Tile body shearing device for color stone metal tile production

Abstract

The invention discloses a tile body shearing device for color stone metal tile production, and relates to the technical field of metal shearing machining equipment. The invention provides a tile body shearing device for color stone metal tile production, which comprises a rack and the like, the rack is provided with a shearer, the rack is fixedly connected with paired mounting racks, the mounting rack on one side is fixedly connected with an air cylinder, the telescopic end of the air cylinder is fixedly connected with a pressing sleeve, the mounting racks are fixedly connected with guide rods, and the guide rods are in sliding connection with the pressing sleeve. Longitudinally-distributed partition pressing plates are connected between the paired guide rods in a sliding mode, the partition pressing plates are matched with the pressing sleeves in an extrusion mode, and paired reset springs are fixedly connected between the adjacent partition pressing plates. By means of the parts such as the separating pressing plate and the pressing sleeve, layered placement of steel plates can be achieved, so that the situation that the shearing difficulty is greatly increased when multiple layers of steel plates are sheared at the same time is avoided, the multiple layers of steel plates can be fixed at the same time, and the situation that the steel plates deviate in the shearing process and the shearing quality is affected is avoided.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal shearing equipment, in particular to a tile shearing device for producing color stone metal tile. BACKGROUND

[0002] Color stone metal tile is a new type of roofing material with aluminum-zinc plated steel plate as base material and sintered color sand attached to the surface. Color stone metal tile has excellent weather resistance, corrosion resistance, waterproofness, heat insulation and outstanding wind resistance performance. It has beautiful appearance, rich colors and good flexibility, can adapt to a certain degree of building deformation and provide good decoration effect for buildings, and is commonly used for roofing covering of villas, landscape and large public buildings, etc. and is a high-quality substitute for traditional tile material. The overall production process of color stone metal tile includes raw material preparation, steel plate uncoiling and shearing, striping and trimming, profiling, spraying fingerprint-resistant coating, spraying acrylate glue and sintered color sand, drying and curing, and quality inspection and packaging, etc.

[0003] The existing metal plate shearing device can only shear single-layer steel plate in use, and cannot solve the problem of greatly increased shearing difficulty caused by simultaneous shearing of multiple layers of steel plate, resulting in low overall shearing efficiency of the device. Moreover, the existing shearing cutter is prone to cause deformation of the sheared part of the steel plate during shearing, thereby affecting the shearing processing quality of the steel plate and resulting in poor overall shearing effect of the device.

[0004] Based on the above situation, the present application provides a tile shearing device for producing color stone metal tile with high shearing efficiency and good effect. SUMMARY

[0005] In order to overcome the shortcomings of the existing metal plate shearing device that can only shear single-layer steel plate and cannot solve the problem of greatly increased shearing difficulty caused by simultaneous shearing of multiple layers of steel plate, resulting in low overall shearing efficiency of the device, and the existing shearing cutter is prone to cause deformation of the sheared part of the steel plate during shearing, thereby affecting the shearing processing quality of the steel plate and resulting in poor overall shearing effect of the device, the present application provides a tile shearing device for producing color stone metal tile with high shearing efficiency and good effect.

[0006] A tile shearing device for producing color stone metal tile, comprising a rack, a shearing device, a separation pressing plate, a mounting bracket, a gas cylinder, a pressing sleeve, a guide rod and a return spring, the rack is provided with the shearing device, the rack is fixedly connected with a pair of mounting brackets, one side of the mounting bracket is fixedly connected with the gas cylinder, the telescopic end of the gas cylinder is fixedly connected with the pressing sleeve, the mounting bracket is fixedly connected with the guide rod, the guide rod is slidably connected with the pressing sleeve, a longitudinally distributed separation pressing plate is slidably connected between the pair of guide rods, the separation pressing plate is in extrusion fit with the pressing sleeve, and a pair of return springs are fixedly connected between adjacent separation pressing plates.

[0007] To further explain, the longitudinally distributed partition plates are stepped.

[0008] To further explain, it also includes a support mechanism, which is set on the partition plate. The support mechanism includes a backing plate and a spring sheet. The longitudinally distributed backing plates are all slidably connected to the partition plate on one side. A spring sheet is fixed between the backing plate and the partition plate. The backing plate is in a pressing fit with the shearer.

[0009] To further explain, the abutment has a sloping surface.

[0010] Further explanation: It also includes a damage mechanism, which is set on the frame. The damage mechanism includes a movable frame, an electric slide rail, a guide frame, a friction block, and a pull plate. The electric slide rail is fixed to the frame. The electric slide rail is fixed to the movable frame via a slider. The movable frame is slidably connected to longitudinally distributed pull plates. The pull plates are slidably connected to the partition pressure plate. The pull plates are fixed to the friction block. The partition pressure plate on one side is fixed to the guide frame. The pull plates are slidably connected to the guide frame.

[0011] Further explanation: It also includes a separation mechanism, which is set on the frame. The separation mechanism includes a movable support, an adjustment plate, a locking pin, and a guide block. Pairs of guide blocks are fixed to the frame. A movable support is slidably connected between the pairs of guide blocks. The movable support is slidably connected to a longitudinally distributed adjustment plate. The adjustment plate is slidably connected to a locking pin, which is engaged with the movable support.

[0012] Further explanation: It also includes a lubrication mechanism, which is mounted on the frame. The lubrication mechanism includes a mounting plate frame, a liquid storage tank, a guide block, a guide pipe, and a sponge wheel. The mounting plate frame is fixed to the frame, and the liquid storage tank is fixed to the mounting plate frame. The guide block is fixed to the mounting plate frame, and a pair of guide pipes are fixed and connected between the guide block and the liquid storage tank. The sponge wheel is rotatably connected to the mounting plate frame, and the sponge wheel contacts and engages with the guide block and the shear.

[0013] To further explain, the guide block is hollow inside and has a leakage hole.

[0014] Compared with the prior art, the present invention has the following advantages: 1. The present invention, through the separation pressure plate and pressure sleeve and other components, can not only realize the layered placement of steel plates, thereby avoiding the drastic increase in cutting difficulty when cutting multiple layers of steel plates at the same time, but also fix multiple layers of steel plates at the same time, thereby preventing the steel plates from shifting during the cutting process and affecting the cutting quality, thus improving the cutting efficiency and cutting effect of this tile shearing device.

[0015] 2. The present invention, through components such as the abutment plate and the spring sheet, can provide a certain degree of support for the shearing part of the steel plate during the shearing process, thereby minimizing the deformation of the shearing part of the steel plate under the action of the shearing blade, and improving the shearing effect of this tile shearing device.

[0016] 3. This invention, through components such as electric slide rails and friction blocks, can leave a scratch on the shearing part of the steel plate in advance and damage the integrity of the steel plate structure. This not only reduces the difficulty of subsequent shearing but also improves the overall shearing accuracy, thus enhancing the shearing effect of this tile shearing device.

[0017] 4. The present invention, through components such as movable brackets and adjusting plates, can cooperate with the dividing pressure plate and provide limiting and support for each layer of steel plate, thereby avoiding the bending of the steel plate under the action of gravity due to layered placement and the impact on the subsequent shearing accuracy, thus improving the shearing effect of this tile shearing device.

[0018] 5. This invention, through components such as a liquid storage tank and a sponge wheel, can automatically apply lubricating oil to the shearing part of the shear, thereby reducing friction between the shear and the steel plate, extending the service life of the shear, improving the shearing quality of the device, and enhancing the shearing effect of this tile shearing device. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 This is a three-dimensional structural diagram of the frame and shear of the present invention.

[0021] Figure 3 This is a three-dimensional structural diagram of the mounting bracket, cylinder, and pressure sleeve of the present invention.

[0022] Figure 4 This is a three-dimensional structural diagram of the pressure sleeve, guide rod, and return spring components of the present invention.

[0023] Figure 5 This is a three-dimensional structural diagram of the cylinder, pressure sleeve, and guide rod of the present invention.

[0024] Figure 6 This is a three-dimensional structural diagram of the shearer, the stop plate, and the spring sheet of the present invention.

[0025] Figure 7 This is a three-dimensional structural diagram of the moving frame, guide frame, and friction block components of the present invention.

[0026] Figure 8 This is a three-dimensional structural diagram of the components of the present invention, including the movable frame, electric slide rail, and guide frame.

[0027] Figure 9 This is a three-dimensional structural diagram of the guide frame, friction block, and pull plate components of the present invention.

[0028] Figure 10This is a three-dimensional structural diagram of the movable support, adjustment plate, and locking pin components of the present invention.

[0029] Figure 11 This is a three-dimensional structural diagram of the components such as the adjusting plate, locking pin, and guide block of the present invention.

[0030] Figure 12 This is a three-dimensional structural diagram of the mounting plate frame, liquid storage tank, and shearing device of the present invention.

[0031] Figure 13 This is a three-dimensional structural diagram of the components of the present invention, including the mounting plate frame, liquid storage tank, and flow guide block.

[0032] Figure 14 This is a three-dimensional structural diagram of the components of the present invention, including the guide block, the liquid guide tube, and the sponge wheel.

[0033] In the attached diagrams: 1. Frame, 11. Shearer, 12. Separating plate, 13. Mounting bracket, 14. Cylinder, 15. Pressure sleeve, 16. Guide rod, 17. Return spring, 2. Support plate, 21. Spring, 3. Moving frame, 31. Electric slide rail, 32. Guide frame, 33. Friction block, 34. Pull plate, 4. Moving bracket, 41. Adjustment plate, 42. Locking pin, 43. Guide block, 5. Mounting plate frame, 51. Liquid storage tank, 52. Flow guide block, 53. Liquid guide tube, 54. Sponge wheel. Detailed Implementation

[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0035] A tile shearing device for the production of colored stone metal tiles, such as Figures 1-5 As shown, the device includes a frame 1, a shear 11, a partition plate 12, a mounting bracket 13, a cylinder 14, a pressure sleeve 15, a guide rod 16, and a return spring 17. The shear 11 is mounted on the top of the frame 1. Mounting brackets 13 are fixedly connected to the front and rear parts of the left and right sides of the top of the frame 1. A cylinder 14 is fixedly connected to the top of the left mounting bracket 13. A pressure sleeve 15 is fixedly connected to the telescopic end of the cylinder 14. A guide rod 16 is fixedly connected to the lower side inside the mounting bracket 13. The guide rod 16 is slidably connected to the pressure sleeve 15. A partition plate 12 with vertical distribution is slidably connected between the front and rear guide rods 16. The partition plate 12 is pressed and engaged with the pressure sleeve 15. Two return springs 17 are fixedly connected between adjacent partition plates 12.

[0036] like Figure 3 andFigure 4 As shown, the vertically distributed partition plates 12 are generally stepped.

[0037] When workers need to shear steel plates, they can first pass multiple unfolded steel plates through the gaps between adjacent partition plates 12 from bottom to top, thus achieving layered placement of the steel plates. If the steel plate is thick, the partition plate 12 will move upward under the action of the steel plate, and the return spring 17 will be stretched. At this time, the partition plate 12 will slightly clamp and fix the steel plate under the action of the return spring 17. If the steel plate is thin, the partition plate 12 will remain in its original position. Then, the steel plates of each layer can be synchronously conveyed to the right by external conveying equipment. After being conveyed to the appropriate position, the conveying is stopped and the cylinder 14 is activated. The cylinder 14 will drive the pressure sleeve 15 to move downward along the guide rod 16. If the steel plate is thick, the downward movement of the pressure sleeve 15 will only contact and squeeze the top partition plate 12, thereby using the partition plate 12 to rigidly clamp and fix the steel plate. If the steel plate is thin, the downward movement of the pressure sleeve 15 will contact and squeeze the top partition plate 12. 2. Thus, the return spring 17 drives all the partition plates 12 except the bottom one to move downwards and clamp the steel plate. The return spring 17 is then compressed, which can prevent the steel plate from shifting during the shearing process and affecting the shearing quality. Next, the shearing blade on the shearer 11 can rotate downwards and shear the multi-layer steel plate, thereby improving the overall shearing efficiency of the device. Moreover, since the multi-layer steel plates are placed at equal intervals rather than simply stacked, the shearing blade on the shearer 11 will not encounter the problem of a significant increase in shearing difficulty when shearing the multi-layer steel plate. After a single shearing process is completed, the cylinder 14 can drive the pressure sleeve 15 to move upwards to reset and release the clamping and fixing of the partition plates 12 on the steel plate. Then, the external conveying equipment can be used to make the steel plates of each layer continue to move to the right and perform continuous shearing. After the shearing process is completed, the remaining steel plate can be taken out, and the partition plates 12 will then move in the opposite direction and reset under the action of the return spring 17. Example

[0038] Based on Example 1, such as Figure 1 and Figure 6 As shown, it also includes a support mechanism, which is set on the partition plate 12. The support mechanism includes a back plate 2 and a spring piece 21. The back plates 2, which are distributed longitudinally at the front and rear, are slidably connected to the left side of the partition plate 12 on the right side. The spring piece 21 is fixed between the back plate 2 and the partition plate 12. The back plate 2 is pressed and engaged with the shearer 11.

[0039] like Figure 6 As shown, the left side of the support plate 2 has a slope.

[0040] When the shearing blade on the shearer 11 rotates downwards and shears the multi-layer steel plate, the shearing blade will first contact the steel plate and shear it. During this process, the abutment plate 2 can provide a certain degree of support for the shearing part of the upper steel plate, thereby minimizing the deformation of the shearing part of the steel plate under the action of the shearing blade. After the upper steel plate is cut off, the shearing blade continues to rotate downwards and will contact and squeeze the abutment plate 2, thereby causing the abutment plate 2 to move to the right. The spring piece 21 is then compressed, thus preventing the abutment plate 2 from obstructing the rotation of the shearing blade. After the shearing blade completes the shearing of the multi-layer steel, it can be controlled to rotate upwards and reset. At this time, the abutment plate 2 will move to the left and reset under the action of the spring piece 21.

[0041] like Figures 7-9 As shown, it also includes a damage mechanism, which is set on the frame 1. The damage mechanism includes a movable frame 3, an electric slide rail 31, a guide frame 32, a friction block 33, and a pull plate 34. The electric slide rail 31 is fixed to the front left side of the frame 1. The movable frame 3 is fixed to the upper left side of the electric slide rail 31 by a slider. The pull plate 34, which is vertically distributed, is slidably connected to the rear side of the movable frame 3. The pull plate 34 is slidably connected to the partition plate 12. The friction block 33 is fixed to the rear side of the pull plate 34. The guide frame 32 is fixed to the front side of the partition plate 12 on the left side. The pull plate 34 is slidably connected to the guide frame 32.

[0042] Before shearing the multi-layer steel plate with the shearing blade on the shearer 11, the worker can also drive the moving frame 3, the pull plate 34 and the friction block 33 to move back and forth along the slide groove on the partition plate 12 and the guide frame 32 via the electric slide rail 31. The friction block 33 will slide back and forth and come into contact with the steel plate and leave a scratch on the shearing part of the steel plate. This can damage the integrity of the steel plate structure, thereby not only reducing the difficulty of subsequent shearing, but also improving the overall shearing accuracy. Since the pull plate 34 and the moving frame 3 are slidably connected, when the partition plate 12 moves up and down, the pull plate 34 and the friction block 33 will also move up and down, ensuring that the friction block 33 can be in close contact with the upper surface of the steel plate. In order to avoid the friction block 33 damaging the regular parts of the steel plate and affecting the rotation of the shearing blade, the initial position of the friction block 33 will be located in front of the guide frame 32.

[0043] like Figure 10 and Figure 11 As shown, it also includes a partitioning mechanism, which is set on the frame 1. The partitioning mechanism includes a movable support 4, an adjusting plate 41, a locking pin 42, and a guide block 43. The two guide blocks 43 are respectively fixed to the front and rear parts of the left side of the frame 1. The movable support 4 is slidably connected between the front and rear guide blocks 43. The lower left side of the movable support 4 is slidably connected to the adjusting plate 41, which is vertically distributed. The front and rear parts of the left side of the adjusting plate 41 are slidably connected to the locking pin 42, which is inserted into the movable support 4.

[0044] When placing multiple steel plates in layers, the worker can first move the movable support 4, the adjusting plate 41, and the locking pin 42 to the left to a suitable position, then pull out the locking pin 42 and adjust the multiple adjusting plates 41 to a suitable height according to the thickness of the steel plate. Finally, the locking pin 42 is inserted back into its original position and the adjusting plate 41 is fixed. At this time, if multiple steel plates are passed between adjacent adjusting plates 41, the adjusting plate 41 can cooperate with the dividing pressure plate 12 and provide limit and support for each layer of steel plates, thereby preventing the steel plates from bending under the action of gravity due to layering and affecting the subsequent shearing accuracy. After the shearing process is completed, the movable support 4 and the adjusting plate 41 and other components can be returned to their original positions.

[0045] like Figures 12-14 As shown, it also includes a lubrication mechanism, which is set on the frame 1. The lubrication mechanism includes a mounting plate frame 5, a liquid storage tank 51, a guide block 52, a guide pipe 53, and a sponge wheel 54. The mounting plate frame 5 is fixed to the top left side of the frame 1. The liquid storage tank 51 is fixed to the top of the mounting plate frame 5. The guide block 52 is fixed to the lower part of the mounting plate frame 5. The guide block 52 and the liquid storage tank 51 are fixedly connected and connected by two guide pipes 53. The sponge wheel 54 is rotatably connected to the lower part of the mounting plate frame 5. The sponge wheel 54 contacts and engages with the guide block 52 and the shearer 11.

[0046] like Figure 13 and Figure 14 As shown, the guide block 52 is hollow inside and has a leakage hole at the bottom.

[0047] When the shearing blade on the shearer 11 rotates up and down to shear the steel plate, the shearing blade will contact the sponge wheel 54 and drive it to rotate. Since the liquid storage tank 51 contains lubricating oil, the lubricating oil in the liquid storage tank 51 will flow into the guide block 52 through the guide pipe 53 under its own gravity. Since the guide block 52 has a leakage hole, the lubricating oil in the guide block 52 will flow downward through the leakage hole and be absorbed by the sponge wheel 54. However, when the sponge wheel 54 is saturated, the lubricating oil in the sponge wheel 54 will not actively overflow due to its own tension. Therefore, when the shearing blade contacts the sponge wheel 54 and drives it to rotate, the sponge wheel 54 can apply lubricating oil to the shearing part of the shearing blade, thereby reducing the friction between the shearing blade and the steel plate. This can extend the service life of the shearer 11 and improve the shearing processing quality of the device.

[0048] Although the invention has been described with reference to exemplary embodiments, it should be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation so as to cover all variations and equivalent structures and functions.

Claims

1. A tile shearing device for the production of colored stone metal tiles, characterized in that: The device includes a frame (1), a shear (11), a partition plate (12), a mounting bracket (13), a cylinder (14), a pressure sleeve (15), a guide rod (16), and a return spring (17). The frame (1) is equipped with a shear (11). The frame (1) is fixedly connected to a pair of mounting brackets (13). A cylinder (14) is fixedly connected to one side of the mounting bracket (13). A pressure sleeve (15) is fixedly connected to the telescopic end of the cylinder (14). A guide rod (16) is fixedly connected to the mounting bracket (13). The guide rod (16) is slidably connected to the pressure sleeve (15). A longitudinally distributed partition plate (12) is slidably connected between the pair of guide rods (16). The partition plate (12) is pressed and fitted with the pressure sleeve (15). A pair of return springs (17) are fixedly connected between adjacent partition plates (12).

2. A tile shearing device for producing colored stone metal tiles according to claim 1, characterized in that: The longitudinally distributed partition plates (12) are stepped.

3. A tile shearing device for producing colored stone metal tiles according to claim 2, characterized in that: It also includes a support mechanism, which is set on the partition plate (12). The support mechanism includes a back plate (2) and a spring piece (21). The longitudinally distributed back plates (2) are all slidably connected to the partition plate (12) on one side. The spring piece (21) is fixed between the back plate (2) and the partition plate (12). The back plate (2) is pressed and engaged with the shearer (11).

4. A tile shearing device for producing colored stone metal tiles according to claim 3, characterized in that: Among them, the The plate (2) has an inclined surface.

5. A tile shearing device for producing colored stone metal tiles according to claim 4, characterized in that: It also includes a damage mechanism, which is set on the frame (1). The damage mechanism includes a movable frame (3), an electric slide rail (31), a guide frame (32), a friction block (33), and a pull plate (34). The electric slide rail (31) is fixed to the frame (1). The electric slide rail (31) is fixed to the movable frame (3) through a slider. The movable frame (3) is slidably connected to the longitudinally distributed pull plate (34). The pull plate (34) is slidably connected to the partition plate (12). The pull plate (34) is fixedly connected to the friction block (33). The partition plate (12) on one side is fixedly connected to the guide frame (32). The pull plate (34) is slidably connected to the guide frame (32).

6. A tile shearing device for producing colored stone metal tiles according to claim 5, characterized in that: It also includes a separation mechanism, which is set on the frame (1). The separation mechanism includes a movable bracket (4), an adjustment plate (41), a locking pin (42), and a guide block (43). The pair of guide blocks (43) are fixed to the frame (1). The movable bracket (4) is slidably connected between the pair of guide blocks (43). The movable bracket (4) is slidably connected to the longitudinally distributed adjustment plate (41). The adjustment plate (41) is slidably connected to the locking pin (42). The locking pin (42) is inserted into the movable bracket (4).

7. A tile shearing device for producing colored stone metal tiles according to claim 6, characterized in that: It also includes a lubrication mechanism, which is set on the frame (1). The lubrication mechanism includes a mounting plate frame (5), a liquid storage tank (51), a guide block (52), a guide pipe (53), and a sponge wheel (54). The mounting plate frame (5) is fixed to the frame (1). The mounting plate frame (5) is fixed to the liquid storage tank (51). The mounting plate frame (5) is fixed to the guide block (52). The guide block (52) and the liquid storage tank (51) are fixedly connected and connected by a pair of guide pipes (53). The mounting plate frame (5) is rotatably connected to the sponge wheel (54). The sponge wheel (54) is in contact with the guide block (52) and the sponge wheel (54) is in contact with the shearer (11).

8. A tile shearing device for producing colored stone metal tiles according to claim 7, characterized in that: Among them, the flow guide The block (52) is hollow inside and has a hole.

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