Automatic silkworm cocoon shell cutting and stripping system
By using the clamping components and near-infrared detection technology of the automatic silkworm cocoon peeling system, the problem of incomplete cocoon shell cutting is solved, achieving efficient separation of silkworm pupae from cocoons and avoiding damage to silkworm pupae.
Patent Information
- Application Number
- CN202511118230.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing technologies make it difficult to effectively cut open the cocoon shell and separate the silkworm pupa from the cocoon without harming the pupa. Common methods are prone to damaging the pupa or making incomplete cuts.
An automatic silkworm cocoon peeling system is designed. The system uses a clamping component that rotates during the silkworm cocoon conveying process to make a diagonal cut flush with the cutting blade. Combined with a near-infrared diffuse transmission structure and a negative pressure suction seat, the clamping is adjusted to enlarge the cut after detecting the position of the silkworm pupa.
This method achieves a larger cut in the cocoon shell without damaging the silkworm pupa, making it easier to separate the pupa from the cocoon and improving separation efficiency and safety.
Smart Images

Figure CN121018680A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of silkworm cocoon processing technology, specifically an automatic silkworm cocoon peeling and stripping system. Background Technology
[0002] Sericulture is a traditional and advantageous industry in my country, with silkworm cocoon production accounting for more than three-quarters of the world's total. A silkworm cocoon refers to the cocoon of a mulberry silkworm. It is the protective, sac-like layer of the silkworm's pupa, containing the pupa. The cocoon layer can be reeled into silk, and the cocoon shell and waste silk after reeling can be used as raw materials for silk floss and spun silk. Common silkworm cocoons are oblong, oval-waisted, spherical, or spindle-shaped, or slightly constricted in the middle. During silkworm breeding, the pupa needs to be separated from the cocoon without damaging it. The common method is for farmers to manually cut the cocoon shell, but this is difficult to control the size of the cut, easily injuring the pupa inside. Mechanical cutting devices typically only place the cocoon into the clamping area and make the cut at the top. This method, to avoid cutting the inner pupa, generally avoids making the cut too deep, which could make it difficult for the pupa to separate from the cocoon later.
[0003] This case arose in order to resolve the aforementioned issues. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides an automatic silkworm cocoon peeling and stripping system, which solves the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: an automatic silkworm cocoon peeling system, comprising a frame, a conveying mechanism on one side of the frame, and a cutting mechanism for horizontal cutting by a cutting blade on the front side. The conveying mechanism is provided with multiple clamping components at equal intervals. An adjustment plate is installed at the upper end of the frame and on the side of the conveyor belt. The opening of the clamping component is formed with a slanted cut. Before being conveyed to the cutting position, the slanted cut is rotated to an inclined state. After being flipped, the slanted cut is horizontal and is exactly level with the height of the cutting blade.
[0008] As a preferred embodiment, the conveying mechanism further includes pulleys at both ends and a conveyor belt that wraps around the two pulleys to form a closed state, wherein one of the pulleys is driven to rotate by a first motor, and each of the clamping components is connected to the conveyor belt.
[0009] As a preferred embodiment, the clamping member further includes a first clamp and a second clamp that are independent of each other. The inner sides of the first clamp and the second clamp are respectively provided with slots, which together form an insertion port, wherein the oblique cut is opened at the top of the first clamp and the second clamp.
[0010] As a preferred scheme, further, the conveying belt is provided with a fixed block, the first clamping seat is pivoted to the fixed block, the other side of the conveying belt is slidably connected with a movable block, the second clamping seat is pivoted to the movable block, the front side of the first clamping seat and the second clamping seat is respectively provided with a connecting block, the two connecting blocks are fixedly connected with a spring, and under normal circumstances, the first clamping seat and the second clamping seat form a certain gap under the action of the spring.
[0011] As a preferred scheme, further, the control plate is provided with a negative pressure machine, the lower side output end of the negative pressure machine is provided with a cladding suction seat, the cladding suction seat is located directly above the clamping member, and the lower side of the negative pressure machine is further provided with a near-infrared diffuse transmission structure, which is located on one side of the clamping mechanism, and the near-infrared diffuse transmission structure and the cladding suction seat are respectively located on the side of the clamping member after being turned over.
[0012] As a preferred scheme, further, the cladding suction seat covers the cocoon from being turned over to being clamped.
[0013] As a preferred scheme, further, the two connecting blocks of the same clamping member are provided with a guide rod, the guide rod is fixedly connected with the connecting block at the first clamping seat and slidably connected with the connecting block at the second clamping seat and penetrates through, the guide rod is normally placed on the edge of the control plate, the front end of the control plate is provided with a sinking inclined groove, and the guide rod moves downward to realize the deflection of the whole clamping member.
[0014] As a preferred scheme, further, the bottom of the position of the front end of the control plate extends a base, the rear side of the base is provided with a connecting inclined groove, the base is located on the outside of the movable block under normal circumstances, the movable block is extruded to move inward when passing through the connecting inclined groove, so that the second clamping seat moves to the first clamping seat to clamp the cocoon.
[0015] As a preferred scheme, further, the rear side of the first clamping seat and the second clamping seat is fixedly connected with a weight.
[0016] (Three) beneficial effects
[0017] After the above technical scheme is adopted, compared with the prior art, the automatic cocoon peeling system has the following beneficial effects: the oblique cut is formed at the opening of the clamping member, and the oblique cut is horizontal and flush with the cutting knife before cutting, so that a larger opening can be cut out. Secondly, the near-infrared diffuse transmission structure and the cladding suction seat with negative pressure are provided, after the position of the internal silkworm pupa is detected, the cocoon is lifted upward as much as possible before being clamped, so that the size of the cut opening is further enlarged without affecting the silkworm pupa, and the subsequent direct separation is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1is another side view of the present application;
[0019] Fig. 2 is another side view of the present application;
[0020] Fig. 3 is a schematic view of the driving position of the clamping member of the present application;
[0021] Fig. 4 is a schematic view of the driving position of the clamping member of the present application;
[0022] Fig. 5 is a schematic view of the top of the control plate of the present application;
[0023] Fig. 6 is a side view of the present application.
[0024] In the figure, 1 is a frame; 2 is a first motor; 3 is a conveying belt; 4 is a control plate; 41 is a seat; 42 is a connecting chute; 43 is a sinking chute; 5 is a first clamping seat; 6 is a second clamping seat; 7 is a placing inlet; 8 is a fixed block; 9 is a movable block; 10 is a weight; 11 is a sliding groove; 12 is a second motor; 13 is a cutting knife; 14 is a covering suction seat; 15 is a negative pressure machine; 16 is a pulley; 17 is a connecting block; 18 is a spring; 19 is a guide rod. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application more clear and explicit, the present application is further described in detail below in combination with specific embodiments and with reference to the drawings.
[0026] Referring to the drawings, an automatic cocoon shell cutting and peeling system comprises a frame 1, a conventional conveying mechanism is formed on one side of the frame 1, a conventional cocoon guide-in mechanism (the distribution speed of the conveying mechanism falls within the scope of the present application and can be seen by referring to the drawings, and thus no further description is given) is arranged on the rear side of the frame 1, and a cutting mechanism is arranged on the front side of the frame 1. Figs. 1-2 A plurality of clamping members are arranged on the conveying mechanism at equal intervals, the clamping members are used to receive the guided-in cocoon, and the conveying mechanism conveys the cocoon to the cutting mechanism on the front side to realize the cutting.
[0027] The conveying mechanism comprises pulleys 16 at both ends and a conveying belt 3 wrapped around the pulleys 16 and forming a closed state, one of the pulleys 16 is driven to rotate by a first motor 2. Each clamping member is fixedly connected to the conveying belt 3.
[0028] The cutting mechanism is a conventional structure of a cutting knife 13 driven by a second motor 12, the second motor 12 is installed on the frame 1 and the output end is vertically downward, the output end of the motor is connected with the cutting knife 13 and is arranged above the clamping member passing through.
[0029] As shown in the drawings, the clamping member is a clamping seat 5, the clamping seat 5 is fixedly connected to the conveying belt 3 and is arranged on the conveying belt 3 at equal intervals. Figs. 3-5As shown, the opening of the clamping member is formed with an oblique cut, which is rotated to an inclined state before it is conducted to the cutting position, so that the cutting knife 13 cuts the inclined cocoon, and the size of the inclined cut on the top of the cocoon is larger than that of the horizontal cut, so that the internal silkworm pupa is more easily separated from the cocoon and the internal silkworm pupa is not easily damaged. The oblique cut on the clamping member after being inclined is in close contact with the cutting knife 13 to achieve cutting (the specific position can be referred to the drawing) Fig. 6 ).
[0030] Considering that the size of the cocoon is different, it is necessary to stably clamp cocoon of different sizes. The clamping member is designed in the scheme, which includes a first clamping seat 5 and a second clamping seat 6 which are independent of each other. The inner sides of the first clamping seat 5 and the second clamping seat 6 are respectively provided with notches, and together form a placing entrance 7, wherein the oblique notch is provided at the top of the first clamping seat 5 and the second clamping seat 6.
[0031] The first clamping seat 5 and the second clamping seat 6 need to be switched to an inclined state, so a fixed block 8 is installed on the conveying belt 3, the first clamping seat 5 is pivoted to the fixed block 8, the other side of the conveying belt 3 is slidingly connected with a movable block 9 (slidingly connected through a sliding groove 11), and the second clamping seat 6 is pivoted to the sliding block. Secondly, a connecting block 17 is installed on the front side of the first clamping seat 5 and the second clamping seat 6 respectively, and a spring 18 is fixedly connected between the two connecting blocks 17. Under normal circumstances, the first clamping seat 5 and the second clamping seat 6 form a certain gap under the action of the spring 18, so that the size of the placing entrance 7 is slightly larger, which is easier to place the cocoon, and when the second clamping seat 6 moves inward to abut against the first clamping seat 5 under the action of horizontal external force, the cocoon can be stably clamped.
[0032] The upper end of the rack 1 and located on one side of the conveying belt 3 is provided with a control plate 4, and the control plate 4 is provided with a negative pressure machine 15. The lower side output end of the negative pressure machine 15 is provided with a cladding suction seat 14, and the cladding suction seat 14 is located directly above the clamping member. The control plate 4 cooperates with the cladding suction seat 14 to finely adjust the height of the cocoon in the clamping member, so that some silkworm pupae inside the cocoon are not cut by the cutting knife 13. At the same time, the control plate 4 can also drive the clamping member to rotate and incline at the front end.
[0033] Specifically, as shown in the drawing Figs. 4-5 , the bottom of the front end position of the control plate 4 extends a base, and the rear side of the base is provided with a connecting oblique groove 42. The base is slightly outside the movable block 9 under normal circumstances, and when the movable block 9 passes through the connecting oblique groove 42, it is pressed inward, so that the second clamping seat 6 moves to the first clamping seat 5 to clamp the cocoon.
[0034] The adjusting mode of the inclined state of the clamping member is that a guide rod 19 is arranged between the two connecting blocks 17 of the same clamping member, the guide rod 19 is fixedly connected with the connecting block 17 at the first clamping seat 5, and the other side is slidingly connected with the connecting block 17 at the second clamping seat 6 and penetrates through. The guide rod 19 is normally supported on the edge of the control plate 4, and a sinking inclined groove 43 is arranged at the front end of the control plate 4, so that the guide rod 19 is moved downward to realize the deflection of the whole clamping member.
[0035] Due to the structural design, in order to keep the whole clamping member balanced during movement, the weight 10 is fixedly connected at the rear side of the first clamping seat 5 and the second clamping seat 6, so that the center of gravity of the clamping member is slightly offset to the rear side, preventing the problem of overturning.
[0036] A conventional near-infrared diffuse transmission structure of "light source + integrating sphere + spectrometer" is further arranged below the negative pressure machine 15, which is used for quickly detecting the position of the silkworm pupa inside the cocoon without damaging the cocoon.
[0037] It should be noted that the near-infrared diffuse transmission structure and the cladding suction seat 14 are respectively located at the clamping member after overturning, and the connecting inclined groove 42 is located at the opposite front side of the cladding suction seat 14, so that after adjusting the height of the cocoon (the height is adjusted by adsorbing the cocoon upward when the cocoon is not clamped, and the cutout needs to be as large as possible), the clamping member is translated to the connecting inclined groove 42 to clamp (suspended clamping) the cocoon. The coverage range of the cladding suction seat 14 is from the cocoon after overturning to before being clamped.
[0038] When the clamping member is located directly below the cladding suction seat 14, the movement needs to be temporarily stopped to facilitate height adjustment.
[0039] The above-described specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present application. It should be understood that the above-described specific embodiments are only for the specific embodiments of the present application and are not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. An automatic silkworm cocoon peeling system, comprising a frame, wherein a conveying mechanism is formed on one side of the frame, and a cutting mechanism for horizontal cutting via a cutting blade is provided on the front side, characterized in that: The conveying mechanism is provided with multiple clamping components at equal intervals. An adjustment plate is installed at the upper end of the frame and on one side of the conveyor belt. The opening of the clamping component is formed with a bevel. Before it is transmitted to the cutting position, it is rotated to an inclined state. After being flipped, the bevel is horizontal and is exactly level with the height of the cutting blade.
2. The automatic silkworm cocoon peeling and stripping system according to claim 1, characterized in that: The conveying mechanism includes pulleys at both ends and a conveyor belt that wraps around the two pulleys to form a closed state. One of the pulleys is driven to rotate by a first motor, and each of the clamping components is connected to the conveyor belt.
3. The automatic silkworm cocoon peeling and stripping system according to claim 2, characterized in that: The clamping component includes a first clamp and a second clamp that are independent of each other. The first clamp and the second clamp are respectively provided with slots on their inner sides, and together they form an insertion port. The oblique cut is provided at the top of the first clamp and the second clamp.
4. The automatic silkworm cocoon peeling and stripping system according to claim 3, characterized in that: A fixed block is installed on the conveyor belt, and a first clamp is pivotally connected to the fixed block. A movable block is slidably connected to the other side of the conveyor belt, and a second clamp is pivotally connected to the sliding block. Connecting blocks are respectively installed on the front sides of the first and second clamps, and a spring is fixedly connected between the two connecting blocks. Under normal conditions, the first and second clamps form a certain gap under the action of the spring.
5. The automatic silkworm cocoon peeling and stripping system according to claim 1, characterized in that: The control panel is equipped with a negative pressure machine, and the lower output end of the negative pressure machine is equipped with a covering suction seat. The covering suction seat is located directly above the clamping member. Below the negative pressure machine, there is also a near-infrared diffuse transmission structure, which is located on one side of the clamping mechanism. The near-infrared diffuse transmission structure and the covering suction seat are respectively located on the side of the clamping member after it is flipped.
6. The automatic silkworm cocoon peeling and stripping system according to claim 5, characterized in that: The coverage area of the encapsulating suction seat is from the time the silkworm cocoon is turned over until it is clamped.
7. The automatic silkworm cocoon peeling and stripping system according to claim 4, characterized in that: A guide rod is provided between the two connecting blocks of the same clamping component. The guide rod is fixedly connected to the connecting block located at the first clamping seat, and slidably connected to the connecting block at the second clamping seat and passes through it. The guide rod rests on the edge of the control plate in normal condition. A downward inclined groove is opened at the front end of the control plate, and the guide rod moves downward accordingly to realize the deflection of the entire clamping component.
8. The automatic silkworm cocoon peeling and stripping system according to claim 1, characterized in that: The bottom of the front end of the control plate extends to a base, and a connecting groove is provided on the rear side of the base. The base is located outside the movable block in the normal state. When the movable block passes through the connecting groove, it is subjected to a squeezing force and moves inward, so that the second clamp moves toward the first clamp to clamp the silkworm cocoon.
9. The automatic silkworm cocoon peeling and stripping system according to claim 3, characterized in that: The first clamp and the rear side of the second clamp are fixedly connected to a weight.