer 101 and within the second via T3, wherein the first sub-insulating structure J11 includes an oxide film layer and defines a groove (not shown).
[0087] In step S420, a second sub-insulation structure J12 is formed on the surface of the first sub-insulation structure J11 away from the trench T1.
[0088] For example, an insulating material layer can be formed on the side of the first sub-insulating structure J11 away from the trench T1. Part of the insulating material layer can be removed by photolithography and etching processes to obtain a second sub-insulating structure J12, which defines a recess (not shown). The second sub-insulating structure J12 includes a nitride film layer and is formed on the surface of the recess in the first sub-insulating structure J11.
[0089] Step S430: A second insulating structure J2 is formed within the second sub-insulating structure J12, wherein the third insulating layer 400 includes a first sub-insulating structure J11, a second sub-insulating structure J12, and a second insulating structure J2 stacked sequentially from the outside to the inside.
[0090] Please continue to refer to this. Figure 11b After forming the second insulating structure J2, the first sub-insulating structure J11 on the top surface of the conductive layer 200 can be used as the etching stop layer to planarize the top surface of the third insulating layer 400, resulting in the first sub-insulating structure J11 and the second insulating structure J2 with their top surfaces flush.
[0091] For example, the second insulating structure J2 may include an oxide film layer. The third insulating layer 400 protects the conductive layer 200, preventing it from contacting the external water and oxygen environment and affecting the electrical performance of the first conductive structure 201 and the second conductive structure 202, thereby improving the reliability and stability of the semiconductor device. In the following embodiment, using... Figure 11a The example of the third insulating layer 400 as a whole film layer is used to illustrate the specific implementation principle of the embodiments of this application. Those skilled in the art can undoubtedly determine that, in Figure 11a , Figure 11b Inspired by this, any changes to the number and material of the third insulating layer 400 should fall within the scope of protection of this application.
[0092] For example, such as Figure 12 As shown, the grid groove T4 may include multiple grooves, and the grid groove T4 penetrates the third insulating layer 400, the first conductive structure 201 and the barrier layer 300.
[0093] For example, please continue to refer to Figure 13 In step S230, a protective layer ma is formed on the outer surface of the grid Gd.
[0094] For example, please continue to refer to Figure 13 The grid Gd includes a barrier layer 300, a first conductive structure 201, and a third insulating layer 400 sequentially stacked along a direction away from the first metal layer 101. A protective layer ma can be formed on the outer surface of the grid Gd using a deposition process. The material of the protective layer ma can be, but is not limited to, silicon oxide, silicon nitride, silicon oxynitride, silicon carbide nitride, or combinations thereof in the grid trench.
[0095] For example, please continue to refer to Figure 13 After the protective layer ma is formed, the third insulating layer 400 and the protective layer ma above the second insulating layer 105 between adjacent trenches T1 can be etched to obtain a fourth through hole T5 that exposes part of the second conductive structure 202. The exposed second conductive structure 202 can be used to form a conductive pad.
[0096] For example, please continue to refer to Figure 13 The semiconductor device fabrication method provided in this application embodiment protects the conductive layer 200 with a third insulating layer 400, preventing the conductive layer 200 from contacting the external water and oxygen environment and affecting the electrical performance of the first conductive structure 201 and the second conductive structure 202, thereby improving the reliability and stability of the semiconductor device. Simultaneously, the grid Gd and the first conductive structure 201 used for grounding can be formed within the same conductive layer 200, further simplifying the semiconductor device fabrication process, reducing fabrication difficulty, and improving fabrication efficiency.
[0097] For example, please continue to refer to Figure 13 The orthographic projection of the fourth through hole T5 toward the first metal layer 101 falls inside the orthographic projection edge of the epitaxial layer 103 toward the first metal layer 101.
[0098] like Figures 13-14 As shown, in some feasible embodiments, the method for fabricating a semiconductor device further includes: forming a fourth conductive structure 600 within a fourth through-hole T5, wherein the fourth conductive structure 600 is connected to the second conductive structure 202.
[0099] For example, please continue to refer to Figures 13-14 The semiconductor device fabrication method provided in this application provides that by forming a fourth conductive structure 600 in the fourth via T5, a metal layer can be directly formed on the side of the fourth conductive structure 600 away from the first metal layer 101. Through the fourth conductive structure 600 and the second conductive structure 202, cross-layer metal interconnection inside the semiconductor device is realized, so that electrical signals on different conductive film layers inside the semiconductor device can be transmitted to each other, thereby improving the reliability of the semiconductor device.
[0100] like Figure 14 As shown, in a second aspect of this application, a semiconductor device is provided, fabricated using any of the semiconductor device fabrication methods described in the first aspect above. The semiconductor device includes: a semiconductor initial structure 100, a conductive layer 200, and a barrier layer 300. The semiconductor initial structure 100 includes a first metal layer 101, a first insulating layer 102, an epitaxial layer 103, a dielectric layer 104, and a second insulating layer 105. The conductive layer 200 includes a first conductive structure 201 and a second conductive structure 202.
[0101] like Figure 14As shown, the semiconductor device provided in this application embodiment forms a trench T1 that extends through the epitaxial layer 103, and further forms a first via T2. After forming a conductive layer 200 on the sidewall of the trench T1, the first via T2, and the surface of the second insulating layer 105, the conductive layer 200 is isolated by the second via T3 to form two mutually insulated conductive structures. This allows the dielectric layer 104 and the epitaxial layer 103 between the first conductive structure 201 and the first insulating layer 102 to be connected through the first conductive structure 201. During the process of the epitaxial layer 103 adsorbing static charges inside the semiconductor device, the first conductive structure 201 can conduct the adsorbed static charges to the contacting epitaxial layer 103, thereby forming a grounding of the semiconductor device. Simultaneously, the second conductive structure 202 covers the surface of the second sidewall S2 of the trench T1 and fills the first through-hole T2, enabling an electrical connection between the second conductive structure 202 and the first metal layer 101. When a metal layer is formed on the side of the second conductive structure 202 away from the second insulating layer 105, the newly formed metal layer can be electrically connected to the first metal layer 101, achieving cross-layer metal interconnection in the semiconductor device. Therefore, grounding and metal interconnection of the semiconductor device can be achieved through a single conductive layer 200, thereby simplifying the semiconductor device fabrication process, reducing fabrication difficulty, and improving fabrication efficiency.
[0102] like Figure 14 As shown, in some feasible embodiments, the epitaxial layer 103 includes a first forked structure, and the dielectric layer 104 includes a second forked structure. The first forked structure and the second forked structure cooperate to obtain an electrostatic collection structure 700, which is located between the first conductive structure 201 and the epitaxial layer 103.
[0103] like Figure 14 As shown, the area indicated by the dashed box includes the electrostatic collection structure 700.
[0104] Please continue to refer to this. Figure 14 The semiconductor device provided in this application embodiment can improve the electrostatic collection capability of the dielectric layer 104 through the electrostatic collection structure 700, thereby improving the grounding effect of the semiconductor device and improving the reliability and stability of the semiconductor device.
[0105] Please continue to refer to this. Figures 2-14The unexpected effects that can be produced by the embodiments of this application include: by forming a trench T1 that penetrates to the epitaxial layer 103, a first through hole T2 is further formed. After forming a conductive layer 200 on the sidewall of the trench T1, the first through hole T2 and the surface of the second insulating layer 105, the conductive layer 200 is isolated through the second through hole T3 to form two mutually insulated conductive structures. This allows the dielectric layer 104 and the epitaxial layer 103 between the first conductive structure 201 and the first insulating layer 102 to be connected through the first conductive structure 201. During the process of the epitaxial layer 103 adsorbing the static charge inside the semiconductor device, the first conductive structure 201 can conduct the adsorbed static charge to the contacting epitaxial layer 103, thereby forming the grounding of the semiconductor device. Simultaneously, the second conductive structure 202 covers the surface of the second sidewall S2 of the trench T1 and fills the first through-hole T2, enabling an electrical connection between the second conductive structure 202 and the first metal layer 101. When a metal layer is formed on the side of the second conductive structure 202 away from the second insulating layer 105, the newly formed metal layer can be electrically connected to the first metal layer 101, achieving cross-layer metal interconnection in the semiconductor device. Therefore, grounding and metal interconnection of the semiconductor device can be achieved through a single conductive layer 200, thereby simplifying the semiconductor device fabrication process, reducing fabrication difficulty, and improving fabrication efficiency.
[0106] In the description of this specification, references to terms such as "some embodiments," "other embodiments," and "ideal embodiments" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative descriptions of the above terms do not necessarily refer to the same embodiments or examples.
[0107] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features of the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0108] The embodiments described above are merely examples of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these modifications and improvements all fall within the protection scope of this application.
Claims
1. A method for fabricating a semiconductor device, characterized in that, include: A semiconductor initial structure is provided, wherein the semiconductor initial structure includes a first metal layer, a first insulating layer, an epitaxial layer, a dielectric layer and a second insulating layer, wherein the first metal layer, the first insulating layer, the epitaxial layer, the dielectric layer and the second insulating layer are sequentially stacked in the thickness direction of the epitaxial layer; A trench is formed within the initial semiconductor structure to expose a portion of the top surface of the first insulating layer; A first through hole is formed in the first insulating layer at the bottom of the trench, wherein the first through hole is connected to the trench and extends through the first metal layer; A conductive layer is formed on the side of the trench, the first through hole, and the second insulating layer away from the first metal layer, wherein the conductive layer is connected to the first metal layer through the first through hole; A second through-hole is formed in the conductive layer at the bottom of the trench to disconnect the conductive layer and form a first conductive structure and a second conductive structure. The first conductive structure includes the conductive layer located on the surface of a first sidewall of the trench, and the second conductive structure includes the conductive layer located in the first through-hole and the conductive layer located on the surface of a second sidewall of the trench. The orthographic projection of the second through-hole toward the first metal layer is located between the orthographic projection of the first through-hole toward the first metal layer and the orthographic projection of the first sidewall toward the first metal layer.
2. The method for fabricating a semiconductor device according to claim 1, characterized in that, The orthographic projection of the trench toward the first metal layer includes a ring shape; The orthographic projection of the second through-hole toward the first metal layer includes an annular shape.
3. The method for fabricating a semiconductor device according to claim 1, characterized in that, The trench penetrates the epitaxial layer.
4. The method for fabricating a semiconductor device according to claim 1, characterized in that, Prior to the step of forming a conductive layer on the side of the trench, the first through-hole, and the second insulating layer away from the first metal layer, the method further includes: A barrier layer is formed on the side of the trench and the second insulating layer away from the first metal layer, wherein the conductive layer is formed on the side of the barrier layer away from the first metal layer.
5. The method for fabricating a semiconductor device according to claim 4, characterized in that, Also includes: A third insulating layer is formed on the side of the conductive layer away from the first metal layer; The third insulating layer, the first conductive structure, and the barrier layer are etched to form a grid isolated by grid trenches. The grid includes a barrier layer, a first conductive structure, and a third insulating layer stacked sequentially in a direction away from the first metal layer.
6. The method for fabricating a semiconductor device according to claim 4, characterized in that, Also includes: A third insulating layer is formed on the side of the conductive layer away from the first metal layer; The third insulating layer on the second conductive structure is etched to form a fourth via that exposes a portion of the second conductive structure.
7. The method for fabricating a semiconductor device according to claim 6, characterized in that, Also includes: A fourth conductive structure is formed within the fourth through hole, wherein the fourth conductive structure is connected to the second conductive structure.
8. The method for fabricating a semiconductor device according to claim 5 or 6, characterized in that, The formation of a third insulating layer on the side of the conductive layer away from the first metal layer includes: A first sub-insulating structure, a second sub-insulating structure, and a second insulating structure are formed in the trench, stacked sequentially from the outside to the inside; wherein the first sub-insulating structure fills the second through hole; the first sub-insulating structure and the second sub-insulating structure are made of different materials, and the second sub-insulating structure and the second insulating structure are made of different materials.
9. A semiconductor device, characterized in that, It is prepared by the method of preparing a semiconductor device as described in any one of claims 1 to 8.
10. The semiconductor device according to claim 9, characterized in that, The epitaxial layer includes a first forked structure, and the dielectric layer includes a second forked structure. The first forked structure and the second forked structure cooperate to obtain an electrostatic collection structure, which is located between the first conductive structure and the epitaxial layer.
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