Rolling forming machine for ceramic machining

Abstract

The invention belongs to the technical field of ceramic machining, and discloses a rolling forming machine for ceramic machining, which comprises a main body, a mold, a rolling assembly, a conveying belt and a collecting cylinder, and further comprises the collecting cylinder arranged in the main body; the cleaning mechanism is arranged on one side of the main body; wherein the cleaning mechanism comprises a sliding rail fixedly connected to one side of the main body, and the surface of the sliding rail is slidably connected with a sliding block; waste residues attached to the surface of the conveying belt can be scraped off through a scraper, a first driving motor drives a half gear to rotate, the half gear is meshed with teeth on the two sides in a gear ring, the rotating half gear drives the gear ring to reciprocate, then the scraper is driven to reciprocate, the cleaning effect is improved, and finally the scraper is driven to reciprocate through the first driving motor, so that the cleaning effect is improved. The cleaning effect of the scraper is greatly improved, waste residue accumulation is effectively avoided, and stable operation of equipment and smooth proceeding of follow-up production are guaranteed.

Description

Technical Field

[0001] This invention belongs to the field of ceramic processing technology, specifically a roll forming machine for ceramic processing. Background Technology

[0002] Ceramics are materials and products made from clay as the main raw material and various natural minerals through crushing, mixing, molding and firing. Roll forming is a method of forming ceramic blanks. The ceramic blank is placed in the rolling mold, and then the rolling mold is placed on the mold base. The rotating rolling head is manually driven to move towards the rolling mold, and the ceramic blank in the rolling mold is rolled and shaped by the rotating rolling head.

[0003] Currently, the traditional method involves injecting ceramic raw materials into a mold, then activating a conveyor to move the mold to one side of the rolling assembly. The roller head aligns with the mold and rotates at high speed, rolling the raw material under pressure and rotation. Simultaneously, the mold rotates under a specific drive to ensure uniform forming. Next, a scraper on one side of the roller head removes excess material, and the waste is thrown onto the conveyor belt by the centrifugal force of the rotating mold. Finally, the conveyor belt rotates, carrying the waste into a collection cylinder. However, in actual use, this process faces considerable challenges. Due to the inherent stickiness of ceramic raw materials, when waste is thrown onto the conveyor belt surface, it does not slide off smoothly as expected, but rather adheres tightly to the conveyor belt surface. Over time, the waste accumulates, not only altering the surface flatness of the conveyor belt and affecting its normal conveying function, but also increasing the operating resistance of the equipment and reducing its stable operating efficiency. Summary of the Invention

[0004] To address the problems mentioned in the background art, the present invention provides a roll forming machine for ceramic processing.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a roll forming machine for ceramic processing, comprising a main body, a mold, a roll forming assembly, a conveyor belt, and a collecting cylinder, and further comprising: The collection tube is located inside the main body; The cleaning mechanism is located on one side of the main body; The cleaning mechanism includes a slide rail fixedly connected to one side of the main body, a slider slidably connected to the surface of the slide rail, a toothed ring fixedly installed on one side of the slider, a motor fixedly installed on one side of the main body, a half gear located inside the toothed ring fixedly installed at the output end of the motor, and a scraper located at the bottom end of the conveyor belt fixedly installed at the top of the toothed ring.

[0006] Preferably, it further includes: A swing assembly is disposed on one side of the main body. The swing assembly includes a fixing groove formed on one side of the main body. A guide groove is rotatably connected inside the fixing groove. A gear is fixedly installed on one side of the guide groove. Drive component one is located inside the fixed slot.

[0007] Preferably, the drive assembly includes an elastic element fixedly connected inside the fixed groove. One end of the elastic element is fixedly mounted with a rack located on one side of the gear. A connecting block is fixedly mounted at the bottom end of the rack. A pressing block is provided inside the connecting block. A connecting rod is fixedly mounted on one side of the pressing block, and one end of the connecting rod is fixedly connected to the gear ring.

[0008] Preferably, it further includes: A rotating assembly is disposed at both ends of a scraper. The rotating assembly includes two rotating plates rotatably connected to both ends of the scraper. Two gears are fixedly installed on one side of each of the two rotating plates. A rack is disposed between the two gears. A connecting ring is fixedly installed at the bottom end of the rack. Drive component two is located on one side of the scraper.

[0009] Preferably, the second drive assembly includes a mounting plate fixedly connected to one side of the scraper, a second motor is fixedly mounted on the top of the mounting plate, a rotating disk is fixedly mounted on the output end of the second motor, and a protrusion located inside the connecting ring is fixedly mounted on one side of the rotating disk.

[0010] Preferably, it further includes: A limiting component is disposed on one side of the scraper. The limiting component includes a limiting groove formed on one side of the scraper. A limiting block is slidably connected inside the limiting groove, and the limiting block is fixedly connected to the rack.

[0011] Preferably, a square groove is provided on one side of the main body, and the connecting rod can slide inside the square groove.

[0012] Preferably, the connecting block and the extrusion block are both designed with beveled sides, and the two beveled sides are designed to be parallel.

[0013] Preferably, the elastic element has a telescopic rod inside, and the elastic element is a mirror design.

[0014] Preferably, the slide rail has a square design, and the inner wall of the slider fits against the surface of the slide rail.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: This invention uses a scraper to remove waste residue adhering to the surface of the conveyor belt. A drive motor rotates a half-gear, which meshes with the teeth on both sides of the gear ring. The rotating half-gear drives the gear ring to move back and forth, which in turn drives the scraper to move back and forth, improving the cleaning effect. Finally, the drive motor drives the scraper to move back and forth, greatly improving the cleaning effect of the scraper, effectively preventing the accumulation of waste residue, ensuring the stable operation of the equipment and the smooth progress of subsequent production.

[0016] This invention uses a gear ring to drive a connecting rod to reciprocate. The connecting rod causes the extrusion block to slide back and forth within the connecting block. When the extrusion block moves, it pushes the extrusion connecting block to descend, pulling the rack that meshes with the gear to move, causing the gear to rotate. During this process, the elastic element is stretched and deformed. When the extrusion block moves away from the inside of the connecting block, the elastic element returns to its original state, pulling the rack back to its original position, thus causing the gear to rotate back and forth. This, in turn, causes the guide groove to swing within the fixed groove. Finally, the gear ring drives the connecting rod to make the guide groove swing back and forth. This swinging motion allows the guide groove to evenly guide the waste material into the collection cylinder, preventing the waste material from accumulating.

[0017] This invention uses a second drive motor to rotate a rotating disk, causing a protrusion to slide inside a connecting ring. This pushes the connecting ring and rack two to reciprocate, which in turn drives gear two and a rotating plate to oscillate back and forth. The oscillation and vibration cause the rotating plate to guide waste material into the collection cylinder. Finally, the second drive motor causes the rotating plate to oscillate, and the vibration generated by the oscillation causes the rotating plate to guide waste material into the collection cylinder. This prevents waste material from falling into other components and affecting normal operation, thus improving the stability of the components. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a cross-sectional schematic diagram of the main body of the present invention; Figure 3 This is a schematic diagram of the strabismus device of the present invention; Figure 4 This is a schematic diagram illustrating the cleaning mechanism of the present invention; Figure 5 This is a cross-sectional schematic diagram of the toothed ring of the present invention; Figure 6 This is a schematic diagram illustrating the extrusion block of the present invention; Figure 7 This is a schematic diagram of the rotating component of the present invention; Figure 8 This is a schematic diagram illustrating the protrusion of the present invention.

[0019] In the diagram: 1. Main body; 2. Mold; 3. Rolling assembly; 4. Conveyor belt; 5. Collection cylinder; 6. Cleaning mechanism; 601. Slide rail; 602. Slider; 603. Gear ring; 604. Motor 1; 605. Half gear; 606. Scraper; 7. Swing assembly; 701. Fixed groove; 702. Guide groove; 703. Gear 1; 8. Drive assembly 1; 801. Elastic element; 802. Rack 1; 803. Connecting block; 804. Connecting rod; 805. Extrusion block; 9. Rotating assembly; 901. Rotating plate; 902. Gear 2; 903. Rack 2; 904. Connecting ring; 10. Drive assembly 2; 1001. Mounting plate; 1002. Motor 2; 1003. Rotating disk; 1004. Protrusion; 11. Limiting assembly; 1101. Limiting groove; 1102. Limiting block. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] like Figures 1 to 8 As shown, the present invention provides a roll forming machine for ceramic processing, including a main body 1, a mold 2, a roll forming assembly 3, a conveyor belt 4, and a collecting cylinder 5, and further including: The collection tube 5 is located inside the main body 1; Cleaning mechanism 6 is located on one side of main body 1; The cleaning mechanism 6 includes a slide rail 601 fixedly connected to one side of the main body 1, a slider 602 slidably connected to the surface of the slide rail 601, a toothed ring 603 fixedly installed on one side of the slider 602, a motor 604 fixedly installed on one side of the main body 1, a half gear 605 located inside the toothed ring 603 fixedly installed at the output end of the motor 604, and a scraper 606 located at the bottom end of the conveyor belt 4 fixedly installed at the top of the toothed ring 603.

[0022] The above scheme is adopted as follows: the operator injects ceramic raw material into the mold 2, and then drives the mold 2 to move smoothly. When the mold 2 moves to the designated position at the bottom of the rolling assembly 3, the rolling assembly 3 is driven so that the roller on one side enters the mold 2 and starts to rotate at high speed. Under the strong pressure and rotation of the roller, the raw material is gradually rolled into shape and presents the required shape. At the same time, in order to make the molding more uniform, the mold 2 will also rotate under a specific drive. The two cooperate with each other to ensure the molding quality. Then, the scraper on one side of the roller starts to play its role. It scrapes off the excess raw material. The scraped waste is powerfully thrown onto the surface of the conveyor belt 4 under the centrifugal force of the rapid rotation of the mold 2. Then, the conveyor belt 4 is driven to rotate, and its rotational power is used to drive the waste smoothly into the inside of the collection cylinder 5. During the process of conveyor belt 4 transporting waste, scraper 606 scrapes off the waste residue attached to the surface of conveyor belt 4. Then, motor 604 drives half gear 605 to rotate. Because half gear 605 meshes with the teeth on both sides of the toothed ring 603, the rotating half gear 605 drives the toothed ring 603 to move back and forth. The toothed ring 603 drives scraper 606 to move back and forth. Finally, motor 604 drives scraper 606 to move back and forth, which greatly improves the cleaning effect of scraper 606, effectively avoids the accumulation of waste residue, and ensures the stable operation of equipment and the smooth progress of subsequent production.

[0023] like Figure 4 and Figure 5 As shown, it also includes: The swing assembly 7 is disposed on one side of the main body 1. The swing assembly 7 includes a fixing groove 701 opened on one side of the main body 1. A guide groove 702 is rotatably connected inside the fixing groove 701. A gear 703 is fixedly installed on one side of the guide groove 702. Drive component 8 is located inside the fixing slot 701.

[0024] like Figure 4 and Figure 5 As shown, the drive assembly 8 includes an elastic element 801 fixedly connected inside the fixed groove 701. One end of the elastic element 801 is fixedly mounted with a rack 802 located on one side of the gear 703. The bottom end of the rack 802 is fixedly mounted with a connecting block 803. The connecting block 803 has a pressing block 805 inside. One side of the pressing block 805 is fixedly mounted with a connecting rod 804, and one end of the connecting rod 804 is fixedly connected to the gear ring 603.

[0025] The above scheme is adopted: through the design of the swing assembly 7 and the drive assembly 8, when the conveyor belt 4 transports waste material, the waste material falls into the guide groove 702, and then the guide groove 702 guides the waste material into the collection cylinder 5. At the same time, during the reciprocating movement of the gear ring 603, it drives the connecting rod 804 to reciprocate. The movement of the connecting rod 804 further drives the extrusion block 805 to reciprocate within the connecting block 803. As the extrusion block 805 moves, it pushes and extrudes the connecting block 803, causing the connecting block 803 to descend, thereby pulling the rack 802 to move. Since the rack 802 meshes with the gear 703, the material is further moved... The movement of rack 802 will drive gear 703 to rotate. During the movement of rack 802, elastic element 801 will be stretched and deformed. When the pressing block 805 moves away from the inside of connecting block 803, the elastic element 801 will quickly pull rack 802 back to its original position by utilizing its good resilience. This will enable gear 703 to reciprocate. Then, gear 703 will drive guide groove 702 to swing inside fixed groove 701. Finally, the connecting rod 804 will be driven by gear ring 603 to make guide groove 702 swing back and forth. By swinging, guide groove 702 can evenly guide waste into collection cylinder 5, avoiding the problem of waste accumulating together.

[0026] like Figure 7 and Figure 8 As shown, it also includes: Rotating assembly 9 is disposed at both ends of scraper 606. Rotating assembly 9 includes rotating plates 901 rotatably connected to both ends of scraper 606. There are two rotating plates 901. Two gears 902 are fixedly installed on one side of each of the two rotating plates 901. A rack 903 is disposed between the two gears 902. A connecting ring 904 is fixedly installed at the bottom end of the rack 903. Drive component 2 10 is located on one side of scraper 606.

[0027] like Figure 7 and Figure 8 As shown, the drive assembly 2 10 includes a mounting plate 1001 fixedly connected to one side of the scraper 606. A motor 2 1002 is fixedly mounted on the top of the mounting plate 1001. A rotating disk 1003 is fixedly mounted on the output end of the motor 2 1002. A protrusion 1004 located inside the connecting ring 904 is fixedly mounted on one side of the rotating disk 1003.

[0028] Using the above scheme: Through the design of the rotating component 9 and the second drive component 10, when the scraper 606 scrapes off the waste material remaining on the surface of the conveyor belt 4, the waste material will move along both ends of the scraper 606 and then fall onto the surface of the rotating plate 901. At this time, the second drive motor 1002 causes the rotating disk 1003 to rotate. The rotating disk 1003 will drive the protrusion 1004 to slide inside the connecting ring 904. Then, the rotating disk 1003 and the protrusion 1004 will push the connecting ring 904 to move back and forth. The rack 903 will move back and forth because it meshes with two gears 902. The rack 903 will drive the gears 902 to rotate back and forth, and the gears 902 will drive the rotating plate 901 to swing back and forth. Finally, the rotating plate 901 will swing through the drive motor 1002. The vibration generated by the swing will guide the waste into the collection cylinder 5, preventing the waste from falling into the cleaning mechanism 6 and affecting the normal operation of the cleaning mechanism 6, thus improving the stability of the component.

[0029] like Figure 8 As shown, it also includes: The limiting component 11 is disposed on one side of the scraper 606. The limiting component 11 includes a limiting groove 1101 opened on one side of the scraper 606. A limiting block 1102 is slidably connected inside the limiting groove 1101, and the limiting block 1102 is fixedly connected to the rack 903.

[0030] The above solution is adopted: through the design of the limiting component 11, when the rack 2 903 moves, it will drive the limiting block 1102 to slide inside the limiting groove 1101. Since the surface of the limiting block 1102 is in contact with the inner wall of the limiting groove 1101, the rack 2 903 can be limited, thus ensuring the stability of the movement of the rack 2 903.

[0031] like Figure 5 As shown, a square groove is provided on one side of the main body 1, and the connecting rod 804 can slide inside the square groove. The connecting block 803 and the extrusion block 805 are both designed with inclined surfaces on opposite sides, and the two inclined surfaces are designed to be parallel.

[0032] The above solution is adopted as follows: Through the design of the main body 1, since a square groove is opened on one side of the main body 1, the connecting rod 804 can slide inside the square groove when it moves, and the surface of the connecting rod 804 is in contact with the inner wall of the square groove, thereby limiting the connecting rod 804. Through the design of the connecting block 803 and the pressing block 805, since the opposite side of the connecting block 803 and the pressing block 805 are both designed with inclined surfaces, the friction between the connecting block 803 and the pressing block 805 can be reduced, ensuring that the pressing block 805 can smoothly push the connecting block 803 to move.

[0033] like Figure 5As shown, the elastic element 801 has a telescopic rod inside, and the elastic element 801 is a mirror design. The slide rail 601 is a square design, and the inner wall of the slider 602 is in contact with the surface of the slide rail 601.

[0034] The above solution is adopted as follows: Through the design of the elastic element 801, since the elastic element 801 has a telescopic rod inside, when the elastic element 801 is stretched, its internal telescopic rod will extend, thereby limiting the elastic element 801. Furthermore, the elastic element 801 is a mirror design, which allows the rack 802 to move stably. Through the design of the slide rail 601, since the slide rail 601 is a square design, it can limit the slider 602. Furthermore, the surface of the slide rail 601 is a smooth design, which allows the slider 602 and the toothed ring 603 to move more smoothly.

[0035] Working principle and usage process of this invention: The operator first injects the ceramic raw material into the mold 2, then starts the drive device to move the mold 2 smoothly to the designated position at the bottom of the rolling assembly 3. Then, the rolling assembly 3 is driven, and one of its rollers enters the mold 2 and rotates at high speed. Under the action of pressure and rotation, the raw material is rolled into shape. At the same time, in order to ensure uniform molding, the mold 2 rotates synchronously under a specific drive. The two work together to ensure quality. Afterward, the scraper on one side of the roller scrapes off the excess raw material. The waste is thrown onto the surface of the conveyor belt 4 under the action of centrifugal force generated by the rotation of the mold 2. Finally, the conveyor belt 4 is driven to rotate, and the waste is moved towards the collection cylinder 5 by its rotational power. During the process of conveyor belt 4 transporting waste, scraper 606 scrapes off the waste residue attached to the surface of conveyor belt 4. Drive motor 604 causes half gear 605 to rotate. Because half gear 605 meshes with the teeth on both sides of the toothed ring 603, the rotating half gear 605 drives the toothed ring 603 to move back and forth, which in turn drives scraper 606 to move back and forth, improving the cleaning effect. Next, as the waste material is conveyed by the conveyor belt 4, it falls into the guide trough 702. The guide trough 702 then guides the waste material to the collection cylinder 5. At the same time, the gear ring 603 drives the connecting rod 804 to reciprocate. The connecting rod 804 causes the extrusion block 805 to slide back and forth within the connecting block 803. When the extrusion block 805 moves, it pushes the extrusion connecting block 803 to descend, pulling the rack 802, which meshes with the gear 703, to move and causing the gear 703 to rotate. During this process, the elastic element 801 is stretched and deformed. When the extrusion block 805 moves away from the inside of the connecting block 803, the elastic element 801 returns to its original state and pulls the rack 802 back to its original position, realizing the reciprocating rotation of the gear 703. This causes the guide trough 702 to swing within the fixed trough 701. Then, the guide trough 702 will evenly guide the fertilizer into the collection cylinder 5. Furthermore, when the scraper 606 scrapes away the waste, the waste moves along its two ends and falls onto the surface of the rotating plate 901. The drive motor 1002 causes the rotating disk 1003 to rotate, which drives the protrusion 1004 to slide inside the connecting ring 904. This pushes the connecting ring 904 and the rack 903 to move back and forth, which in turn drives the gear 902 and the rotating plate 901 to swing back and forth. The swinging vibration causes the rotating plate 901 to guide the waste into the collection cylinder 5, preventing the waste from falling into other parts and affecting normal operation. This ensures the stable operation of the equipment and the smooth progress of subsequent production. After a batch of products is formed and the waste is processed, the above process is repeated for the next batch of production, and the operation process is finally completed.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A roll forming machine for ceramic processing, comprising a main body (1), a mold (2), a roll forming assembly (3), a conveyor belt (4), and a collecting cylinder (5), characterized in that, Also includes: A collection tube (5) is located inside the main body (1); The cleaning mechanism (6) is located on one side of the main body (1); The cleaning mechanism (6) includes a slide rail (601) fixedly connected to one side of the main body (1), a slider (602) slidably connected to the surface of the slide rail (601), a toothed ring (603) fixedly installed on one side of the slider (602), a motor (604) fixedly installed on one side of the main body (1), a half gear (605) located inside the toothed ring (603) fixedly installed at the output end of the motor (604), and a scraper (606) located at the bottom end of the conveyor belt (4) fixedly installed at the top of the toothed ring (603).

2. The ceramic processing roll forming machine according to claim 1, characterized in that, Also includes: The swing assembly (7) is disposed on one side of the main body (1). The swing assembly (7) includes a fixing groove (701) opened on one side of the main body (1). A guide groove (702) is rotatably connected inside the fixing groove (701). A gear (703) is fixedly installed on one side of the guide groove (702). Drive component 1 (8) is located inside the fixed slot (701).

3. The ceramic processing roll forming machine according to claim 2, characterized in that: The drive assembly (8) includes an elastic element (801) fixedly connected inside the fixed groove (701). One end of the elastic element (801) is fixedly mounted with a rack (802) located on one side of the gear (703). A connecting block (803) is fixedly mounted at the bottom end of the rack (802). A pressing block (805) is provided inside the connecting block (803). A connecting rod (804) is fixedly mounted on one side of the pressing block (805), and one end of the connecting rod (804) is fixedly connected to the gear ring (603).

4. The ceramic processing roll forming machine according to claim 1, characterized in that, Also includes: A rotating assembly (9) is disposed at both ends of a scraper (606). The rotating assembly (9) includes a rotating plate (901) rotatably connected to both ends of the scraper (606). There are two rotating plates (901). Two gears (902) are fixedly installed on one side of each of the two rotating plates (901). A rack (903) is disposed between the two gears (902). A connecting ring (904) is fixedly installed at the bottom end of the rack (903). Drive component two (10) is located on one side of the scraper (606).

5. The ceramic processing roll forming machine according to claim 4, characterized in that: The second drive assembly (10) includes a mounting plate (1001) fixedly connected to one side of the scraper (606). A second motor (1002) is fixedly mounted on the top of the mounting plate (1001). A rotating disk (1003) is fixedly mounted on the output end of the second motor (1002). A protrusion (1004) located inside the connecting ring (904) is fixedly mounted on one side of the rotating disk (1003).

6. The ceramic processing roll forming machine according to claim 1, characterized in that, Also includes: A limiting component (11) is disposed on one side of the scraper (606). The limiting component (11) includes a limiting groove (1101) opened on one side of the scraper (606). A limiting block (1102) is slidably connected inside the limiting groove (1101), and the limiting block (1102) is fixedly connected to the rack (903).

7. The ceramic processing roll forming machine according to claim 1, characterized in that: A square groove is provided on one side of the main body (1), and the connecting rod (804) can slide inside the square groove.

8. The ceramic processing roll forming machine according to claim 3, characterized in that: The connecting block (803) and the extrusion block (805) are both designed with inclined surfaces on opposite sides, and the two inclined surfaces are designed to be parallel.

9. The ceramic processing roll forming machine according to claim 3, characterized in that: The elastic element (801) has a telescopic rod inside, and the elastic element (801) is a mirror design.

10. The ceramic processing roll forming machine according to claim 1, characterized in that: The slide rail (601) is square in design, and the inner wall of the slider (602) is in contact with the surface of the slide rail (601).

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