Tunnel steel arch mounting trolley
By designing a tunnel steel arch frame installation trolley, the precise alignment and installation of the steel arch frame are achieved by utilizing the lifting, moving, and rotating devices on the trolley body. This solves the problems of slow installation speed, high labor intensity, and low safety associated with traditional methods, and improves installation efficiency and stability.
Patent Information
- Application Number
- CN202511347356.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2025-11-28
AI Technical Summary
Traditional steel arch frames are slow to install, require a large amount of labor, have large installation errors, and are less safe, with a low degree of automation.
A tunnel steel arch frame installation trolley is designed, comprising a trolley body, a first lifting component, a first moving component, a rotating device, and a gripping component. The precise alignment and installation of the steel arch frame are achieved through the coordinated work of these components.
It improved the installation accuracy and efficiency of steel arch frames, reduced manual intervention, lowered labor intensity and costs, and enhanced the stability of tunnel supports.
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Figure CN121024653A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tunnel-related equipment, and particularly to a tunnel steel arch installation trolley. BACKGROUND
[0002] Under the background of continuously expanding and improving road traffic construction scale in China, tunnel engineering has become a very important construction link, and in the tunnel construction process, steel arches are needed to support the tunnel, which can ensure the safety and stability of the construction.
[0003] Traditional steel arch installation has many shortcomings, such as the need for more workers, slow installation speed, and inconvenient operation, and installation errors are prone to occur, causing unstable arch joint connections. At the same time, due to the low degree of automation of current steel arch installation, the steel arch is usually divided into multiple sections before installation, and each section of the steel arch is transported and installed by workers, which is prone to safety problems during installation. SUMMARY
[0004] The purpose of the present application is to provide a tunnel steel arch installation trolley to alleviate the technical problems of slow steel arch installation, large installation labor, and high probability of safety accidents.
[0005] The present application provides a tunnel steel arch installation trolley, comprising a trolley main body, a first lifting assembly is provided on the trolley main body, a first moving assembly is provided on the first lifting assembly, and an upper support plate is provided on the first moving assembly.
[0006] The first lifting assembly is used to lift the first moving assembly, and the first moving assembly is used to move the upper support plate in the first direction and the second direction.
[0007] A rotating device is provided at one end of the first direction of the upper support plate, a second telescopic assembly is hinged to the rotating device, and a grabbing assembly for grabbing the steel arch is provided on the second telescopic assembly.
[0008] A first drive assembly is provided on the upper support plate, one end of the first drive assembly is hinged to the end of the upper support plate away from the rotating device, the other end is connected to a drive link through a joint bearing, the drive link is hinged to the second telescopic assembly, and the first drive assembly is used to rotate and fix the second telescopic assembly.
[0009] The first direction is the length direction of the upper support plate, the second direction is perpendicular to the first direction, and the first direction and the second direction are located in the same horizontal plane.
[0010] In an optional embodiment, the rotating device comprises a rotating gear plate and a rotating driving mechanism, the rotating gear plate is arranged on the upper support plate, an upper hinge seat is arranged on the upper end of the rotating gear plate, and the second telescopic assembly is hinged on the upper hinge seat.
[0011] The rotating driving mechanism is arranged on the lower end surface of the upper support plate, the driving wheel of the rotating driving mechanism is located on the upper end surface of the upper support plate and is engaged with the rotating gear plate.
[0012] In an optional embodiment, the second telescopic assembly comprises a rotating arm, the rotating arm is hinged on the upper hinge seat, at least one telescopic mechanism is arranged on the rotating arm, and the grabbing assembly is arranged on the telescopic mechanism.
[0013] In an optional embodiment, the grabbing assembly comprises a grabbing arm, a clamping groove is arranged on the grabbing arm, clamping oil cylinders are correspondingly arranged on both sides of the clamping groove, and the movable ends of the clamping oil cylinders can extend into the clamping groove; the two clamping oil cylinders cooperate to clamp the steel supply frame.
[0014] In an optional embodiment, three telescopic mechanisms are arranged on the rotating arm, the three telescopic mechanisms comprise a main telescopic mechanism and two auxiliary telescopic mechanisms, and the main telescopic mechanism can be perpendicular to the upper support plate, and the two auxiliary telescopic mechanisms are symmetrically arranged on both sides of the main telescopic mechanism.
[0015] In an optional embodiment, a lifting mechanism is arranged at the end of the trolley body away from the rotating device, the lifting mechanism comprises a side support plate and a lifting driving assembly, the side support plate is arranged on the trolley body, a guide assembly is arranged on the side support plate, a lifting assembly is arranged on the guide assembly, the lifting driving assembly is arranged on the side support plate, and the lifting driving assembly is used to lift and lower the lifting assembly.
[0016] In an optional embodiment, the guide assembly comprises at least two guide rods, and the guide rods extend along the height direction of the side support plate.
[0017] The lifting assembly comprises a driving long arm and at least one lifting arm, the guide rods are arranged on the driving long arm, the lifting driving assembly is connected with the driving long arm, and the lifting driving assembly lifts and lowers the driving long arm.
[0018] The lifting arm is arranged on the driving long arm, a lifting and lowering arm is arranged on the lifting arm, a third lifting and lowering assembly is arranged between the lifting and lowering arm and the lifting arm, and the third lifting and lowering assembly lifts and lowers the lifting and lowering arm.
[0019] In an optional embodiment, the first lifting assembly comprises a plurality of lifting oil cylinders arranged on the trolley body, and the movable ends of the lifting oil cylinders are connected with the first moving assembly.
[0020] In an optional embodiment, the first moving assembly comprises a lower support plate and an upper moving plate, the lower support plate is arranged on the first lifting assembly, a lower guide assembly and a lower driving assembly are arranged on the lower support plate, the lower guide assembly is used for guiding the upper moving plate to move in a first direction, and the lower driving assembly is used for reciprocating the upper moving plate in the first direction.
[0021] In an optional embodiment, an upper guide assembly and an upper driving assembly are arranged on the upper moving plate, the lower guide assembly is used for guiding the upper support plate to move in a second direction, and the upper driving assembly is used for reciprocating the upper support plate in the second direction.
[0022] The upper support plate of the trolley body of the tunnel steel arch installation trolley provided by the application is provided with a second telescopic assembly, the grabbing assembly of the second telescopic assembly can grab the top steel arch, the first driving assembly can rotate the second telescopic assembly and make it be in a state of being perpendicular to the upper support plate, the first lifting assembly lifts the upper support plate, thereby adjusting the height of the top steel arch; in combination with the first moving assembly, the upper support plate moves in a horizontal plane, the rotating device rotates the second telescopic assembly in a certain range, thereby making the top steel arch correspond to the bottom steel arch accurately, so that the installation precision of the top steel arch and the bottom steel arch can be improved, and the erection efficiency of the steel arch can be improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the application or the technical solutions in the prior art, the drawings needed in the following description of the specific embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0024] Figure 1 The structure schematic diagram of the use state of the tunnel steel arch installation trolley provided by the embodiment of the application is shown in the figure.
[0025] Figure 2 The structure schematic diagram of the lifting mechanism of the tunnel steel arch installation trolley provided by the embodiment of the application lifting the top steel pipe frame is shown in the figure.
[0026] Figure 3 The structure schematic diagram of the lifting mechanism of the tunnel steel arch installation trolley provided by the embodiment of the application lifting the top steel pipe frame is shown in the figure. Figure 2 The structure schematic diagram of the lifting mechanism of the tunnel steel arch installation trolley provided by the embodiment of the application lifting the top steel pipe frame is shown in the figure.
[0027] Figure 4 This is a schematic diagram of the structure of the second telescopic component of the tunnel steel arch frame installation trolley clamping the top steel pipe frame provided in an embodiment of the present invention;
[0028] Figure 5 A schematic diagram of the structure of the second telescopic component of the tunnel steel arch frame installation trolley lifting the top steel pipe frame, provided in an embodiment of the present invention;
[0029] Figure 6 for Figure 5 A partial enlarged view of diagram A showing the structure of the tunnel steel arch frame installation trolley lifting the top steel pipe frame using the second telescopic component.
[0030] Figure 7 for Figure 5 The diagram shown is a partial enlarged view of section B of the structural schematic diagram of the tunnel steel arch frame installation trolley lifting the top steel pipe frame using the second telescopic component.
[0031] Figure 8 for Figure 5 The diagram shows the lifting mechanism of the tunnel steel arch frame installation trolley.
[0032] Icons: 100-Top steel arch frame; 200-Bottom steel arch frame; 300-Cart body; 400-First moving assembly; 401-Lower support plate; 402-Upper moving plate; 403-Lower guide assembly; 404-Upper guide assembly; 405-Upper drive assembly; 406-Lower drive assembly; 500-Upper support plate; 600-First drive assembly; 700-Rotating device; 701-Rotating drive mechanism; 702-Drive wheel; 703-Rotating gear disk; 704 - Upper hinge seat; 800 - Second telescopic assembly; 801 - Rotating arm; 802 - Telescopic mechanism; 900 - Gripping assembly; 901 - Gripping arm; 902 - Clamping slot; 903 - Clamping cylinder; 110 - Lifting mechanism; 111 - Side support plate; 112 - Lifting drive assembly; 113 - Guide assembly; 114 - Drive long arm; 115 - Lifting arm; 116 - Third lifting assembly; 117 - Lifting arm; 120 - First lifting assembly; 130 - Drive linkage. Detailed Implementation
[0033] The terms “first,” “second,” “third,” etc., are used only for distinguishing descriptions and do not indicate a sequence number, nor should they be interpreted as indicating or implying relative importance.
[0034] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0035] In the description of the present application, it should be noted that the terms "inner", "outer", "left", "right", "upper", "lower", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0036] In the description of the present application, unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements.
[0037] The technical solutions of the present application will be described below in conjunction with the drawings.
[0038] Embodiments
[0039] Reference Figures 1-8 The present application provides a tunnel steel arch installation trolley, comprising a trolley main body 300, a first lifting assembly 120 is arranged on the trolley main body 300, a first moving assembly 400 is arranged on the first lifting assembly 120, and an upper support plate 500 is arranged on the first moving assembly 400.
[0040] The first lifting assembly 120 is used to lift the first moving assembly 400, and the first moving assembly 400 is used to move the upper support plate 500 in a first direction and a second direction.
[0041] A rotating device 700 is arranged at one end of the first direction of the upper support plate 500, a second telescopic assembly 800 is hinged on the rotating device 700, and a grabbing assembly 900 for grabbing the steel arch is arranged on the second telescopic assembly 800.
[0042] A first driving assembly 600 is arranged on the upper support plate 500, one end of the first driving assembly 600 is hinged at an end of the upper support plate 500 away from the rotating device 700, the other end is connected with a driving connecting rod 130 through a knuckle bearing, the driving connecting rod 130 is hinged with the second telescopic assembly 800, and the first driving assembly 600 is used to rotate and fix the second telescopic assembly 800.
[0043] The first direction is the length direction of the upper support plate 500, the second direction is perpendicular to the first direction, and the first direction and the second direction are located in the same horizontal plane.
[0044] In some embodiments, the steel arch includes a top steel arch 100 and a bottom steel arch 200, and the tunnel steel arch installation trolley is used to accurately move the top steel arch 100 and then install it after aligning with the bottom steel arch 200, so as to realize the erection of the steel arch.
[0045] The trolley body 300 is movable, and is generally a tracked vehicle; a first lifting assembly 120 is arranged on the trolley body 300, the first lifting assembly 120 can lift a first moving assembly 400, that is, realize the lifting of the top steel arch 100, and the first moving assembly 400 can move an upper support plate 500 in a first direction and a second direction, that is, realize the horizontal direction movement of the upper support plate 500, so as to realize the horizontal direction movement of the top steel arch 100.
[0046] The rotating device 700 on the upper support plate 500 can rotate the second telescopic assembly 800 within a certain range; one end of the first driving assembly 600 is provided with a joint bearing, the joint bearing is connected with a driving connecting rod 130, the driving connecting rod 130 is hinged with the second telescopic assembly 800, and the first driving assembly 600 can rotate the second telescopic assembly 800 from a horizontal state to a state perpendicular to the upper support plate 500; and the joint bearing enables the driving connecting rod 130 to rotate within a certain range, and when the rotating device 700 rotates the second telescopic assembly 800, the driving connecting rod 130 does not affect the rotation of the second telescopic assembly 800 within a certain range.
[0047] The grabbing assembly 900 of the second telescopic assembly 800 of the tunnel steel arch installation trolley can grab the top steel arch 100, the first driving assembly 600 rotates the second telescopic assembly 800, that is, the top steel arch 100 changes from a horizontal state to a vertical state, and the first driving assembly 600 can be a hydraulic oil cylinder or other telescopic mechanism.
[0048] Through the cooperation of the first moving assembly 400, the first lifting assembly 120, the second telescopic assembly 800 and the rotating assembly, the top steel arch 100 can accurately correspond to the already installed bottom steel arch 200; in this way, the top steel arch 100 can be accurately connected with the bottom steel arch 200, the installation precision is improved, the installation error is reduced, and the support effect of the steel arch on the tunnel is enhanced.
[0049] Reference Figure 7 In an optional embodiment, the rotating device 700 includes a rotating gear disc 703 and a rotating driving mechanism 701, the rotating gear disc 703 is rotationally arranged on the upper support plate 500, an upper hinge seat 704 is arranged at the upper end of the rotating gear disc 703, and the second telescopic assembly 800 is hinged on the upper hinge seat 704;
[0050] The rotary drive mechanism 701 is disposed on the lower end surface of the upper support plate 500, and the drive wheel 702 of the rotary drive mechanism 701 is located on the upper end surface of the upper support plate 500 and meshes with the rotary gear disk 703.
[0051] In some embodiments, the rotary drive mechanism 701 is generally a motor. The rotary drive mechanism 701 is disposed on the lower end surface of the upper support plate 500, and the drive shaft of the rotary drive mechanism 701 extends to the upper end of the upper support plate 500. A drive wheel 702 is disposed on the drive shaft of the rotary drive mechanism 701. The drive wheel 702 meshes with the rotary gear disk 703, thereby causing the rotary gear disk 703 to rotate. A second telescopic component 800 is disposed on the rotary gear disk 703, thereby causing the top steel arch 100 on the second telescopic component 800 to rotate, so that the top steel arch 100 and the bottom steel arch 200 are precisely aligned, ensuring better subsequent connection.
[0052] Reference Figure 5 In an optional embodiment, the second telescopic component 800 includes a rotating arm 801, which is hinged to the upper hinge seat 704; at least one telescopic mechanism 802 is provided on the rotating arm 801, and the gripping component 900 is provided on the telescopic mechanism 802.
[0053] In some embodiments, the second telescopic assembly 800 has a rotating arm 801, which is hinged to the upper hinge seat 704. A drive link 130 is hinged to the rotating arm 801, and the drive link 130 causes the rotating arm 801 to rotate from horizontal to vertical, thereby rotating the second telescopic assembly 800. One or more telescopic mechanisms 802 are provided on the rotating arm 801, and each telescopic mechanism 802 is provided with a gripping component 900. The telescopic mechanism 802 can raise and lower the gripping component 900.
[0054] In an optional embodiment, the gripping assembly 900 includes a gripping arm 901, on which a clamping groove 902 is provided, and clamping cylinders 903 are correspondingly provided on both sides of the clamping groove 902, and the movable end of the clamping cylinder 903 can extend into the clamping groove 902; the two clamping cylinders 903 cooperate to clamp the steel supply frame.
[0055] The gripping arm 901 has a clamping groove 902. The telescopic mechanism 802 moves the gripping arm 901 toward the top steel arch frame 100. After the clamping groove 902 clamps the top steel arch frame 100, the movable end of the clamping cylinder 903 moves toward the top steel arch frame 100 and abuts against the top steel arch frame 100, thereby clamping the top steel arch frame 100. When the second telescopic component 800 rotates, the top steel arch frame 100 will not detach from the gripping component 900.
[0056] In an optional embodiment, the rotating arm 801 is provided with three telescopic mechanisms 802, including one main telescopic mechanism 802 and two auxiliary telescopic mechanisms 802. The main telescopic mechanism 802 is perpendicular to the upper support plate 500, and the two auxiliary telescopic mechanisms 802 are symmetrically arranged on both sides of the main telescopic mechanism 802.
[0057] The rotating arm 801 is equipped with three telescopic mechanisms 802. The main telescopic mechanism 802 is perpendicular to the upper support plate 500, that is, the extension direction of the main telescopic mechanism 802 is in the same direction as the extension direction of the rotating arm 801. Auxiliary telescopic mechanisms 802 are symmetrically arranged on both sides of the main telescopic mechanism 802. The telescopic mechanism is generally a telescopic hydraulic cylinder.
[0058] Reference Figure 8 In an optional embodiment, a lifting mechanism 110 is provided at the end of the trolley body 300 away from the rotating device 700. The lifting mechanism 110 includes a side support plate 111 and a lifting drive assembly 112. The side support plate 111 is disposed on the trolley body 300, a guide assembly 113 is disposed on the side support plate 111, a lifting assembly is disposed on the guide assembly 113, and the lifting drive assembly 112 is disposed on the side support plate 111. The lifting drive assembly 112 is used to raise and lower the lifting assembly.
[0059] The segmented steel arch frame is divided into a top steel arch frame 100 and a bottom steel arch frame 200. One top steel arch frame 100 needs to be connected to two bottom steel arch frames 200. After the segmented steel arch frame is manufactured in the factory, it is transported to the tunnel entrance. The bottom steel arch frame 200 is first installed manually and then fixed to both sides of the tunnel.
[0060] The first drive assembly 600 on the trolley body 300 causes the second telescopic assembly 800 to be placed horizontally; when the trolley body 300 moves toward the horizontally placed top steel arch 100, the lifting assembly can be inserted below the top steel arch 100; then the lifting drive assembly 112 causes the lifting assembly to move upward along the guide assembly 113, so that the lifting assembly raises the top steel arch 100.
[0061] In an optional embodiment, the guide assembly 113 includes at least two guide rods, and the guide rods extend along the height direction of the side support plate 111;
[0062] The lifting assembly includes a drive arm 114 and at least one lifting arm 115. The guide rod passes through the drive arm 114, and the lifting drive assembly 112 is connected to the drive arm 114. The lifting drive assembly 112 causes the drive arm 114 to rise and fall.
[0063] The lifting arm 115 is mounted on the drive arm 114, and a lifting arm 117 is mounted on the lifting arm 115. A third lifting assembly 116 is provided between the lifting arm 117 and the lifting arm 115, and the third lifting assembly 116 causes the lifting arm 117 to rise and fall.
[0064] Two lifting arms 115 are generally installed on the drive arm 114, and a lifting arm 117 is installed on the lifting arm 115. In order to facilitate the gripping component 900 to grip the top steel arch frame 100, the lifting arm 117 is raised and lowered by the third lifting component 116. Since the top steel arch frame 100 is located on the lifting arm 117, when the lifting arm 117 is raised, the top steel arch frame 100 is raised, that is, the top steel arch frame 100 corresponds to the clamping groove 902 of the gripping arm 901, so that the clamping groove 902 can clamp the top steel arch frame 100. The two clamping cylinders 903 cooperate to clamp the top steel arch frame 100, thereby fixing the top steel arch frame 100 in the clamping groove 902.
[0065] Reference Figure 2 In an optional embodiment, the first lifting assembly 120 includes a plurality of lifting cylinders, which are mounted on the trolley body 300, and the movable end of the lifting cylinder is connected to the first moving assembly 400.
[0066] When the first drive assembly 600 rotates the second telescopic assembly 800 to a position perpendicular to the upper support plate 500, the height of the top steel arch frame 100 needs to be adjusted. The lifting cylinder of the first lifting assembly 120 causes the first moving assembly 400 to rise and fall, thereby realizing the adjustment of the height of the top steel arch frame 100.
[0067] In an optional embodiment, the first moving component 400 includes a lower support plate 401 and an upper moving plate 402. The lower support plate 401 is disposed on the first lifting component 120. A lower guide component 403 and a lower drive component 406 are disposed on the lower support plate 401. The lower guide component 403 is used to guide the upper moving plate 402 to move along a first direction, and the lower drive component 406 is used to cause the upper moving plate 402 to reciprocate along the first direction.
[0068] In an optional embodiment, the upper moving plate 402 is provided with an upper guide component 404 and an upper drive component 405, the lower guide component 403 is used to guide the upper support plate 500 to move along the second direction, and the upper drive component 405 is used to make the upper support plate 500 reciprocate along the second direction.
[0069] The upper guide assembly 404 and the lower guide assembly 403 have the same structure, generally both being guide rails and sliders; taking the lower guide assembly 403 as an example, at least two guide rails are provided on the lower support plate 401, and two sliders are slidably provided on each guide rail, with the sliders fixed to the lower end face of the upper moving plate 402.
[0070] The lower drive assembly 406 can be a servo motor, and a linear bearing is provided on the lead screw of the servo motor. The linear bearing is located on the upper moving plate 402. In this way, the lower drive assembly 406 and the lower guide assembly 403 cooperate to move the upper moving plate 402 along the first direction. The upper drive assembly 405 and the upper guide assembly 404 cooperate to move the upper support plate 500 along the second direction. The first moving assembly 400 realizes the horizontal adjustment of the top steel arch frame 100. In cooperation with the first lifting assembly 120 and the rotating device 700, the top steel arch frame 100 is precisely adjusted, thereby making the top steel arch frame 100 and the bottom steel arch frame 200 more precisely connected.
[0071] The second telescopic component 800 of the tunnel steel arch frame installation trolley is in a horizontal position, and the lifting component is lowered to its lowest point. The trolley body 300 moves forward, and the lifting component is inserted into the lower end of the top steel arch frame 100. The lifting drive component 112 raises the lifting component. The third lifting component 116 raises the lifting arm 117, aligning the top steel arch frame 100 with the clamping slot 902 of the gripping arm 901 of the gripping component 900. The telescopic mechanism 802 moves the gripping arm 901 toward the top steel arch frame 100 and clamps the top steel arch frame 100 with the clamping slot 902. Two clamping cylinders 903 cooperate to clamp the top steel arch frame 100, thereby fixing the top steel arch frame 100. The trolley body 300 moves to the designated position, and the first drive component 600 rotates the second telescopic component 800, that is, the second telescopic component 800 drives the top steel arch frame 100 to rotate and fix it, so that the top steel arch frame 100 is in a vertical position.
[0072] Then, the position of the top steel arch frame 100 is precisely adjusted by the first moving component 400 and the rotating assembly so that the top steel arch frame 100 corresponds to the bottom steel arch frame 200, thus realizing the erection of the steel arch frame.
[0073] The tunnel steel arch frame installation trolley can automatically grab the top steel arch frame 100 and flip it for installation, greatly reducing manual intervention. After the segmented steel arch frames are prefabricated in the factory and transported to the construction site, the tunnel steel arch frame installation trolley can transport the steel arch frames into the tunnel and complete the installation. It has both transportation and installation functions. The whole process can be completed with the help of a small number of construction personnel, reducing labor intensity and labor costs.
[0074] The installation efficiency of tunnel steel arch frame installation trolleys is far higher than that of traditional manual installation methods, allowing for the completion of a large amount of installation work in a short time. Furthermore, because tunnel steel arch frame installation trolleys can install heavier steel arch frames, the sections of the steel arch frames can be longer during factory prefabrication, effectively reducing the number of installation joints. Fewer joints result in better overall stability of the steel arch frame and faster installation progress.
[0075] The tunnel steel arch frame installation trolley provided by the present invention has a second telescopic component 800 on the upper support plate 500 of the trolley body 300. The gripping component 900 of the second telescopic component 800 can grip the top steel arch frame 100. The first driving component 600 can rotate the second telescopic component 800 and position it vertically to the upper support plate 500. The first lifting component 120 can raise and lower the upper support plate 500, thereby adjusting the height of the top steel arch frame 100. Combined with the first moving component 400, the upper support plate 500 can be moved in the horizontal plane. The rotating device 700 can rotate the second telescopic component 800 within a certain range, thereby enabling the top steel arch frame 100 to accurately correspond with the bottom steel arch frame 200. This can improve the installation accuracy of the top steel arch frame 100 and the bottom steel arch frame 200 and improve the erection efficiency of the steel arch frame.
[0076] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tunnel steel arch frame installation trolley, characterized in that, It includes a trolley body (300), a first lifting component (120) is provided on the trolley body (300), a first moving component (400) is provided on the first lifting component (120), and an upper support plate (500) is provided on the first moving component (400). The first lifting component (120) is used to lift the first moving component (400), and the first moving component (400) is used to move the upper support plate (500) in a first direction and a second direction. A rotating device (700) is provided at one end of the upper support plate (500) in a first direction. A second telescopic component (800) is hinged to the rotating device (700), and a gripping component (900) for gripping the steel arch frame is provided on the second telescopic component (800). A first drive assembly (600) is provided on the upper support plate (500). One end of the first drive assembly (600) is hinged to the end of the upper support plate (500) away from the rotating device (700), and the other end is connected to the drive link (130) through a joint bearing. The drive link (130) is hinged to the second telescopic assembly (800). The first drive assembly (600) is used to rotate and fix the second telescopic assembly (800). The first direction is the length direction of the upper support plate (500), the second direction is perpendicular to the first direction, and the first direction and the second direction are located on the same horizontal plane.
2. The tunnel steel arch frame installation trolley according to claim 1, characterized in that, The rotating device (700) includes a rotating gear disk (703) and a rotating drive mechanism (701). The rotating gear disk (703) is rotatably mounted on the upper support plate (500). An upper hinge seat (704) is provided at the upper end of the rotating gear disk (703). The second telescopic component (800) is hinged to the upper hinge seat (704). The rotary drive mechanism (701) is disposed on the lower end surface of the upper support plate (500), and the drive wheel (702) of the rotary drive mechanism (701) is located on the upper end surface of the upper support plate (500) and meshes with the rotary gear disk (703).
3. The tunnel steel arch frame installation trolley according to claim 2, characterized in that, The second telescopic assembly (800) includes a rotating arm (801) hinged to the upper hinge seat (704); at least one telescopic mechanism (802) is provided on the rotating arm (801), and the gripping assembly (900) is provided on the telescopic mechanism (802).
4. The tunnel steel arch frame installation trolley according to claim 3, characterized in that, The gripping assembly (900) includes a gripping arm (901), on which a clamping groove (902) is provided. Clamping cylinders (903) are correspondingly provided on both sides of the clamping groove (902), and the movable end of the clamping cylinder (903) can extend into the clamping groove (902); the two clamping cylinders (903) cooperate to clamp the steel supply frame.
5. The tunnel steel arch frame installation trolley according to claim 3, characterized in that, The rotating arm (801) is provided with three telescopic mechanisms (802), including one main telescopic mechanism (802) and two auxiliary telescopic mechanisms (802). The main telescopic mechanism (802) is perpendicular to the upper support plate (500), and the two auxiliary telescopic mechanisms (802) are symmetrically arranged on both sides of the main telescopic mechanism (802).
6. The tunnel steel arch frame installation trolley according to claim 1, characterized in that, A lifting mechanism (110) is provided at the end of the trolley body (300) away from the rotating device (700). The lifting mechanism (110) includes a side support plate (111) and a lifting drive assembly (112). The side support plate (111) is mounted on the trolley body (300). A guide assembly (113) is mounted on the side support plate (111), and a lifting assembly is mounted on the guide assembly (113). The lifting drive assembly (112) is disposed on the side support plate (111), and the lifting drive assembly (112) is used to raise and lower the lifting assembly.
7. The tunnel steel arch frame installation trolley according to claim 6, characterized in that, The guide assembly (113) includes at least two guide rods, and the guide rods extend along the height direction of the side support plate (111); The lifting assembly includes a drive arm (114) and at least one lifting arm (115), the guide rod passes through the drive arm (114), and the lifting drive assembly (112) is connected to the drive arm (114), the lifting drive assembly (112) causes the drive arm (114) to rise and fall. The lifting arm (115) is mounted on the drive arm (114), and a lifting arm (117) is mounted on the lifting arm (115). A third lifting assembly (116) is provided between the lifting arm (117) and the lifting arm (115), and the third lifting assembly (116) causes the lifting arm (117) to rise and fall.
8. The tunnel steel arch frame installation trolley according to claim 1, characterized in that, The first lifting assembly (120) includes a plurality of lifting cylinders, which are mounted on the trolley body (300), and the movable end of the lifting cylinder is connected to the first moving assembly (400).
9. The tunnel steel arch frame installation trolley according to claim 1, characterized in that, The first moving component (400) includes a lower support plate (401) and an upper moving plate (402). The lower support plate (401) is disposed on the first lifting component (120). A lower guide component (403) and a lower drive component (406) are disposed on the lower support plate (401). The lower guide component (403) is used to guide the upper moving plate (402) to move along a first direction. The lower drive component (406) is used to make the upper moving plate (402) reciprocate along the first direction.
10. The tunnel steel arch frame installation trolley according to claim 9, characterized in that, The upper moving plate (402) is provided with an upper guide assembly (404) and an upper drive assembly (405). The lower guide assembly (403) is used to guide the upper support plate (500) to move along the second direction, and the upper drive assembly (405) is used to make the upper support plate (500) reciprocate along the second direction.