Automobile double-color electroplated ornament and ornament surface treatment equipment and method
By designing an automated flipping mechanism, the problem of low efficiency caused by the need for manual flipping in existing automotive electroplating surface treatment equipment has been solved, realizing automated and efficient production of electroplated parts surface treatment.
Patent Information
- Application Number
- CN202511084209.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-11-28
AI Technical Summary
Existing automotive electroplating surface treatment equipment requires manual flipping, resulting in low production efficiency and increased labor costs.
A surface treatment device for two-tone electroplated automotive trim parts has been designed, comprising a drive assembly, a transmission assembly, a mounting plate, a rotating assembly, and a limiting plate. An automated flipping mechanism enables the electroplated parts to be automatically flipped, ensuring uniform coating on all sides.
It has enabled automated flipping of electroplated parts, improving production efficiency and reducing labor costs.
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Figure CN121016989A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobile accessory processing, and particularly relates to a double-color electroplated automobile accessory, an accessory surface treatment device and a method. BACKGROUND
[0002] In the design and development of automobiles, automobile interior design occupies an extremely important position. When the interior panel is produced, it needs to be formed, polished, sprayed and processed. In order to make the surface of the interior panel more beautiful and more corrosion-resistant, the existing interior panel surface treatment device generally has poor paint spraying effect on the interior panel, which easily causes color difference and uneven thickness of the paint on the surface of the automobile panel, thereby reducing the product quality of the automobile panel.
[0003] At present, the prior art (CN 115532487 A) discloses an interior panel surface treatment device, which comprises a base, and an adjusting mechanism, a reciprocating mechanism and a guide mechanism are arranged on the base. By starting the first motor to drive the two reciprocating lead screws to rotate, and through the threaded holes, the adjusting frame and the guide seat are circularly moved on the guide rod, so that different positions of the interior part are sprayed. By starting the second motor to drive the driving wheel to rotate, and cooperating with the teeth on the gear ring, the gear ring can reciprocate left and right, which facilitates the circular spraying of the interior part. At the same time, when the gear ring moves left and right, the connecting frame and the movable part also move left and right. When the movable part moves, the connecting plate also moves, thereby driving the guide wheel to move in the guide groove on the guide rail, thereby driving the spray head to deflect, so as to facilitate the spraying of the interior part with a specific shape.
[0004] In the above manner, when processing the double-color electroplated accessory, the operator needs to manually turn over the electroplated part to ensure that each surface of the electroplated part can be uniformly treated. This method greatly reduces the production efficiency and increases the labor cost. SUMMARY
[0005] The present application relates to the technical field of automobile accessory processing, and particularly relates to a double-color electroplated automobile accessory, an accessory surface treatment device and a method.
[0006] In order to achieve the above object, the first aspect of the present application provides a surface treatment equipment for automobile double-color electroplated ornaments, comprising a workbench, a spraying equipment body and a turnover mechanism, the turnover mechanism comprising a driving assembly, a transmission assembly, two mounting plates, two rotating assemblies and two limiting plates; the spraying equipment body is installed on the workbench, the driving assembly is installed in the workbench, the transmission assembly is installed on the driving assembly, two mounting plates are respectively installed on the transmission assembly, two rotating assemblies are respectively installed on two mounting plates, and two limiting plates are respectively connected with two rotating assemblies.
[0007] The driving assembly comprises an electric push rod one, a tooth block and a gear, the electric push rod one is fixedly connected with the workbench and located in the workbench, the tooth block is fixedly connected with the output end of the electric push rod one and slidably connected with the workbench, and the gear is engaged with the tooth block and rotatably connected with the workbench.
[0008] The transmission assembly comprises a transmission rod, two driven rods, two connecting plates and two vertical rods, the transmission rod is fixedly connected with the gear and located on the gear, two driven rods are rotatably connected with the transmission rod and respectively located on the transmission rod, two connecting plates are rotatably connected with two driven rods and respectively located on one side of two driven rods, and two vertical rods are fixedly connected with two connecting plates and two mounting plates respectively.
[0009] The transmission assembly further comprises two sliding rails and two sliding blocks, two sliding rails are fixedly connected with the workbench and located in the workbench, and two sliding blocks are slidably connected with two sliding rails and fixedly connected with two connecting plates respectively and located between the sliding rails and the connecting plates.
[0010] The rotating assembly comprises an electric push rod two, a lifting plate, a motor, a rotating shaft and a rotating disc, the electric push rod two is fixedly connected with the mounting plate and located on the mounting plate, the lifting plate is fixedly connected with the output end of the electric push rod two, the motor is fixedly connected with the lifting plate and located on the lifting plate, the rotating shaft is fixedly connected with the output end of the motor, the rotating disc is fixedly connected with the rotating shaft and rotatably connected with the lifting plate, and the limiting plate is fixedly connected with the rotating disc.
[0011] The second aspect of the present application provides an automobile double-color electroplated ornament prepared by the surface treatment equipment for automobile double-color electroplated ornaments of the first aspect.
[0012] The third aspect of the present application provides a surface treatment method for automobile double-color electroplated ornaments, which is used for the surface treatment equipment for automobile double-color electroplated ornaments of the first aspect, and comprises the following steps:
[0013] After the spraying equipment body sprays the surface of the two-color electroplated decorative parts, the drive component drives the transmission component to work, and the transmission component drives the two mounting plates to move closer to each other.
[0014] After the two mounting plates drive the two limiting plates to clamp the two-color electroplated ornament, the two rotating components work to lift the two-color electroplated ornament to the preset height and flip it over;
[0015] Once the rotating assembly and the two limit plates are reset, the spraying equipment can be started to perform surface treatment on the other side of the two-color electroplated decorative parts.
[0016] This invention discloses a surface treatment device for automotive two-tone electroplated trim parts. The worktable provides installation conditions for the spraying equipment body and the flipping mechanism. During surface treatment of the two-tone electroplated trim parts, after the spraying equipment body sprays the surface of the trim parts, the driving component drives the transmission component to work. The transmission component drives the two mounting plates to move closer to each other. The two mounting plates drive the two limiting plates to move towards the side closer to the two-tone electroplated trim parts until the two limiting plates clamp the trim parts. Then, the two rotating components lift the trim parts to a preset height and flip them over. After that, the rotating components and the two limiting plates reset. At this point, the other side of the trim parts can be surface treated, thus solving the problem of low efficiency caused by the need for manual flipping in existing automotive electroplated trim surface treatment equipment. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a surface treatment device for automotive two-tone electroplated trim parts provided by the present invention.
[0019] Figure 2 This is a front view of a surface treatment device for automotive two-tone electroplated trim parts provided by the present invention.
[0020] Figure 3 This is a cross-sectional view along the rotation axis of a surface treatment device for two-tone electroplated automotive trim parts provided by the present invention.
[0021] Figure 4 This is a cross-sectional view along the transmission rod direction of a surface treatment device for automotive two-tone electroplated trim parts provided by the present invention.
[0022] Figure 5 This is a cross-sectional view along the tooth block direction of a surface treatment device for automotive two-tone electroplated trim parts provided by the present invention.
[0023] Figure 6 This invention provides a surface treatment method for two-tone electroplated automotive trim parts.
[0024] In the diagram: 1-Workbench, 2-Spraying equipment body, 3-Mounting plate, 4-Limiting plate, 5-Electric push rod one, 6-Gear block, 7-Gear, 8-Transmission rod, 9-Driven rod, 10-Connecting plate, 11-Vertical rod, 12-Slide rail, 13-Slider, 14-Electric push rod two, 15-Lifting plate, 16-Motor, 17-Rotating shaft, 18-Turntable. Detailed Implementation
[0025] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0026] Please see Figures 1 to 5 In a first aspect, the present invention provides a surface treatment device for automotive two-tone electroplated trim parts, including a workbench 1, a spraying equipment body 2, and a flipping mechanism. The flipping mechanism includes a drive assembly, a transmission assembly, two mounting plates 3, two rotating assemblies, and two limiting plates 4. The spraying equipment body 2 is mounted on the workbench 1, the drive assembly is mounted inside the workbench 1, the transmission assembly is mounted on the drive assembly, the two mounting plates 3 are respectively mounted on the transmission assembly, the two rotating assemblies are respectively mounted on the two mounting plates 3, and the two limiting plates 4 are respectively connected to the two rotating assemblies.
[0027] In this embodiment, the workbench 1 provides installation conditions for the spraying equipment body 2 and the flipping mechanism. When performing surface treatment on the two-color electroplated trim, after the spraying equipment body 2 sprays the surface of the two-color electroplated trim, the drive component drives the transmission component to work. The transmission component drives the two mounting plates 3 to move closer to each other. The two mounting plates 3 drive the two limiting plates 4 to move closer to the two-color electroplated trim until the two limiting plates 4 clamp the two-color electroplated trim. Then, the two rotating components lift the two-color electroplated trim to a preset height and flip the two-color electroplated trim. After that, the rotating components reset and the two limiting plates 4 reset. At this time, the other side of the two-color electroplated trim can be surface treated, thus solving the problem of low efficiency caused by the need for manual flipping in existing automotive electroplating surface treatment equipment.
[0028] Furthermore, the drive assembly includes an electric actuator 5, a toothed block 6, and a gear 7. The electric actuator 5 is fixedly connected to the worktable 1 and located inside the worktable 1. The toothed block 6 is fixedly connected to the output end of the electric actuator 5 and is slidably connected to the worktable 1. The gear 7 meshes with the toothed block 6 and is rotatably connected to the worktable 1.
[0029] In this embodiment, the operation of the electric actuator 5 can drive the toothed block 6 to move, the movement of the toothed block 6 can drive the gear 7 to rotate forward or backward, and the rotation of the gear 7 can drive the transmission rod 8 to rotate.
[0030] Furthermore, the transmission assembly includes a transmission rod 8, two driven rods 9, two connecting plates 10, and two vertical rods 11. The transmission rod 8 is fixedly connected to the gear 7 and located on the gear 7. The two driven rods 9 are rotatably connected to the transmission rod 8 and are located on the transmission rod 8 respectively. The two connecting plates 10 are rotatably connected to the two driven rods 9 and are located on one side of the two driven rods 9 respectively. The two vertical rods 11 are fixedly connected to the two connecting plates 10 and are fixedly connected to the two mounting plates 3 respectively.
[0031] In this embodiment, the rotation of the transmission rod 8 can drive the two driven rods 9 to rotate. When the angle between the two driven rods 9 and the transmission rod 8 decreases, the two driven rods 9 drive the two connecting plates 10 to move closer to each other. When the angle between the two driven rods 9 and the transmission rod 8 increases, the two driven rods 9 drive the two connecting plates 10 to move away from each other.
[0032] Furthermore, the transmission assembly also includes two slide rails 12 and two sliders 13. The two slide rails 12 are fixedly connected to the worktable 1 and are located inside the worktable 1. The two sliders 13 are slidably connected to the two slide rails 12 and fixedly connected to the two connecting plates 10, and are located between the slide rails 12 and the connecting plates 10.
[0033] In this embodiment, the two slide rails 12 provide installation conditions for the two sliders 13. When the two connecting plates 10 move, they drive the two sliders 13 to slide on the two slide rails 12, guiding and limiting the two connecting plates 10, thereby improving the stability of the two connecting plates 10 when they move.
[0034] Furthermore, the rotating assembly includes an electric actuator 14, a lifting plate 15, a motor 16, a rotating shaft 17, and a turntable 18. The electric actuator 14 is fixedly connected to the mounting plate 3 and is located on the mounting plate 3. The lifting plate 15 is fixedly connected to the output end of the electric actuator 14. The motor 16 is fixedly connected to the lifting plate 15 and is located on the lifting plate 15. The rotating shaft 17 is fixedly connected to the output end of the motor 16. The turntable 18 is fixedly connected to the rotating shaft 17 and rotatably connected to the lifting plate 15, and is fixedly connected to the limiting plate 4.
[0035] In this embodiment, the operation of the electric actuator 14 can drive the lifting plate 15 to rise and fall. The lifting plate 15 provides installation conditions for the motor 16. The operation of the motor 16 can drive the rotating shaft 17 to rotate. The rotation of the rotating shaft 17 can drive the turntable 18 to rotate. The rotation of the turntable 18 can drive the limiting plate 4 to rotate, thereby causing the two-color electroplated decorative parts to flip.
[0036] When performing surface treatment on two-color electroplated decorative parts, after the spraying equipment body 2 sprays the surface of the two-color electroplated decorative parts, the electric push rod 5 is activated. The electric push rod 5 drives the toothed block 6 to move. The toothed block 6 drives the gear 7 to rotate. The gear 7 drives the transmission rod 8 to rotate. The transmission rod 8 drives the two driven rods 9 to rotate. When the included angle between the two driven rods 9 and the transmission rod 8 decreases, the two driven rods 9 drive the two connecting plates 10 to move closer to each other. The two connecting plates 10 drive the two vertical rods 11 to move closer to each other. The two vertical rods 11 drive the two mounting plates 3 to move closer to each other, thereby driving the two limiting plates 4 to move closer to the two-color electroplated decorative parts until the two limiting plates 4 clamp the two-color electroplated decorative parts. Then, the two electric push rods 14 drive the two lifting plates 15 to move closer to each other. The two-tone electroplated trim is moved away from the workbench 1, raising it to a preset height. The two motors 16 drive the two rotating shafts 17 to rotate, which in turn drive the two turntables 18 to rotate. The two turntables 18, through the two limiting plates 4, cause the two two-tone electroplated trim to flip over. Then, the two electric push rods 14 drive the two lifting plates 15 to reset, and the electric push rod 5 drives the gear block 6 to reset. The gear block 6 drives the gear 7 to reverse, and the gear 7 drives the transmission rod 8 to rotate. The transmission rod 8 drives the two driven rods 9 to reset, thereby causing the two limiting plates 4 to reset away from the two-tone electroplated trim. At this point, the spraying equipment body 2 can be started to perform surface treatment on the other side of the two-tone electroplated trim, thus solving the problem of low efficiency caused by the need for manual flipping in existing automotive electroplating surface treatment equipment.
[0037] In a second aspect, a two-tone electroplated trim part for automobiles is prepared using the surface treatment equipment for two-tone electroplated trim parts for automobiles described in the first aspect.
[0038] Please see Figure 6 Thirdly, a method for surface treatment of automotive two-tone electroplated trim parts, used in the automotive two-tone electroplated trim part surface treatment equipment described in the first aspect, includes the following steps:
[0039] After the S1 spraying equipment body 2 sprays the surface of the two-color electroplated decorative parts, the drive component works to drive the transmission component, and the transmission component drives the two mounting plates 3 to move closer to each other.
[0040] Specifically, when performing surface treatment on two-color electroplated decorative parts, after the spraying equipment body 2 sprays the surface of the two-color electroplated decorative parts, the electric push rod 5 is activated. The electric push rod 5 drives the toothed block 6 to move. The toothed block 6 drives the gear 7 to rotate. The gear 7 drives the transmission rod 8 to rotate. The transmission rod 8 drives the two driven rods 9 to rotate. When the included angle between the two driven rods 9 and the transmission rod 8 becomes smaller, the two driven rods 9 drive the two connecting plates 10 to move closer to each other. The two connecting plates 10 drive the two vertical rods 11 to move closer to each other. The two vertical rods 11 drive the two mounting plates 3 to move closer to each other.
[0041] S2 After the two mounting plates 3 drive the two limiting plates 4 to clamp the two-color electroplated ornament, the two rotating components work to lift the two-color electroplated ornament to the preset height and flip it over.
[0042] Specifically, the two mounting plates 3 drive the two limiting plates 4 to move closer to the two-color electroplated ornament until the two limiting plates 4 clamp the two-color electroplated ornament. Then, the two electric push rods 14 drive the two lifting plates 15 to move away from the worktable 1, raising the two-color electroplated ornament to a preset height. The two motors 16 drive the two rotating shafts 17 to rotate, and the two rotating shafts 17 drive the two turntables 18 to rotate. The two turntables 18 drive the two two-color electroplated ornaments to flip through the two limiting plates 4.
[0043] When the S3 rotating component is reset and the two limit plates 4 are reset, the spraying equipment body 2 can be started to perform surface treatment on the other side of the two-color electroplated decorative parts.
[0044] Specifically, the two electric push rods 14 drive the two lifting plates 15 to reset, the electric push rod 5 drives the toothed block 6 to reset, the toothed block 6 drives the gear 7 to reverse, the gear 7 drives the transmission rod 8 to rotate, the transmission rod 8 drives the two driven rods 9 to reset, and then drives the two limiting plates 4 to reset to the side away from the two-color electroplated decorative part. At this time, the spraying equipment body 2 can be started to perform surface treatment on the other side of the two-color electroplated decorative part.
[0045] The above description is merely a preferred embodiment of the present invention regarding a two-tone electroplated trim part for automobiles, a surface treatment device for the trim part, and a method thereof. It should not be construed as limiting the scope of the present invention. Those skilled in the art can understand that implementing all or part of the processes of the above embodiments and making equivalent changes in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. A surface treatment device for automotive two-tone electroplated trim parts, comprising a workbench and a spraying equipment body, wherein the spraying equipment body is mounted on the workbench, characterized in that, It also includes a flipping mechanism, which comprises a drive assembly, a transmission assembly, two mounting plates, two rotating assemblies, and two limiting plates; The drive assembly is installed inside the workbench, the transmission assembly is installed on the drive assembly, the two mounting plates are respectively installed on the transmission assembly, the two rotating assemblies are respectively installed on the two mounting plates, and the two limiting plates are respectively connected to the two rotating assemblies.
2. The automotive two-tone electroplating trim surface treatment equipment as described in claim 1, characterized in that, The drive assembly includes an electric actuator, a toothed block, and a gear. The electric actuator is fixedly connected to the worktable and located inside the worktable. The toothed block is fixedly connected to the output end of the electric actuator and slidably connected to the worktable. The gear meshes with the toothed block and is rotatably connected to the worktable.
3. The automotive two-tone electroplating trim surface treatment equipment as described in claim 2, characterized in that, The transmission assembly includes a transmission rod, two driven rods, two connecting plates, and two vertical rods. The transmission rod is fixedly connected to the gear and located on the gear. The two driven rods are rotatably connected to the transmission rod and located on the transmission rod. The two connecting plates are rotatably connected to the two driven rods and located on one side of the two driven rods. The two vertical rods are fixedly connected to the two connecting plates and fixedly connected to the two mounting plates.
4. The automotive two-tone electroplating trim surface treatment equipment as described in claim 3, characterized in that, The transmission assembly further includes two slide rails and two sliders. The two slide rails are fixedly connected to the worktable and are located within the worktable. The two sliders are slidably connected to the two slide rails and fixedly connected to the two connecting plates, and are located between the slide rails and the connecting plates.
5. The automotive two-tone electroplating trim surface treatment equipment as described in claim 1, characterized in that, The rotating assembly includes a second electric actuator, a lifting plate, a motor, a rotating shaft, and a turntable. The second electric actuator is fixedly connected to the mounting plate and is located on the mounting plate. The lifting plate is fixedly connected to the output end of the second electric actuator. The motor is fixedly connected to the lifting plate and is located on the lifting plate. The rotating shaft is fixedly connected to the output end of the motor. The turntable is fixedly connected to the rotating shaft and rotatably connected to the lifting plate, and is also fixedly connected to the limiting plate.
6. A two-tone electroplated trim piece for automobiles, characterized in that, The surface treatment equipment for automotive two-tone electroplated trim parts as described in any one of claims 1-5 is used for preparation.
7. A method for surface treatment of automotive two-tone electroplated trim parts, used in the automotive two-tone electroplated trim part surface treatment equipment according to any one of claims 1-5, characterized in that, Includes the following steps: After the spraying equipment body sprays the surface of the two-color electroplated decorative parts, the drive component drives the transmission component to work, and the transmission component drives the two mounting plates to move closer to each other. After the two mounting plates drive the two limiting plates to clamp the two-color electroplated ornament, the two rotating components work to lift the two-color electroplated ornament to the preset height and flip it over; Once the rotating assembly and the two limit plates are reset, the spraying equipment can be started to perform surface treatment on the other side of the two-color electroplated decorative parts.
Citation Information
Patent Citations
Interior plate surface treatment equipment
CN115532487A