Production equipment and production process of kelole plant beverage
The automated design of the lifting and unloading mechanisms solves the problems of high labor intensity and safety hazards caused by traditional manual operation, and realizes the efficient automation of the production of Federer plant-based beverages.
Patent Information
- Application Number
- CN202410651819.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-11-25
AI Technical Summary
The traditional method of manually raising and lowering the mixing tank lid requires a lot of manpower, is labor-intensive, is prone to improper operation, affects production efficiency, and poses safety hazards.
The system employs a lifting mechanism and a discharging mechanism. The telescopic rod and rotating rod are driven by a motor to automatically lift the lid and rotate the stirring blades. Combined with a worm gear structure, it achieves automatic discharging, reducing manual operation.
It improves production efficiency, reduces labor intensity, avoids safety hazards caused by the mixing tank lid not being fully raised or lowered, and enhances the practicality and safety of the device.
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Figure CN121003918A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of beverage production technology, and in particular relates to a production equipment and process for a plant-based beverage called "Feidele". Background Technology
[0002] With people's pursuit of a healthy lifestyle and increased awareness of environmental protection, the demand for natural, organic, and healthy beverages is constantly growing. Under this trend, Federer plant-based beverages, as a popular alternative, have received widespread attention and love. Federer plant-based beverages are known for being caffeine-free, low in sugar, low in calories, and rich in nutrients, making them the first choice for modern consumers seeking a healthy diet. In the production process of plant-based beverages, it is usually necessary to cover the mixing tank to ensure hygiene and safety during production. However, the traditional method of manually raising and lowering the mixing tank lid has some problems. First, manual raising and lowering requires a lot of manpower, is labor-intensive, and is prone to causing fatigue and low work efficiency. Second, due to human operation, there are problems such as improper operation or negligence, which may cause the mixing tank lid to fail to be fully raised or lowered, affecting the normal production process and even causing safety hazards. Summary of the Invention
[0003] The purpose of this invention is to provide a production equipment and process for Federer plant-based beverages. By setting up a lifting mechanism, it solves the problems of existing manual lifting which requires a large amount of manpower, is labor-intensive, and is prone to causing fatigue and low work efficiency. Furthermore, due to human operation, there are problems such as improper operation or negligence, which may cause the mixing tank lid to fail to rise or fall completely, affecting the normal production process and even causing safety hazards.
[0004] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:
[0005] This invention relates to a plant-based beverage production equipment, comprising a tabletop with four legs fixedly connected to its bottom. An oil pan is fixedly connected to the left side of the top front end of the tabletop, and a water pan is fixedly connected to the rear side of the top front end of the tabletop. The equipment also includes a lifting mechanism. An electrical cabinet is fixedly connected to the rear end of the top of the tabletop. A first rotating rod is rotatably connected to the front end of the top of the electrical cabinet, and a touch screen is rotatably connected to the end of the first rotating rod furthest from the electrical cabinet. Telescopic rods are fixedly connected to the left and right sides of the rear end of the top of the electrical cabinet, and lifting beams are fixedly connected to the tops of the two telescopic rods.
[0006] Furthermore, a motor is fixedly connected to the bottom left side of the lifting beam, a collar is fixedly connected to the output end of the motor, a second rotating rod is fixedly connected to the bottom of the collar, and a bucket lid is fixedly connected to the top of the outer wall of the collar.
[0007] Furthermore, folding plates are fixedly connected to the left and right sides of the outer wall of the collar, and stirring blades are fixedly connected to the left and right sides of the folding plate at the rear end. The ends of the two stirring blades away from the folding plates are fixedly connected to the bottom end of the folding plate at the front end.
[0008] Furthermore, connecting plates are fixedly connected to the left and right sides of the outer wall at the bottom of the second rotating rod, and the two connecting plates are fixedly connected to the inner surfaces of the two stirring blades. A cylindrical barrel is snapped into the bottom of the barrel cover.
[0009] Furthermore, a material pouring mechanism is provided at the rear end of the top of the tabletop. The material pouring mechanism includes a limiting block fixedly connected to the rear end of the left side of the top of the tabletop. A cavity is opened in the inner wall of the limiting block, and a fixing rod is fixedly connected to the left side of the bottom end of the outer wall of the cylinder.
[0010] Furthermore, the fixing rod penetrates the left side of the inner surface of the limiting block, and a first bevel gear is fixedly connected to the end of the fixing rod away from the cylinder, and the first bevel gear meshes with a second bevel gear.
[0011] Furthermore, a worm gear is fixedly connected to the bottom of the second bevel gear, and a rotating rod is rotatably connected to the bottom of the worm gear. The bottom of the rotating rod is fixedly connected to the bottom of the inner wall of the limiting block.
[0012] Furthermore, the worm gear meshes with a worm, which penetrates the back of the limiting block and extends to the outer wall. A rotating ring is fixedly connected to one end of the worm located on the outer wall of the limiting block.
[0013] A production process for a plant-based beverage called "Feidele" is described, comprising 56-64g of peppermint, 40-48g of platycodon root, 22-28g of houttuynia cordata, 7-14g of dried tangerine peel, 2-8g of kudzu root, 2-7g of licorice root, and 0.2-0.7g of sucralose, prepared to a volume of 7.8L.
[0014] Its preparation method is as follows:
[0015] Weighing and dispensing ingredients: Label the above-mentioned medicinal materials separately, transport them to the designated location, and wait for retrieval and feeding;
[0016] Decoction Extraction: For water extraction of medicinal materials, add 40-48 kg of Platycodon grandiflorus, 7-14 kg of Citrus reticulata peel, 2-8 kg of Pueraria lobata root, and 2-7 kg of Glycyrrhiza uralensis root to the extraction tank, add drinking water to 10 times the amount of medicinal materials (814.1 L), turn on reflux, heat to boiling and start timing for extraction, decoct for 1 hour, filter, temporarily store the filtrate, add 8 times the amount of medicinal materials (651.3 L) of drinking water for the second time, decoct for 0.5 hours, filter, combine the water decoctions, pour into the storage tank, and wait for concentration;
[0017] For alcohol precipitation of medicinal materials, add 56-64g of peppermint and 22-28kg of houttuynia cordata to the extraction tank, add drinking water to 10 times the amount of medicinal materials (1089.7L), turn on reflux, heat to boiling and start timing for extraction, decoct for 1 hour, filter, and temporarily store the filtrate; for the second extraction, add 8 times the amount of medicinal materials (871.8L) of drinking water, decoct for 0.5 hours, filter, combine the decoctions, and pour into a storage tank for concentration;
[0018] Concentration: Concentration of water-extracted medicinal decoction: The mixed water decoction is concentrated to 1 / 5 of its volume, with a concentrated volume of approximately 256.5L, and temporarily stored under refrigeration; Concentration of alcohol-precipitated medicinal decoction: The mixed water decoction is concentrated to 1 / 14-1 / 15 of its volume, with a concentrated volume of approximately 107.0L, and then transferred to an alcohol precipitation tank;
[0019] Alcohol precipitation: Add concentrated ethanol to the alcohol precipitation tank containing the concentrate to make the alcohol content reach 60% ± 5%, stir and reflux for 0.5 hours, and then let stand for 12 hours.
[0020] Filtration: Filter using a plate and frame filter press, inject the filtrate into a concentration device, and centrifuge the remaining liquid at high speed to separate the liquid, discarding the filter residue;
[0021] Concentrate the filtrate injected into the concentration device, recover the ethanol under reduced pressure, and concentrate it to a volume similar to that of the concentrated decoction of alcohol-precipitated medicinal materials. Then, add purified water in two separate portions, each with the same volume as the concentrated decoction of alcohol-precipitated medicinal materials, and concentrate it to a volume similar to that of the concentrated decoction of alcohol-precipitated medicinal materials. Finally, mix it evenly with the concentrated decoction of water-extracted medicinal materials to form a paste.
[0022] Centrifugation: Slowly add the extract from the extraction step into a centrifuge and centrifuge at 14000 r / min with a peristaltic pump speed of 25. Centrifuge twice, store temporarily, and the liquid after centrifugation is the plant beverage puree.
[0023] Raw pulp storage: The raw pulp is loaded into the extract transfer tank and sealed. When storing raw pulp, the refrigeration system of the extract temporary storage room should be turned on and the temperature controlled at 2-8℃.
[0024] Preparation, filling, and packaging processes:
[0025] For preparation, add purified water to the shearing vessel and heat to 85°C. Add the original pulp and stir to mix. Dissolve 512.8g of sucralose in purified water at 85°C and add it to the shearing vessel. Heat to 95°C and continue stirring for 15 minutes.
[0026] Volume adjustment: Transfer the above system to a volume adjustment tank, add room temperature purified water to adjust the volume to 10000L, and stir for 0.5 hours;
[0027] The above system was mixed and aerated using a carbon dioxide mixer. The mixed liquid was transferred to the aeration chamber, cooled to 0-3℃, and carbon dioxide was continued to be added until the carbon dioxide volume was 3.3-3.5. The aeration was then stopped, and the pH was measured to be 4.7±0.4 to obtain the plant beverage standard solution.
[0028] Filling: Use a filling machine to fill the standard solution into aluminum two-piece cans and check the filling volume;
[0029] Pasteurization involves passing cans containing plant-based beverages through a pasteurizer and maintaining the temperature at 62°C for 8 minutes to complete the sterilization process.
[0030] The packaging process involves printing the production date on the bottom of the can using a coding machine, then labeling the cans with insufficient inflation, misaligned labels, or deformed cans. Qualified products are then packed and stored in the warehouse.
[0031] The plant-based beverage is a clear yellow liquid. The concentration of the concentrated ethanol is not less than 90 wt%. The volume of the aluminum two-piece can is 330 mL. The filling process is carried out in a Class 100,000 clean area through a central air conditioning purification system, while other processes are carried out in a general area. The filter cloth of the plate and frame filter press is made of polypropylene with a pore size of 7-10 μm. The raw pulp is loaded into the extract transfer tank, and the amount of extract collected from each tank must be at least 5 cm away from the top wall of the tank.
[0032] The present invention has the following beneficial effects:
[0033] 1. This invention, by setting up a lifting mechanism, activates the electrical cabinet to drive the telescopic rod to rise and fall. The telescopic rod's rise and fall drive the lifting beam to rise and fall. The motor starts and drives the second rotating rod to rotate. The second rotating rod drives the folding plate to rotate. The folding plate drives the stirring blade to rotate. The purpose of setting up the connecting plate is to prevent the stirring blade from falling off due to inertia during rotation. After stirring is completed, the telescopic rod starts and drives the stirring device to detach from the inside of the barrel, thereby enabling subsequent beverage processing. This prevents the manual raising and lowering of the barrel lid, which is labor-intensive and easily causes personnel fatigue and low work efficiency, resulting in the stirring barrel lid not being fully raised or lowered, affecting normal production and even causing safety hazards. This improves the practicality of the device.
[0034] 2. In this invention, by setting up a material pouring mechanism, after the beverage has been stirred, the rotating ring drives the worm gear to rotate, the worm gear drives the meshing worm wheel to rotate, the worm wheel rotates and drives the second bevel gear to rotate, the second bevel gear drives the meshing first bevel gear to rotate, the first bevel gear drives the fixed rod to rotate, and when the fixed rod rotates, it causes the cylinder to tilt, thereby pouring out the stirred material inside the cylinder, increasing the feeding speed and improving the practicality of the device.
[0035] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0036] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0037] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0038] Figure 2 This is a partial half-section structural diagram of the present invention;
[0039] Figure 3 This is a half-sectional view of the lifting mechanism of the present invention;
[0040] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle;
[0041] Figure 5 This is a half-section structural diagram of the material feeding mechanism of the present invention;
[0042] Figure 6 This is a flow chart of the pulp preparation process;
[0043] Figure 7 This is a flowchart of the preparation, filling, and packaging process of the present invention;
[0044] Figure 8 This is a flowchart of the human net process of the present invention;
[0045] Figure 9 This is a flowchart illustrating the material purification process of the present invention.
[0046] The attached diagram lists the components represented by each number as follows:
[0047] 1. Tabletop; 2. Table legs; 3. Oil pan; 4. Water pan; 5. Lifting mechanism; 501. Electrical cabinet; 502. First rotating rod; 503. Touch screen; 504. Telescopic rod; 505. Lifting beam; 506. Motor; 507. Bucket lid; 508. Collar; 509. Second rotating rod; 510. Folding plate; 511. Stirring blade; 512. Connecting plate; 513. Circular barrel; 6. Discharging mechanism; 601. Limiting block; 602. Fixing rod; 603. First bevel gear; 604. Second bevel gear; 605. Worm gear; 606. Rotating rod; 607. Worm; 608. Rotating ring. Detailed Implementation
[0048] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0049] Please see Figure 1-5 As shown, the present invention is a plant-based beverage production equipment, including a table 1, table legs 2 fixedly connected to the bottom of the table 1, the number of table legs 2 being four, an oil pot 3 fixedly connected to the left side of the top front end of the table 1, a water pot 4 fixedly connected to the rear side of the top front end of the table 1, and also includes;
[0050] The lifting mechanism 5 has an electrical cabinet 501 fixedly connected to the top rear end of the table 1. The top front end of the electrical cabinet 501 is rotatably connected to a first rotating rod 502. The end of the first rotating rod 502 away from the electrical cabinet 501 is rotatably connected to a touch screen 503. The left and right sides of the top rear end of the electrical cabinet 501 are both fixedly connected to telescopic rods 504. The top of the two telescopic rods 504 is fixedly connected to a lifting beam 505.
[0051] A motor 506 is fixedly connected to the bottom left side of the lifting beam 505. A collar 508 is fixedly connected to the output end of the motor 506. A second rotating rod 509 is fixedly connected to the bottom of the collar 508. A bucket cover 507 is fixedly connected to the top of the outer wall of the collar 508.
[0052] The outer wall of the collar 508 is fixedly connected to the left and right sides of the folding plate 510. The left and right sides of the folding plate 510 at the rear end are fixedly connected to the stirring blades 511. The ends of the two stirring blades 511 away from the folding plate 510 are fixedly connected to the bottom end of the folding plate 510 at the front end.
[0053] The second rotating rod 509 has connecting plates 512 fixedly connected to the left and right sides of the bottom outer wall. The two connecting plates 512 are fixedly connected to the inner surfaces of the two stirring blades 511. The bottom of the barrel cover 507 is fitted with a cylindrical barrel 513.
[0054] A material pouring mechanism 6 is provided at the top rear end of the table 1. The material pouring mechanism 6 includes a limiting block 601 fixedly connected to the left rear end of the top of the table 1. A cavity is opened in the inner wall of the limiting block 601. A fixing rod 602 is fixedly connected to the left side of the bottom end of the outer wall of the cylinder 513.
[0055] The fixing rod 602 passes through the left side of the inner surface of the limiting block 601. The end of the fixing rod 602 away from the cylinder 513 is fixedly connected to the first bevel gear 603, and the first bevel gear 603 meshes with the second bevel gear 604.
[0056] The bottom of the second bevel gear 604 is fixedly connected to a worm gear 605, and the bottom of the worm gear 605 is rotatably connected to a rotating rod 606. The bottom of the rotating rod 606 is fixedly connected to the bottom of the inner wall of the limiting block 601.
[0057] The worm gear 605 meshes with the worm 607, which passes through the back of the limiting block 601 and extends to the outer wall. A rotating ring 608 is fixedly connected to one end of the worm 607 located on the outer wall of the limiting block 601.
[0058] A production process for a plant-based beverage called "Feidele" is described, comprising 56-64g of peppermint, 40-48g of platycodon root, 22-28g of houttuynia cordata, 7-14g of dried tangerine peel, 2-8g of kudzu root, 2-7g of licorice root, and 0.2-0.7g of sucralose, prepared into 7.8L bottles. The preparation process of the stock solution is as follows:
[0059] 1.1 Weighing and Dispensing Ingredients: According to the batch production order, the material receiving personnel weigh the prescribed amount of medicinal materials from the warehouse, label them separately, and transport them to the designated location for dispensing. Before dispensing, the material receiving personnel weigh and verify the received medicinal materials, QA confirms and supervises, and records are kept.
[0060] 1.2 Decoction Extraction
[0061] 1.2.1 Water Extraction of Medicinal Herbs
[0062] For water extraction of medicinal herbs at -8℃, add 40-48 kg of Platycodon grandiflorus, 7-14 kg of Citrus reticulata peel, 2-8 kg of Pueraria lobata root, and 2-7 kg of Glycyrrhiza uralensis root to the extraction tank. Add drinking water to a volume of 10 times the amount of medicinal herbs (814.1 L). Turn on reflux, heat to boiling, and start timing for extraction. Decoction for 1 hour, filter, and temporarily store the filtrate. For the second extraction, add 8 times the amount of medicinal herbs (651.3 L) of drinking water, decoct for 0.5 hours, filter, combine the decoctions, and pour into a storage tank for concentration.
[0063] 1.2.2 Extraction of medicinal materials by alcohol precipitation
[0064] Add 56-64g of peppermint and 22-28kg of houttuynia cordata to an extraction tank, add drinking water to 10 times the amount of herbs (1089.7L), turn on reflux, heat to boiling and start timing for extraction, decoct for 1 hour, filter, and temporarily store the filtrate; for the second extraction, add 8 times the amount of herbs (871.8L) of drinking water, decoct for 0.5 hours, filter, combine the decoctions, and pour into a storage tank for concentration;
[0065] 1.3 Site Clearing: Clear the site according to the standard operating procedure, hang up the site clearing sign, and fill in the site clearing and equipment operation record.
[0066] 1.4 Concentration
[0067] 1.4.1 Concentration of decoction of water-extracted medicinal materials
[0068] The mixed decoction was concentrated to 1 / 5 of its original volume, resulting in a concentrated volume of approximately 256.5L. It was then temporarily stored under refrigeration.
[0069] 1.4.2 Concentration of medicinal herb decoction by alcohol precipitation
[0070] The mixed decoction was concentrated to 1 / 14-1 / 15 of its original volume, resulting in a concentrated volume of approximately 107.0 L, and then transferred to an alcohol precipitation tank.
[0071] 1.5 Site Clearing: Clear the site according to the standard operating procedures, hang up the site clearing sign, and fill in the site clearing and equipment operation record.
[0072] 1.6 Alcohol precipitation
[0073] Add concentrated ethanol (concentration not less than 90%) to the alcohol precipitation tank containing the concentrate to make the alcohol content reach 60% ± 5%. After stirring and refluxing for 0.5 hours, let it stand for 12 hours.
[0074] 1.7 Filtering
[0075] The filter is filtered using a plate and frame filter press (filter cloth material: polypropylene, filter cloth pore size: 7-10um). The filtrate is injected into a concentration device, and the remaining liquid is separated by high-speed centrifugation. The filter residue is discarded.
[0076] 1.8 Site Clearing: Clear the site according to the standard operating procedures, hang up the site clearing sign, and fill in the site clearing and equipment operation record.
[0077] 1.9 Finishing the paste
[0078] Concentrate the filtrate injected into the concentration device, recover ethanol under reduced pressure, and concentrate until the volume is similar to that of the concentrate in 1.4.2. Then, add purified water in two separate portions, each with the same volume as the concentrate in 1.4.2, and concentrate until the volume is similar to that of the concentrate in 1.4.2. Finally, mix the concentrate with the concentrate in 1.4.1 until homogeneous and collect the paste.
[0079] 1.10 Cleaning: Clean the area according to the standard operating procedure, hang cleaning signs, and fill out the cleaning and equipment operation records. 1.11 Centrifugation: Slowly add the extract from step 1.9 to the centrifuge. Centrifuge twice at 14000 rpm and a peristaltic pump speed of 25. Store temporarily. The resulting liquid is 7° Feldspar plant-based beverage concentrate.
[0080] 1.11 Storage of raw pulp
[0081] The pulp is loaded into the extract transfer tank, and the amount of extract collected in each tank should not be too large (the amount should not be less than 5 cm from the top wall of the tank), and then sealed. When storing the pulp, the refrigeration system of the extract temporary storage room should be turned on, and the temperature should be controlled at 2-8℃.
[0082] 2. Formulation, filling, and packaging process
[0083] 2.1 Preparation
[0084] Add purified water to the shearing vessel and heat to 85°C. Add the original pulp and stir to mix. Dissolve 512.8g of sucralose in purified water at 85°C and add it to the shearing vessel. Heat to 95°C and continue stirring for 15 minutes.
[0085] 2.2 Fixed volume
[0086] The above system was transferred to a volumetric flask, and purified water at room temperature was added to bring the volume to 10,000 L. The mixture was stirred for 0.5 hours.
[0087] 2.3 Inflation
[0088] The above system was mixed and aerated using a carbon dioxide mixer. The mixed liquid was transferred to the aeration chamber, cooled to 0-3℃, and carbon dioxide was continuously aerated until the carbon dioxide volume reached 3.3-3.5, at which point aeration was stopped. The pH was measured to be 4.7±0.4, yielding a 7° Feldspar plant-based beverage standard solution.
[0089] 2.4 Filling
[0090] Use a filling machine to fill the standard solution into aluminum two-piece cans (330ml) and start filling, then check the filling volume.
[0091] 2.5 Pasteurization
[0092] The cans containing 7° Federer plant-based beverages were pasteurized at 62°C for 8 minutes to complete the sterilization process.
[0093] 2.6 Packaging
[0094] The production date is printed on the bottom of the can by a coding machine, and then the labeling machine applies the label. Cans with insufficient inflation, incorrect labels, or deformed bodies are picked out. Qualified products are then packed and put into storage.
[0095] 2.7 Site Clearing: Clear the site according to the standard operating procedure, hang up the site clearing sign, and fill in the site clearing and equipment operation record.
[0096] Example 2
[0097] The codes, storage requirements, and quality standards for raw and auxiliary materials are as follows:
[0098]
[0099] Example 3
[0100] The standard solution for plant-based beverages is a clear, yellow liquid.
[0101] Its physicochemical properties:
[0102] project index Test methods Carbon dioxide gas capacity (20℃) / times 3.3-3.5 GB / T10792 pH 4.7±0.4 Chinese Pharmacopoeia
[0103] Plant-based beverage quality standards
[0104] Sensory requirements
[0105]
[0106] Physicochemical indicators
[0107] project index Test methods Soluble solids (refractive index at 20°C), % ≥ 2 GB / T12143 Total sugar, g / 100g ≤ 5 GB / T31321 Ethanol (g / kg) ≤ 0.5 GB / T12143
[0108] Limits of hazardous substances
[0109] project index Test methods Lead (as Pb), mg / kg 0.05 GB5009.2
[0110] Microbial limits:
[0111]
[0112] The net content should comply with the requirements of the "Regulations on the Supervision and Administration of Metrology of Quantitatively Packaged Commodities" and be determined according to the method specified in JJF 1070.
[0113] Validity period: 12 months.
[0114] Storage: Plant-based beverage concentrate: Sealed, refrigerated. Plant-based beverage standard solution: Sealed, stored at 0-3℃. Plant-based beverage: Store in a cool, dry place, away from direct sunlight or high temperatures.
[0115] Example 4
[0116] Quality control points in the production process of this plant-based beverage
[0117]
[0118] Main equipment and testing instruments
[0119] Main production equipment
[0120]
[0121]
[0122] Testing instruments
[0123]
[0124] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0125] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A kind of yidiele plant beverage production equipment, including table board (1), the bottom of the table board (1) is fixedly connected with table leg (2), the number of the table leg (2) is four, the top front left side of the table board (1) is fixedly connected with oil pot (3), the top front rear side of the table board (1) is fixedly connected with water pot (4), it is characterized by: Also includes; The lifting mechanism (5), the top rear end of the table plate (1) is fixedly connected with the electrical cabinet (501), the top front end of the electrical cabinet (501) is rotatably connected with the first rotating rod (502), one end of the first rotating rod (502) away from the electrical cabinet (501) is rotatably connected with the touch screen (503), the top rear end of the left and right sides of the electrical cabinet (501) is fixedly connected with the telescopic rod (504), the top of the two telescopic rods (504) is fixedly connected with the lifting crossbeam (505), the bottom left side of the lifting crossbeam (505) is fixedly connected with the motor (506), the output end of the motor (506) is fixedly connected with the sleeve ring (508), the bottom of the sleeve ring (508) is fixedly connected with the second rotating rod (509), the top of the outer wall of the sleeve ring (508) is fixedly connected with the barrel cover (507), the left and right sides of the outer wall of the sleeve ring (508) are fixedly connected with the flap (510), the left and right sides of the flap (510) located at the rear end are fixedly connected with the stirring blade (511), one end of the two stirring blades (511) away from the flap (510) is fixedly connected with the flap (510) located at the front end.
2. A guayusa beverage production apparatus according to claim 1, wherein, The bottom end of the outer wall of the second rotating rod (509) is fixedly connected with the connecting plate (512), the two connecting plates (512) are fixedly connected with the inner surfaces of the two stirring blades (511), the bottom of the barrel cover (507) is clamped with the barrel (513), the top rear end of the table plate (1) is provided with a pouring mechanism (6), the pouring mechanism (6) comprises a limiting block (601) fixedly connected to the top left rear end of the table plate (1), a cavity is formed in the inner wall of the limiting block (601), and the bottom left side of the outer wall of the barrel (513) is fixedly connected with a fixed rod (602).
3. A guayusa beverage production apparatus according to claim 2, wherein, The fixed rod (602) penetrates the left side of the inner surface of the limiting block (601), one end of the fixed rod (602) away from the barrel (513) is fixedly connected with a first bevel gear (603), the first bevel gear (603) is engaged with a second bevel gear (604), the bottom of the second bevel gear (604) is fixedly connected with a worm gear (605), the bottom of the worm gear (605) is rotatably connected with a rotating rod (606), the bottom of the rotating rod (606) is fixedly connected with the inner wall bottom of the limiting block (601), the worm gear (605) is engaged with a worm (607), the worm (607) penetrates the back of the limiting block (601) and extends to the outer wall, and one end of the worm (607) located on the outer wall of the limiting block (601) is fixedly connected with a rotating ring (608).
4. A process for the production of a caffeinated plant beverage, characterized in that: Mint 56-64g, liriope 40-48g, fishy grass 22-28g, dried tangerine or orange peel 7-14g, kudzu root 2-8g, licorice 2-7g, sucralose 0.2-0.7g; 7.8L is prepared; The preparation method is as follows: Weigh the ingredients: identify and transport the above-mentioned medicinal materials to the designated location, and then extract and feed them; Decoction extraction: water extract medicinal materials, 40-48 kg of jiegeng, 7-14 kg of tangerine peel, 2-8 kg of kudzu root, 2-7 kg of licorice, add to the extraction tank, add drinking water to 10 times the amount of medicinal materials 814.1 L, open reflux, heat to boiling, start timing extraction, decoct for 1 hour, filter, filter liquor temporarily stored, second time add 8 times the amount of medicinal materials drinking water 651.3 L, decoct for 0.5 hours, filter, combine water decoction, pour into the storage tank, concentrate; Alcohol precipitation medicinal material extraction, 56-64 kg of mint, 22-28 kg of fishy grass, add to the extraction tank, add drinking water to 10 times the amount of medicinal materials 1089.7 L, open reflux, heat to boiling, start timing extraction, decoct for 1 hour, filter, filter liquor temporarily stored; second time add 8 times the amount of medicinal materials drinking water 871.8 L, decoct for 0.5 hours, filter, combine water decoction, pour into the storage tank, concentrate; Concentration: water decoction of medicinal materials is concentrated, the mixed water decoction is concentrated to 1 / 5 of the volume of water decoction, the concentrated liquid volume is about 256.5 L, cold storage temporarily stored; alcohol precipitation medicinal material water decoction is concentrated, the mixed water decoction is concentrated to 1 / 14-1 / 15 of the volume of water decoction, the concentrated liquid volume is about 107.0 L, transported to the alcohol precipitation tank; Alcohol precipitation: add concentrated liquid to the alcohol precipitation tank, add concentrated ethanol to make the alcohol content reach 60%±5%, stir for 0.5 hours, then stand for 12 hours; Filter: filter with plate and frame filter press, pour the filtrate into the concentration device, the rest of the liquid is separated by high-speed centrifuge, and the filtrate is discarded; Collect the paste: filter the filtrate poured into the concentration device, recover ethanol under reduced pressure, concentrate to a volume similar to that of the concentrated liquid of the water decoction of medicinal materials, add purified water twice, each time the volume is the same as that of the concentrated liquid of the water decoction of medicinal materials, concentrate to a volume similar to that of the concentrated liquid of the water decoction of medicinal materials, mix evenly with the concentrated liquid of the water decoction of medicinal materials, and collect the paste; Centrifugation: slowly add the extract paste of the paste collection step to the centrifuge for centrifugation at a speed of 14000 r / min and a peristaltic pump speed of 25. Store temporarily after centrifugation. The liquid after centrifugation is the plant beverage original pulp. Original pulp storage: The original pulp is loaded into the extract transfer tank, sealed, and the original pulp storage requires opening the extract temporary storage cold storage refrigeration system, with temperature control at 2-8℃. Preparation, filling, and packaging process: Preparation: Add purified water to the shear tank and heat to 85℃. Add the original pulp and stir to mix. Dissolve sucralose 512.8g in 85℃ purified water and add to the shear tank. Heat to 95℃ and continue stirring for 15 minutes. Volume setting: Transfer the above system to the volume setting tank, add purified water at room temperature to set the volume to 10000L, and stir for 0.5 hours. Aeration: Mix the above system in a carbon dioxide mixer for aeration. Transfer the mixed liquid to the aeration tank, cool to 0-3℃, continue to charge carbon dioxide, and aerate to a carbon dioxide gas capacity of 3.3-3.
5. Stop aeration. Measure pH = 4.7±0.
4. Prepare the plant beverage standard solution. Filling: Use a filling machine to fill the standard solution into aluminum two-piece pop-top cans. Check the filling amount. Pasteurization, the plant beverage filled cans, through the pasteurizer, at a temperature of 62 ℃ for 8 minutes, complete sterilization; Packaging, through the code machine in the bottom of the tank printing production date, labeling machine for labeling, picking out the amount of air, label is not right, the tank body deformation of the cans, qualified products into the warehouse.
5. A process for the production of a Guayusa plant beverage according to claim 4, characterized in that: The plant beverage is a yellow clear liquid, the concentration of the concentrated ethanol is not less than 90wt%, and the volume of the aluminum two-piece pop-top can is 330mL.
6. A process for the production of a Guayusa plant beverage according to claim 5, characterized in that: Through the central air conditioning purification system, the filling process is carried out in a 100,000-level clean area, and other processes are carried out in a general area.
7. A process for the production of a Guayusa plant beverage according to claim 6, characterized by: The filter cloth material of the plate-and-frame filter press is polypropylene, and the filter cloth aperture is 7-10um.
8. A process for the production of a Guayusa plant beverage according to claim 9, characterized by: The raw pulp is loaded into the extract transport tank, and the extract amount per tank from the tank upper wall is not less than 5cm. Pasteurization, the plant beverage filled cans, through the pasteurizer, at a temperature of 62 ℃ for 8 minutes, complete sterilization; Packaging, through the code machine in the bottom of the tank printing production date, labeling machine for labeling, picking out the amount of air, label is not right, the tank body deformation of the cans, qualified products into the warehouse. The plant beverage is a yellow clear liquid, the concentration of the concentrated ethanol is not less than 90wt%, and the volume of the aluminum two-piece pop-top can is 330mL. Through the central air conditioning purification system, the filling process is carried out in a 100,000-level clean area, and other processes are carried out in a general area. The filter cloth material of the plate-and-frame filter press is polypropylene, and the filter cloth aperture is 7-10um. The raw pulp is loaded into the extract transport tank, and the extract amount per tank from the tank upper wall is not less than 5cm.