Anti-sliding device of mining excavator and using method of anti-sliding device
By designing an anti-slip device for mining excavators, and utilizing a combination of fixing components and flexible connecting ropes, the problem of mining excavators slipping on slopes or uneven ground is solved, achieving efficient and convenient safety assurance. It is suitable for open-pit mining of both metal and non-metal mines.
Patent Information
- Application Number
- CN202511270655.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-28
AI Technical Summary
Mining excavators are prone to slippage on slopes or uneven ground. Existing anti-slippage devices are complex to install and have limited effectiveness, failing to effectively guarantee equipment safety.
A device for preventing slippage in mining excavators has been designed, including a first fixed part and a second fixed part. These parts are detachably and rotatably connected to form a limit mechanism for the excavator's stroke section. The device utilizes a clamping device and a flexible connecting rope to provide a stable connection and prevent slippage in the excavator's stroke section through a combined structure.
It effectively prevents mining excavators from slipping during operation, improving safety and reliability. It is suitable for open-pit mining of both metal and non-metal mines, and has the advantages of high efficiency, convenience, and environmental friendliness. It is compatible with different models of equipment and improves ease of operation.
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Figure CN121024150A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of engineering machinery auxiliary equipment, and particularly relates to a mine excavator anti-slip device and a use method thereof. BACKGROUND
[0002] The mine excavator is an important excavating and loading equipment, and is widely used in mines, construction sites and the like. However, when working on a slope or uneven ground, the mine excavator is prone to the phenomenon of slipping, i.e., the vehicle is self-slid due to gravity or external force, which may cause equipment damage or safety accidents. The anti-slip devices on the market are mostly general types, have poor pertinence, are complex to install, and have limited effect.
[0003] In view of the above factors, the present application provides a mine excavator anti-slip device and a use method thereof, which provides safety protection for the vehicle without affecting the travel of the mine excavator, has the advantages of high efficiency, convenience, green environmental protection, and can be widely applied to the fields of metal and non-metal mine open mining, and the like, and has the safety and reliability of helping to protect the use of the vehicle. SUMMARY
[0004] The present application aims to provide a mine excavator anti-slip device and a use method thereof to solve the problems in the background art.
[0005] The purpose of the present application is achieved by the following technical scheme: a mine excavator anti-slip device, comprising a first fixing part and a second fixing part, the first fixing part is detachably connected between the travel parts of the excavator, and the second fixing part is arranged at the rear end of the travel part of the excavator and in contact with the travel part of the excavator.
[0006] The second fixing part is rotatably connected with the first fixing part, and the second fixing part can extend to both sides along the longitudinal direction of the first fixing part.
[0007] The first fixing part and the second fixing part form a travel part limiting mechanism of the excavator to prevent the phenomenon of slipping of the mine excavator during operation.
[0008] Further, the first fixing part comprises a fixed support and an extrusion clamping device detachably connected with the fixed support.
[0009] Further, the detachable connection between the fixed support and the extrusion clamping device is screw connection.
[0010] Further, the fixed support includes a "U"-shaped base and a soft connecting rope, the fixed support serves as a connecting platform to connect the whole device, an inner threaded hole is reserved on the end face of the fixed support, and the extrusion clamping device is threadedly connected in the inner threaded hole to form a symmetrical excavator stroke part clamping space in the fixed support.
[0011] Further, the first fixed part further includes a brake device, the brake device is in a "V" shape, and the brake device cooperates with the soft connecting rope, and the tail of the soft connecting rope is hooked into the "V"-shaped groove.
[0012] Further, the "U"-shaped base can be made of metal material, and the tail of the "U"-shaped base is connected to an ear plate with a connecting hole through welding for facilitating connection of the soft connecting rope.
[0013] The soft connecting rope adopts a steel wire rope structure, and is firmly connected with the ear plate through welding or riveting.
[0014] Further, the extrusion clamping device includes a connecting end and a clamping end detachably connected with the connecting end, the connecting end is provided in a threaded rod structure, the connecting end is threadedly connected in the inner threaded hole, and a connecting handle is fixedly arranged on the side away from the clamping end.
[0015] The clamping end of the extrusion clamping device is provided in a metal structure, the clamping end is in a cylindrical structure, and the clamping end is connected with an elastic rubber layer through adhesion.
[0016] Further, the second fixed part includes a connecting plate, the end of the connecting plate is connected with a support frame in an arc structure, and the end of the connecting plate away from the support frame is rotatably connected with the "U"-shaped base through a connecting rod.
[0017] The connecting plate is in an extendable structure and is limited and fixed through a bolt, and the connecting rod is in an extendable structure.
[0018] Further, the connecting rod is connected with the "U"-shaped base through a bearing, the bearing is fixed on the end face of the "U"-shaped base to realize rotatable connection between the connecting rod and the "U"-shaped base.
[0019] The "U"-shaped base is open at one end facing the excavator stroke part.
[0020] The support frame is made of engineering plastic material, and a protective layer is wrapped around the periphery of the support frame, and the protective layer is made of metal material.
[0021] The lower half of the thickness of the support frame is in a solid structure, and the upper part is in a honeycomb hole structure or a hollow grid structure.
[0022] The outer side of the support frame is connected with the connecting plate by welding.
[0023] A use method of a mine excavator anti-slip device, specifically comprising the following steps:
[0024] The first fixed part is placed in front of the travel part of the mine excavator, and the excavator travel part is positioned in the center of the U-shaped base. The extrusion clamping device is manually twisted. The clamping end connected by the connecting end is symmetrically arranged on the extrusion clamping device. The clamping end is clamped inward to tightly clamp the first fixed part on the excavator travel part, so that a stable connection platform is formed. After confirming that the connection is stable, the brake device is hooked to the soft connecting rope for connection and use. After use, the reverse process can be used for disassembly.
[0025] When the first fixed part is tightened, the connecting plate is stretched outward to move the support frame outward. When the first fixed part is tightened, the connecting plate is pushed inward to move the support frame to the excavator travel part. After moving to the rear of the excavator travel part, the support frame and the excavator travel part are attached at the rear end due to the telescopic structure of the connecting plate, which can be appropriately stretched or retracted according to the use requirements.
[0026] The first fixed part is in front of the travel support of the mine excavator, and the second fixed part is behind the travel support of the mine excavator. The cooperation of the first fixed part and the second fixed part forms an anti-slip structure, which can effectively prevent the mine excavator from slipping during operation, improves the safety of operation, and has good application prospect.
[0027] Compared with the prior art, the beneficial effects of the present application are:
[0028] The soft connecting rope is made of high-toughness and high-tensile-strength materials such as steel wire rope. The two ends are firmly connected with the fixed support by welding or riveting. The tail is used to hook the brake device to prevent it from falling off during use.
[0029] The extrusion clamping device is installed in the reserved hole of the U-shaped base by screw thread, so that the device is firmly clamped on the travel support of the mine excavator by screw extrusion, and stable fixation is provided. The clamping device body can be made of metal, plastic or other suitable materials, which need to provide sufficient yield strength and hardness to prevent buckling. The side of the threaded rod in contact with the equipment should be equipped with high-elasticity and high-friction materials to provide sufficient friction force to ensure that the entire device can be tightly clamped on the mine excavator. The width of the first fixed part is set to different sizes to adapt to the structure of different types of mine excavators.
[0030] The application forms an anti-back-off and anti-rolling structure by cooperation of the first fixing part (in front of the travel support of the mining excavator) and the second fixing part (behind the travel support of the mining excavator), which can effectively prevent the rolling of the mining excavator during operation, improves the safety of operation, and has a good application prospect.
[0031] The application provides safety protection for the vehicle without affecting the travel of the mining excavator, and has the advantages of high efficiency, convenience, green and environmental protection. The device can be widely applied to the fields of metal and non-metal mine open-pit mining, and has the safety and reliability of helping to protect the use of the vehicle.
[0032] The application significantly improves the structural stability by the adjustable thread connection design of the "U"-shaped base and the clamping device threaded rod, effectively resists vibration impact and is compatible with different models of equipment; the "V"-shaped braking member and wear-resistant material (such as hard rubber or metal) have high friction coefficient and long service life characteristics, solving the problem of braking failure caused by material aging of traditional devices; compared with hydraulic / pneumatic devices, it is more economical and efficient; the quick hooking mode of the soft connection member shortens the installation time and greatly improves the operation convenience, and the comprehensive performance is far superior to the traditional fixed or manual operation anti-rolling scheme, especially suitable for high safety operation requirements in complex mine environment. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is a first fixed part of the application;
[0034] Figure 2 is a plane schematic view of the application; Figure 1
[0035] Figure 3 is a plane connection schematic view of the application;
[0036] Figure 4 is a partial enlarged schematic view of the application; Figure 2
[0037] Figure 5 is a support frame of the application;
[0038] Figure 6 is a connection rod and a connection plate schematic view of the application. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the application.
[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0041] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0042] like Figures 1-6 As shown, a mining excavator anti-slip device includes a first fixing part 1 and a second fixing part 2. The first fixing part 1 is detachably connected between the excavator's stroke parts, and the second fixing part 2 is disposed at the rear end of the excavator's stroke part and contacts the excavator's stroke part.
[0043] The second fixing part 2 is rotatably connected to the first fixing part 1, and the second fixing part 2 can extend to both sides along the longitudinal direction of the first fixing part 1; the second fixing part 2 is disposed on either side of the first fixing part 1.
[0044] The first fixing part 1 and the second fixing part 2 together form a limit mechanism for the excavator's travel section to prevent the mining excavator from slipping during operation.
[0045] In order to facilitate the limiting and fixing of the excavator's stroke portion by the compression clamping device 4 during use, the first fixing part 1 includes a fixing bracket 3 and a compression clamping device 4 that is detachably connected to the fixing bracket 3.
[0046] The detachable connection between the fixed bracket 3 and the compression clamping device 4 is a threaded connection.
[0047] The aforementioned compression clamping device 4 is detachably connected, making it easy to disassemble and replace during use.
[0048] To facilitate the compression and fixation of the excavator's stroke section during use, the fixed bracket 3 includes a "U"-shaped base 5 and a flexible connecting rope 6. The fixed bracket 3 serves as a connecting platform to connect the entire device. An internal threaded hole 7 is reserved on the end face of the fixed bracket 3. The compression clamping device 4 is threadedly connected to the internal threaded hole 7 and forms a symmetrical clamping space for the excavator's stroke section within the fixed bracket 3.
[0049] When clamping the excavator's stroke section, the aforementioned clamping device 4 is symmetrically arranged on both sides of the excavator's stroke section. The excavator's stroke section is clamped and fixed by turning the clamping devices 4 on both sides.
[0050] To facilitate braking during use, the first fixing part 1 also includes a braking device 8, which is V-shaped and cooperates with the flexible connecting rope 6, with the tail of the flexible connecting rope 6 hooked into the V-shaped groove.
[0051] The above-mentioned fixation is achieved by the flexible connecting rope 6 and the "V" shaped groove. The "V" shaped groove is placed horizontally and fixed with bolts.
[0052] To facilitate the fixing of the flexible connecting rope 6 and the "V" shaped groove during use, the "U" shaped base 5 can be made of metal. The tail of the "U" shaped base 5 is connected to the ear plate 9 with a connection hole by welding, which is used to facilitate the connection of the flexible connecting rope.
[0053] The flexible connecting rope 6 adopts a steel wire rope structure, and the flexible connecting rope 6 is firmly connected to the ear plate 9 by welding or riveting.
[0054] In order to facilitate movement towards the excavator's travel section through the threaded engagement of the connecting end with the internal threaded hole during use, the compression clamping device 4 includes a connecting end 10 and a clamping end 11 detachably connected to the connecting end 10. The connecting end 10 is a threaded rod structure, and the connecting end 10 is threaded into the internal threaded hole 7. A connecting handle 12 is fixedly provided on the side away from the clamping end 11.
[0055] The clamping end 11 on the extrusion clamping device 4 is a metal structure, the clamping end 11 is a cylindrical structure, and the clamping end 11 is connected to the friction pad 12 by adhesive bonding.
[0056] The clamping end 11 of the aforementioned extrusion clamping device 4 is equipped with a friction pad on the side of the contact surface with the equipment. The friction pad and the clamping device can be connected by means of adhesive or other methods. The friction pad is made of a highly elastic and high-friction material and needs to provide sufficient friction to ensure that the entire device can be firmly clamped on the mining excavator.
[0057] To facilitate positioning during use, the first fixing part and the second fixing part cooperate to limit the position. The second fixing part 2 includes a connecting plate 13. The end of the connecting plate 13 is connected to a support frame 14 with an arc-shaped structure. The end of the connecting plate 13 away from the support frame is rotatably connected to the "U"-shaped base 5 through a connecting rod 15.
[0058] The connecting rod 15 adopts a telescopic structure with sleeves at both ends, and is fixed in the positioning hole of the connecting rod 15 by bolts during positioning.
[0059] The connecting plate 13 can rotate via the connecting rod. When the clamping device 4 contacts the excavator's travel section, the extension and retraction of the connecting rod 15 causes the support frame to move closer to the outside of the excavator's travel section. The end face of the connecting plate 13 does not contact the clamping device 4, and the clamping device 4 does not interfere with the connecting plate 13. The connecting plate 13 is fixed by bolts using the same extension and retraction method as the connecting rod 15 (not shown in the figure).
[0060] The connecting plate 13 is a telescopic structure that is fixed by bolts, and the connecting rod 15 is a telescopic structure.
[0061] In order to facilitate the outward or inward movement of the support frame 14 by means of the connecting rod during use, the connection between the connecting rod 15 and the "U"-shaped base 5 is connected by a bearing. The bearing is fixed to the end face of the "U"-shaped base 5 to realize the rotatable connection between the connecting rod 15 and the "U"-shaped base 5.
[0062] The "U"-shaped base 5 is open at the end facing the excavator's travel section;
[0063] The support frame 14 is made of engineering plastic, and a protective layer 16 is wrapped around the support frame 14. The protective layer 16 is made of metal.
[0064] The support frame 14 has a honeycomb-like structure or a hollowed-out mesh structure on the side closest to the excavator's travel, while the upper part on the side furthest from the excavator's travel is a solid structure.
[0065] The outer side of the support frame 14 is connected to the connecting plate 13 by welding.
[0066] A method for using a mining excavator anti-slip device includes the following steps;
[0067] Place the first fixing part in front of the excavator's travel section. Since the first fixing part has an open structure, place the excavator's travel section in the center of the "U"-shaped base. Manually turn the squeezing clamping device. Since the squeezing clamping device has symmetrical clamping ends connected by connecting ends, clamp it inward through the clamping ends, firmly clamping the first fixing part onto the excavator's travel section, making it a stable connection platform. After confirming that the connection is secure, hook the braking device into the soft connecting rope for connection and use. After use, it can be disassembled by reversing the process.
[0068] When the first fixing part is tightened, the connecting plate is stretched outward, causing the connecting plate to move the support frame outward. After the first fixing part is tightened, the connecting plate is pushed inward, causing the connecting plate to move the support frame towards the excavator's travel part until it moves to the rear of the excavator's travel part. Since the connecting plate adopts a telescopic structure, it can be stretched or retracted appropriately according to the use needs, thereby causing the support frame to fit against the excavator's travel part at the rear end.
[0069] The combination of the first fixing part in front of the travel support of the mining excavator and the second fixing part behind the travel support of the mining excavator forms a slippage prevention structure, which can effectively prevent the slippage of the mining excavator during operation, improve the safety of operation, and has good application prospects.
[0070] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0071] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for preventing runaway mining excavators, characterized in that: It includes a first fixing part (1) and a second fixing part (2). The first fixing part (1) is detachably connected between the excavator stroke parts, and the second fixing part (2) is located at the rear end of the excavator stroke part and contacts the excavator stroke part. The second fixing part (2) is rotatably connected to the first fixing part (1), and the second fixing part (2) can extend to both sides along the longitudinal direction of the first fixing part (1); The first fixing part (1) and the second fixing part (2) together form a limit mechanism for the excavator's travel section to prevent the mining excavator from slipping during operation.
2. The anti-slip device for mining excavators according to claim 1, characterized in that: The first fixing part (1) includes a fixing bracket (3) and a compression clamping device (4) that is detachably connected to the fixing bracket (3).
3. The anti-slip device for mining excavators according to claim 2, characterized in that: The fixed bracket (3) and the compression clamping device (4) are detachable by threaded connection.
4. The anti-slip device for mining excavators according to claim 3, characterized in that: The fixed bracket (3) includes a "U"-shaped base (5) and a flexible connecting rope (6). The fixed bracket (3) serves as a connecting platform to connect the entire device. An internal threaded hole (7) is reserved on the end face of the fixed bracket (3). The extrusion clamping device (4) is threaded into the internal threaded hole (7) and forms a symmetrical excavator stroke clamping space within the fixed bracket (3).
5. The anti-slip device for mining excavators according to claim 4, characterized in that: The first fixing part (1) also includes a braking device (8), which is V-shaped and cooperates with the flexible connecting rope (6), with the tail of the flexible connecting rope (6) hooked into the V-shaped groove.
6. The anti-slip device for mining excavators according to claim 5, characterized in that: The "U"-shaped base (5) can be made of metal material. The tail of the "U"-shaped base (5) is connected to the car by welding with an ear plate (9) having a connection hole, which is used to facilitate the connection of the soft connecting rope. The flexible connecting rope (6) adopts a steel wire rope structure, and the flexible connecting rope (6) is firmly connected to the ear plate (9) by welding or riveting.
7. The anti-slip device for mining excavators according to claim 6, characterized in that: The extrusion clamping device (4) includes a connecting end (10) and a clamping end (11) detachably connected to the connecting end (10). The connecting end (10) is a threaded rod structure. The connecting end (10) is threaded into the internal thread hole (7), and a connecting handle (12) is fixedly provided on the side away from the clamping end (11). The clamping end (11) on the extrusion clamping device (4) is a metal structure, the clamping end (11) is a cylindrical structure, and the clamping end (11) is connected to the friction pad (12) by adhesive bonding.
8. The anti-slip device for mining excavators according to claim 7, characterized in that: The second fixing part (2) includes a connecting plate (13), the end of which is connected to a support frame (14) with an arc-shaped structure, and the end of the connecting plate (13) away from the support frame is rotatably connected to the "U"-shaped base (5) via a connecting rod (15); The connecting plate (13) is a telescopic structure and is fixed by bolts. The connecting rod (15) is a telescopic structure.
9. The anti-slip device for mining excavators according to claim 7, characterized in that: The connection between the connecting rod (15) and the "U"-shaped base (5) is connected by a bearing. The bearing is fixed to the end face of the "U"-shaped base (5) to realize the rotatable connection between the connecting rod (15) and the "U"-shaped base (5). The "U"-shaped base (5) is open at the end facing the excavator's travel section; The support frame (14) is made of engineering plastic material, and a protective layer (16) is wrapped around the support frame (14) and the protective layer (16) is made of metal material; The lower half of the support frame (14) is a solid structure, and the upper part is a honeycomb-shaped structure or a hollowed-out mesh structure. The outer side of the support frame (14) is connected to the connecting plate (13) by welding.
10. The method of using the anti-slip device for a mining excavator according to claim 9, characterized in that: Specifically, the steps are as follows; Place the first fixing part in front of the excavator's travel section. Since the first fixing part has an open structure, place the excavator's travel section in the center of the "U"-shaped base. Manually turn the squeezing clamping device. Since the squeezing clamping device has symmetrical clamping ends connected by connecting ends, clamp it inward through the clamping ends, firmly clamping the first fixing part onto the excavator's travel section, making it a stable connection platform. After confirming that the connection is secure, hook the braking device into the flexible connecting rope for connection and use. After use, it can be disassembled by reversing the process. When the first fixing part is tightened, the connecting plate is stretched outward, causing the connecting plate to move the support frame outward. After the first fixing part is tightened, the connecting plate is pushed inward, causing the connecting plate to move the support frame towards the excavator's travel part until it moves to the rear of the excavator's travel part. Since the connecting plate adopts a telescopic structure, it can be stretched or retracted appropriately according to the use needs, thereby causing the support frame to fit against the excavator's travel part at the rear end. The combination of the first fixing part in front of the travel support of the mining excavator and the second fixing part behind the travel support of the mining excavator forms a slippage prevention structure, which can effectively prevent the slippage of the mining excavator during operation, improve the safety of operation, and has good application prospects.