Machining equipment for screw production
By using magnetic plates and filter plates to separate iron filings from coolant in screw processing equipment, the problem of separating iron filings from coolant is solved, realizing resource recycling and environmental protection, and improving processing efficiency and ease of equipment operation.
Patent Information
- Application Number
- CN202511520810.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing screw processing, iron filings and coolant are difficult to separate effectively after mixing, leading to waste of metal resources and environmental pollution. Furthermore, the coolant is discharged directly without filtration and recycling, increasing production costs and pollution.
A processing device comprising a mounting base, a worktable, a chuck, a magnetic plate, and a filter plate was designed. The magnetic plate attracts iron filings, and the filter plate filters the liquid, thereby achieving the separation and recycling of iron filings and coolant.
It effectively adsorbs and recycles iron filings, reducing resource waste and environmental pollution, lowering production costs, and improving processing efficiency and ease of equipment operation.
Smart Images
Figure CN121004501A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of screw, in particular, relates to a machining equipment for screw production. BACKGROUND
[0002] As a key transmission and conveying component, screw is widely used in mechanical manufacturing, automobile industry, aerospace, petroleum chemical industry, food processing and many other fields. Its structural precision, surface quality and mechanical properties directly determine the operation efficiency, stability and service life of downstream equipment.
[0003] However, in the existing processing process, iron filings mixed with cooling liquid are difficult to separate effectively: on the one hand, iron filings are directly discarded with waste liquid, not only causing waste of metal resources, but also increasing the cost of solid waste treatment; on the other hand, the cooling liquid is directly discharged without filtration and recovery, not only polluting the environment, but also increasing the consumption cost of cooling liquid by more than 40% in single batch production, which does not conform to the green production concept.
[0004] Therefore, the present application is proposed. SUMMARY
[0005] In order to solve the problem that iron filings mixed with cooling liquid are difficult to separate effectively in the existing processing process: on the one hand, iron filings are directly discarded with waste liquid, not only causing waste of metal resources, but also increasing the cost of solid waste treatment; on the other hand, the cooling liquid is directly discharged without filtration and recovery, not only polluting the environment, but also increasing the consumption cost of cooling liquid by more than 40% in single batch production, which does not conform to the green production concept, the basic idea of the technical scheme adopted by the present application is: A machining equipment for screw production, comprising a mounting base, a workbench is arranged above the mounting base, a first mounting table and a second mounting table are respectively arranged on the two sides of the workbench, the first mounting table and the second mounting table are mutually symmetrical, a liquid storage notch is opened on the workbench, a first chuck is arranged on the first mounting table, and a screw is placed on the first chuck; a first placement block and a second placement block are further arranged on the mounting base, the first placement block and the second placement block are mutually symmetrical, a polishing assembly and a liquid outlet head are respectively arranged on the first placement block and the second placement block, and a protective shell is arranged between the first placement block and the second placement block; a first magnet plate and a second magnet plate are arranged in the inner cavity of the liquid storage notch, and the first magnet plate and the second magnet plate are respectively used for adsorbing the iron filings after polishing.
[0006] As a preferred embodiment of the present application, a hydraulic cylinder is arranged on the side wall of the second mounting table close to the first mounting table, an installation block is arranged at the output end of the hydraulic cylinder, a second chuck is arranged on the installation block, the second chuck and the first chuck are mutually parallel, and a screw is placed in the second chuck.
[0007] As a preferred embodiment of the present application, two electric sliding grooves are formed on the mounting base, the two electric sliding grooves are symmetrical to each other, sliding blocks are slidably arranged in the cavities of the two electric sliding grooves, and oblique slots are formed on the side walls of the cavities of the two electric sliding grooves, the two oblique slots are symmetrical to each other, and oblique rods are arranged in the cavities of the two oblique slots.
[0008] As a preferred embodiment of the present application, opposite ends of the two oblique rods are provided with connecting rods, connecting plates are arranged on the two side walls of the connecting rods, the two connecting plates are symmetrical to each other, and two symmetrical circular slots are formed on the two connecting plates.
[0009] As a preferred embodiment of the present application, first and second inclined surfaces are formed on the bottom of the cavity of the liquid storage slot between the first and second mounting tables, and a first straight surface is formed in the middle of the bottom of the cavity of the liquid storage slot.
[0010] As a preferred embodiment of the present application, the two side walls of the cavity of the liquid storage slot are provided with special-shaped mounting plates, the two special-shaped mounting plates are symmetrical to each other, third and fourth inclined surfaces are formed on the bottom of one end of the two special-shaped mounting plates close to the first and second mounting tables, and a second straight surface is arranged in the middle of the bottom of the two special-shaped mounting plates.
[0011] As a preferred embodiment of the present application, special-shaped sliding rails are arranged on the bottom of the two special-shaped mounting plates, first and second sliding rods are slidably arranged on the two special-shaped sliding rails, the first and second sliding rods are symmetrical to each other, the first and second sliding rods are movably penetrated through the circular slots, and the bottom ends of the first and second sliding rods are arranged on the first and second magnet plates, respectively.
[0012] As a preferred embodiment of the present application, filter plates are arranged on the first straight surface close to the first and second inclined surfaces, the two filter plates are symmetrical to each other, a conical mounting plate is arranged on the two filter plates, fixed plates are arranged at the two ends of the conical mounting plate, the two fixed plates are symmetrical to each other, and the two fixed plates are arranged on the bottom of the special-shaped mounting plate.
[0013] As a preferred embodiment of the present application, an L-shaped mounting plate is arranged above the first placing block, and a liquid outlet head is arranged on the L-shaped mounting plate.
[0014] As a preferred embodiment of the present application, the second placing block is provided with a placing piece, and the placing piece is provided with a polishing assembly, and the polishing assembly is provided with a protective shell at the driving end.
[0015] Compared with the prior art, the present application has the following beneficial effects: The first mounting table and the chuck on the second mounting table can stably clamp the screw rod, avoid deviation during machining, and ensure machining precision; the liquid outlet head of the first placing block can spray cooling liquid or cleaning liquid to cool the polishing part and assist in removing iron scraps; when the polishing assembly of the second placing block is working, the protective shell and the protective shell between the two can block splashes to prevent iron scraps and liquid from splashing out and keep the surroundings of the equipment clean; the first magnet plate and the second magnet plate in the liquid storage groove can effectively adsorb polishing iron scraps for easy collection and cleaning, the liquid can be temporarily stored or recycled after filtration to save resources, and the overall operation of the equipment is convenient for resetting and cleaning, which is beneficial for next use and improves the screw machining efficiency.
[0016] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] In the drawings: Figure 1 It is a three-dimensional structure schematic diagram of a machining equipment for screw production; Figure 2 It is a side view structure schematic diagram of a machining equipment for screw production; Figure 3 It is an exploded structure schematic diagram of a machining equipment for screw production; Figure 4 It is a local structure schematic diagram of a machining equipment for screw production; Figure 5 It is a local sectional view (I) structure schematic diagram of a machining equipment for screw production; Figure 6 It is a local sectional view (II) structure schematic diagram of a machining equipment for screw production; Figure 7 It is a local bottom view structure schematic diagram of a machining equipment for screw production; Figure 8 It is a local sectional view (I) structure schematic diagram of a machining equipment for screw production; Figure 7 It is a local sectional view (II) structure schematic diagram of a machining equipment for screw production;
[0018] In the drawings: 1. Mounting base; 11. First mounting platform; 111. Second mounting platform; 12. Workbench; 121. Liquid storage tank opening; 122. First inclined surface; 123. Second inclined surface; 124. First straight surface; 13. First chuck; 14. Hydraulic cylinder; 141. Mounting block; 142. Second chuck; 15. Screw; 16. Filter plate; 2. Electric chute; 21. Inclined chute opening; 211. Sliding block; 212. Inclined rod; 213. Connecting rod; 214. Connecting plate; 22. First placement block; 221. Second placement block; 222. Placement component; 223. Grinding assembly; 224. Protective housing; 225. L-shaped mounting plate; 226. Liquid outlet head; 23. Protective housing; 3. Irregularly shaped mounting plate; 31. Irregularly shaped slide rail; 32. First sliding rod; 321. First magnet plate; 33. Second sliding rod; 331. Second magnet plate; 34. Conical mounting plate; 341. Fixing plate; 35. Third inclined surface; 351. Fourth inclined surface; 352. Second straight surface. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate the present invention.
[0020] Example 1: like Figures 1 to 8As shown, a processing device for screw production includes a mounting base 1, a worktable 12 above the mounting base 1, a first mounting platform 11 and a second mounting platform 111 respectively on both sides of the worktable 12, the first mounting platform 11 and the second mounting platform 111 being symmetrical to each other, a liquid storage tank 121 is provided on the worktable 12, a first chuck 13 is provided on the first mounting platform 11, and a screw 15 is placed on the first chuck 13; a first placement block 22 and a second placement block 221 are also provided on the mounting base 1, the first placement block 22 and the second placement block 221 being symmetrical to each other, a grinding component 223 and a liquid outlet head 226 are respectively provided on the first placement block 22 and the second placement block 221, and a protective shell 23 is provided between the first placement block 22 and the second placement block 221; a first magnetic plate 321 and a second magnetic plate 331 are provided in the inner cavity of the liquid storage tank 121, the first magnetic plate 321 and the second magnetic plate 331 being used to adsorb iron filings after grinding. The chucks on the first mounting platform 11 and the second mounting platform 111 work together to securely clamp the screw 15, preventing it from shifting during processing and ensuring processing accuracy. The liquid outlet 226 of the first placement block 22 can spray coolant or cleaning fluid to cool the grinding area and help remove iron filings. When the grinding assembly 223 of the second placement block 221 is in operation, the protective shell 224 and the protective shell 23 between them can block splashes, preventing iron filings and liquid from splashing out and keeping the area around the equipment clean. The first magnetic plate 321 and the second magnetic plate 331 in the liquid storage tank 121 can effectively adsorb grinding iron filings, making it easy to collect and clean. The liquid can also be filtered and temporarily stored or recycled, saving resources. The equipment is easy to reset and clean after operation, which is beneficial for the next use and improves the screw processing efficiency.
[0021] like Figures 1 to 7 As shown in the specific embodiment, a hydraulic cylinder 14 is provided on the side wall of the second mounting platform 111 near the first mounting platform 11. A mounting block 141 is provided at the output end of the hydraulic cylinder 14, and a second chuck 142 is provided on the mounting block 141. The second chuck 142 and the first chuck 13 are parallel to each other, and a screw 15 is placed inside the second chuck 142. In this configuration, when the hydraulic cylinder 14 is activated, the output end of the hydraulic cylinder 14 pushes the mounting block 141 to move, causing the second chuck 142 on the mounting block 141 to move closer to the first chuck 13 until the second chuck 142 cooperates with the first chuck 13 to firmly clamp the screw 15, ensuring that the screw 15 does not deviate during subsequent processing.
[0022] like Figures 1 to 7As shown, furthermore, the mounting base 1 has two electrically driven sliding grooves 2, which are symmetrical to each other. Each of the two sliding grooves 2 has a sliding block 211 slidably mounted inside its cavity. Each of the two sliding grooves 2 has an inclined slot 21 on one of its adjacent side walls, which respectively connects to the liquid storage slot 121. The two inclined slots 21 are symmetrical to each other, and each of the two inclined slots 21 has an inclined rod 212 inside its cavity. The two inclined rods 212 are symmetrical to each other, and their opposite ends are respectively mounted on the sliding block 211. A connecting rod 213 is mounted on the opposite end of each of the two inclined rods 212. Connecting plates 214 are mounted on both sides of the connecting rod 213, and the two connecting plates 214 are symmetrical to each other, each having two symmetrical circular slots. In this setup, the two symmetrical electric sliding grooves 2 on the mounting base 1 are activated. The sliding block 211 inside the electric sliding groove 2 slides, which drives the inclined rod 212 connected to it to move. Since the opposite ends of the two inclined rods 212 are connected by a connecting rod 213, and the two side walls of the connecting rod 213 are provided with connecting plates 214, the connecting plates 214 can move.
[0023] Example 2: The difference between Embodiment 1 and this embodiment is that: Figures 1 to 7 As shown, a processing device for screw production has a first inclined surface 122 and a second inclined surface 123 respectively formed at the bottom of the inner cavity of the liquid storage tank 121 near the first mounting platform 11 and the second mounting platform 111. The middle of the bottom of the inner cavity of the liquid storage tank 121 is composed of a first straight surface 124. In this configuration, the first inclined surface 122 and the second inclined surface 123 at the bottom of the inner cavity of the liquid storage tank 121 can play a guiding role.
[0024] like Figures 1 to 8As shown in the specific embodiment, each of the two opposite side walls of the inner cavity of the liquid storage tank 121 is provided with an irregularly shaped mounting plate 3. The two irregularly shaped mounting plates 3 are symmetrical to each other. The bottom of one end of each irregularly shaped mounting plate 3 near the first mounting platform 11 and the second mounting platform 111 is provided with a third inclined surface 35 and a fourth inclined surface 351. A second straight surface 352 is provided in the middle of the bottom of the two irregularly shaped mounting plates 3. The bottom of each irregularly shaped mounting plate 3 is provided with an irregularly shaped slide rail 31. A first sliding rod 32 and a second sliding rod 33 are slidably arranged on each of the two irregularly shaped slide rails 31. Each first sliding rod 32 and the second sliding rod 33 are symmetrical to each other. Each first sliding rod 32 and the second sliding rod 33 respectively move through the circular slot and are respectively provided on the first magnet plate 321 and the second magnet plate 331. In this configuration, the movement of the tilting rod 212 is ensured to drive the first sliding rod 32 and the second sliding rod 33 to slide synchronously on the irregular slide rail 31 via the connecting rod 213 and the connecting plate 214. This, in turn, drives the first magnet plate 321 at the bottom of the first sliding rod 32 and the second magnet plate 331 at the bottom of the second sliding rod 33 to move within the liquid storage tank opening 121, fully adsorbing and collecting the iron filings in the tank. The liquid is then filtered through the filter plate 16 on the first straight surface 124 and temporarily stored or recycled.
[0025] Example 3: The difference between Embodiment 2 and this embodiment is that: Figures 1 to 8 As shown, a processing device for screw production has filter plates 16 disposed on a first straight surface 124 at one end near a first inclined surface 122 and a second inclined surface 123, respectively. The two filter plates 16 are symmetrical to each other. A conical mounting plate 34 is disposed on the two filter plates 16, and a fixing plate 341 is disposed at each end of the conical mounting plate 34. The two fixing plates 341 are symmetrical to each other and are respectively disposed at the bottom of the conical mounting plate 34. In this configuration, the installation position of the filter plates 16 is determined.
[0026] like Figures 1 to 7 As shown, in a specific embodiment, an L-shaped mounting plate 225 is placed above the first placement block 22, and a liquid outlet head 226 is provided on the L-shaped mounting plate 225. In this configuration, the installation position of the liquid outlet head 226 is determined to ensure that the liquid outlet head 226 sprays out coolant or cleaning fluid, which both cools the grinding part and helps to clean iron filings.
[0027] like Figures 1 to 7As shown, further, a placement component 222 is provided above the second placement block 221, and a grinding component 223 is provided on the placement component 222. A protective housing 224 is provided at the driving end of the grinding component 223. In this configuration, the installation position of the grinding component 223 is determined to ensure that the iron filings generated by grinding and some liquid fall into the liquid storage tank 121 on the workbench 12. The first inclined surface 122 and the second inclined surface 123 at the bottom of the inner cavity of the liquid storage tank 121, and the third inclined surface 35 and the fourth inclined surface 351 at the bottom of the irregular mounting plate 3 play a guiding role, guiding the iron filings and liquid to flow towards the first straight surface 124 in the middle of the bottom of the inner cavity of the liquid storage tank 121 and the second straight surface 352 in the middle of the bottom of the irregular mounting plate 3.
[0028] The implementation principle of a processing device for screw production according to the present invention is as follows: First, place one end of the screw 15 to be processed into the first chuck 13 on the first mounting table 11. Then, start the hydraulic cylinder 14 located on the side wall of the second mounting table 111 near the first mounting table 11. The output end of the hydraulic cylinder 14 pushes the mounting block 141 to move, so that the second chuck 142 on the mounting block 141 moves closer to the first chuck 13 until the second chuck 142 and the first chuck 13 cooperate to firmly clamp the screw 15, thereby ensuring that the screw 15 does not deviate during subsequent processing. Next, the grinding assembly 223 on the upper part 222 of the second placement block 221 is started. The driving end of the grinding assembly 223 drives the grinding component to perform grinding operation on the screw 15. At this time, the protective shell 224 set on the driving end of the grinding assembly 223 can initially block the spatter generated by grinding. Simultaneously, the liquid outlet 226 on the L-shaped mounting plate 225 above the first placement block 22 is activated, spraying out coolant or cleaning fluid to cool the grinding area and assist in cleaning iron filings. The protective shell 23 between the first placement block 22 and the second placement block 221 further protects the grinding area, preventing iron filings and liquid from splashing out of the equipment and guiding the liquid smoothly into the liquid storage tank 121. The iron filings generated during grinding, along with some liquid, fall into the liquid storage tank 121 on the worktable 12. The first inclined surface 122, the second inclined surface 123, and the other inclined surface at the bottom of the inner cavity of the liquid storage tank 121 are connected. The third inclined surface 35 and the fourth inclined surface 351 at the bottom of the irregular mounting plate 3 serve as guides, directing iron filings and liquid towards the first straight surface 124 in the middle of the bottom of the liquid storage tank 121 and the second straight surface 352 in the middle of the bottom of the irregular mounting plate 3; while the irregular mounting plate 3 is fixed to both ends of the conical mounting plate 34 by the bottom fixing plate 341. The conical mounting plate 34 is placed on the two filter plates 16 on the first straight surface 124 near one end of the first inclined surface 122 and the second inclined surface 123. The conical mounting plate 34 further guides the iron filings to the first magnet plate 321 and the second magnet plate 331 on both sides. Then, the two symmetrical electric sliding grooves 2 on the mounting base 1 are activated. The sliding block 211 in the inner cavity of the electric sliding groove 2 slides, which drives the inclined rod 212 connected to it to move. Since the two inclined rods 212 are connected by the connecting rod 213 at opposite ends, and the first sliding rod 32 and the second sliding rod 33 move through the circular slot on the connecting plate 214 on both sides of the connecting rod 213, and the first sliding rod 32 and the second sliding rod 33 slide on the irregular slide rail 31 at the bottom of the irregular mounting plate 3, the movement of the inclined rod 212 will drive the first sliding rod 32 and the second sliding rod 33 to slide synchronously on the irregular slide rail 31 through the connecting rod 213 and the connecting plate 214, thereby driving the first magnet plate 321 at the bottom of the first sliding rod 32 and the second magnet plate 331 at the bottom of the second sliding rod 33 to move in the liquid storage tank 121, so as to fully adsorb and collect the iron filings in the tank. The liquid is filtered through the filter plate 16 on the first straight surface 124 and then temporarily stored or recycled. After the grinding operation is completed, the grinding assembly 223 and the liquid outlet 226 are turned off. The hydraulic cylinder 14 is controlled to drive the second chuck 142 to reset, release and remove the processed screw 15, and then the electric slide 2 drives the first magnet plate 321 and the second magnet plate 331 to move to a suitable position to clean up the iron filings, so as to prepare the equipment for the next use.
Claims
1. A processing device for screw production, comprising a mounting base (1), characterized in that: A workbench (12) is provided above the mounting base (1). A first mounting platform (11) and a second mounting platform (111) are provided on both sides of the workbench (12). The first mounting platform (11) and the second mounting platform (111) are symmetrical to each other. A liquid storage slot (121) is opened on the workbench (12). A first chuck (13) is provided on the first mounting platform (11). A screw (15) is placed on the first chuck (13). The mounting base (1) is also provided with a first placement block (22) and a second placement block (221). The first placement block (22) and the second placement block (221) are symmetrical to each other. The first placement block (22) and the second placement block (221) are respectively provided with a grinding component (223) and a liquid outlet head (226). A protective shell (23) is provided between the first placement block (22) and the second placement block (221). The inner cavity of the liquid storage tank (121) is provided with a first magnet plate (321) and a second magnet plate (331), which are used to adsorb the iron filings after grinding.
2. The processing equipment for screw production according to claim 1, characterized in that, A hydraulic cylinder (14) is provided on one side wall of the second mounting platform (111) near the first mounting platform (11). A mounting block (141) is provided at the output end of the hydraulic cylinder (14). A second chuck (142) is provided on the mounting block (141). The second chuck (142) and the first chuck (13) are parallel to each other. A screw (15) is placed inside the second chuck (142).
3. The processing equipment for screw production according to claim 1, characterized in that, The mounting base (1) has two electric sliding grooves (2), which are symmetrical to each other. Each of the two electric sliding grooves (2) has a sliding block (211) slidably arranged in its inner cavity. Each of the two electric sliding grooves (2) has an inclined slot (21) on one side wall of its inner cavity that is close to each other. The two inclined slots (21) are respectively connected to the liquid storage slot (121). The two inclined slots (21) are symmetrical to each other. Each of the two inclined slots (21) has an inclined rod (212) arranged in its inner cavity. The two inclined rods (212) are symmetrical to each other. The opposite ends of the two inclined rods (212) are respectively arranged on the sliding block (211).
4. The processing equipment for screw production according to claim 3, characterized in that, A connecting rod (213) is provided at one end of each of the two inclined rods (212). A connecting plate (214) is provided on each side wall of the connecting rod (213). The two connecting plates (214) are symmetrical to each other, and two symmetrical circular slots are provided on each of the two connecting plates (214).
5. A processing equipment for screw production according to claim 1, characterized in that, The bottom of the inner cavity of the liquid storage tank (121) is provided with a first inclined surface (122) and a second inclined surface (123) respectively between the first mounting platform (11) and the second mounting platform (111), and the middle of the bottom of the inner cavity of the liquid storage tank (121) is composed of a first straight surface (124).
6. The processing equipment for screw production according to claim 5, characterized in that, The inner walls of the liquid storage tank (121) are provided with irregularly shaped mounting plates (3) on both sides. The two irregularly shaped mounting plates (3) are symmetrical to each other. The bottom of one end of the two irregularly shaped mounting plates (3) near the first mounting platform (11) and the second mounting platform (111) is provided with a third inclined surface (35) and a fourth inclined surface (351). The bottom of the two irregularly shaped mounting plates (3) is provided with a second straight surface (352).
7. A processing equipment for screw production according to claim 6, characterized in that, Both of the irregular mounting plates (3) are provided with irregular slide rails (31) at the bottom. Both irregular slide rails (31) are provided with a first sliding rod (32) and a second sliding rod (33). Each first sliding rod (32) and second sliding rod (33) is symmetrical to each other. Each first sliding rod (32) and second sliding rod (33) moves through the circular slot and the bottom ends are respectively provided on the first magnet plate (321) and the second magnet plate (331).
8. A processing equipment for screw production according to claim 5, characterized in that, On the first straight surface (124), filter plates (16) are respectively provided at one end near the first inclined surface (122) and the second inclined surface (123). The two filter plates (16) are symmetrical to each other. A conical mounting plate (34) is placed on the two filter plates (16). A fixing plate (341) is provided at both ends of the conical mounting plate (34). The two fixing plates (341) are symmetrical to each other and are respectively located at the bottom of the irregular mounting plate (3).
9. A processing equipment for screw production according to claim 1, characterized in that, An L-shaped mounting plate (225) is placed above the first placement block (22), and a liquid outlet head (226) is provided on the L-shaped mounting plate (225).
10. A processing equipment for screw production according to claim 1, characterized in that, A placement component (222) is provided above the second placement block (221), and a polishing component (223) is provided on the placement component (222). A protective housing (224) is provided on the driving end of the polishing component (223).