Sealing assembly assembling method and system
By using the outer peripheral clamping and synchronous translation operation of the second transport unit, the problem of the sealing component slipping in the waiting area was solved, realizing the stability and efficient transfer of the assembly process, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202511538554.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-10-27
AI Technical Summary
In the prior art, the sealing components are prone to shifting or slipping due to inertia when pushed to the waiting area, which can lead to production interruptions, component damage, and unstable assembly quality, increasing maintenance costs and scrap rates.
The second transport unit swings from the outer periphery to approach and clamp the outer peripheral wall of the sealing assembly. Combined with the synchronous translation operation of the second transport unit and the first transport unit, the sealing assembly can be quickly and reliably clamped and transferred circumferentially, ensuring the stability of the assembly in the waiting area.
This effectively prevents the sealing components from slipping in the waiting area, ensuring the continuity and stability of the assembly process, improving the level of assembly automation and production cycle time, and guaranteeing product quality.
Smart Images

Figure CN121004435A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sealing technology, and more specifically, to a sealing assembly method and system. Background Technology
[0002] In the field of automated assembly of sealing components, existing technologies typically employ conveyor belts or similar conveying units to continuously transport sealing components (including sealing rings and pre-placed retaining rings) to the vicinity of the assembly station. A pushing mechanism then pushes the components to a designated waiting area for subsequent transfer by a handling unit to the processing position for press-fit assembly. Peripheral technologies involve various handling mechanisms, such as robotic arms or linear guide-driven gripping devices, utilizing pneumatic grippers or vacuum suction cups to grasp components from above or the side, thereby enabling component movement between different workstations. Furthermore, assembly systems often include multiple processing stations to progressively complete the press-fitting and fixing of the sealing rings and retaining rings, improving assembly efficiency and consistency.
[0003] However, in existing technologies, when pushing the sealing assembly to the waiting area, the circular or annular structure and high center of gravity of the assembly make it prone to shifting or slipping off the edge of the assembly table due to the inertia of the pushing force, especially at the moment before the transport unit is in place and clamped. This problem leads to production interruptions, component damage, or unstable assembly quality, increasing maintenance costs and scrap rates. Therefore, an improved sealing assembly method is needed that can reliably intercept and fix the assembly in the waiting area without adding complex structures, preventing slippage, and optimizing the transport process to improve overall assembly efficiency. Summary of the Invention
[0004] To address the problem of sealing components falling off during assembly, this invention provides a sealing component assembly method and system, comprising:
[0005] In a first aspect, the present invention provides a method for assembling a sealing assembly, comprising:
[0006] The conveying unit transports the sealing assembly to the pushing position, and the pushing unit pushes the sealing assembly toward the waiting area.
[0007] The second conveying unit is driven to swing from the outer periphery of the waiting area to approach and clamp the outer peripheral wall of the sealing assembly in the waiting area;
[0008] The second transport unit is driven to translate, moving the sealing assembly in the waiting area to the first processing area;
[0009] The second carrying unit leaves the first processing area and the first processing of the sealing assembly of the first processing area is completed, and the first carrying unit is driven to translate to drive the sealing assembly of the first processing area to a second processing area; wherein the translation of the second carrying unit is synchronized with the translation of the first carrying unit.
[0010] In some embodiments, the driving of the second carrying unit to swing from the outer peripheral side of the sealing assembly in the waiting area to close to and clamp the outer peripheral wall of the sealing assembly comprises:
[0011] Based on the alignment of part of the second carrying unit with the waiting area, the second carrying long rod is driven to swing in the direction of clamping the sealing assembly, and the second carrying short rod is driven to swing in the direction perpendicular to the pushing direction of the pushing unit;
[0012] The sealing assembly enters the range of the second carrying long rod and the second carrying short rod and reaches the clamping state; wherein the clamping state includes that more than half of the projection area of the sealing assembly is located on one side of the assembly assembly at the end of the second carrying long rod.
[0013] The second carrying long rod swings in the direction close to the outer peripheral wall of the sealing assembly, and the second carrying short rod swings in the direction close to the outer peripheral wall of the sealing assembly, until the second carrying long rod and the second carrying short rod swing to abut the outer peripheral wall of the sealing assembly.
[0014] In some embodiments, in the step of driving the second carrying long rod to swing in the direction of clamping the sealing assembly and driving the second carrying short rod to swing in the direction perpendicular to the pushing direction of the pushing unit based on the alignment of part of the second carrying unit with the waiting area, the driving of the second carrying short rod to swing in the direction perpendicular to the pushing direction of the pushing unit comprises: the second carrying short rod first swings in the direction away from the sealing assembly to be clamped, and after the second carrying short rod reaches the waiting area, the second carrying short rod swings in the direction perpendicular to the pushing direction of the pushing unit.
[0015] In some embodiments, D1
[0016] In some embodiments, D2
[0017] In some embodiments, the second carrying long rod swings towards the outer peripheral wall of the sealing assembly, the second carrying short rod swings towards the outer peripheral wall of the sealing assembly until the second carrying long rod and the second carrying short rod swing to abut against the outer peripheral wall of the sealing assembly in the step of swinging the second carrying short rod towards the outer peripheral wall of the sealing assembly to be clamped, the second carrying short rod swings towards the outer peripheral wall of the sealing assembly at a set angle.
[0018] In some embodiments, the second carrying unit leaves the first processing area and the first processing of the sealing assembly of the first processing area is completed, and driving the first carrying unit to translate the sealing assembly of the first processing area to the second processing area includes:
[0019] After the sealing assembly reaches the first processing area, the assembly assembly performs first processing on the sealing assembly;
[0020] After the sealing assembly completes the first processing in the first processing area, the second carrying unit is driven to separate from the outer peripheral wall of the sealing assembly and move away from the first processing area to the direction of the next sealing assembly to be clamped;
[0021] The first carrying unit moves towards the sealing assembly of the first processing area at the same time;
[0022] When the first carrying unit reaches the first processing area, the first carrying unit is driven to approach the sealing assembly until the first carrying rod abuts against the outer peripheral wall of the sealing assembly;
[0023] Driving the first carrying unit to carry the sealing assembly of the first processing area to the second processing area.
[0024] In some embodiments, after the sealing assembly completes the first processing in the first processing area, the second carrying unit is driven to separate from the outer peripheral wall of the sealing assembly and move away from the first processing area to the direction of the next sealing assembly to be clamped, and the second carrying unit moves away from the first processing area to the direction of the next sealing assembly to be clamped includes that the distance between the end of the support plate close to one end of the conveying unit and the conveying unit is reduced and greater than zero.
[0025] In a second aspect, the present application provides a sealing assembly assembly system, which is applied to any one of the sealing assembly assembly methods in the first aspect, and includes:
[0026] A mounting frame;
[0027] The feeding assembly comprises a conveying unit and a pushing unit, the pushing unit is connected with the conveying unit, the feeding assembly is located on one side of the mounting frame, and the feeding assembly supplies materials for assembly of the sealing assembly;
[0028] The assembly assembly comprises an assembly unit, a detection unit and a workbench, the workbench is connected with the mounting frame, the assembly unit is connected with the mounting frame, the assembly unit is located on one side close to the feeding assembly, the detection unit is arranged at intervals from the assembly unit and is connected with the mounting frame, and the workbench is located at the bottom of the assembly unit and the detection unit;
[0029] The carrying assembly comprises a supporting unit, a first carrying unit and a second carrying unit, the second carrying unit is movably connected with the supporting unit, the first carrying unit is connected with the supporting unit, the second carrying unit is arranged at intervals from the first carrying unit and is located on one side close to the feeding assembly, the second carrying unit comprises a second carrying long rod and a second carrying short rod, the second carrying long rod is movably connected with the supporting unit, the second carrying short rod is movably connected with the supporting unit, and the second carrying long rod is located on one side close to the feeding assembly;
[0030] The sealing assembly comprises a sealing ring and a snap ring, and the snap ring is embedded in the sealing ring.
[0031] In some embodiments, the supporting unit comprises a supporting plate, and a first fixed groove, a second fixed groove, a first movable groove and a second movable groove are sequentially and at intervals arranged on the supporting plate, the second movable groove is located on one side close to the feeding assembly, the first fixed groove and the second fixed groove are used for mounting the first carrying unit, the second carrying long rod is movably connected with the second movable groove, and the second carrying short rod is movably connected with the first movable groove.
[0032] To solve the problem of falling during assembly of the sealing assembly, the present application has the following advantages:
[0033] By the steps of swinging close to and clamping the sealing assembly in the waiting area prone to falling by the second carrying unit from the outer peripheral side and translating the second carrying unit synchronously with the first carrying unit, the sealing assembly in the waiting area prone to falling can be quickly and reliably clamped and transferred in the circumferential direction, and seamless connection with the next station carrying operation can be realized. Thus, the problem of the sealing assembly falling from the edge of the workbench due to inertia or unstable position in the waiting area is effectively avoided, and the continuity and stability of the assembly process are ensured. Finally, the technical problems of production interruption, part damage and yield reduction caused by the falling of the assembly in the prior art are solved, and the remarkable effects of improving the degree of assembly automation and ensuring the production rhythm and product quality are achieved. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 A schematic diagram of a sealing assembly assembling method of an embodiment is shown;
[0035] Figure 2 A schematic diagram of a sealing assembly assembling method of an embodiment is shown; Figure 1 A schematic diagram of a sealing assembly assembling method of an embodiment is shown;
[0036] Figure 3 A schematic diagram of a sealing assembly assembling method of an embodiment is shown; Figure 1 A schematic diagram of a sealing assembly assembling method of an embodiment is shown;
[0037] Figure 4 A schematic diagram of a sealing assembly assembling system of another embodiment is shown;
[0038] Figure 5 A schematic diagram of a supporting unit is shown;
[0039] Figure 6 A schematic diagram of a sealing assembly is shown.
[0040] Reference signs:
[0041] In the drawings: 10, feeding assembly; 11, conveying unit; 111, conveying belt; 112, roller; 113, conveying driving part; 114, conveying support; 12, pushing unit; 121, pushing driving part; 122, pushing head; 20, assembling assembly; 21, assembling support; 22, assembling unit; 221, assembling driving part; 222, pressing head; 23, detecting unit; 24, workbench; 30, carrying assembly; 31, driving unit; 311, first translation part; 312, second translation part; 32, supporting unit; 321, supporting plate; 322, first fixed slot; 323, second fixed slot; 324, first movable slot; 325, second movable slot; 33, first carrying unit; 331, first carrying rod; 332, first abutting ring; 34, second carrying unit; 341, second carrying long rod; 342, long rod driving part; 343, second long rod abutting ring; 344, second carrying short rod; 345, short rod driving part; 346, second short rod abutting ring; 40, sealing assembly; 41, sealing ring; 42, snap ring; 50, mounting frame. DETAILED DESCRIPTION
[0042] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be appreciated that these embodiments are discussed only for the purposes of enabling those with ordinary skill in the art to better understand and thus practice the present disclosure, and are not intended to limit the scope of the present disclosure in any way.
[0043] As used herein, the term "comprising" and its variations are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "at least partially based on". The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments and are not intended to limit the indicated devices, elements, or components to having a specific orientation or being constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientations or positional relationships; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the terms "installed", "set up", "equipped with", "connected", and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, elements, or components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. Furthermore, the terms "first," "second," etc., are mainly used to distinguish different devices, elements, or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0044] In the field of mechanical seals, a sealing assembly 40, consisting of a sealing ring 41 and a pre-placed retaining ring 42, is typically transported to the workstation for assembly via a conveyor belt 111. However, due to the annular shape of the sealing assembly 40 and the presence of burrs causing instability in its center of gravity, the assembly is prone to shifting or even slipping off the edge of the workstation during the instant it is pushed from the feeding position to the waiting area. This problem directly leads to feeding failures, production interruptions, and potential component damage, severely restricting the efficiency and reliability of automated assembly lines. Therefore, there is an urgent need for an assembly method that can effectively prevent components from slipping during the initial transfer stage and ensure a smooth and stable process.
[0045] Example 1:
[0046] In this embodiment, the system applied to the sealing component assembly method, such as Figure 4As shown, it comprises: a mounting frame 50, a feeding assembly 10, a carrying assembly 30, an assembling assembly 20 and a sealing assembly 40.
[0047] The feeding assembly 10 is connected with the mounting frame 50, and the feeding assembly 10 is located on the top of the mounting frame 50. The conveying unit 11 of the feeding assembly 10 comprises a conveying belt 111, rollers 112, a conveying driving part 113 and a conveying support 114. The two ends of the conveying belt 111 are sleeved on the two rollers 112 respectively. The conveying driving part 113 is drivingly connected with the rollers 112. The conveying support 114 is arranged on the two sides of the conveying belt 111. The plurality of rollers 112 is driven by the conveying driving part 113 to drive the conveying belt 111 to move on the conveying support 114, so as to convey the sealing assembly 40 to the pushing position.
[0048] The pushing unit 12 comprises a pushing driving part 121 and a pushing head 122. The pushing head 122 is drivingly connected with the pushing driving part 121. The pushing head 122 is located above the conveying belt 111. The pushing driving part 121 is connected with the conveying support 114. Then, the pushing driving part 121 of the pushing unit 12 drives the pushing head 122 to push the sealing assembly 40 from the pushing position to the waiting area on the workbench 24.
[0049] The carrying assembly 30 comprises a driving unit 31, a supporting unit 32, a first carrying unit 33 and a second carrying unit 34. The driving unit 31 comprises a first translation part 311 and a second translation part 312. The first translation part 311 and the second translation part 312 are the same in structure and are symmetrically arranged on the two sides of the workbench 24. The first translation part 311 and the second translation part 312 realize overall synchronous translation. The supporting unit 32 comprises a supporting plate 321, a first fixed groove 322, a second fixed groove 323, a first movable groove 324 and a second movable groove 325. Two supporting plates 321 are arranged on the first translation part 311 and the second translation part 312 respectively. The supporting plate 321 of the supporting unit 32 serves as a mounting base. The first fixed groove 322, the second fixed groove 323, the first movable groove 324 and the second movable groove 325 are arranged on each supporting plate 321. The first fixed groove 322 and the second fixed groove 323 are used for mounting the first carrying unit 33. The first movable groove 324 and the second movable groove 325 are used for mounting the second carrying unit 34.
[0050] The first carrying unit 33 comprises a first carrying rod 331 and a first abutting ring 332. One end of each of the two first carrying rods 331 is arranged on the first fixed groove 322 and the second fixed groove 323 respectively. The other end of each of the two first carrying rods 331 is arranged with the first abutting ring 332. A plurality of groups of the first fixed groove 322 and the second fixed groove 323 are arranged on the supporting plate 321, so that a plurality of groups of the first carrying unit 33 are correspondingly arranged.
[0051] The second carrying unit 34 comprises a second carrying long rod 341 and a second carrying short rod 344, one end of the second carrying long rod 341 is movably arranged on the second movable slot 325, and one end of the second carrying short rod 344 is movably arranged on the first movable slot 324; the second carrying long rod 341 is controlled to swing through the long rod driving part 342 arranged at the bottom of the support plate 321; the other end of the second carrying long rod 341 is provided with a second long rod abutting ring 343; the second carrying short rod 344 is controlled to swing through the short rod driving part 345 arranged at the bottom of the support plate 321; and the other end of the second carrying short rod 344 is provided with a second short rod abutting ring 346. The second carrying long rod 341 and the second carrying short rod 344 can swing from the outer periphery of the sealing assembly 40 to approach the outer periphery of the sealing assembly 40 through cooperation with the first movable slot 324 and the second movable slot 325 on the support plate 321, and finally stably clamp the outer periphery wall of the sealing assembly 40 through the respective abutting rings.
[0052] In order to prevent the sealing assembly 40 from falling during the process of entering the waiting area, the length of the second carrying long rod 341 needs to be greater than the length of the second carrying short rod 344, so as to timely intercept the falling sealing assembly 40; in order to prevent the sealing assembly 40 entering the waiting area from sliding out of the waiting area under the action of inertia, the length of the second carrying short rod 344 needs to be greater than the length of the first carrying rod 331, so as to block the sealing assembly 40.
[0053] The assembly assembly 20 comprises an assembly support 21, an assembly unit 22 and a detection unit 23; the assembly support 21 is installed on the top of the mounting rack 50 through the assembly support 21, the assembly unit 22 is driven by the assembly driving part 221 to press the pressing head 222, performs pressing operation on the sealing assembly 40 located on the workbench 24, the sealing assembly 40 after pressing is completed is moved from the first machining area to the second machining area by the first carrying unit 33, and the sealing assembly 40 after pressing is detected by the detection unit 23.
[0054] As shown in Figure 1 A sealing assembly 40 assembly method comprises steps S10-S40.
[0055] Step S10: based on the conveying unit 11, the sealing assembly 40 is conveyed to the pushing position, and the pushing unit 12 pushes the sealing assembly 40 to the waiting area; the sealing assembly 40 is conveyed to the pushing position by the conveying unit 11, and then the sealing assembly 40 is pushed to the waiting area by the pushing unit 12, realizing the automatic connection of continuous conveying of the sealing assembly 40 to accurate positioning. This not only lays the foundation for subsequent carrying and processing, but more importantly, this step prepositions the sealing assembly 40 in a certain waiting area, creates a prerequisite for the subsequent specific and targeted clamping action of the second carrying unit 34, and thus provides an initial guarantee for the accuracy and reliability of the whole process.
[0056] Step S20, drive the second carrying unit 34 to swing from the outer peripheral side of the waiting area to approach and clamp the outer peripheral wall of the sealing assembly 40 in the waiting area; by driving the second carrying unit 34 to swing from the outer peripheral side of the sealing assembly 40 in the waiting area to approach and clamp the outer peripheral wall of the sealing assembly 40, the key to solving the core problem of the present scheme is constituted. By means of swinging approach, the second carrying unit 34 (especially the second carrying long rod 341 thereof) can quickly form an effective barrier at the moment when the sealing assembly 40 is pushed to the waiting area, so as to realize timely interception and circumferential clamping of the edge of the sealing assembly 40. This directly solves the risk of sliding of the assembly in the waiting area due to inertia or unstable position, and ensures the stable and safe posture of the assembly before transfer.
[0057] Step S30, drive the second carrying unit 34 to translate the sealing assembly 40 in the waiting area to the first processing area; by driving the second carrying unit 34 to translate the sealing assembly 40 in the waiting area to the first processing area, the sealing assembly 40 which has been stably clamped is safely and reliably transferred to the first assembly process. Based on the stable clamping state established in step S20, the translation process effectively avoids shaking, deviation or falling of the assembly during movement, ensuring that the assembly can arrive at the first processing area with accurate pose, providing a solid foundation for subsequent high-quality compression assembly.
[0058] Step S40, the second carrying unit 34 leaves the first processing area and the first processing of the sealing assembly 40 in the first processing area is completed, and the first carrying unit 33 is driven to translate the sealing assembly 40 in the first processing area to the second processing area; wherein the translation of the second carrying unit 34 is synchronized with the translation of the first carrying unit 33; by setting the "second carrying unit 34 leaving" and "driving the first carrying unit 33 to translate the sealing assembly 40 to the second processing area" and synchronizing them, the seamless connection and efficient circulation of carrying tasks between different stations are realized. This synchronous operation strategy enables the second carrying unit 34 to return immediately after unloading to perform the next clamping task, while the first carrying unit 33 simultaneously takes over the conveying task of the next station. This greatly shortens the waiting time between processes and eliminates the idle gap in the carrying process, thereby significantly improving the production rhythm and overall efficiency of the entire assembly system.
[0059] Specifically, as shown in Figure 2 Step S20 includes steps S21-S23.
[0060] Step S20, the driving of the second carrying unit 34 to swing from the outer peripheral side of the sealing assembly 40 in the waiting area to approach and clamp the outer peripheral wall of the sealing assembly 40 includes:
[0061] Step S21, based on part of the second carrying unit 34 aligning with the waiting area, driving the second carrying long rod 341 to swing in the direction of the sealed assembly 40 to be clamped, and driving the second carrying short rod 344 to swing in the direction perpendicular to the pushing direction of the pushing unit 12; part of the second carrying unit 34 aligning with the waiting area needs to make the second carrying long rod 341 swing in advance so that it can enter the possible moving path of the sealed assembly 40 as early as possible, forming a front barrier, which greatly enhances the interception ability to prevent the sealed assembly 40 from accidentally falling off; the second carrying short rod 344 swings to the vertical state, which is equivalent to pre-blocking the sealed assembly 40 to prevent it from sliding out of the waiting area by inertia; the second carrying long rod 341 and the second carrying short rod 344 cooperatively constitute a preliminary and open surrounding area, which is equivalent to pre-arranging clamping jaws on both sides of the sealed assembly 40, laying the optimal spatial posture foundation for the next step of accurate and efficient collection and clamping.
[0062] Step S22, the sealed assembly 40 enters the range of the second carrying long rod 341 and the second carrying short rod 344, and reaches the state to be clamped; wherein the state to be clamped includes that more than half of the projection area of the sealed assembly 40 is located on one side of the end of the second carrying long rod 341 located on the assembly assembly 20; the quantitative requirement of the projection area of the sealed assembly 40 ensures that the center of gravity has stabilized across the protective boundary of the second carrying long rod 341, creating optimal mechanical conditions for subsequent collection and clamping of the second carrying long rod 341, so that the sealed assembly 40 will not be out of the range during clamping, greatly improving the stability and reliability of the carrying process.
[0063] Step S23, the second carrying long rod 341 swings towards the direction close to the outer peripheral wall of the sealed assembly 40, and the second carrying short rod 344 swings towards the direction close to the outer peripheral wall of the sealed assembly 40, until the second carrying long rod 341 and the second carrying short rod 344 swing to abut against the outer peripheral wall of the sealed assembly 40; the combined motion of the active swing of the second carrying long rod 341 and the second carrying short rod 344 enables the second carrying unit 34 to approach and envelope the sealed assembly 40 from multiple directions in a soft and precise manner. It avoids the possible overturning of the sealed assembly 40 caused by single rigid impact, ensures the stability and controllability of the clamping process, and provides dynamic protection for forming a stable and reliable clamping state. This multi-point circumferential contact abutting mode can uniformly apply clamping force to the outer peripheral wall of the sealed assembly 40, forming stable multi-point positioning. Not only can it effectively prevent the assembly from slipping off during subsequent carrying, but also can avoid the deformation or damage of the sealing ring 41 caused by single-point stress concentration, finally realizing safe, damage-free and firm clamping of the sealed assembly 40.
[0064] Further, based on the alignment of the second carrying unit 34 and the waiting area, the second carrying long rod 341 is driven to swing in the direction of the sealed assembly 40 to be clamped, and the second carrying short rod 344 is driven to swing in the direction perpendicular to the pushing direction of the pushing unit 12. The driving of the second carrying short rod 344 to swing in the direction perpendicular to the pushing direction of the pushing unit 12 includes that the second carrying short rod 344 is first swung away from the sealed assembly 40 to be clamped, and then the second carrying short rod 344 is swung to the direction perpendicular to the pushing direction of the pushing unit 12 after reaching the waiting area.
[0065] The second carrying short rod 344 swings outward to avoid collision with the outer circumferential wall of the sealed assembly 40 after the first machining in the subsequent repeated movement process, and clears a safe path for the subsequent action, thereby ensuring the reliability of the equipment operation. The second carrying short rod 344 is swung to the perpendicular state to effectively block the sealed assembly 40 in advance, prevent the sealed assembly 40 from sliding out of the waiting area by inertia, thereby eliminating the interference risk and providing a guarantee for the subsequent accurate and stable clamping of the assembly, and improving the smoothness and success rate of the entire carrying process.
[0066] Further, D1 < D; wherein D is the outer circumferential diameter of the sealed assembly 40; and in the step of swinging the second carrying long rod 341 to the direction of the sealed assembly 40 to be clamped to a set angle, D1 is the distance between the end of the second carrying long rod 341 close to the sealed assembly 40 to be clamped and the side of the conveying unit 11 close to the workbench 24.
[0067] The end of the second carrying long rod 341 can be pre-stretched into the front of the path where the sealed assembly 40 may fall after the second carrying long rod 341 moves to the sealed assembly 40, thereby forming an effective interception in the physical space. When the sealed assembly 40 is pushed to the waiting area, even if it slides due to inertia and other factors, it will be blocked by the end of the second carrying long rod 341 in time. This design upgrades the second carrying long rod 341 from a simple clamping component to a mechanism with a pre-protection function, which prevents the assembly from falling in the waiting station from the source by precise spatial layout, greatly improving the reliability and success rate of the feeding process.
[0068] Further, D2 < D; wherein D is the outer circumferential diameter of the sealed assembly 40; and in the step of driving the second carrying short rod 344 to swing in the direction perpendicular to the pushing direction of the pushing unit 12, D2 is the distance between the two second carrying short rods 344 on both sides of the sealed assembly 40.
[0069] When the second carrying short rod 344 swings to the vertical state, the channel formed between the two oppositely arranged second carrying short rods 344 is naturally smaller than the diameter of the sealing assembly 40. This design allows the two second carrying short rods to form a physical limiting structure on both sides of the sealing assembly 40 before the final clamping action is performed. This effectively prevents the sealing assembly 40 from sliding out of the waiting area. This feature, combined with the end interception function of the second carrying long rod 341, forms a three-dimensional protection mechanism that simultaneously restricts the sealing assembly 40 from the front and rear, significantly enhancing the positioning reliability of the sealing assembly 40 before the clamping action is performed, and fundamentally eliminating the risk of the sealing assembly 40 escaping from the waiting area.
[0070] Further, the second carrying long rod 341 swings towards the outer peripheral wall of the sealing assembly 40, and the second carrying short rod 344 swings towards the outer peripheral wall of the sealing assembly 40 until the second carrying long rod 341 and the second carrying short rod 344 swing to abut against the outer peripheral wall of the sealing assembly 40. The step of the second carrying short rod 344 swinging towards the outer peripheral wall of the sealing assembly 40 to be clamped includes the second carrying short rod 344 swinging towards the outer peripheral wall of the sealing assembly 40 at a set angle.
[0071] The second carrying short rod 344 ensures that it converges to abut against the sealing assembly 40 with exactly the same trajectory and path each time, thereby accurately pushing and positioning the sealing assembly 40 at the preset center of the first processing area. This highly repetitive positioning action effectively eliminates the deviation of the final position of the assembly caused by the randomness of the clamping posture, solves the centering accuracy problem caused by the fixed and non-adjustable first and second processing areas, provides a stable positioning reference for subsequent assembly processes, and directly guarantees the uniformity of the processing quality such as pressing and the product yield.
[0072] Specifically, as shown in FIG. 8, step S40 includes steps S41-S45. Figure 3
[0073] Step S40, the second carrying unit 34 is away from the first processing area and the first processing of the sealing assembly 40 in the first processing area is completed, and the first carrying unit 33 is driven to translate the sealing assembly 40 in the first processing area to the second processing area, including:
[0074] Step S41, after the sealing assembly 40 reaches the first processing area, the assembly assembly 20 performs first processing on the sealing assembly 40; establish the logical premise between the two core processes of conveying and processing. Ensure the accuracy and timeliness of the processing action. Only after the previous process (conveying) is confirmed to be completed, the next process (assembly) will start, which avoids the risk of misprocessing when the sealing assembly 40 is not in place or interfering with processing during the conveying process, and ensures the independence of each station operation and the rigor of the process.
[0075] Step S42, after the sealing assembly 40 completes the first processing in the first processing area, the driving unit 31 drives the second conveying unit 34 to separate from the outer peripheral wall of the sealing assembly 40 and moves away from the first processing area to the direction of the next sealing assembly 40 to be clamped; realize the rapid conversion of the function of the second conveying unit 34. Its beneficial effects are: on the one hand, the "separation" action ensures that the second conveying unit 34 can safely and without interference from the processed assembly; on the other hand, it immediately moves to the next sealing assembly 40 to be clamped, aiming to make full use of the spare time in the production cycle to pre-position for starting the next working cycle, which is a key step to improve the overall efficiency of the system.
[0076] Step S43, the first conveying unit 33 moves to the sealing assembly 40 in the first processing area at the same time; "at the same time" is the core of this step, which realizes the parallel operation of the two actions of "second conveying unit 34 leaving" and "first conveying unit 33 replacing" in time. This design eliminates the waiting interval in traditional sequential operation, greatly compresses the transfer time between processes, and provides a core guarantee for realizing continuous and efficient assembly line operation.
[0077] Step S44, when the first conveying unit 33 reaches the first processing area, the driving unit 31 drives the first conveying unit 33 to approach the sealing assembly 40 until the first conveying rod 331 abuts against the outer peripheral wall of the sealing assembly 40; make the first conveying unit 33 establish connection with the sealing assembly 40 that has completed processing in an active approach, and form stable clamping through "abutment". This flexible and targeted contact method can effectively avoid impacting or damaging the processed assembly, ensuring that the assembly is smoothly and safely taken over from a stationary state, and preparing for subsequent transfer.
[0078] Step S45, drive the first carrying unit 33 to drive the sealing assembly 40 of the first processing area to the second processing area; the semi-finished product passing through the first processing area can be timely and accurately transported away from the current station and transported to the second processing area for detection by the detection unit 23, which also creates conditions for discharging, thereby ensuring the continuity and integrity of the entire assembly process, which is the core link of realizing multi-station and multi-process automatic assembly.
[0079] Further, after the sealing assembly 40 completes the first processing in the first processing area, the second carrying unit 34 is driven to separate from the outer peripheral wall of the sealing assembly 40 and move away from the first processing area to the direction of the next station to be clamped to the sealing assembly 40. In the step of moving the second carrying unit 34 away from the first processing area to the direction of the next station to be clamped to the sealing assembly 40, the support plate 321 is close to the end of the one end of the conveying unit 11, and the distance between the support plate 321 and the conveying unit 11 is reduced and greater than zero.
[0080] The support plate 321 does not need to be in contact with the conveying unit 11 under the drive of the driving unit 31, because the swing of the second carrying long rod 341 prevents the sealing assembly 40 from falling. The present scheme not only saves kinetic energy, but also effectively prevents mechanical interference or collision between the carrying assembly 30 and the conveying unit 11, which guarantees the safety and reliability of the equipment operation and avoids downtime or component damage caused by collision.
[0081] Embodiment two:
[0082] In this embodiment, as shown in the accompanying drawings, the present application provides a sealing assembly assembly system, which comprises: Figure 4 a mounting frame 50;
[0083] a feeding assembly 10; the feeding assembly 10 comprises a conveying unit 11 and a pushing unit 12; the pushing unit 12 is connected with the conveying unit 11; the feeding assembly 10 is located on one side of the mounting frame 50; the feeding assembly 10 supplies materials for the assembly of the sealing assembly 40;
[0084] an assembly assembly 20; the assembly assembly 20 comprises an assembly unit 22, a detection unit 23 and a workbench 24; the workbench 24 is connected with the mounting frame 50; the assembly unit 22 is connected with the mounting frame 50; the assembly unit 22 is located on the side close to the feeding assembly 10; the detection unit 23 is arranged in a spaced manner with the assembly unit 22 and connected with the mounting frame 50; the workbench 24 is located at the bottom of the assembly unit 22 and the detection unit 23;
[0085]
[0086] The conveying assembly 30 comprises a supporting unit 32, a first conveying unit 33 and a second conveying unit 34; the second conveying unit 34 is movably connected with the supporting unit 32; the first conveying unit 33 is connected with the supporting unit 32; the second conveying unit 34 is arranged apart from the first conveying unit 33, and is located at a side close to the feeding assembly 10; the second conveying unit 34 comprises a second conveying long rod 341 and a second conveying short rod 344; the second conveying long rod 341 is movably connected with the supporting unit 32; the second conveying short rod 344 is movably connected with the supporting unit 32; the second conveying long rod 341 is located at a side close to the feeding assembly 10.
[0087] The sealing assembly 40 comprises a sealing ring 41 and a snap ring 42, and the snap ring 42 is embedded in the sealing ring 41.
[0088] The conveying unit 11 conveys the sealing assembly 40 to a pushing position; the pushing unit 12 pushes the sealing assembly 40 towards a waiting area; the second conveying long rod 341 and the second conveying short rod 344 of the second conveying unit 34 swing close to and clamp the outer circumferential wall of the sealing assembly 40 in the waiting area; the sealing assembly 40 in the waiting area is conveyed to a first processing area; the assembling unit 22 performs press fitting on the sealing assembly 40 to complete first processing; the sealing assembly 40 after the first processing is driven by the first conveying unit 33 to move to a second processing area; the detection unit 23 detects the sealing assembly 40 to complete second processing.
[0089] The system integrates the functions of conveying, pushing, conveying and assembling modules organically, forming an automatic work station with compact structure and clear spatial relationship. Through the strict positioning and connection relationship between the components, the precise connection and efficient cooperation of the sealing assembly 40 (from conveying, pushing to conveying) and the processing flow (assembling at the first and second stations) are ensured. This modular and integrated system design not only simplifies the equipment installation and maintenance, but more importantly, provides a solid hardware foundation for realizing continuous, stable and automatic sealing assembly 40 (such as the sealing assembly 40 shown in the figure, comprising a sealing ring 41 and a snap ring 42) press fitting and detection process, thereby significantly improving the automation degree, production efficiency and process stability of the entire assembly operation. Figure 6
[0090] Further, as shown in the figure, the sealing assembly 40 comprises a sealing ring 41 and a snap ring 42. Figure 5 As shown, the support unit 32 comprises a support plate 321, and first and second fixed grooves 322, 323, first and second movable grooves 324, 325 arranged in sequence and at intervals on the support plate 321; the second movable groove 325 is located on the side close to the supply assembly 10, the first and second fixed grooves 322, 323 are used to mount the first carrying unit 33, the second long carrying rod 341 is movably connected with the second movable groove 325, and the second short carrying rod 344 is movably connected with the first movable groove 324.
[0091] The first and second fixed grooves 322, 323 provide a stable mounting basis for the first carrying unit 33, ensuring its rigidity and positional accuracy when performing the inter-station carrying task. The second movable groove 325 and the first movable groove 324 provide controllable movement freedom for the second long and short carrying rods 341, 344, enabling them to perform complex swinging and clamping actions according to instructions. The second movable groove 325 is arranged on the outermost side close to the supply assembly 10, and this layout enables the second long carrying rod 341 to obtain the maximum range of movement and the optimal swinging angle, thereby enabling it to effectively intercept from the side of the assembly travel path in the first time.
[0092] Those skilled in the art can understand that the above-mentioned embodiments are specific cases for implementing the present disclosure, and in actual applications, various changes can be made in form and details without departing from the scope of the present disclosure.
Claims
1. A method of assembling a seal assembly, characterized by, The sealing assembly assembly method comprises: Based on the conveying unit, the sealing assembly is conveyed to the pushing position, and the pushing unit pushes the sealing assembly towards the waiting area; Drive the second carrying unit to swing from the outer peripheral side of the waiting area to approach and clamp the outer peripheral wall of the sealing assembly in the waiting area; Drive the second carrying unit to translate to carry the sealing assembly in the waiting area to the first processing area; The second carrying unit leaves the first processing area and the first processing of the sealing assembly in the first processing area is completed, and the first carrying unit is driven to translate to carry the sealing assembly in the first processing area to the second processing area; wherein the translation of the second carrying unit is synchronized with the translation of the first carrying unit.
2. The sealing assembly assembly method of claim 1, wherein: The driving of the second carrying unit to swing from the outer peripheral side of the sealing assembly in the waiting area to approach and clamp the outer peripheral wall of the sealing assembly comprises: Based on the alignment of part of the second carrying unit with the waiting area, drive the second carrying long rod to swing in the direction of the sealing assembly to be clamped, and drive the second carrying short rod to swing in the direction perpendicular to the pushing direction of the pushing unit; The sealing assembly enters the range of the second carrying long rod and the second carrying short rod and reaches the clamped state; wherein the clamped state includes that more than half of the projection area of the sealing assembly is located on one side of the end of the second carrying long rod located in the assembly assembly; The second carrying long rod swings towards the outer peripheral wall of the sealing assembly, and the second carrying short rod swings towards the outer peripheral wall of the sealing assembly until the second carrying long rod and the second carrying short rod swing to abut the outer peripheral wall of the sealing assembly.
3. The sealing assembly assembly method of claim 2, wherein: In the step of driving the second carrying long rod to swing in the direction of the sealing assembly to be clamped and driving the second carrying short rod to swing in the direction perpendicular to the pushing direction of the pushing unit based on the alignment of part of the second carrying unit with the waiting area, the driving of the second carrying short rod to swing in the direction perpendicular to the pushing direction of the pushing unit comprises: first swinging the second carrying short rod away from the sealing assembly to be clamped, and then swinging the second carrying short rod to the direction perpendicular to the pushing direction of the pushing unit after the second carrying short rod reaches the waiting area.
4. The sealing assembly assembly method of claim 2, wherein: D1 < D; wherein D is the outer diameter of the sealing assembly; in the step of swinging the second carrying long rod in the direction of the sealing assembly to be clamped to a set angle, D1 is the distance between the end of the second carrying long rod approaching the sealing assembly to be clamped and the side of the conveying unit approaching the workbench.
5. The sealing assembly assembly method of claim 2, wherein: D2D; wherein, D is the outer circumferential diameter of the sealing assembly; D2 is the distance between the two second short carriers on both sides of the sealing assembly in the step of driving the second short carrier to swing in the direction perpendicular to the pushing direction of the pushing unit.
6. The sealing assembly assembling method of claim 2, wherein, the second long carrier swings towards the outer circumferential wall of the sealing assembly, the second short carrier swings towards the outer circumferential wall of the sealing assembly, and the second short carrier swings towards the outer circumferential wall of the sealing assembly to be clamped in the step of swinging the second short carrier to abut against the outer circumferential wall of the sealing assembly, wherein the second short carrier swings towards the outer circumferential wall of the sealing assembly at a set angle.
7. The sealing assembly assembling method of claim 1, wherein, the second carrying unit moves away from the first processing area and the first processing of the sealing assembly in the first processing area is completed, the first carrying unit is driven to translate the sealing assembly in the first processing area to the second processing area, comprising: after the sealing assembly reaches the first processing area, the sealing assembly is subjected to the first processing by the assembling assembly; after the first processing of the sealing assembly in the first processing area is completed, the second carrying unit is driven to move away from the outer circumferential wall of the sealing assembly and move to the next direction where the sealing assembly is to be clamped; the first carrying unit moves to the sealing assembly in the first processing area at the same time; when the first carrying unit reaches the first processing area, the first carrying unit is driven to move towards the sealing assembly until the first carrying rod abuts against the outer circumferential wall of the sealing assembly; the first carrying unit is driven to translate the sealing assembly in the first processing area to the second processing area.
8. The sealing assembly assembling method of claim 7, wherein, after the first processing of the sealing assembly in the first processing area is completed, the second carrying unit is driven to move away from the outer circumferential wall of the sealing assembly and move to the next direction where the sealing assembly is to be clamped in the step of moving the second carrying unit away from the first processing area and moving to the next direction where the sealing assembly is to be clamped, wherein the distance between the end of the support plate close to one end of the conveying unit and the conveying unit is reduced and greater than zero.
9. A seal assembly assembly system characterized by, The sealing assembly assembling system is applied to the sealing assembly assembling method of any one of claims 1-8, and comprises: a mounting frame; a feeding assembly; the feeding assembly comprises a conveying unit and a pushing unit; the pushing unit is connected to the conveying unit; the feeding assembly is located on one side of the mounting frame; the feeding assembly supplies materials for the assembly of the sealing assembly. The assembly assembly comprises an assembly unit, a detection unit and a workbench; the workbench is connected with the mounting frame; the assembly unit is connected with the mounting frame; the assembly unit is located near the feeding assembly; the detection unit is arranged in a spaced manner with the assembly unit and is connected with the mounting frame; the workbench is located at the bottom of the assembly unit and the detection unit; The carrying assembly comprises a supporting unit, a first carrying unit and a second carrying unit; the second carrying unit is movably connected with the supporting unit; the first carrying unit is connected with the supporting unit; the second carrying unit is arranged in a spaced manner with the first carrying unit and is located near the feeding assembly; the second carrying unit comprises a second carrying long rod and a second carrying short rod; the second carrying long rod is movably connected with the supporting unit; the second carrying short rod is movably connected with the supporting unit; the second carrying long rod is located near the feeding assembly; The sealing assembly comprises a sealing ring and a clasp, and the clasp is embedded in the sealing ring.
10. The sealing assembly assembly system according to claim 9, wherein The supporting unit comprises a supporting plate, and a first fixed groove, a second fixed groove, a first movable groove and a second movable groove arranged in sequence and in a spaced manner on the supporting plate; the second movable groove is located near the feeding assembly; the first fixed groove and the second fixed groove are used for mounting the first carrying unit; the second carrying long rod is movably connected with the second movable groove; and the second carrying short rod is movably connected with the first movable groove.
Citation Information
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