A device and system for pyrolysis of exhaust gas from high-temperature heat treatment of battery materials
By combining the pretreatment and pyrolysis mechanisms, the problem of long downtime and cumbersome operation in the filter bag replacement and switching process of the battery roasting exhaust gas treatment device is solved. This achieves continuous purification and efficient decomposition of exhaust gas, improves treatment efficiency, and reduces operation and maintenance costs.
Patent Information
- Application Number
- CN202511563149.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2045-10-30
AI Technical Summary
Existing battery roasting exhaust gas treatment devices suffer from long downtime, cumbersome operation, and easy leakage during filter bag replacement and switching, leading to environmental risks and production interruptions.
The design combines a pretreatment mechanism and a pyrolysis mechanism, including an acid-resistant filter bag and an elastic sealing sheet. Combined with an intelligent control system, it achieves continuous purification and efficient decomposition of exhaust gas.
It achieves continuous purification and efficient decomposition of exhaust gas, reduces downtime, improves treatment efficiency, reduces operation and maintenance costs, and ensures environmental compliance with emission standards.
Smart Images

Figure CN121016382B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of waste gas pyrolysis technology, specifically to a device and system for pyrolyzing exhaust gas after high-temperature heat treatment of battery materials. Background Technology
[0002] With the large-scale development of the new energy battery industry, battery roasting exhaust gas treatment devices need to meet three core requirements: First, efficient pretreatment, which requires rapid interception of dust particles and preliminary adsorption of acidic gases to avoid blockage or corrosion of subsequent equipment; second, thorough pyrolysis purification, which requires complete decomposition of organic pollutants (such as dimethyl carbonate and polyvinylidene fluoride decomposition products) into harmless carbon dioxide and other substances at high temperatures (usually 800-1000℃) to ensure that emissions meet standards.
[0003] First, filter bag switching requires machine shutdown, causing interruption of processing: Traditional filter bag filtration devices are mostly designed with "single set of filter bags + fixed pipeline". When too much dust accumulates on the surface of the filter bag, it is necessary to stop the machine to replace the filter bag or clean it. The downtime can be as long as 30-60 minutes. During this period, the roasting exhaust gas needs to be temporarily discharged directly (or stored in a buffer tank with limited capacity). This not only poses environmental risks, but may also cause the roasting process to stop due to the overflow of the buffer tank. Although some multi-set filter bag devices support switching, the old filter bag pipeline needs to be closed and the new filter bag pipeline opened manually during switching. The operation is cumbersome and prone to switching delays, resulting in temporary leakage of exhaust gas. Summary of the Invention
[0004] The present invention provides a device and system for pyrolysis of exhaust gas after high-temperature heat treatment of battery materials, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a pyrolysis device for exhaust gas after high-temperature heat treatment of battery materials, comprising a base plate, wherein the base plate provides support and installation foundation for the entire device and is used to stably place the exhaust gas pyrolysis device on the working plane; a pretreatment mechanism and a pyrolysis mechanism are respectively provided on the base plate, wherein the pretreatment mechanism is used to perform preliminary purification of battery exhaust gas, and the pyrolysis mechanism is used to perform deep pyrolysis of the purified exhaust gas;
[0006] A connecting pipe is provided on the outside of the pretreatment mechanism, with one end connected to the exhaust gas outlet of the pretreatment mechanism and the other end connected to the exhaust gas inlet of the pyrolysis mechanism, for conveying the pretreated exhaust gas to the pyrolysis mechanism.
[0007] The battery exhaust gas is treated by dust removal and acid removal through the pretreatment unit. The exhaust gas then enters the pyrolysis unit through the connecting pipe, where the organic pollutants in the exhaust gas are thermally decomposed at high temperature.
[0008] The pyrolysis mechanism includes a pyrolysis furnace, and an inlet pipe and an outlet pipe are fixedly installed on the outside of the pyrolysis furnace. The inlet pipe and the outlet pipe are respectively arranged on both sides of the pyrolysis furnace, and the outlet pipe is located above the inlet pipe.
[0009] The pyrolysis furnace is equipped with a heat insulation component and a temperature sensor. A No. 4 tube is fixedly installed on the inner side of the heat insulation component. A No. 2 sliding plate is slidably fitted on the outer side of the No. 4 tube. A No. 3 tube is fixedly installed at the end of the No. 2 sliding plate away from the No. 4 tube. A heat outlet head is fixedly installed on the outer side of the No. 3 tube. A No. 2 rod is fixedly connected to the bottom of the No. 3 tube.
[0010] Preferably, the second slide plate is hollow, and elastic pads are fixedly connected to both its upper and lower sides. The end of the elastic pad away from the second slide plate is fixedly connected to the inner side of the fourth tube.
[0011] The outer side of the fourth tube is fixedly connected to the second limiting plate. There are two second limiting plates, which are respectively set above and below the second sliding plate, and are used to limit the sliding length of the second sliding plate.
[0012] Preferably, a motor is fixedly installed on the outside of the pyrolysis furnace, and a first gear is fixedly connected to the outside of the output end of the motor. A second gear meshes with the outside of the first gear, and the second gear is rotatably installed on the outside of the pyrolysis furnace with a bearing.
[0013] A counter-component is provided on the side of the second gear.
[0014] Preferably, a first inclined block is fixedly installed at the bottom of the second gear;
[0015] A limiting plate is fixedly installed on the outside of the pyrolysis furnace. A rod is inserted into the outside of the pyrolysis furnace, and the bottom of the rod is fixedly connected to the pipe. A wedge is fixedly connected to the top of the rod, and the inclined surface of the wedge is pressed and adapted to the inclined surface of the wedge.
[0016] Preferably, a third spring is fixedly connected to the bottom of the second inclined block, and the bottom of the third spring is fixedly connected to the outside of the pyrolysis furnace.
[0017] A No. 3 rod is fixedly connected to the bottom of the inner cavity of the heat insulation component, and a shielding ring is fixedly connected to the top of the No. 3 rod.
[0018] Preferably, the pretreatment mechanism includes a support, a treatment drum is fixedly mounted on the top of the support, a tough sealing gasket is fixedly connected to the top of the treatment drum, an inner plate is provided inside the treatment drum, and an acid-resistant filter bag is fixedly connected inside the inner plate.
[0019] Preferably, two elastic sealing sheets are symmetrically connected to both sides of the processing drum. The center of each elastic sealing sheet is fixedly connected to a first tube and a second tube, respectively. The other end of each first tube and the second tube is fixedly connected to an elastic tube, and there are two elastic tubes in total.
[0020] Preferably, both the first pipe and the second pipe are fixedly connected to a connecting pipe fitting on their outer sides. The connecting pipe fitting is used to allow the first pipe and the second pipe to move synchronously.
[0021] An electric push rod is connected to the outside of the processing drum via a connector, and a No. 1 insert is fixedly connected to the outer end face of the output end of the electric push rod.
[0022] Preferably, a sliding plate is fixedly connected to the outer side of the output end of the electric push rod, and a perforated cylinder is slidably adapted to the outer side of the sliding plate, and a hole is formed on the outer side of the perforated cylinder;
[0023] A first spring is fixedly connected inside the perforated cylinder, and the end of the first spring that is furthest from the perforated cylinder is fixedly connected to the output end of the electric push rod.
[0024] Preferably, an outer connecting pipe is fixedly installed on the outside of the second pipe, and a second insert is fixedly installed inside the outer connecting pipe. The second insert has a large number of friction protrusions on its outside, and the second insert fits properly with the first insert.
[0025] A conical head is inserted into the outer side of the outer tube. The outer side of the conical head is pressed and adapted to the first insert. A second spring is fixedly connected to the outer side of the conical head. The end of the second spring away from the conical head is fixedly connected to the outer side of the outer tube.
[0026] A pyrolysis system for exhaust gas after high-temperature heat treatment of battery materials, comprising:
[0027] The exhaust gas treatment system consists of a sensor and a motor;
[0028] The sensing detector includes a temperature sensor and a control terminal, and the temperature sensor and the control terminal are connected by a signal.
[0029] The temperature sensor is used to collect data on the flow rate of gas inside the pyrolysis furnace.
[0030] The control terminal consists of three parts: a receiving unit, a processing unit, and an output unit.
[0031] Receiving unit: Receives the temperature information detected by the temperature sensor;
[0032] Processing unit: Analyzes and processes the temperature information;
[0033] Output unit: Outputs the signals transmitted by the processing unit.
[0034] Compared with the prior art, the beneficial effects of the present invention are:
[0035] 1. The pretreatment mechanism of this device can efficiently purify the battery roasting exhaust gas. The acid-resistant filter bags can accurately intercept dust particles in the exhaust gas, while the acid-resistant coating on the surface adsorbs acidic gases, reducing the burden of subsequent pyrolysis. The sealing design of the elastic sealing sheet and the tough sealing gasket can prevent the leakage of unpurified exhaust gas and avoid secondary pollution. In addition, the pipeline can be moved synchronously by the electric push rod, realizing flexible switching of the four filter bag filtration areas. The filter bag function can be changed without stopping the machine, ensuring that the pretreatment process is continuous and uninterrupted, and significantly improving the exhaust gas treatment efficiency.
[0036] 2. The pyrolysis mechanism employs a dynamic adjustment design to ensure the complete decomposition of organic pollutants. A motor-driven gear transmission dynamically adjusts the height and heating range of the heating head. Combined with precise control of the heating outlet by the shielding ring, this ensures that high temperatures are evenly distributed across the exhaust gas. The coordinated operation of opposing components balances the temperature of the chambers on both sides of the pyrolysis furnace, preventing incomplete decomposition of pollutants due to uneven localized temperatures. Simultaneously, insulation reduces heat loss, and elastic pads prevent hot gas leakage, ensuring the high-temperature environment required for pyrolysis while improving energy efficiency and effectively decomposing carbonate organic pollutants in the exhaust gas.
[0037] 3. The intelligent control system equipped with the device enables precise control of the pyrolysis temperature. Temperature sensors collect the internal temperature of the pyrolysis furnace in real time, and the control terminal automatically adjusts the motor's rotation direction based on the temperature data, thereby adjusting the heat outlet area of the heating head: increasing the heating intensity when the temperature is below 800℃ to ensure that pollutants reach the decomposition threshold; reducing the heating intensity when the temperature is above 1000℃ to avoid energy waste and component overheating damage; and maintaining stability within the optimal range of 800-1000℃. This intelligent control not only ensures efficient decomposition of organic pollutants but also achieves energy-saving operation, extends equipment lifespan, and reduces long-term maintenance costs. Attached Figure Description
[0038] Figure 1 This is a schematic diagram of the external structure of a tail gas pyrolysis device for battery materials after high-temperature heat treatment according to the present invention.
[0039] Figure 2 This is a schematic diagram of the pretreatment mechanism of the present invention.
[0040] Figure 3 This is a schematic diagram of the full cross-sectional structure of the pretreatment mechanism of the present invention.
[0041] Figure 4 This is a schematic diagram of the structure of the elastic sealing sheet in the pretreatment mechanism of the present invention.
[0042] Figure 5This is a cross-sectional enlarged structural diagram of the first insert in the pretreatment mechanism of the present invention.
[0043] Figure 6 This is a cross-sectional enlarged structural diagram of the conical head in the pretreatment mechanism of the present invention.
[0044] Figure 7 This is a schematic diagram of the structure of the second insert in the pretreatment mechanism of the present invention.
[0045] Figure 8 This is a schematic diagram of the acid-resistant filter bag in the pretreatment mechanism of the present invention.
[0046] Figure 9 This is a schematic diagram of the pyrolysis mechanism of the present invention.
[0047] Figure 10 This is a schematic diagram of the structure of the second inclined block in the pyrolysis mechanism of the present invention.
[0048] Figure 11 This is a schematic diagram of the opposing components in the pyrolysis mechanism of the present invention.
[0049] Figure 12 This is a schematic diagram of the structure of rod number one in the pyrolysis mechanism of the present invention.
[0050] Figure 13 This is a schematic diagram of the shielding ring in the pyrolysis mechanism of the present invention.
[0051] Figure 14 This is a cross-sectional view of the second slide plate in the pyrolysis mechanism of the present invention.
[0052] Figure 15 This is a flowchart of the exhaust gas pyrolysis system after high-temperature heat treatment of the battery material of the present invention.
[0053] In the picture:
[0054] 1. Base plate;
[0055] 2. Pretreatment mechanism; 21. Support; 22. Treatment drum; 23. Tough sealing gasket; 24. Internal disc; 25. Acid-resistant filter bag; 26. Pipe No. 1; 27. Pipe No. 2; 28. Elastic pipe; 29. Connecting fittings; 20. Electric push rod; 201. Slide plate No. 1; 202. Spring No. 1; 203. Perforated tube; 204. Insert No. 1; 205. Elastic sealing sheet; 206. External pipe; 207. Conical head; 208. Spring No. 2; 209. Insert No. 2;
[0056] 3. Connecting pipe;
[0057] 4. Pyrolysis Mechanism; 41. Pyrolysis Furnace; 42. Feed Pipe; 43. Discharge Pipe; 44. Motor; 45. Gear No. 1; 46. Gear No. 2; 47. Inclined Block No. 1; 48. Limiting Plate No. 1; 49. Rod No. 1; 40. Spring No. 3; 401. Inclined Block No. 2; 402. Heat Insulation Component; 403. Rod No. 2; 404. Pipe No. 3; 405. Rod No. 3; 406. Shielding Ring; 407. Pipe No. 4; 408. Slide Plate No. 2; 409. Limiting Plate No. 2; 400. Elastic Pad; 40A. Heating Head; 40B. Opposing Component; 40C. Temperature Sensor. Detailed Implementation
[0058] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. It should be understood that the described embodiments are merely some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0059] Please see Figures 1 to 15 The present invention provides a technical solution:
[0060] Example 1: Exhaust gas pretreatment stage.
[0061] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the support 21 of the pretreatment mechanism 2 is fixed on the base plate 1, and the top is welded with a treatment drum 22. The top of the treatment drum 22 is bonded with a tough sealing gasket 23, which is made of acid and alkali resistant rubber. The inside is fitted with an internal plate 24, and the internal plate 24 is fixed with an acid resistant filter bag 25, which is made of polytetrafluoroethylene. Elastic sealing sheets 205 are symmetrically bonded to both sides of the treatment drum 22. The center of the drum is welded with pipe 26 and pipe 27 respectively. The two pipes are connected by a connecting pipe fitting 29 to ensure synchronous movement. The ends of the pipes are connected to elastic pipes 28, which are made of corrosion resistant corrugated pipes. Pipe 26 is connected to the exhaust gas source, and pipe 27 is connected to the pyrolysis mechanism 4 through a connecting pipe 3.
[0062] After the exhaust gas treatment is started, the exhaust gas generated by battery roasting first enters the treatment drum 22 through pipe 26. The acid-resistant filter bag 25 intercepts dust particles in the exhaust gas, and the acid-resistant coating on the surface of the filter bag adsorbs acidic gases, completing the initial purification. The elastic sealing sheet 205 and the tough sealing gasket 23 ensure the internal sealing of the treatment drum 22 to prevent leakage of unpurified exhaust gas. If it is necessary to switch the filtration area of the acid-resistant filter bag 25, the electric push rod 20 is activated. It is fixed on the connector on the outside of the treatment drum 22 and pushes the first insert 204 at the output end to move. During the process: the perforated cylinder 203 first wraps the outer pipe 206 outside the second pipe 27. The first insert 204 squeezes the conical head 207 inside the outer pipe 206 and stretches the second spring 208 until the first insert 204 and the second insert 209 inside the outer pipe 206 are engaged. The friction protrusion on the outside of the second insert 209 increases the size of the first insert. The clamping force between the first insert 204 and the second insert 209, and the fact that the first insert 204, during its insertion into the outer tube 206, will push the conical head 207 outward, causing the conical head 207 to pass through the hole on the outside of the perforated cylinder 203, thus locking the outer tube 206 and the perforated cylinder 203 together. The connecting pipe 29 drives the first pipe 26 and the second pipe 27 to move synchronously, switching the exhaust gas to other filter bag areas. There are a total of 4 filter bags in the treatment drum 22, corresponding to 4 moving positions, ensuring continuous filtration. The first slide plate 201 at the output end of the electric push rod 20 slides along the perforated cylinder 203, and the first spring 202 buffers the impact of the engagement, preventing damage to components.
[0063] Example 2: Exhaust gas pyrolysis stage.
[0064] like Figure 9 , Figure 10 , Figure 11 , Figure 12 , Figure 13 and Figure 14As shown, the pyrolysis furnace 41 of the pyrolysis mechanism 4 is fixed on the base plate 1. An inlet pipe 42 and an outlet pipe 43 are welded to the outside. The inlet pipe 42 is connected to a connecting pipe 3, while the outlet pipe 43 is connected to the exhaust gas outlet. The outlet pipe 43 is positioned higher than the inlet pipe 42 to ensure sufficient retention of the exhaust gas. An internal heat insulation component 402, made of aluminum silicate insulation cotton, is welded to the inside of the heat insulation component 402. A fourth pipe 407 is welded to the inside of the fourth pipe 407. A second sliding plate 408 with a hollow structure is fitted to the outside of the fourth pipe 407 for hot gas transport and weight reduction. Elastic pads 400 made of high-temperature resistant silicone are bonded to the upper and lower sides of the sliding plate to prevent hot gas from overflowing. The other end of the elastic pad 400 is bonded to the inside of the fourth pipe 407. Two No. 2 limiting plates 409 are welded to the outside of 07 to limit the sliding range of the slide plate; No. 3 pipe 404 is welded to the outside of No. 2 slide plate 408, and a heat head 40A is installed on the outside of No. 3 pipe 404. No. 2 rod 403 is welded to the bottom, and No. 2 inclined block 401 is connected to the top through No. 1 rod 49. No. 1 rod 49 is inserted into the outside of pyrolysis furnace 41. No. 3 spring 40 is welded to the bottom of No. 2 inclined block 401. Its inclined surface is pressed and matched with the No. 1 inclined block 47 at the bottom of No. 2 gear 46 that meshes with No. 1 gear 45 at the output end of motor 44. No. 3 spring 40 is fixed to the outside of pyrolysis furnace 41; No. 3 rod 405 is welded to the bottom of the inner cavity of heat insulation component 402, and a shielding ring 406 is welded to the top corresponding to the position of heat head 40A.
[0065] The pretreated exhaust gas enters the pyrolysis furnace 41 through the feed pipe 42. The motor 44 starts, driving the first gear 45 to rotate, and the second gear 46 rotates synchronously. The first inclined block 47 at the bottom of the motor 45 presses the second inclined block 401, pushing the first rod 49 downward, compressing the third spring 40, and thus driving the third pipe 404 and the heating head 40A to move downward synchronously. The heating head 40A releases high temperature into the exhaust gas, decomposing the carbonate organic pollutants in it. During the downward movement, part of the opening of the heating head 40A is blocked by the shielding ring 406, adjusting the heating range. The second sliding plate 408 slides along the fourth pipe 407, the elastic pad 400 buffers the impact and seals the gap, and the second limiting plate 409 prevents the sliding plate from deviating. After the first inclined block 47 rotates and disengages from the second inclined block 401, the third spring 40 rebounds, driving all components to reset, and the heating head 40A moves upward, fully opening, realizing dynamic adjustment of the heating height and range, ensuring that the high temperature acts evenly on the exhaust gas.
[0066] The opposing component 40B is composed of another set of mechanisms including rod 49, spring 40, inclined block 401, inclined block 47, tube 404, and shielding ring 406. When gear 46 rotates clockwise, it causes tube 404 on one side to move downward and reduces the hot air ejected from the heat outlet 40A. Similarly, when gear 46 rotates counterclockwise, it causes tube 404 on the other side to move downward. Meanwhile, tube 404 on the original side returns to its initial height under the action of spring 40, thus controlling the temperature inside the two cavities of the pyrolysis furnace 41.
[0067] Example 3: Intelligent Control Stage.
[0068] like Figure 9 , Figure 13 , Figure 14 and Figure 15 As shown, during the pyrolysis process, the temperature sensor 40C collects the internal temperature data of the pyrolysis furnace 41 in real time and transmits it to the control terminal receiving unit via signal. The processing unit analyzes the temperature information: if the temperature is below the minimum threshold of 800℃ for the decomposition of organic pollutants, the output unit sends a signal to the motor 44 to rotate counterclockwise, thereby increasing the area of the heat outlet of the heat outlet head 40A and increasing the heating capacity; if the temperature is above 1000℃ to avoid energy waste and component overheating, the motor 44 rotates clockwise, thereby reducing the area of the heat outlet of the heat outlet head 40A and reducing the heating capacity; if the temperature is in the range of 800-1000℃, the motor 44 remains stationary to ensure that the temperature inside the pyrolysis furnace 41 is stable within the optimal range. The shielding ring 406 initially blocks approximately one-quarter of the opening of the heat outlet head 40A.
[0069] The working principle of this invention: In the initial stage of exhaust gas treatment, the pretreatment mechanism 2 first performs dust removal and acid removal treatment on the exhaust gas. Battery exhaust gas enters the treatment drum 22 through the first pipe 26. The acid-resistant filter bag 25 inside the treatment drum 22 intercepts dust particles in the exhaust gas, and at the same time, the acid-resistant material adsorbs acidic substances in the exhaust gas, completing the initial purification. The elastic sealing sheet 205 and the tough sealing gasket 23 ensure the internal sealing of the treatment drum 22 to prevent leakage of unpurified exhaust gas. During the purification process, the electric push rod 20 can drive the first insert 204 to move and engage with the second insert 209 in the outer pipe 206. The friction protrusion on the outside of the second insert 209 enhances the connection stability. The outer side of the output end of the electric push rod 20 is slidably connected to the perforated cylinder 203 through the first sliding plate 201, and the first sliding plate 201 and the perforated cylinder 203 are connected by the first spring 202. The first insert 204 and the second insert 204 are connected by the first spring 202. Before the fitting is completed, the perforated cylinder 203 will wrap around the outer pipe 206. When the first insert 204 and the second insert 209 fit together, the first sliding plate 201 will stretch the first spring 202. In addition, the first insert 204 will push the conical head 207 outward during the movement and stretch the second spring 208 until it is inserted and fitted with the hole on the surface of the perforated cylinder 203. The connecting pipe 29 ensures that the first pipe 26 and the second pipe 27 move synchronously. The pretreated exhaust gas is transported to the pyrolysis mechanism 4 through the second pipe 27, the elastic pipe 28 and the connecting pipe 3. Through the above operations, the first pipe 26 and the second pipe 27 move synchronously to the position of the acid-resistant filter bags 25. There are four acid-resistant filter bags 25. At the same time, the first pipe 26 and the second pipe 27 can move in four directions, which are consistent with the positions of the four acid-resistant filter bags 25.
[0070] During the pyrolysis stage, the pyrolysis mechanism 4 performs deep decomposition of the purified exhaust gas. The exhaust gas enters the pyrolysis furnace 41 through the feed pipe 42. The motor 44 starts and drives the first gear 45 to rotate. The first gear 45 meshes with the second gear 46 for transmission. The second gear 46 drives the first inclined block 47 at the bottom to rotate. The inclined surface of the first inclined block 47 presses against the second inclined block 401, pushing the first rod 49 downward and compressing the third spring 40, which in turn drives the third tube 404 to move downward simultaneously. The heat outlet 40A on the outside of the third tube 404 releases high temperature into the exhaust gas, thermally decomposing the organic pollutants in the exhaust gas. As the third tube 404 and the heat outlet 40A move downward, part of the opening of the heat outlet 40A is blocked by the shielding ring 406. The third spring 40 is compressed when the second inclined block 401 moves downward, and rebounds after the first inclined block 47 rotates and disengages, causing all components to reset, achieving dynamic adjustment of the height and opening of the heat outlet 40A, ensuring that the high temperature acts evenly on the exhaust gas. Simultaneously, the second sliding plate 408 slides along the fourth tube 407, the elastic pad 400 buffers the sliding impact and provides a seal, and the second limiting plate 409 limits the sliding range to prevent the third tube 404 from shifting or disengaging; the heat insulation component 402 reduces heat loss inside the pyrolysis furnace 41.
[0071] The intelligent control system monitors the entire pyrolysis process. Temperature sensor 40C collects real-time temperature data inside the pyrolysis furnace 41 and transmits the signal to the receiving unit of the control terminal. The processing unit analyzes and processes the temperature information. If the temperature is lower than the threshold required for pyrolysis, the output unit sends a signal to motor 44 to adjust the speed of motor 44 to change the heating intensity of the heat outlet 40A. If the temperature is too high, the system adjusts in the opposite direction to ensure that the internal temperature of the pyrolysis furnace 41 is stable within the optimal pyrolysis range, ensuring the decomposition efficiency of organic pollutants and realizing intelligent and precise exhaust gas treatment.
[0072] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any modifications made by those skilled in the art based on the above concepts without creative effort shall fall within the scope of protection of the present invention.
Claims
1. A tail gas pyrolysis device after high temperature heat treatment of battery material, characterized in that, The utility model relates to a tail gas pyrolysis device, including: a base plate provides support and mounting base for the whole device, used for stably placing the tail gas pyrolysis device on the work plane, the base plate is provided with pretreatment mechanism and pyrolysis mechanism respectively, the pretreatment mechanism is used for purifying the battery exhaust in advance, and the pyrolysis mechanism is used for deep pyrolysis of the purified exhaust gas; a communication pipe is arranged outside the pretreatment mechanism, one end of which is communicated with the exhaust gas outlet of the pretreatment mechanism, and the other end is connected with the exhaust gas inlet of the pyrolysis mechanism, used for conveying the pretreated exhaust gas to the pyrolysis mechanism; the battery exhaust is treated by dust removal and deacidification through the pretreatment mechanism, and then the exhaust gas enters the pyrolysis mechanism through the communication pipe, and the pyrolysis mechanism pyrolyzes the organic pollutants in the exhaust gas by high temperature; the pyrolysis mechanism includes a pyrolysis furnace, the outer side of the pyrolysis furnace is fixedly installed with an inlet pipe and an outlet pipe respectively, the inlet pipe and the outlet pipe are arranged on both sides of the pyrolysis furnace, and the outlet pipe is above the inlet pipe; the inner side of the heat insulation piece is fixedly installed with a No. 4 pipe, the outer side of the No. 4 pipe is slidably connected with a No. 2 sliding plate, the end of the No. 2 sliding plate away from the No. 4 pipe is fixedly installed with a No. 3 pipe, the outer side of the No. 3 pipe is fixedly installed with a heat outlet, and the bottom of the No. 3 pipe is fixedly connected with a No. 2 rod; the No. 2 sliding plate is hollow, and the upper and lower sides of the No. 2 sliding plate are fixedly connected with elastic pads, and the end of the elastic pad away from the No. 2 sliding plate is fixedly connected to the inner side of the No. 4 pipe; the outer side of the No. 4 pipe is fixedly connected with a No. 2 limiting plate, the number of the No. 2 limiting plate is two, and the No. 2 limiting plate is arranged above and below the No. 2 sliding plate respectively, and is used for limiting the sliding length of the No. 2 sliding plate; the outer side of the pyrolysis furnace is fixedly installed with a motor, the outer side of the output end of the motor is fixedly connected with a No. 1 gear, the outer side of the No. 1 gear is meshingly connected with a No. 2 gear, and the No. 2 gear is coaxially and rotatably installed on the outer side of the pyrolysis furnace; the side of the No. 2 gear is provided with a pair of opposite components; the bottom of the No. 2 gear is fixedly installed with a No. 1 inclined block; the outer side of the pyrolysis furnace is fixedly installed with a No. 1 limiting plate, a No. 1 rod is inserted into the outer side of the pyrolysis furnace, the bottom of the No. 1 rod is fixedly connected with the No. 3 pipe, the top of the No. 1 rod is fixedly connected with a No. 2 inclined block, and the inclined surface part of the No. 2 inclined block is press-fitted with the inclined surface part of the No. 1 inclined block; the bottom of the No. 2 inclined block is fixedly connected with a No. 3 spring, and the bottom of the No. 3 spring is fixedly connected to the outer side of the pyrolysis furnace; the bottom of the inner cavity of the heat insulation piece is fixedly connected with a No. 3 rod, and the top end of the No. 3 rod is fixedly connected with a shielding ring.
2. The tail gas pyrolysis device of claim 1, wherein: the pretreatment mechanism includes a support, the top of the support is fixedly installed with a treatment drum, the top of the treatment drum is fixedly connected with a flexible sealing pad, the inside of the treatment drum is provided with an inner disc, and the inside of the inner disc is fixedly connected with an acid-resistant filter bag.
3. The tail gas pyrolysis device of claim 2, wherein: Two elastic sealing sheets are symmetrically connected to the two sides of the processing drum, and the central parts of the two elastic sealing sheets are respectively fixedly connected with a first pipe and a second pipe.
4. The tail gas pyrolysis device of claim 3, wherein: The outer sides of the first pipe and the second pipe are fixedly connected with a connecting pipe. The outer side of the processing drum is connected with an electric push rod through a connecting piece, and the outer end surface of the output end of the electric push rod is fixedly connected with a first embedding block.
5. The tail gas pyrolysis device of claim 4, wherein: The outer side of the output end of the electric push rod is fixedly connected with a first sliding plate, the outer side of the first sliding plate is slidingly matched with a perforated cylinder, and a hole is formed in the outer side of the perforated cylinder. The inner side of the perforated cylinder is fixedly connected with a first spring, and the end, away from the perforated cylinder, of the first spring is fixedly connected with the output end of the electric push rod.
6. The tail gas pyrolysis device of claim 5, wherein: The outer side of the second pipe is fixedly connected with an external connecting pipe, the inner side of the external connecting pipe is fixedly connected with a second embedding block, a large number of friction protrusions are arranged on the outer side of the second embedding block, and the second embedding block is embeddedly matched with the first embedding block. The outer side of the external connecting pipe is inserted with a conical head, the outer side of the conical head is extrudedly matched with the first embedding block, the outer side of the conical head is fixedly connected with a second spring, and the end, away from the conical head, of the second spring is fixedly connected with the outer side of the external connecting pipe.
7. A tail gas pyrolysis system for a high temperature treated battery material, for use in a tail gas pyrolysis device for a high temperature treated battery material according to claim 6, characterized in that, The exhaust gas treatment system comprises an induction detector and a motor. The induction detector comprises a temperature sensor and a control terminal, and the temperature sensor and the control terminal are connected through a signal. The temperature sensor is used for collecting data of the flow of the gas in the pyrolysis furnace. The control terminal comprises a receiving unit, a processing unit and an output unit. The receiving unit receives the temperature information detected by the temperature sensor. The processing unit analyzes and processes the temperature information. The output unit outputs the signal transmitted by the processing unit. The exhaust gas treatment system comprises an induction detector and a motor. The induction detector comprises a temperature sensor and a control terminal, and the temperature sensor and the control terminal are connected through a signal. The temperature sensor is used for collecting data of the flow of the gas in the pyrolysis furnace. The control terminal comprises a receiving unit, a processing unit and an output unit. The receiving unit receives the temperature information detected by the temperature sensor. The processing unit analyzes and processes the temperature information. The output unit outputs the signal transmitted by the processing unit.
Citation Information
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