Patch board and processing equipment thereof

By designing automated power strip processing equipment, the turntable assembly and clamping mechanism are used to realize automated workpiece picking and welding. Combined with CCD camera to judge quality, the problem of inconvenience of manual material picking is solved, and safety and efficiency are improved.

CN120999366AActive Publication Date: 2025-11-21NINGBO AOBOER ELECTRIC APPLIANCE
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Patent Information

Application Number
CN202511285657.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2025-11-21
Estimated Expiration
2045-09-10

AI Technical Summary

Technical Problem

In the current power strip manufacturing process, manual material handling is inconvenient, leading to increased operating procedures, a large workload, and lower safety.

Method used

Design a power strip processing device, including a turntable assembly, a carrier assembly, a top-loading assembly, a clamping mechanism, and a lifting mechanism. Through the cooperation of the automated turntable and clamping mechanism, the device realizes automated workpiece picking and welding processing. Combined with a CCD industrial camera, image analysis is performed to determine the quality of the workpiece.

Benefits of technology

It simplifies the operation process, reduces manual labor, improves processing safety and efficiency, and realizes automated workpiece picking and quality judgment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN120999366A_ABST
    Figure CN120999366A_ABST
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Abstract

The invention discloses a patch board and processing equipment thereof, and relates to the technical field of patch board processing, the patch board comprises a machine base, a machine head is fixedly arranged on one side of the top of the machine base, a welding mechanism is arranged at the bottom of the machine head, a turntable assembly is arranged at the top of the machine base, a carrier assembly is connected to the side edge of the turntable assembly, and the carrier assembly is used for bearing a workpiece. The carrier assembly is arranged on the base, the ejection assembly is arranged in the middle of the carrier assembly and ejects a workpiece through stretching and retracting, the clamping mechanism is arranged on the side edge of the ejection assembly and used for fixing the workpiece, and the lifting mechanism is arranged below the ejection assembly. By arranging the lifting mechanism, the material jacking assembly and the clamping mechanism and utilizing cooperation of the lifting mechanism and the material jacking assembly, the difficulty of manual material taking is reduced, automatic material jacking can be achieved, and therefore the operation procedure is simplified, and the labor amount of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of processing of patch boards, and in particular to a patch board and a processing device thereof. BACKGROUND

[0002] With the development of electrical equipment, more and more electrical equipment needs to be connected to the power supply through patch boards. The patch board, also known as an extension socket or a patch board, is a mobile power connection device composed of a plug, a copper core power line and a multi-position socket. It belongs to the mobile socket category of socket converters and has the characteristics of space saving and convenient use. The length of the power line is usually not less than 1.5 meters, the wire diameter is positively correlated with the number of the jack, and the rated voltage is 230V-2500W maximum carrying power.

[0003] At present, a plastic welding machine is needed in the processing of patch boards. The patch board workpiece is welded by the plastic welding machine. In the processing of the existing plastic welding machine, the workpiece is usually taken out by manual operation. Since the workpiece is located in the trough, it is not convenient to take out the workpiece. Therefore, a pressing type ejection mechanism is provided. However, this method needs to be pressed frequently by manual operation, and then the workpiece needs to be taken out manually. The pressing operation needs to be performed frequently, which increases the operation process. Therefore, we propose a patch board and a processing device thereof. SUMMARY

[0004] The present application aims to provide a patch board and a processing device thereof to solve the problems in the background.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: In a first aspect, the present application provides a processing device, which comprises a machine base, a machine head fixedly arranged on one side of the top of the machine base, and a welding mechanism arranged at the bottom of the machine head. A turntable assembly is arranged on the top of the machine base. A carrier assembly is connected to the side of the turntable assembly, and the carrier assembly is used to carry the workpiece. An ejection assembly is arranged in the middle of the carrier assembly, and the ejection assembly ejects the workpiece through extension. A clamping mechanism is arranged on the side of the ejection assembly, and the clamping mechanism is used to fix the workpiece. A lifting mechanism is arranged below the ejection assembly.

[0006] Preferably, the lifting mechanism comprises a lifting assembly arranged at the bottom of the ejection assembly and a track assembly arranged on one side of the lifting assembly. The track assembly comprises a track ring and a track groove arranged on the outer side of the track ring. The lifting assembly comprises: Lifting circular block, which is fixedly connected to the bottom of the top feeding assembly, and the bottom of the lifting circular block is fixedly connected with a lifting rod; Pin shaft, which is rotatably connected to the bottom of the lifting rod, and one end of the pin shaft is fixedly connected with a roller, and the roller is rollingly connected with the inside of the track groove.

[0007] Preferably, the track ring comprises: Feeding smooth path, which is fixedly connected with the outer surface of the base; Discharging uphill, which is fixedly connected to one end of the feeding smooth path, and the discharging uphill is used for upward movement of the lifting assembly; Feeding smooth path, which is fixedly connected to one end of the discharging uphill; Discharging downhill, which is fixedly connected to one end of the feeding smooth path, and the discharging downhill is used for downward movement of the lifting assembly; Discharging smooth path, which is fixedly connected to one end of the discharging downhill; Locking downhill, which is fixedly connected to one end of the discharging smooth path, and the locking downhill is used for downward movement of the lifting assembly, and the free end of the locking downhill is fixedly connected with the other end of the feeding smooth path.

[0008] Preferably, the carrier assembly comprises: Carrying table; Inner cavity, which is arranged in the middle of the carrying table, and the top of the inner cavity is provided with a feeding hole; Mold cavity, which is arranged at the top of the feeding hole, and the mold cavity is used for carrying workpieces; Slide cavity, which is arranged at the side of the inner cavity, and the top of the slide cavity is provided with a hollow cavity.

[0009] Preferably, the clamping mechanism comprises a pressing assembly arranged outside the lifting assembly and a positioning assembly arranged on one side of the pressing assembly; The pressing assembly comprises: Pressing sleeve, which is sleeved on the middle of the lifting rod; Pressing rod, which is fixedly connected to one side of the pressing sleeve, and one end of the pressing rod is fixedly connected with a pressing block; Reset spring, which is sleeved on the outer surface of the lifting rod, and the reset spring is located below the pressing sleeve; The positioning assembly comprises: Notch, which is arranged on one side of the hollow cavity; Positioning block, which is slidingly connected to the inside of the notch, and one side of the positioning block is fixedly connected with a connecting block; Connecting column, which is fixedly connected to the middle of the connecting block; A positioning spring is sleeved on the outer surface of the connecting column; A first anti-dropping block is fixedly connected to the end of the connecting column, a positioning sleeve is slidably connected to the outer side of the first anti-dropping block, and the side of the positioning sleeve away from the notch is provided with a bevel.

[0010] Preferably, the top feeding assembly comprises: A top rod is fixedly connected to the top of the lifting circular block, and a second anti-dropping block is fixedly connected to the end of the top rod. A top sleeve is slidably connected to the outer side of the second anti-dropping block, and a top spring is arranged in the interior of the top sleeve.

[0011] Preferably, the rotating disc assembly comprises a rotating shaft rotatably connected to the middle part of the base and a fixed disc fixedly connected to the end of the rotating shaft, and the free end of the rotating shaft is fixedly connected with a power source for driving the rotating shaft to rotate.

[0012] Preferably, the mounting assembly is arranged between the carrier assembly and the rotating disc assembly, and the mounting assembly comprises: A mounting groove is arranged on the side of the fixed disc, and a bottom groove is arranged on the bottom of the mounting groove. A guide groove is arranged on the top of the mounting groove, and a circular groove is arranged on the end of the guide groove. An installation threaded rod is fixedly connected to the outer surface of the carrier, and an installation sleeve is threadedly connected to the outer surface of the installation threaded rod, and the installation sleeve is inserted into the interior of the circular groove.

[0013] Preferably, the application further comprises: A CCD industrial camera is arranged on one side of the bottom of the head, and is used for collecting the image of the welded workpiece, and the CCD industrial camera transmits the collected image data to a central processing unit arranged on the outer side of the head, and the central processing unit performs gray-scale pretreatment and noise reduction pretreatment on the image. A three-color lamp is fixedly connected to one side of the top of the head. The pretreatment and noise reduction pretreatment comprises extracting the overall profile features of the workpiece and the local features of the welding part of the workpiece from the pretreated image, then performing three-dimensional coordinate transformation on the overall profile features of the workpiece, setting the three-dimensional coordinate values of the standardized overall profile features of the workpiece, and preferentially analyzing the overall profile features of the workpiece, and comparing the three-dimensional coordinate values of the overall profile features of the workpiece with the three-dimensional coordinate values of the standardized overall profile features of the workpiece. If the error between the two 3D coordinate values ​​is not within the allowable range, the workpiece welding process is judged to be unqualified. At this time, the three-color light illuminates as a warning. The turntable assembly drives the carrier assembly to rotate, causing the lifting mechanism to rise, which in turn causes the clamping mechanism to slightly loosen the workpiece. The ejector assembly ejects the workpiece, and the workpiece is then marked as unqualified. If the error between the two 3D coordinate values ​​is within the allowable range, the local features of the workpiece welding area are analyzed, and the values ​​of the depression range and the crack range are identified and extracted. Then, standard values ​​for the depression range and the crack range are set. The depression range value is then compared with the standard value for the depression range, and the crack range value is also compared with the standard value for the crack range. If the difference between the depression range value and the standard value for the depression range is not within the allowable range, the welding process is considered unqualified. If the errors between the two values ​​and between the crack range value and the standard crack range value are both within the allowable range, the workpiece is deemed to have passed the welding process. The turntable assembly drives the carrier assembly to rotate, causing the lifting mechanism to rise, which in turn causes the clamping mechanism to slightly loosen the workpiece. The ejector assembly ejects the workpiece, and the workpiece is then marked as qualified. If the error between the dent range value and the standard dent range value or the error between the crack range value and the standard crack range value is outside the allowable range, the workpiece is deemed to have failed the welding process. At this time, the three-color light illuminates as a warning. The turntable assembly drives the carrier assembly to rotate, causing the lifting mechanism to rise, which in turn causes the clamping mechanism to slightly loosen the workpiece. The ejector assembly ejects the workpiece, and the workpiece is then marked as unqualified.

[0014] Secondly, the present invention provides a power strip, which is implemented as described above with a processing apparatus, the power strip comprising: Power strip body; A cable channel is provided in the middle of the main body of the power strip; A power cord, which is connected to a circuit board inside the power strip body.

[0015] The technical effects and advantages of this invention are as follows: By placing the workpiece inside the carrier assembly, and then using the turntable assembly to drive the carrier assembly to rotate, the lifting mechanism drives the clamping mechanism to clamp the workpiece until the carrier assembly, carrying the workpiece, is located below the welding mechanism. The welding mechanism then performs the welding operation on the workpiece. After the welding is completed, the turntable assembly drives the carrier assembly to rotate again. At this time, the lifting mechanism drives the clamping mechanism to move, reducing the clamping force on the workpiece. Simultaneously, the ejector assembly ejects the workpiece, making it easy for workers to remove it manually. This design not only reduces the difficulty of manual material handling but also enables automatic ejection, thus simplifying the operation process and reducing the workload of workers. When the roller moves along the material locking ramp, the lifting rod drives the lifting block to move, the lifting rod drives the extrusion sleeve to move down and compresses the return spring, the extrusion sleeve drives the extrusion rod and its extrusion block to move down, the extrusion block extrudes the inclined side of the positioning sleeve, and the positioning sleeve further extrudes the positioning spring, so that the positioning block further clamps the workpiece, preventing the workpiece from moving abnormally upward when the welding mechanism moves up later, thereby improving the processing safety. By inserting the platform into the mounting slot, the threaded rod is guided along the guide groove to the circular groove. Then, the mounting sleeve is rotated to engage with the threaded rod. This design makes it convenient for users to replace the carrier components, thereby improving the compatibility between the carrier components and the workpiece. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0018] Figure 3 This is a schematic diagram of the turntable assembly structure of the present invention.

[0019] Figure 4 For the present invention Figure 3 A magnified schematic diagram of the structure at point B in the middle.

[0020] Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at point C.

[0021] Figure 6 For the present invention Figure 4 A magnified schematic diagram of the structure at point D.

[0022] Figure 7 This is a schematic diagram of the three-dimensional structure of the track ring of the present invention.

[0023] Figure 8 This is a schematic diagram of the planar structure of the track ring of the present invention.

[0024] Figure 9 This is a schematic diagram of the installation component structure of the present invention.

[0025] Figure 10 This is a schematic diagram illustrating the logic of the present invention for determining whether a workpiece is qualified after welding.

[0026] Figure 11 This is a schematic diagram of the power strip structure of the present invention.

[0027] In the diagram: 1. Base; 2. Head; 3. Turntable assembly; 301. Shaft; 302. Fixed plate; 4. Carrier assembly; 401. Platform; 402. Inner cavity; 403. Ejector hole; 404. Mold cavity; 405. Sliding cavity; 406. Hollow cavity; 5. Mounting assembly; 501. Mounting groove; 502. Guide groove; 503. Circular groove; 504. Mounting threaded rod; 505. Mounting sleeve; 506. Bottom groove; 6. Lifting assembly; 601. Lifting rod; 602. Lifting block; 603. Pin; 604. Roller; 7. Track assembly; 701. Track ring; 7011. Feeding smooth track; 7012. Discharge ramp; 7013. Ejector. 7014. Smooth conveyor; 7015. Material feeding ramp; 7016. Material locking ramp; 702. Track groove; 8. Material ejector assembly; 801. Push rod; 802. Push sleeve; 803. Pushing spring; 9. Extrusion assembly; 901. Extrusion sleeve; 902. Extrusion rod; 903. Extrusion block; 904. Return spring; 10. Positioning assembly; 1001. Groove; 1002. Positioning block; 1003. Connecting block; 1004. Connecting column; 1005. Positioning spring; 1006. Positioning sleeve; 1007. Bevel; 11. Power strip body; 12. Cable tray; 13. Power cord; 14. Three-color light; 15. Central processing unit. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] This invention provides, for example Figures 1-10 The image shows a type of processing equipment.

[0030] Example 1: Includes a base 1, a machine head 2 fixedly mounted on one side of the top of the base 1, a welding mechanism at the bottom of the machine head 2, a turntable assembly 3 mounted on the top of the base 1, a carrier assembly 4 connected to the side of the turntable assembly 3 and used to carry the workpiece, an ejector assembly 8 mounted in the middle of the carrier assembly 4 and ejecting the workpiece by telescopic movement, a clamping mechanism mounted on the side of the ejector assembly 8 and used to fix the workpiece, and a lifting mechanism mounted below the ejector assembly 8; by placing the workpiece inside the carrier assembly 4, and then using the turntable assembly 3 to drive the carrier assembly 4 to rotate, during the rotation of the carrier assembly 4, the lifting mechanism drives the clamping mechanism to clamp the workpiece. The carrier assembly 4 holds the workpiece until it is positioned below the welding mechanism. Then, the welding mechanism performs welding operations on the workpiece. After the welding is completed, the turntable assembly 3 drives the carrier assembly 4 to rotate again. At this time, the lifting mechanism drives the clamping mechanism to move, which reduces the clamping force on the workpiece. At the same time, the ejector assembly 8 ejects the workpiece, making it easy for the worker to remove the workpiece directly. This design not only reduces the difficulty of manual material handling but also enables automatic ejection, thereby simplifying the operation process and reducing the workload of workers. The welding mechanism and the machine head 2 can be obtained from existing technologies and will not be described in detail here. The function of the welding mechanism is to perform welding processing on the attachments to be welded and the workpiece.

[0031] Furthermore, the lifting mechanism includes a lifting assembly 6 located at the bottom of the top material assembly 8 and a track assembly 7 located on one side of the lifting assembly 6; The track assembly 7 includes a track ring 701 and a track groove 702 formed on the outside of the track ring 701; The lifting assembly 6 includes a lifting block 602, which is fixedly connected to the bottom of the top material assembly 8. A lifting rod 601 is fixedly connected to the bottom of the lifting block 602. A pin 603 is rotatably connected to the bottom of the lifting rod 601. A roller 604 is fixedly connected to one end of the pin 603, and the roller 604 is in rolling connection with the inside of the track groove 702. This allows the roller 604 to roll along the inside of the track groove 702, thereby moving the roller 604 along the track ring 701, which in turn causes the lifting rod 601 to rise and fall, thereby driving the clamping mechanism and its top material assembly 8 to perform corresponding actions.

[0032] Furthermore, the track ring 701 includes a feeding smooth chute 7011, which is fixedly connected to the outer surface of the base 1. A discharge ramp 7012 is fixedly connected to one end of the feeding smooth chute 7011 and is used for the upward movement of the lifting assembly 6. A top material smooth chute 7013 is fixedly connected to one end of the discharge ramp 7012. A bottom material discharge ramp 7014 is fixedly connected to one end of the top material smooth chute 7013 and is used for the downward movement of the lifting assembly 6. A bottom material discharge ramp 7015 is fixedly connected to the bottom material discharge ramp. One end of 7014, the material locking ramp 7016 is fixedly connected to one end of the material feeding smooth track 7015, and the material locking ramp 7016 is used for the downward movement of the lifting assembly 6. The free end of the material locking ramp 7016 is fixedly connected to the other end of the loading smooth track 7011. The turntable assembly 3 is set to rotate 90 degrees each time. In actual use, the material feeding smooth track 7015 is located directly in front of the worker. At this time, the material ejector assembly 8 in the carrier assembly 4 above the material feeding smooth track 7015 is in a non-ejecting state. Then the workpiece is placed in the carrier assembly 4, and the workpiece is then placed in the carrier assembly 4. The clamping mechanism pre-positions the workpiece, and then the turntable assembly 3 rotates 90 degrees clockwise. At this time, the roller 604 rolls over the locking ramp 7016, and the lifting rod 601 moves further down, driving the clamping mechanism to further clamp and fix the workpiece. Subsequently, the roller 604 enters the feeding ramp 7011, and then the welding mechanism performs welding processing on the workpiece. After the processing is completed, the turntable assembly 3 drives the carrier assembly 4 to rotate 90 degrees again. During this process, the roller 604 moves up along the discharge ramp 7012, thereby driving the lifting rod 601 to move up until the roller 604 moves up. 04 Move to the top material smooth chute 7013, the lifting rod 601 reaches the upper limit position, at this time the clamping mechanism reduces the clamping force on the workpiece, the top material assembly 8 pushes the workpiece out, at this time it is easy to take out the workpiece. When the turntable assembly 3 drives the carrier assembly 4 to rotate 90 degrees again, the roller 604 moves down along the unloading ramp 7014, the lifting rod 601 drives the top material assembly 8 to no longer be in the top material state, and then place the workpiece into the empty carrier assembly 4. Then, by using the rotation of the turntable assembly 3, the feeding and unloading are repeatedly realized, improving the convenience of operation.

[0033] Furthermore, the carrier assembly 4 includes a platform 401, an inner cavity 402 formed in the middle of the platform 401, an ejector hole 403 formed at the top of the inner cavity 402, a mold cavity 404 formed at the top of the ejector hole 403 and used to support the workpiece, a sliding cavity 405 formed on the side of the inner cavity 402, and a cavity 406 formed at the top of the sliding cavity 405; by placing the workpiece inside the mold cavity 404, the workpiece is pre-positioned, the ejector hole 403 is used for ejection by the ejector assembly 8, and the inner cavity 402 is used for movement of the lifting assembly 6.

[0034] Furthermore, the ejector assembly 8 includes an ejector rod 801, which is fixedly connected to the top of the lifting block 602. A second anti-detachment block is fixedly connected to the end of the ejector rod 801. A top sleeve 802 is slidably connected to the outside of the second anti-detachment block. An ejector spring 803 is provided inside the top sleeve 802. When the roller 604 moves upward along the discharge ramp 7012, the lifting rod 601 drives the ejector rod 801 to move upward, thereby driving the top sleeve 802 to move upward, thus ejecting the workpiece. When the roller 604 moves along the discharge ramp 7014, the lifting rod 601 drives the ejector assembly 8 to retract into the ejector hole 403, thereby facilitating the placement of the workpiece into the mold cavity 404.

[0035] Furthermore, the clamping mechanism includes a pressing component 9 disposed on the outside of the lifting component 6 and a positioning component 10 disposed on one side of the pressing component 9; The extrusion assembly 9 includes an extrusion sleeve 901, which is sleeved on the middle of the lifting rod 601. An extrusion rod 902 is fixedly connected to one side of the extrusion sleeve 901. An extrusion block 903 is fixedly connected to one end of the extrusion rod 902. A return spring 904 is sleeved on the outer surface of the lifting rod 601 and is located below the extrusion sleeve 901. The positioning component 10 includes a slot 1001, which is formed on one side of the cavity 406. A positioning block 1002 is slidably connected to the inside of the slot 1001. A connecting block 1003 is fixedly connected to one side of the positioning block 1002. A connecting post 1004 is fixedly connected to the middle of the connecting block 1003. A positioning spring 1005 is sleeved on the outer surface of the connecting post 1004. A first anti-detachment block is fixedly connected to the end of the connecting post 1004. A positioning sleeve 1006 is slidably connected to the outside of the first anti-detachment block, and the side of the positioning sleeve 1006 away from the slot 1001 is set as a bevel 1007. When the carrier component 4 is located at the feeding smooth channel 7015, after the workpiece is placed into the mold cavity 404, the workpiece will push the positioning block 1002, causing the positioning block 1002 to squeeze the positioning spring 1005, so that the positioning block 1002 pre-positions and clamps the workpiece. The roller 604 moves smoothly... When the material-locking ramp 7016 moves, the lifting rod 601 drives the lifting block 602 to move, the lifting rod 601 drives the extrusion sleeve 901 to move down, and compresses the return spring 904. The extrusion sleeve 901 drives the extrusion rod 902 and its extrusion block 903 to move down. The extrusion block 903 extrudes the inclined side 1007 of the positioning sleeve 1006. The positioning sleeve 1006 further extrudes the positioning spring 1005, so that the positioning block 1002 further clamps the workpiece, preventing the workpiece from abnormally moving up when the welding mechanism moves up later. When the roller 604 moves along the discharge ramp 7012, the lifting rod 601 drives the lifting block 602 away from the extrusion sleeve 901. The return spring 904 drives the extrusion sleeve 901 to move up, so that the extrusion block 903 moves up. Then the positioning sleeve 1006 gradually returns to its original position, thereby reducing the clamping force on the workpiece, so that the ejector assembly 8 can smoothly eject the workpiece.

[0036] Furthermore, the turntable assembly 3 includes a rotating shaft 301 rotatably connected to the middle of the base 1 and a fixed disk 302 fixedly connected to the end of the rotating shaft 301. The free end of the rotating shaft 301 is fixedly connected to a power source for driving the rotating shaft 301 to rotate. The rotating shaft 301 is driven to rotate by the power source, thereby driving the fixed disk 302 to rotate. This power source can be obtained from the prior art and is already capable of rotating the fixed disk 302 by 90 degrees each time.

[0037] Example 2: Based on Example 1, Example 2 further discloses that a mounting component 5 is provided between the carrier assembly 4 and the turntable assembly 3. The mounting component 5 includes a mounting groove 501, which is formed on the side of the fixed plate 302. A bottom groove 506 is formed at the bottom of the mounting groove 501, a guide groove 502 is formed at the top of the mounting groove 501, and a circular groove 503 is formed at the end of the guide groove 502. A mounting threaded rod 504 is fixedly connected to the outer surface of the platform 401. The outer surface of the threaded rod 504 is threaded with a mounting sleeve 505, and the mounting sleeve 505 is inserted into the circular groove 503. By inserting the platform 401 into the mounting groove 501, the threaded rod 504 is brought to the circular groove 503 along the guide groove 502. Then, the mounting sleeve 505 is rotated and screwed into the threaded rod 504. The mounting sleeve 505 consists of a sleeve body and a hexagonal ring fixedly connected to one end of the sleeve body. The outer diameter of the sleeve body is adapted to the inner diameter of the circular groove 503.

[0038] In another embodiment, the processing equipment also includes a CCD industrial camera, which is used to acquire images of the workpiece after welding. The CCD industrial camera is fixedly connected to one side of the bottom of the head 2. The CCD industrial camera transmits the acquired image data to the central processing unit 15 installed on the outside of the head 2. The central processing unit 15 performs grayscale preprocessing and noise reduction preprocessing on the image. The tri-color light 14 is fixedly connected to one side of the top of the machine head 2; Preprocessing and noise reduction preprocessing includes extracting the overall contour features of the workpiece and the local features of the workpiece weld from the preprocessed image, then converting the overall contour features of the workpiece into three-dimensional coordinates, setting standardized three-dimensional coordinate values ​​of the overall contour features of the workpiece, prioritizing the analysis of the overall contour features of the workpiece, and comparing the three-dimensional coordinate values ​​of the overall contour features of the workpiece with the standardized three-dimensional coordinate values ​​of the overall contour features of the workpiece. If the error between the two three-dimensional coordinate values ​​is not within the allowable range, the workpiece welding process is deemed unqualified. At this time, the tri-color light 14 illuminates as a warning. The turntable assembly 3 drives the carrier assembly 4 to rotate, causing the lifting mechanism to rise. This, in turn, causes the clamping mechanism to slightly loosen the workpiece, and the ejector assembly 8 ejects the workpiece. The workpiece is then marked as unqualified. If the error between the two three-dimensional coordinate values ​​is within the allowable range, the local features at the workpiece welding point are analyzed, and the values ​​of the depression range and crack range are identified and extracted. Standard values ​​for the depression range and crack range are then set. The depression range value is compared with the standard value, and the crack range value is compared with the standard value. If the errors between the depression range value and the standard value, and between the crack range value and the standard value, are both within the allowable range, the workpiece welding process is deemed qualified. The turntable assembly 3 drives the carrier assembly 4 to rotate, causing the lifting mechanism to rise. This causes the clamping mechanism to slightly loosen the workpiece, and the ejector assembly 8 ejects the workpiece, marking it as qualified. If the error between the dent range value and the standard dent range value, or the error between the crack range value and the standard crack range value, is outside the allowable range, the workpiece is deemed unqualified during welding. At this time, the three-color light 14 illuminates as a warning. The turntable assembly 3 drives the carrier assembly 4 to rotate, causing the lifting mechanism to rise, which in turn causes the clamping mechanism to slightly loosen the workpiece, and the ejector assembly 8 ejects the workpiece, marking it as unqualified. The CCD industrial camera collects information about the welded workpiece, facilitating identification and judgment. It prioritizes analyzing the overall contour features of the workpiece before analyzing the local features at the weld joint, achieving analysis from the whole to the part, reducing computational load, and providing more accurate judgment results. It can directly select unqualified workpieces, simplifying the subsequent selection process and improving work efficiency.

[0039] This invention provides, for example Figure 11 The power strip shown implements the above-mentioned processing equipment. The power strip includes a power strip body 11, a wire groove 12 is formed in the middle of the power strip body 11, and a power cord 13 is connected to a circuit board inside the power strip body 11. The power cord 13 is stored on the power strip body 11 by winding the power cord 13 along the wire groove 12.

[0040] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A processing equipment, characterized in that, include: A base (1) is provided with a machine head (2) fixedly installed on one side of the top of the base (1), and a welding mechanism is provided at the bottom of the machine head (2). Turntable assembly (3), the turntable assembly (3) is disposed on the top of the base (1); Carrier assembly (4), which is connected to the side of turntable assembly (3) and is used to carry workpiece; The ejector assembly (8) is located in the middle of the carrier assembly (4) and ejects the workpiece by telescopic movement; A clamping mechanism is provided on the side of the top material assembly (8) and is used to fix the workpiece; A lifting mechanism is provided below the top material assembly (8).

2. The processing equipment according to claim 1, characterized in that, The lifting mechanism includes a lifting assembly (6) located at the bottom of the top material assembly (8) and a track assembly (7) located on one side of the lifting assembly (6). The track assembly (7) includes a track ring (701) and a track groove (702) opened on the outside of the track ring (701). The lifting assembly (6) includes: A lifting block (602) is fixedly connected to the bottom of the top material assembly (8), and a lifting rod (601) is fixedly connected to the bottom of the lifting block (602). A pin (603) is rotatably connected to the bottom of the lifting rod (601). One end of the pin (603) is fixedly connected to a roller (604), and the roller (604) is in rolling connection with the inside of the track groove (702).

3. The processing equipment according to claim 2, characterized in that, The track ring (701) includes: The feeding smooth chute (7011) is fixedly connected to the outer surface of the machine base (1); The discharge ramp (7012) is fixedly connected to one end of the feeding smooth chute (7011), and the discharge ramp (7012) is used for the lifting assembly (6) to move upward; A top material smooth chute (7013) is fixedly connected to one end of the discharge ramp (7012); The material discharge ramp (7014) is fixedly connected to one end of the top material smooth chute (7013), and the material discharge ramp (7014) is used for the lifting assembly (6) to move downward; A material feeding smooth chute (7015) is fixedly connected to one end of a material feeding down ramp (7014); The material locking ramp (7016) is fixedly connected to one end of the material feeding smooth chute (7015), and the material locking ramp (7016) is used for the lifting assembly (6) to move downward. The free end of the material locking ramp (7016) is fixedly connected to the other end of the feeding smooth chute (7011).

4. The processing equipment according to claim 2, characterized in that, The vehicle assembly (4) includes: Platform (401); The inner cavity (402) is located in the middle of the platform (401), and the top of the inner cavity (402) is provided with a top material hole (403). The mold cavity (404) is located at the top of the ejector hole (403) and is used to support the workpiece. A sliding cavity (405) is provided on the side of the inner cavity (402), and a cavity (406) is provided at the top of the sliding cavity (405).

5. The processing equipment according to claim 4, characterized in that, The clamping mechanism includes a pressing component (9) disposed on the outside of the lifting component (6) and a positioning component (10) disposed on one side of the pressing component (9). The extrusion assembly (9) includes: A compression sleeve (901) is sleeved on the middle part of the lifting rod (601); An extrusion rod (902) is fixedly connected to one side of an extrusion sleeve (901), and an extrusion block (903) is fixedly connected to one end of the extrusion rod (902). A return spring (904) is sleeved on the outer surface of the lifting rod (601), and the return spring (904) is located below the compression sleeve (901); The positioning component (10) includes: A slot (1001) is formed on one side of the cavity (406); Positioning block (1002), which is slidably connected to the inside of slot (1001), and a connecting block (1003) is fixedly connected to one side of the positioning block (1002). A connecting post (1004) is fixedly connected to the middle part of the connecting block (1003); A positioning spring (1005) is sleeved on the outer surface of the connecting post (1004); The first anti-detachment block is fixedly connected to the end of the connecting column (1004). A positioning sleeve (1006) is slidably connected to the outside of the first anti-detachment block, and the side of the positioning sleeve (1006) away from the slot (1001) is set as a bevel (1007).

6. The processing equipment according to claim 2, characterized in that, The top material assembly (8) includes: A top rod (801) is fixedly connected to the top of the lifting block (602), and a second anti-detachment block is fixedly connected to the end of the top rod (801); Top sleeve (802), which is slidably connected to the outside of the second anti-detachment block, and a push spring (803) is provided inside the top sleeve (802).

7. The processing equipment according to claim 4, characterized in that, The turntable assembly (3) includes a rotating shaft (301) rotatably connected to the middle of the base (1) and a fixed disk (302) fixedly connected to the end of the rotating shaft (301), and a power source for driving the rotating shaft (301) to rotate is fixedly connected to the free end of the rotating shaft (301).

8. The processing equipment according to claim 7, characterized in that, A mounting assembly (5) is provided between the vehicle assembly (4) and the turntable assembly (3), the mounting assembly (5) comprising: The mounting slot (501) is located on the side of the fixed plate (302), and the bottom of the mounting slot (501) is provided with a bottom groove (506). A guide groove (502) is provided at the top of the mounting groove (501), and a circular groove (503) is provided at the end of the guide groove (502). The mounting threaded rod (504) is fixedly connected to the outer surface of the platform (401). The outer surface of the mounting threaded rod (504) is threadedly connected to the mounting sleeve (505), and the mounting sleeve (505) is inserted into the circular groove (503).

9. The processing equipment according to claim 6, characterized in that, Also includes: The CCD industrial camera is used to acquire images of the workpiece after welding. The CCD industrial camera is fixedly connected to one side of the bottom of the machine head (2). The CCD industrial camera transmits the acquired image data to the central processing unit (15) installed on the outside of the machine head (2). The central processing unit (15) performs grayscale preprocessing and noise reduction preprocessing on the image. The tri-color light (14) is fixedly connected to one side of the top of the machine head (2); The preprocessing and noise reduction preprocessing include extracting the overall contour features of the workpiece and the local features of the workpiece weld from the preprocessed image, then converting the overall contour features of the workpiece into three-dimensional coordinates, setting standardized three-dimensional coordinate values ​​of the overall contour features of the workpiece, prioritizing the analysis of the overall contour features of the workpiece, and comparing the three-dimensional coordinate values ​​of the overall contour features of the workpiece with the standardized three-dimensional coordinate values ​​of the overall contour features of the workpiece. If the error between the two three-dimensional coordinate values ​​is not within the allowable range, the workpiece welding process is judged to be unqualified. At this time, the three-color light (14) lights up to indicate that the turntable assembly (3) drives the carrier assembly (4) to rotate, so that the lifting mechanism is raised, and then drives the clamping mechanism to slightly loosen the workpiece. The ejector assembly (8) ejects the workpiece and marks the workpiece as unqualified. If the error between the two three-dimensional coordinate values ​​is within the allowable range, the local features of the workpiece welding point are analyzed, the depression range value and the crack range value are identified and extracted, and then the standard value of the depression range and the standard value of the crack range are set. Then the depression range value is compared with the depression range standard value, and the crack range value is compared with the crack range standard value. If the error between the depression range value and the depression range standard value is within the allowable range, the workpiece welding process is judged to be unqualified. If the error between the crack range value and the standard value of the crack range is within the allowable range, the workpiece is deemed to be qualified for welding. The turntable assembly (3) drives the carrier assembly (4) to rotate, causing the lifting mechanism to rise, which in turn causes the clamping mechanism to loosen the workpiece slightly. The ejector assembly (8) ejects the workpiece and marks it as qualified. If the error between the depression range value and the standard value of the depression range or the error between the crack range value and the standard value of the crack range is outside the allowable range, the workpiece is deemed to be unqualified for welding. At this time, the three-color light (14) lights up to indicate that the workpiece is unqualified. The turntable assembly (3) drives the carrier assembly (4) to rotate, causing the lifting mechanism to rise, which in turn causes the clamping mechanism to loosen the workpiece slightly. The ejector assembly (8) ejects the workpiece and marks it as unqualified.

10. A power strip, comprising the processing equipment described in any one of claims 1 to 9, characterized in that, The power strip includes: Power strip body (11); A wire groove (12) is provided in the middle of the main body (11) of the power strip; Power cord (13) is connected to a circuit board inside the power strip body (11).

Citation Information

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