An enamelled wire production annealed copper wire cleaning device
By designing a copper wire cleaning device for annealing in enameled wire production, which includes a machine body, cleaning blades, and a fan system, the problem of inconsistent copper wire surface quality caused by inconsistent manual operation force was solved, achieving stable cleaning of the copper wire surface and improving the quality of the enameled wire.
Patent Information
- Application Number
- CN202511543415.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2045-10-28
AI Technical Summary
In existing technologies, manual operation makes it difficult to ensure the surface cleaning of copper wires. Furthermore, the inconsistent friction and scraping force during manual operation affects the surface quality of copper wires, leading to a decline in the production quality of enameled wires.
Design a cleaning device for annealed copper wire in enameled wire production. The system consists of a body, a cleaning blade, a cleaning ring, and a fan. The cleaning ring is driven to rotate by a drive component. The cleaning blade scrapes off the oxide layer and impurities on the surface of the copper wire, and the fan blows away the debris, achieving stable cleaning.
This achieves stable cleaning of the copper wire surface, reduces the impact of impurities in subsequent production processes, and improves the production quality and consistency of enameled wire.
Smart Images

Figure CN121034755B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of enameled wire production technology, and in particular to a cleaning device for annealed copper wire in enameled wire production. Background Technology
[0002] As a core material for electrical equipment such as motors and transformers, the surface quality of enameled wire directly affects the adhesion of the insulating varnish and its conductivity. Currently, the industry generally uses annealing to eliminate work hardening of copper wire, but during annealing, an oxide layer is easily formed on the surface of the copper wire and it adsorbs impurity particles.
[0003] The cleaning methods in related technologies mostly involve setting up felt or sandpaper on the annealing equipment. Workers use the felt and sandpaper to manually cover the annealed copper wire and scrape off the oxide layer and impurity particles adsorbed on the copper wire by rubbing with the felt and sandpaper.
[0004] However, in actual use, the friction and scraping force is not consistent during manual operation. If the friction force is too small, stubborn impurities may not be removed, affecting the quality of subsequent production. If the friction force is too large, friction marks of varying depths may be generated on the copper wire, which will affect the subsequent coating of the copper wire, the diameter and roundness of the produced enameled wire, and thus reduce the quality of the enameled wire production. Summary of the Invention
[0005] In order to improve the production quality of enameled wire, this application provides a cleaning device for annealed copper wire in enameled wire production.
[0006] The technical solution of the enameled wire production annealing copper wire cleaning device provided in this application is as follows:
[0007] A cleaning device for annealed copper wire in enameled wire production includes a body and a cleaning blade for scraping copper wire. The body is provided with a wire threading groove and a cleaning groove that communicate with each other. A cleaning ring is rotatably disposed in the cleaning groove. The cleaning blade is disposed on the inner wall of the cleaning ring. The body is provided with a drive assembly for driving the cleaning ring to rotate. The body is provided with an air duct that communicates with the cleaning groove. A fan is disposed in the air duct to provide an air source.
[0008] By adopting the above technical solution, the copper wire is passed through the wire-passing groove and then through the cleaning ring. The cleaning ring is driven by a drive component to rotate, thereby scraping and cleaning the surface of the copper wire with a cleaning blade. This removes the oxide layer and adsorbed fixed particles generated during annealing of the copper wire. By providing an air source through a fan, the scraped copper wire is cooled and the debris generated during scraping is blown away, reducing the possibility of debris adsorbing onto the surface of the copper wire. This completes the copper wire cleaning, resulting in a smooth and stable cleaning. It also reduces the possibility of debris or other impurities being too firmly attached to be removed, improving the cleaning effect. This reduces the possibility of subsequent enameling and other production processes being affected by impurities or unevenness on the surface of the copper wire, thus improving the quality of enameled wire production.
[0009] Preferably, the drive assembly includes a drive motor, a first drive bevel gear, and a second drive bevel gear. The machine body is provided with a drive cavity communicating with the cleaning groove. The first drive bevel gear is rotatably disposed in the drive cavity, and the second drive bevel gear is sleeved on the cleaning ring. The second drive bevel gear is inserted into the drive cavity and meshes with the first drive bevel gear.
[0010] By adopting the above technical solution, after the drive motor is started and drives the first drive bevel gear to rotate, it drives the second drive bevel gear to rotate through meshing, thereby driving the cleaning ring to rotate, thus achieving drive. The operation is simple and convenient, and easy to use.
[0011] Preferably, the bottom wall of the cleaning tank is provided with a cleaning groove communicating with the air duct, a cleaning rod is rotatably arranged in the cleaning groove, a transmission assembly is provided between the cleaning rod and the second drive bevel gear, the transmission assembly is used to drive the cleaning rod to rotate according to the rotation of the cleaning ring, and a filter plate is provided in the air duct, the filter plate is permeable and used to block cleaning debris.
[0012] By adopting the above technical solution, the air source provided by the fan blows the debris scraped by the cleaning blade into the cleaning tank. The transmission component drives the cleaning rod to rotate through the rotation of the cleaning ring, thereby pushing the debris into the air duct and onto the filter plate, thus collecting the debris and facilitating the cleaning of the equipment.
[0013] Preferably, the transmission assembly includes a transmission bevel gear, a first transmission sprocket, a second transmission sprocket, and a transmission chain. The machine body is provided with a transmission cavity. The transmission bevel gear is rotatably disposed in the transmission cavity and meshes with a second drive bevel gear inserted into the transmission cavity. The first transmission sprocket and the second transmission sprocket are both disposed in the transmission cavity. The first transmission sprocket is connected to the cleaning rod, and the second transmission sprocket is connected to the transmission bevel gear. The transmission chain is disposed in the transmission cavity and meshes with the first transmission sprocket and the second transmission sprocket.
[0014] By adopting the above technical solution, when the cleaning ring rotates, the second transmission bevel gear drives the transmission bevel gear to rotate, which in turn drives the second transmission sprocket to rotate, and the first transmission sprocket to rotate through the transmission chain, thereby driving the cleaning rod to rotate. The operation is simple and convenient, saves driving components, saves costs, and achieves energy saving and consumption reduction.
[0015] Preferably, the machine body is provided with a collection groove communicating with the air duct, and the machine body is provided with a collection box that can cover the collection groove. The filter plate is rotatably disposed in the collection groove. After the filter plate is rotated, it can be inserted into and cover the air duct. The filter plate is connected to the first transmission sprocket. The collection groove is provided with an abutment rod that can abut against the surface of the filter plate. The collection box is disposed below the abutment rod.
[0016] By adopting the above technical solution, after the debris falls onto the filter plate, the filter plate rotates with the first transmission sprocket and abuts against the abutting rod. The abutting rod blocks the debris on the filter plate. After the filter plate rotates, the debris falls into the collection box through the collection trough, thereby collecting the debris, reducing the possibility of the debris polluting the workshop environment after being discharged through the air duct, and improving the cleanliness of the workshop.
[0017] Preferably, the collection box is provided with a first assembled magnetic sheet, and the body is provided with a second assembled magnetic sheet, wherein the first assembled magnetic sheet is attached to the second assembled magnetic sheet and is magnetically attracted to the second assembled magnetic sheet.
[0018] By adopting the above technical solution, the collection box can be magnetically fixed to the machine body by the first and second assembled magnetic sheets, while also making it easy to disassemble the collection box for cleaning, thus improving the convenience of use.
[0019] Preferably, the cleaning rod is provided with a shielding plate, which is breathable and can shield the air duct after the cleaning rod rotates.
[0020] By adopting the above technical solution, when the filter plate rotates and no longer blocks the air duct, the cleaning rod rotates and blocks the air duct through the shielding plate, thereby reducing the possibility that other debris will be discharged through the air duct when the filter plate rotates to clean the debris on the filter plate. This further reduces the possibility that debris will pollute the workshop environment after being discharged through the air duct, and improves the cleanliness of the workshop.
[0021] Preferably, the cleaning rod is provided with a moving groove, and a moving block is slidably disposed in the moving groove. The moving block abuts against the side wall of the cleaning rod. The cleaning rod is provided with a moving component, which is used to drive the moving block to move.
[0022] By adopting the above technical solution, the moving component drives the moving block to move, thereby pushing the debris along the length of the cleaning rod, making it easier to push debris located at different positions into the air duct, improving the convenience of use. At the same time, by setting the moving block, it can move and rub against the side wall of the cleaning rod, thereby cleaning the side wall of the cleaning rod, reducing the possibility of debris adhering to the cleaning rod, and improving the cleaning effect.
[0023] Preferably, the moving component includes a moving lead screw, a moving gear, and a moving rack. The moving rack is an arc-shaped rack and is disposed on the bottom wall of the cleaning tank. The moving rack passes through the moving lead screw. Both the moving lead screw and the moving gear are rotatably disposed within the moving groove. The moving gear is sleeved on the moving lead screw and meshes with the moving rack. The moving lead screw passes through the moving block and is threadedly connected to the moving block.
[0024] By adopting the above technical solution, when the cleaning rod rotates, the moving gear moves with the cleaning rod and drives the moving gear to rotate through the meshing of the moving rack, thereby driving the moving screw to rotate, which in turn drives the moving block to move. The operation is simple and convenient, and easy to use.
[0025] Preferably, the moving component further includes a moving spring, which is disposed in the moving groove. One end of the moving spring is disposed on the inner wall of the moving groove on the side away from the moving gear, and the other end of the moving spring can abut against the outer wall of the moving block on the side away from the moving gear.
[0026] By adopting the above technical solution, when the cleaning rod rotates, the moving block moves and compresses the moving spring. After the moving gear moves and disengages from the moving rack, the moving spring returns to its original position and pushes the moving block to move back to its original position, thereby driving the moving block to move in the opposite direction. In conjunction with the moving screw, moving gear and moving rack, the moving block can move back and forth. The operation is simple and convenient, and it is easy to use. At the same time, it improves the cleaning effect of the moving block rubbing against the side wall of the cleaning rod.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. By setting up a machine body, cleaning blade, wire threading groove, cleaning groove, cleaning ring, drive motor, first drive bevel gear, second drive bevel gear and drive cavity, the copper wire passes through the wire threading groove and cleaning groove of the machine body. During this process, the copper wire changes to the cleaning ring. The drive motor is started to drive the first drive bevel gear in the drive cavity to rotate, and the second drive bevel gear drives the cleaning ring to rotate. Thus, the cleaning blade on the inner wall of the cleaning ring scrapes the surface of the copper wire, thereby removing the oxide layer and adhering impurities generated after annealing on the surface of the copper wire. The cleaning blade scrapes stably, reducing the possibility that debris or other impurities are too firm to be cleaned, improving the cleaning effect, thereby reducing the possibility that subsequent coating and other production processes will be affected by impurities or unevenness on the surface of the copper wire, and improving the production quality of enameled wire;
[0029] 2. By setting up an air duct, fan, cleaning tank, cleaning rod, filter plate, transmission bevel gear, first transmission sprocket, second transmission sprocket and transmission chain, the fan blows the debris scraped by the cleaning blade into the cleaning tank. At the same time, the transmission bevel gear meshes and drives the second transmission sprocket to rotate through the rotation of the cleaning ring, and drives the first transmission sprocket to rotate through the transmission chain, thereby driving the cleaning rod to rotate, sweeping the debris in the cleaning tank into the air duct and onto the filter plate, thus achieving cleaning. The operation is simple and convenient, and easy to use.
[0030] 3. By setting up a moving groove, a moving block, a moving rack, a moving gear, and a moving spring, when the cleaning rod rotates, the moving gear moves with the cleaning rod and drives the moving gear to rotate through the meshing of the arc-shaped moving rack. This drives the moving screw to rotate, pushing the moving block to slide in the moving groove and compressing the moving spring. Through the sliding of the moving block, on the one hand, it pushes the debris towards the center of the cleaning groove, and on the other hand, it cleans the side wall of the cleaning rod, reducing the possibility of debris adsorption and retention. At the same time, when the moving gear moves to the position where the moving rack is not set, the moving spring returns to its original position and pushes the moving block to move in the correct direction to reset, thus realizing the reciprocating movement of the moving block. The operation is simple and convenient, and easy to use. Attached Figure Description
[0031] Figure 1 This is an overall schematic diagram of a copper wire cleaning device for enameled wire production annealing provided in an embodiment of this application.
[0032] Figure 2 It is a cross-sectional view used to show the internal structure of an organism.
[0033] Figure 3 yes Figure 2 A magnified view of region A in the middle.
[0034] Figure 4 This is a schematic diagram illustrating the structure of the filter plate and cleaning rod.
[0035] Explanation of reference numerals in the attached drawings: 1. Body; 11. Main base; 12. Auxiliary body; 13. Threading groove; 14. Cleaning groove; 15. Cleaning tank; 151. Guide surface; 16. Collection groove; 17. Drive cavity; 18. Transmission cavity; 19. Air duct; 191. Fan; 2. Cleaning ring; 21. Cleaning blade; 22. Auxiliary ring; 3. Drive assembly; 31. Drive motor; 32. First drive bevel gear; 33. Second drive bevel gear; 34. Auxiliary gear; 4. 41. Cleaning rod; 42. Auxiliary rod; 43. Shielding plate; 44. Moving groove; 45. Moving block; 56. Filter plate; 57. Abutment rod; 68. Collection box; 69. First assembled magnetic sheet; 60. Second assembled magnetic sheet; 71. Transmission assembly; 72. Transmission bevel gear; 73. First transmission sprocket; 74. Second transmission sprocket; 85. Transmission chain; 86. Moving assembly; 87. Moving rack; 88. Moving gear; 89. Moving lead screw; 80. Moving spring. Detailed Implementation
[0036] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0037] This application discloses a cleaning device for annealed copper wire in enameled wire production. (Refer to...) Figures 1 to 2 The device comprises a long, strip-shaped, welded body 1 and several cleaning blades 21 for scraping copper wires. A wire-threading groove 13 is provided through the side wall of the body 1, and a cleaning groove 14 communicating with the wire-threading groove 13 is provided inside the body 1. A cleaning ring 2 is rotatably mounted inside the cleaning groove 14, and the cleaning blades 21 are fixedly mounted on the inner wall of the cleaning ring 2. An auxiliary ring 22 is rotatably mounted inside the cleaning groove 14, and the inner wall of the auxiliary ring 22 is a soft pad for wiping oil stains from the surface of the copper wires. The body 1 is provided with a drive assembly 3 for rotating the cleaning ring 2 and the auxiliary ring 22. The body 1 is provided with an air duct 19 communicating with the cleaning groove 14, and a fan 191 is fixedly mounted on the inner wall of the air duct 19 to provide an air source. The body 1 consists of a main base 11 and two auxiliary bodies 12. The auxiliary bodies 12 are hinged and rotatably mounted on the main base 11 to facilitate the wire threading of copper wires, and are secured to the main base 11 with clips. The copper wire passing through the cleaning ring 2 is scraped by the rotating cleaning ring 21 to remove the oxide layer and adhering impurities on the surface of the copper wire after annealing. The cleaning is smooth and stable, which reduces the possibility of the copper wire surface impurities or unevenness affecting subsequent coating and other production processes, and improves the production quality of enameled wire.
[0038] For ease of use, please refer to Figure 2The drive assembly 3 includes a drive motor 31, a first drive bevel gear 32, a second drive bevel gear 33, and several auxiliary gears 34. Two sets of each of the first and second drive bevel gears 32 and 33 are provided. A drive cavity 17 communicating with the cleaning groove 14 is provided inside the machine body 1. The first drive bevel gear 32 and auxiliary gears 34 are rotatably mounted within the drive cavity 17. Each of the auxiliary gears 34 meshes with one of the first drive bevel gears 32, with each auxiliary gear 34 located at both ends coaxially and fixedly connected to one of the first drive bevel gears 32. The drive motor 31 is fixedly mounted on the top wall of the machine body 1, and its shaft is inserted into the drive cavity 17 and coaxially and fixedly connected to one of the auxiliary gears 34. The second drive bevel gears 33 are respectively fixedly sleeved on the outer walls of the cleaning ring 2 and the auxiliary ring 22. The second drive bevel gears 33 are inserted into the drive cavity 17 and mesh with the first drive bevel gears 32. After the drive motor 31 starts, it drives each auxiliary gear 34 to rotate, and through the transmission between the bevel gears, it drives the cleaning ring 2 and the auxiliary ring 22 to rotate. The operation is simple and convenient, making it easy to use.
[0039] For ease of cleaning, please refer to Figures 2 to 4 The inner wall of the cleaning groove 14 is provided with a circular cleaning groove 15, and the bottom wall of the cleaning groove 15 is connected to the air duct 19. A cleaning rod 4 is rotatably mounted on the bottom wall of the cleaning groove 15 via a rotating shaft, and a transmission assembly 7 is provided between the cleaning rod 4 and the second drive bevel gear 33. The transmission assembly 7 is used to drive the cleaning rod 4 to rotate according to the rotation of the cleaning ring 2. The body 1 is provided with an L-shaped collection groove 16 connected to the air duct 19. A filter plate 5 is rotatably mounted inside the collection groove 16. The filter plate 5 is three-quarter arc-shaped, and its surface is provided with several fine meshes for ventilation (the meshes are not shown in the diagram). After rotating, the filter plate 5 can be inserted into the air duct 19 and block the air duct 19 to prevent debris from being cleaned. A quarter arc-shaped shielding plate 42 is provided on the side wall of the cleaning rod 4. The shielding plate 42 can block the air duct 19 to prevent debris from being cleaned, and its surface is provided with several fine meshes for ventilation (the meshes are not shown in the diagram). In other embodiments, the bottom wall of the cleaning tank 15 may be provided with multiple air ducts 19 communicating with the outside for ventilation. The debris scraped by the cleaning blade 21 is blown into the cleaning tank 15 by the fan 191 and swept into the air ducts 19 by the rotating cleaning rod 4, falling onto the filter plate 5, thus completing the cleaning.
[0040] To improve cleaning effectiveness, refer to... Figure 2 and Figure 4 The length of the cleaning rod 4 is slightly larger than the radius of the cleaning tank 15. The cleaning tank 15 has an annular guide surface 151 on the outside of the air duct 19. The cleaning rod 4 is equipped with an inclined auxiliary rod 41, the bottom wall of which fits against the guide surface 151. The guide surface 151, together with the auxiliary rod 41, facilitates the entry of debris into the air duct 19, reduces the possibility of debris remaining in the cleaning tank 15, and improves the cleaning effect.
[0041] To improve the ease of cleaning, refer to Figures 2 to 4 The filter plate 5 and the cleaning rod 4 are fixedly connected by a pivot. A collection box 6, which can cover the collection trough 16, is provided at the bottom of the body 1. An abutment rod 51, which abuts against the surface of the filter plate 5, is fixedly installed on the top wall of the collection trough 16 directly above the collection box 6. The collection box 6 has an opening and a first annular magnetic plate 61 is provided on its top wall. A square annular groove for inserting the collection box 6 is provided around the outlet of the collection trough 16 on the bottom wall of the body 1. A second magnetic plate 62 is fixedly installed in the annular groove. The first magnetic plate 61 adheres to the second magnetic plate 62 and is magnetically attracted to it. The filter plate 5 rotates synchronously with the cleaning rod 4. The abutment rod 51 pushes the accumulated debris on the filter plate 5, and the debris falls into the collection box 6 through the collection trough 16. The collection box 6 is magnetically detachable for easy disassembly and cleaning, improving cleaning convenience.
[0042] In order to save energy and reduce consumption, refer to Figure 2 and Figure 3 The transmission assembly 7 includes a transmission bevel gear 71, a first transmission sprocket 72, a second transmission sprocket 73, and a transmission chain 74. The machine body 1 is provided with a transmission cavity 18 communicating with the cleaning groove 14. The transmission bevel gear 71 is rotatably disposed in the transmission cavity 18 and meshes with the second drive bevel gear 33 sleeved on the cleaning ring 2. The first transmission sprocket 72 and the second transmission sprocket 73 are both disposed in the transmission cavity 18. The first transmission sprocket 72 is connected to the cleaning rod 4 through a rotating shaft, and the second transmission bevel gear 71 is coaxially and fixedly connected to the transmission bevel gear 71 through a rotating shaft. The transmission chain 74 is disposed in the transmission cavity 18 and meshes with the first transmission sprocket 72 and the second transmission sprocket 73. The rotation of the cleaning ring 2 and the second drive bevel gear 33 drives the transmission bevel gear 71 to rotate, thereby driving the cleaning rod 4 and the filter plate 5 to rotate through the transmission of the sprockets and the chain, saving drive components and achieving energy saving and consumption reduction.
[0043] For ease of cleaning, please refer to Figure 2 and Figure 4 The cleaning rod 4 has a moving groove 43 along its length on the side near the shielding plate 42. A hook-shaped moving block 431 is slidably installed in the moving groove 43. The other side of the hook-shaped moving block 431 is attached to the surface of the cleaning rod 4 away from the shielding plate 42 and to the bottom wall of the cleaning groove 15. The cleaning rod 4 is provided with a moving component 8 for moving the moving block 431. The moving component 8 moves the moving block 431 to clean the debris adhering to the cleaning rod 4. At the same time, the movement of the moving block 431 pushes the debris to the middle position of the cleaning rod 4 to facilitate the cleaning rod 4 pushing the debris into the air duct 19.
[0044] To improve cleaning effectiveness, refer to... Figure 2 and Figure 4The moving assembly 8 includes a moving spring 84, a moving screw 83, a moving gear 82, and a moving rack 81. The moving rack 81 is a non-circular arc shape and is fixedly mounted on the bottom wall of the cleaning tank 15. Both the cleaning rod 4 and the shielding plate 42 are provided with grooves for the moving rack 81 to pass through. The moving screw 83 is rotatably mounted in the moving groove 43, and the portion of the moving screw 83 that passes through the moving block 431 and is inserted into the moving groove 43 is threadedly connected to it. The moving gear 82 is fixedly sleeved on the moving screw 83 and can mesh with the moving rack 81. The moving gear 82 is located at one end of the moving groove 43 near the auxiliary rod 41. The moving spring 84 is located inside the moving groove 43 and sleeved on the moving screw 83. One end of the moving spring 84 is fixedly mounted on the inner side wall of the moving groove 43 away from the auxiliary rod 41, and the other end of the moving spring 84 can abut against the side wall of the moving block 431 away from the auxiliary rod 41. When the cleaning rod 4 rotates, the moving gear 82 moves with the cleaning rod 4 and rotates by meshing with the moving rack 81, driving the moving screw 83 to rotate. This causes the moving block 431 to slide in the moving groove 43 and compress the moving spring 84. Through the sliding of the moving block 431, on the one hand, it pushes the debris towards the middle of the cleaning rod 4 to facilitate the cleaning rod 4 being pushed into the air duct 19. On the other hand, it cleans the side wall of the cleaning rod 4, reducing the possibility of debris adsorption and retention. At the same time, when the moving gear 82 moves to a position where the moving rack 81 is not set, the moving spring 84 returns to its original position and pushes the moving block 431 to move in the same direction to reset, thereby realizing the reciprocating movement of the moving block 431 to perform cleaning operations and improve the cleaning effect.
[0045] The implementation principle of the annealed copper wire cleaning device in the present application embodiment is as follows: the annealed copper wire is passed sequentially through the wire threading groove 13, the cleaning ring 2, the cleaning groove 14 and the auxiliary ring 22. Then, the drive motor 31 and the fan 191 are started. The drive motor 31 drives the cleaning ring 2 and the auxiliary ring 22 to rotate through the transmission meshing of gears and bevel gears. The cleaning ring 2 scrapes the oxide and impurities on the surface of the copper wire with the cleaning blade 21. At the same time, the auxiliary ring 22 wipes the oil stains that may exist on the copper wire with the soft pad. Meanwhile, the fan 191 blows air to cool down the wire and blows the scraped debris into the cleaning groove 15.
[0046] Meanwhile, the rotation of the second drive bevel gear 33 drives the cleaning rod 4 and filter plate 5 to rotate through the meshing of the transmission bevel gear 71 and the transmission of the sprocket chain. The rotation of the cleaning rod 4, in cooperation with the moving rack 81, drives the moving screw 83 to rotate through the moving gear 82, and in conjunction with the moving spring 84, drives the moving block 431 to move back and forth, thereby concentrating the debris towards the center of the cleaning rod 4 and pushing it into the air duct 19. The rotation of the filter plate 5 pushes the debris accumulated on its surface into the collection trough 16 through the abutment rod 51, which then falls into the collection box 6.
[0047] The above process of annealing and cleaning copper wires ensures a smooth and stable surface, reducing the likelihood of impurities or unevenness on the copper wire surface affecting subsequent enameling and other production processes, thus improving the quality of enameled wire production.
[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A device for cleaning annealed copper wire in enameled wire production, characterized in that: The device includes a body (1) and a cleaning blade (21) for scraping copper wires. The body (1) has a through-hole (13) and a cleaning groove (14) that communicate with each other. A cleaning ring (2) is rotatably disposed in the cleaning groove (14). The cleaning blade (21) is disposed on the inner wall of the cleaning ring (2). The body (1) is provided with a drive assembly (3) for driving the cleaning ring (2) to rotate. The body (1) is provided with an air duct (19) that communicates with the cleaning groove (14). A fan (191) is disposed in the air duct (19) to provide an air source. The drive assembly (3) includes a drive motor (31), a first drive bevel gear (32), and a second drive bevel gear (33). The body (1) is provided with a drive cavity (17) communicating with the cleaning groove (14). The first drive bevel gear (32) is rotatably disposed in the drive cavity (17). The second drive bevel gear (33) is sleeved on the cleaning ring (2). The second drive bevel gear (33) is inserted into the drive cavity (17) and meshes with the first drive bevel gear (32). The bottom wall of the cleaning groove (14) is provided with a cleaning groove (15) communicating with the air duct (19). A cleaning rod (4) is rotatably mounted inside the cleaning tank (15). A transmission assembly (7) is provided between the cleaning rod (4) and the second drive bevel gear (33). The transmission assembly (7) is used to drive the cleaning rod (4) to rotate according to the rotation of the cleaning ring (2). A filter plate (5) is provided inside the air duct (19). The filter plate (5) is permeable and used to block cleaning debris. The transmission assembly (7) includes a drive bevel gear (71), a first drive sprocket (72), a second drive sprocket (73), and a drive chain (74). The machine body (1) is provided with There is a transmission cavity (18), the transmission bevel gear (71) is rotatably disposed in the transmission cavity (18) and meshes with the second drive bevel gear (33) inserted into the transmission cavity (18), the first transmission sprocket (72) and the second transmission sprocket (73) are both disposed in the transmission cavity (18), the first transmission sprocket (72) is connected to the cleaning rod (4), the second transmission sprocket (73) is connected to the transmission bevel gear (71), and the transmission chain (74) is disposed in the transmission cavity (18) and meshes with the first transmission sprocket (72) and the second transmission sprocket (73).
2. The cleaning device for annealed copper wire in enameled wire production according to claim 1, characterized in that: The body (1) is provided with a collection groove (16) communicating with the air duct (19). The body (1) is provided with a collection box (6) that can cover the collection groove (16). The filter plate (5) is rotatably disposed in the collection groove (16). After the filter plate (5) is rotated, it can be inserted into and cover the air duct (19). The filter plate (5) is connected to the first transmission sprocket (72). The collection groove (16) is provided with an abutment rod (51) that can abut against the surface of the filter plate (5). The collection box (6) is disposed below the abutment rod (51).
3. The cleaning device for annealed copper wire in enameled wire production according to claim 2, characterized in that: The collection box (6) is provided with a first assembled magnetic sheet (61), and the body (1) is provided with a second assembled magnetic sheet (62). The first assembled magnetic sheet (61) is attached to the second assembled magnetic sheet (62) and is magnetically attracted to the second assembled magnetic sheet (62).
4. The cleaning device for annealed copper wire in enameled wire production according to claim 1, characterized in that: The cleaning rod (4) is provided with a shielding plate (42), which is breathable and can shield the air duct (19) after rotating with the cleaning rod (4).
5. The cleaning device for annealed copper wire in enameled wire production according to claim 1, characterized in that: The cleaning rod (4) is provided with a moving groove (43), and a moving block (431) is slidably disposed in the moving groove (43). The moving block (431) abuts against the side wall of the cleaning rod (4). The cleaning rod (4) is provided with a moving component (8), which is used to drive the moving block (431) to move.
6. The cleaning device for annealed copper wire in enameled wire production according to claim 5, characterized in that: The moving component (8) includes a moving lead screw (83), a moving gear (82), and a moving rack (81). The moving rack (81) is an arc-shaped rack and is set on the bottom wall of the cleaning tank (15). The moving rack (81) passes through the moving lead screw (83). The moving lead screw (83) and the moving gear (82) are both rotatably set in the moving groove (43). The moving gear (82) is sleeved on the moving lead screw (83) and meshes with the moving rack (81). The moving lead screw (83) passes through the moving block (431) and is threadedly connected to the moving block (431).
7. The cleaning device for annealed copper wire in enameled wire production according to claim 6, characterized in that: The moving component (8) also includes a moving spring (84), which is disposed in the moving groove (43). One end of the moving spring (84) is disposed on the inner wall of the moving groove (43) away from the moving gear (82), and the other end of the moving spring (84) can abut against the outer wall of the moving block (431) away from the moving gear (82).
Citation Information
Patent Citations
Annealing auxiliary cleaning equipment of copper wire tinning machine
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Copper wire cleaning device for insulated wire production
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