Automobile audio inductor assembly machine

By integrating an automotive audio inductor assembly machine, combined with an X-axis conveyor line, robotic arms, and pressing rails, the inefficiency of multiple machines in existing technologies has been solved, achieving a highly efficient assembly process and high precision.

CN121054374BActive Publication Date: 2026-03-03SUZHOU LIHONG ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202511615850.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-03-03
Estimated Expiration
2045-11-06

AI Technical Summary

Technical Problem

In the existing technology, the assembly process of automotive audio inductors requires multiple devices to operate, resulting in low efficiency and making it impossible to efficiently complete operations such as dispensing, implanting the second component, and initial bonding.

Method used

An automotive audio inductor assembly machine was designed, which integrates a first processing conveyor line, a second processing conveyor line, a fixture transfer robot, and a pressing track along the X-axis. The machine uses a first material placement robot, a dispensing machine, and a CCD vision camera for dispensing and component insertion, and utilizes the fixture transfer robot and pressing track to achieve component pressing, thereby improving assembly efficiency.

Benefits of technology

By combining integrated equipment and robotic arms, the efficient assembly of automotive audio inductors has been achieved, improving assembly efficiency and precision, simplifying the process, and reducing the number of devices required.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an automobile audio inductor assembling machine, which comprises a first processing conveying line used for conveying a dispensing jig, a first material implanting manipulator, a dispensing machine and a CCD vision camera are sequentially arranged on the first processing conveying line from a starting end to a terminal end; a second processing conveying line is arranged on one side of the first processing conveying line and is provided with a second material implanting manipulator used for implanting a second component; a jig moving manipulator is used for moving the dispensing jig from the terminal end of the first processing conveying line to the starting end of the second processing conveying line; a pressing track is connected with the terminal end of the second processing conveying line, a baking jig is received on the pressing track, the middle part of the baking jig is provided with a pressing channel, and a separating component is arranged at the starting end of the pressing track and used for opening or closing the pressing channel. The application improves the efficiency of assembling, dispensing and inserting into the baking jig of two components of the automobile audio inductor.
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Description

Technical Field

[0001] This invention relates to the field of assembling automotive audio inductors, and more particularly to an automotive audio inductor assembly machine. Background Technology

[0002] The automotive audio inductor consists of two rectangular components. Adhesive needs to be applied to the upper surface of the first component, and then the second component is implanted on top of the first component before being placed in an oven tunnel for fixation. During the adhesive application process, the first components are sequentially placed into dispensing fixtures, each with multiple material slots. An adhesive dispensing machine sequentially applies adhesive to the upper surface of each first component in its slots. After dispensing, an implantation machine implants the second component onto the upper surface of the first component in its slot, then inserts it into the baking fixture, pressing the two components together until finally sending it into the oven tunnel for reinforcement.

[0003] However, there is currently no assembly machine that can dispense glue to the first component, implant the second component into the first component, and pressurize the initially bonded automotive audio inductor into the baking fixture. Multiple machines are needed to perform the operation, which is relatively inefficient. Summary of the Invention

[0004] To overcome the above-mentioned shortcomings, the present invention aims to provide an automotive audio inductor assembly machine that dispenses adhesive, implants a second component into a first component, and presses together the initially bonded automotive audio inductor, thereby improving assembly efficiency.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is: an automotive audio inductor assembly machine, comprising:

[0006] The first processing conveyor line along the X-axis is used to transport the dispensing fixture, which is equipped with multiple material slots. Above the first processing conveyor line, from the beginning to the end, a first planting robot, a dispensing machine, and a CCD vision camera are arranged in sequence. The first planting robot is used to implant the first component of the automotive audio inductor into the multiple material slots one by one. The dispensing machine is used to dispense glue onto the upper surface of the first component. The CCD vision camera is used to detect whether glue has been dispensed onto the first component.

[0007] The second processing conveyor line, which runs along the X-axis, is located on one side of the first processing conveyor line and is used to convey the dispensing fixture after dispensing. A second material implantation robot is provided above the second processing conveyor line for implanting the second component.

[0008] A fixture transfer robot along the Y-axis is used to transfer the dispensing fixture from the end of the first processing conveyor line to the beginning of the second processing conveyor line.

[0009] The X-axis oriented pressing track is connected to the end of the second processing conveyor line. The pressing track receives a baking fixture. The baking fixture has an X-axis oriented pressing channel in the middle. The pressing channel can press multiple automotive audio inductors on a dispensing fixture. The beginning of the pressing track is provided with a separation component, which is used to open or close the pressing channel.

[0010] The beneficial effect of this invention is that by coordinating the first processing conveyor line, the second processing conveyor line, the fixture transfer robot, the pressing track, and the fixture separation component, the assembly efficiency is improved by dispensing glue, assembling two components, and pressing the initially assembled automotive audio inductor.

[0011] Preferably, both the first processing conveyor line and the second processing conveyor line include a spacing track, and a spacing fixture pushing assembly is provided on the spacing track to push the dispensing fixture one by one to the end of the spacing track at predetermined intervals.

[0012] The first planting robot, dispensing machine, and CCD vision camera are positioned above the spacing track of the first processing conveyor line;

[0013] The second planting robot is positioned above the interval tracks of the second processing conveyor line.

[0014] Preferably, the spacing fixture pushing assembly includes:

[0015] A support platform is located below the pitched track and is driven by an X-axis linear module to move left and right in the X-axis direction.

[0016] The lifting component has a lifting cylinder on the upper surface of the support platform. The lifting cylinder drives the lifting component to move up and down. The top of the lifting component has multiple mounting slots. The first end of each mounting slot has a mounting hole. A rotating component is rotatably installed in each mounting hole. The upper end of the rotating component extends out of the mounting hole, and the lower end is connected and fixed to the side wall of the lifting component by a tension spring. The tension spring forces the upper end of the rotating component to approach the second end of the mounting slot, thus clamping both ends of the dispensing fixture. The spacing track has an X-axis strip hole, and the upper end of the lifting component passes through the X-axis strip hole.

[0017] The drive rod passes horizontally through the lifting component. The side wall of the drive rod has a number of guide protrusions that are the same as the number of rotating components. The guide protrusions are located on one side of the lower end of the rotating component. The drive rod is driven back and forth by the driving power of the horizontal drive cylinder. The guide protrusions can force the tension spring to stretch and drive the upper end of the rotating component to rotate toward the first end of the mounting groove, thus releasing both ends of the dispensing fixture.

[0018] This application uses the cooperation of lifting components, drive rods, and lifting cylinders to achieve the synchronous forward movement of multiple dispensing fixtures by the distance of one dispensing fixture. The X-axis linear module of this application is used to drive each material slot of the dispensing fixture to move forward by the distance of one material slot.

[0019] Preferably, the first processing conveyor line further includes a first fixture belt conveyor line for conveying empty dispensing fixtures, which is disposed on one side of the beginning of the spacing track. The dispensing fixture at the end of the first fixture belt conveyor line is moved to the beginning of the spacing track by a first pusher assembly along the Y-axis. The first fixture belt conveyor line includes a belt and a motor for driving the belt. The beginning of the spacing track of the first processing conveyor line is provided with a second pusher assembly along the X-axis, which is used to push the dispensing fixture at the beginning of the spacing track to the spacing fixture pusher assembly.

[0020] The first fixture belt conveyor line uses belt conveyor, and the distance between the dispensing fixtures on it can be random or close together. After the first pushing component pushes the dispensing fixture at the end of the first fixture belt conveyor line into the beginning of the spacing track of the conveyor line, the second pushing component then transfers the dispensing fixtures one by one to the spacing fixture pushing component. The spacing fixture pushing component evens out the distance between every two dispensing fixtures and then moves the dispensing fixtures forward synchronously. The dispensing fixtures are spaced to facilitate the gripping of the fixture transfer robot along the Y-axis in the later stage. After the dispensing fixtures are spaced, dispensing and visual inspection are performed to ensure the accuracy of dispensing.

[0021] Preferably, the jig transfer robot includes a two-axis moving module, a gripper cylinder, and two jig grippers. The two-axis moving module is mounted above the first and second processing conveyor lines. The gripper cylinder is mounted on the two-axis moving module and can move back and forth in the Y and Z axes. The two jig grippers are mounted on the two pneumatic fingers of the gripper cylinder to clamp the two ends of the dispensing jig. This application uses a two-axis moving module to drive the dispensing jig to move back and forth and up and down, which is easier to position compared to a three-axis moving module.

[0022] Preferably, the second processing conveyor line has an integrally formed extension track at the pitched track terminal, and a transfer track is provided on one side of the extension track terminal, which is connected to the pressing track.

[0023] The dispensing fixture on the extended track is moved by the pitching fixture pushing component of the second processing conveyor line;

[0024] The end of the extension track is provided with a third pusher assembly with a Y-axis orientation, which is used to transfer the dispensing fixture at the end of the extension track to the transfer track.

[0025] One end of the transfer track is provided with a fourth material pushing component with an X-axis orientation. The fourth material pushing component is used to transfer the dispensing fixture on the transfer track to the pressing track.

[0026] The extension track is used to receive the dispensing fixtures that have been implanted into the first and second components. Since the dispensing fixtures on the extension track are moved by the component pusher through the pitching fixture, there is no power source on the extension track. Therefore, the dispensing fixtures being moved on the extension track are in close contact. This design can reduce the length of the extension track and make the structure more compact. By using the cooperation of the third pusher component and the fourth pusher component, the dispensing fixtures that have been implanted into the first and second components can be transported to the pressing track.

[0027] Preferably, the baking fixture includes an upper fixture and a lower fixture. The opposing end faces of the upper fixture and the lower fixture are provided with at least one pressing groove, and the at least one pressing groove provided opposite to each other forms the pressing channel. The lower end face of the upper fixture is provided with a pressing protrusion for pressing the first component and the second component. The lower end face of the lower fixture is provided with a guide post passing through the lower fixture. The side cross-section of the guide post is inverted T-shaped. A return spring is sleeved on the guide post between the head of the lower end of the guide post and the lower end face of the lower fixture. The top of the guide post abuts against the lower end face of the upper fixture. The top of the guide post is fixed by bolts passing through the upper fixture.

[0028] When the separation component causes at least one of the upper and lower fixtures to move in opposite directions, the return spring is in a compressed state, and the pressing channel is in an open state.

[0029] The upper and lower fixtures are kept pressed together by a return spring. The pressing protrusion can force the second component to press against the first component, so that the multiple automotive audio inductors in the dispensing fixture can be better bonded.

[0030] Preferably, the separation component includes a limiting component and a lifting component;

[0031] The upper fixture is provided with clearance grooves on both sides. The limiting component is located above the pressing track. The limiting component includes two limiting rods and a limiting cylinder. The limiting rods are driven by the limiting cylinder and can pass through the clearance grooves to press down the lower fixture and limit the lower fixture on the pressing track.

[0032] The lifting assembly is located below the guide pillars and is used to lift the upper fixture. The lifting assembly includes a number of lifting rods that are the same as the number of guide pillars, and a lifting cylinder that drives the multiple lifting rods to lift. When the lifting cylinder drives the lifting rods to rise, the return spring is in a compressed state. When the lifting cylinder drives the lifting rods to fall, the return spring releases the compressed elastic force.

[0033] This application utilizes a lower fixture to press down and an upper fixture to open the pressing channel. The lower fixture remains stationary on the pressing track. The upper fixture is then lifted by a lifting component to open the pressing channel. The structure is simple, and the pressing channel can be directly accessed from the end of the second processing conveyor line. It is only necessary to accurately align the end of the second processing conveyor line with the pressing track.

[0034] Preferably, a check valve is provided at the beginning of the pressing track, and a limit baffle is provided on the limiting component. The check valve and the limit baffle are located at the front and rear ends of the baking fixture of the pressing channel to be opened.

[0035] The check valve and limit baffle first limit the baking fixture of the pressing channel to be opened, then the limit component limits the lower fixture, and finally the lifting component lifts the upper fixture, ensuring the accuracy of the opened pressing channel.

[0036] Preferably, the system further includes a second fixture belt conveyor for conveying the baking fixture. One side of the beginning of the pressing track has a branch track, and a fifth pushing component is provided at the end of the second fixture belt conveyor for pushing the baking fixture at the end of the second fixture belt conveyor onto the branch track.

[0037] Preferably, the first, second, third, fourth, and fifth pushing components each include a pushing cylinder and a pushing plate, wherein the end of the telescopic shaft of the pushing cylinder is connected to the pushing plate.

[0038] Preferably, it also includes a two-axis finished product transfer robot to pick up the baking fixture at the end of the pressing track and place it at the beginning of the oven conveyor line.

[0039] Preferably, it also includes a first product feeding belt conveyor line and a second product feeding belt conveyor line, which are arranged parallel to each other between the first processing conveyor line and the second processing conveyor line. The first planting robot arm is mounted above the first product feeding belt conveyor line and the first processing conveyor line, and the second planting robot arm is mounted above the second product feeding belt conveyor line and the second processing conveyor line.

[0040] Preferably, it also includes a defective product collection box. When the CCD vision camera detects that the first component in the dispensing fixture has not been dispensed with glue, the fixture transfer robot will transfer the dispensing fixture to the defective product collection box. Attached Figure Description

[0041] Figure 1 This is a perspective view of this embodiment;

[0042] Figure 2 This is a top view of this embodiment;

[0043] Figure 3 This is a perspective view of the first processing and conveying line in this embodiment;

[0044] Figure 4 This is an exploded view of the first processing and conveying line in this embodiment;

[0045] Figure 5 This is a perspective view of the push assembly of the spacing jig in this embodiment;

[0046] Figure 6 This is a perspective view of the jig transfer robot in this embodiment;

[0047] Figure 7 This is a perspective view of the second processing and conveying line in this embodiment;

[0048] Figure 8 This is an exploded view of the second processing and conveying line in this embodiment;

[0049] Figure 9 This is an exploded view of the baking fixture and the dispensing fixture in this embodiment;

[0050] Figure 10 This is a cross-sectional view of the baking fixture and dispensing fixture from a first angle in this embodiment;

[0051] Figure 11 This is a cross-sectional view of the baking fixture and dispensing fixture from a second angle in this embodiment.

[0052] In the attached image:

[0053] 100a, First processing conveyor line; 100b, Second processing conveyor line; 100c, First fixture belt conveyor line; 100d, Second fixture belt conveyor line; 100e, First product loading belt conveyor line; 100f, Second product loading belt conveyor line; 110, First material loading robot; 120, Dispensing machine; 130, CCD vision camera; 140, Second material loading robot; 150, Spacing track; 151, Extension track; 152, X-axis strip hole; 160, Spacing fixture pushing assembly; 161, Support platform; 162, X-axis linear module; 163, Lifting component; 164, Lifting cylinder; 165, Mounting slot; 165a, Mounting hole; 166, Rotating component; 167, Drive rod; 168, Guide protrusion; 169, Horizontal drive cylinder; 170, Defective product collection box;

[0054] 200. Dispensing fixture; 210. Material trough;

[0055] 300. Fixture transfer robot; 310. Two-axis moving module; 320. Gripper cylinder; 321. Pneumatic finger; 330. Fixture gripper;

[0056] 400. Pressing rail; 410. Transfer rail; 420. Check valve; 430. Limiting baffle; 440. Branch rail;

[0057] 500. Baking fixture; 510. Pressing channel; 520. Upper fixture; 521. Relief groove; 522. Pressing protrusion; 530. Lower fixture; 540. Pressing groove; 550. Guide post; 560. Return spring;

[0058] 600. Separation assembly; 610. Limiting assembly; 611. Limiting rod; 612. Limiting cylinder; 620. Lifting assembly; 621. Ejecting rod; 622. Ejecting cylinder;

[0059] 700a, First pusher assembly; 700b, Second pusher assembly; 700c, Third pusher assembly; 700d, Fourth pusher assembly; 700e, Fifth pusher assembly; 710, Pusher cylinder; 720, Pusher plate;

[0060] 800. Two-axis finished product transfer robot;

[0061] 900, Automotive audio inductor; 910, First component; 920, Second component. Detailed Implementation

[0062] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.

[0063] See Figures 1 to 11 As shown, this embodiment discloses an automotive audio inductor assembly machine, comprising:

[0064] The first processing conveyor line 100a, which runs along the X-axis, is used to convey the dispensing fixture 200. The dispensing fixture 200 is provided with multiple material slots 210. Above the first processing conveyor line 100a, from the beginning to the end, a first planting robot 110, a dispensing machine 120, and a CCD vision camera 130 are arranged in sequence. The first planting robot 110 is used to implant the first component 910 of the automotive audio inductor 900 into the multiple material slots 210 one by one. The dispensing machine 120 is used to dispense glue onto the upper surface of the first component 910. The CCD vision camera 130 is used to detect whether glue has been dispensed onto the first component 910.

[0065] The second processing conveyor line 100b, which runs along the X-axis, is located on one side of the first processing conveyor line 100a and is used to convey the dispensing fixture 200 after dispensing. A second planting robot arm 140 for implanting the second component 920 is provided above the second processing conveyor line 100b.

[0066] A Y-axis-oriented jig transfer robot 300 is used to transfer the dispensing jig 200 from the end of the first processing conveyor line 100a to the beginning of the second processing conveyor line 100b.

[0067] The X-axis oriented pressing track 400 is connected to the end of the second processing conveyor line 100b. The pressing track 400 receives a baking fixture 500. The baking fixture 500 has an X-axis oriented pressing channel 510 in the middle. The pressing channel 510 can press multiple automotive audio inductors 900 on a dispensing fixture 200. The beginning of the pressing track 400 is provided with a separation component 600, which is used to open or close the pressing channel 510.

[0068] Both the first processing conveyor line 100a and the second processing conveyor line 100b in this embodiment include a spacing track 150. A spacing fixture pushing assembly 160 is provided on the spacing track 150 to push the dispensing fixtures 200 one by one to the end of the spacing track 150 at predetermined intervals.

[0069] The first planting robot 110, dispensing machine 120, and CCD vision camera 130 are positioned above the spacing track 150 of the first processing conveyor line 100a.

[0070] The second planting robot 140 is positioned above the spacing track 150 of the second processing conveyor line 100b.

[0071] The spacing fixture pushing component 160 in this embodiment includes:

[0072] Support platform 161 is located below the spacing track 150 and is driven by X-axis servo linear module 162 to move left and right in the X-axis direction.

[0073] The lifting component 163 has a lifting cylinder 164 on the upper surface of the support platform 161. The lifting cylinder 164 drives the lifting component 163 to lift. The top of the lifting component 163 has multiple mounting slots 165. The first end of each mounting slot 165 has a mounting hole 165a. A rotating component 166 is rotatably installed in each mounting hole 165a. The upper end of the rotating component 166 extends out of the mounting hole 165a, and the lower end is connected and fixed to the side wall of the lifting component 163 by a tension spring. The tension spring forces the upper end of the rotating component 166 to approach the second end of the mounting slot 165, and it is in a state of clamping the two ends of the dispensing fixture 200. The spacing track 150 has an X-axis strip hole 152, and the upper end of the lifting component 163 passes through the X-axis strip hole 152.

[0074] The drive rod 167 passes horizontally through the lifting member 163. The side wall of the drive rod 167 is provided with a number of guide protrusions 168 that are the same as the number of rotating members 166. The guide protrusions 168 are located on one side of the lower end of the rotating member 166. The drive rod 167 is driven back and forth by the driving power of the horizontal drive cylinder 169. The guide protrusions 168 can force the tension spring to stretch and drive the upper end of the rotating member 166 to rotate toward the first end of the mounting groove 165, in the state of releasing both ends of the dispensing fixture 200.

[0075] The first processing conveyor line 100a also includes a first fixture belt conveyor line 100c for conveying empty dispensing fixtures 200, which is located on one side of the beginning of the spacing track 150. The dispensing fixture 200 at the end of the first fixture belt conveyor line 100c is transferred to the beginning of the spacing track 150 by the first pusher assembly 700a along the Y-axis. The beginning of the spacing track 150 of the first processing conveyor line 100a is provided with a second pusher assembly 700b along the X-axis, which is used to push the dispensing fixture 200 at the beginning of the spacing track 150 to the spacing fixture pusher assembly 160.

[0076] The jig transfer robot 300 of this embodiment includes a two-axis moving module 310, a gripper cylinder 320, and two jig grippers 330. The two-axis moving module 310 is mounted above the first processing conveyor line 100a and the second processing conveyor line 100b. The gripper cylinder 320 is mounted on the two-axis moving module 310 and can move back and forth in the Y-axis and Z-axis directions. The two jig grippers 330 are mounted on the two pneumatic fingers 321 of the gripper cylinder 320 to clamp the two ends of the dispensing jig 200. In this application, the two-axis moving module 310 is used to drive the dispensing jig 200 to move back and forth and up and down.

[0077] In this embodiment, the second processing conveyor line 100b has an extension track 151 integrally formed at the end of the spacing track 150. A transfer track 410 is provided on one side of the end of the extension track 151, and the transfer track 410 is connected to the pressing track 400.

[0078] The dispensing fixture 200 on the extension track 151 is transferred by the pitching fixture pusher assembly 160 of the second processing conveyor line 100b;

[0079] The end of the extension track 151 is provided with a third pusher assembly 700c with a Y-axis orientation. The third pusher assembly 700c is used to transfer the dispensing fixture 200 at the end of the extension track 151 to the transfer track 410.

[0080] One end of the transfer track 410 is provided with a fourth pusher component 700d with an X-axis orientation. The fourth pusher component 700d is used to transfer the dispensing fixture 200 on the transfer track 410 to the pressing track 400.

[0081] The baking fixture 500 includes an upper fixture 520 and a lower fixture 530. At least one pressing groove 540 is provided on the opposing end faces of the upper fixture 520 and the lower fixture 530. The at least one pressing groove 540 provided opposite to each other forms a pressing channel 510. The lower end face of the upper fixture 520 is provided with a pressing protrusion 522 for pressing the first component 910 and the second component 920. The lower end face of the lower fixture 530 is provided with a guide post 550 passing through the lower fixture 530. The side cross-section of the guide post 550 is inverted T-shaped. A return spring 560 is sleeved on the guide post 550 between the head of the lower end of the guide post 550 and the lower end face of the lower fixture 530. The top of the guide post 550 abuts against the lower end face of the upper fixture 520. The top of the guide post 550 is fixed by bolts passing through the upper fixture 520, thereby realizing the connection with the upper fixture 520.

[0082] When the separation component 600 causes at least one of the upper fixture 520 and the lower fixture 530 to move in opposite directions, the return spring 560 is in a compressed state and the pressing channel 510 is in an open state.

[0083] The separation component 600 in this embodiment includes a limiting component 610 and a lifting component 620;

[0084] The upper fixture 520 has clearance grooves 521 on both sides. The limiting component 610 is located above the pressing track 400. The limiting component 610 includes two limiting rods 611 and a limiting cylinder 612. The limiting rods 611 are driven by the limiting cylinder 612 and can pass through the clearance grooves 521 to press down the lower fixture 530, thus limiting the lower fixture 530 on the pressing track 400.

[0085] The lifting assembly 620 is located below the guide post 550 and is used to lift the upper fixture 520. The lifting assembly 620 includes a number of lifting rods 621 that are the same as the number of guide posts 550, and a lifting cylinder 622 that drives the multiple lifting rods 621 to lift. When the lifting cylinder 622 drives the lifting rods 621 to rise, the return spring 560 is in a compressed state. When the lifting cylinder 622 drives the lifting rods 621 to fall, the return spring 560 releases the compressed elastic force.

[0086] In this embodiment, a check valve 420 is provided at the beginning of the pressing track 400, and a limit baffle 430 is provided on the limiting component 610. The check valve 420 and the limit baffle 430 are located at the front and rear ends of the baking fixture 500 of the pressing channel 510 to be opened.

[0087] This embodiment also includes a second fixture belt conveyor 100d for conveying the baking fixture 500. One side of the beginning of the pressing track 400 has a branch track 440. A fifth pusher assembly 700e is provided at the end of the second fixture belt conveyor 100d. The fifth pusher assembly 700e is used to push the baking fixture 500 at the end of the second fixture belt conveyor 100d onto the branch track 440.

[0088] The first pushing component 700a, the second pushing component 700b, the third pushing component 700c, the fourth pushing component 700d, and the fifth pushing component 700e in this embodiment all include: a pushing cylinder 710 and a pushing plate 720, with the end of the telescopic shaft of the pushing cylinder 710 connected to the pushing plate 720.

[0089] This embodiment also includes a two-axis finished product transfer robot 800, which is used to pick up the baking fixture 500 (with the glue-filled fixture 200 inserted) at the end of the pressing track 400 and move it to the beginning of the oven conveyor line.

[0090] This embodiment also includes a first product feeding belt conveyor line 100e and a second product feeding belt conveyor line 100f, which are arranged parallel to each other between the first processing conveyor line 100a and the second processing conveyor line 100b. The first planting robot 110 is mounted above the first product feeding belt conveyor line 100e and the first processing conveyor line 100a, and the second planting robot 140 is mounted above the second product feeding belt conveyor line 100f and the second processing conveyor line 100b.

[0091] The first fixture belt conveyor line 100c, the second fixture belt conveyor line 100d, the first product loading belt conveyor line 100e, and the second product loading belt conveyor line 100f all include belts and motors that drive the belts.

[0092] This embodiment also includes a defective product collection box 170. When the CCD vision camera 130 detects that the first component 910 in the dispensing fixture 200 has not been dispensed with glue, the fixture transfer robot 300 transfers the dispensing fixture 200 to the defective product collection box 170.

[0093] The working principle of this embodiment is as follows:

[0094] The first fixture belt conveyor line 100c is used to provide empty dispensing fixtures 200 to the first processing conveyor line 100a. The first fixture belt conveyor line 100c uses belt conveying, and the distance between the dispensing fixtures 200 on it can be random or close together. Specifically, the first pushing component 700a pushes the dispensing fixtures 200 at the end of the first fixture belt conveyor line 100c into the beginning of the spacing track 150 of the first processing conveyor line 100a, corresponding vertically to the first mounting slot 165. At the same time, the first product loading belt conveyor line 100e provides the first component 910 to the first processing conveyor line 100a. The first planting robot 110 picks up the first component 910 one by one from the first product loading belt conveyor line 100e and puts it into the dispensing fixture 200 in the mounting slot 165 until the first component 910 is inserted into each material slot 210 of the dispensing fixture 200.

[0095] The process of sequentially inserting the first component 910 into each mounting slot 165 is as follows:

[0096] During the process of the dispensing fixture 200 being transferred to the spacing track 150, the lifting cylinder 164 drives the lifting component 163 to descend, and the mounting groove 165 is lower than or flush with the spacing track 150. At the same time, the horizontal drive cylinder 169 controls the drive rod 167 to translate, and the guide protrusion 168 forces the lower end of the rotating component 166 to rotate toward the second end of the mounting groove 165, while the top of the rotating component 166 rotates toward the first end of the mounting groove 165, away from the second end of the mounting groove 165. The distance between the top of the rotating component 166 and the second end is much greater than the length of the dispensing fixture 200, and it is in the open state. Once the dispensing fixture 200 is pushed to the position of the first mounting slot 165, the lifting cylinder 164 drives the lifting component 163 to rise, and the dispensing fixture 200 is located in the first mounting slot 165. Then, the horizontal drive cylinder 169 drives the drive rod 167 to reset, and the guide protrusion 168 no longer forces the rotating component 166 to rotate. The tension spring pulls the lower end of the rotating component 166 to rotate towards the first end of the mounting slot 165, while the top of the rotating component 166 rotates towards the second end of the mounting slot 165. The top of the rotating component 166 approaches the second end of the mounting slot 165, thereby clamping the dispensing fixture 200. After clamping, the first material-planting robot 110 fills the first first component 910 into the first material slot 210 of the dispensing fixture 200. Then, the X-axis servo linear module 162 drives the dispensing fixture 200 to move one material slot 210 position, and the first material-planting robot 110 fills the second first component 910 into the second material slot 210, until all the material slots 210 of the first dispensing fixture 200 are filled with the first component 910.

[0097] Once all the material slots 210 of the first dispensing fixture 200 are filled by the first component 910, the X-axis servo linear module 162 drives the dispensing fixture 200 to the next mounting slot 165. Multiple rotating parts 166 simultaneously release the dispensing fixture 200, the lifting cylinder 164 drives the lifting part 163 to descend, and the X-axis servo linear module 162 drives the lifting part 163 to retreat one mounting slot 165 position (reset). This process is repeated to clamp the second empty dispensing fixture 200, and then the first component 910 is inserted into the second empty dispensing fixture 200.

[0098] The dispensing fixture 200, filled with the first component 910, passes sequentially through the dispensing machine 120, dispensing glue onto the upper surface of the first component 910 one by one. After dispensing, the CCD vision camera 130 performs visual inspection to determine if the dispensing is qualified. If a defective product is detected, the fixture transfer robot 300 picks up the dispensing fixture 200 and the first component 910 in the material tank 210 and transfers them to the defective product collection box 170. If the product is found to be good, the fixture transfer robot 300 transfers it to the beginning of the second processing conveyor line 100b. The first mounting slot 165 of the spacing track 150 of the second processing conveyor line 100b receives the transferred dispensing fixture 200. At the same time, the second product loading belt conveyor line 100f feeds the second processing conveyor line... The second component 920 is provided at the beginning of the pitched track 150 of the feed line 100b. The second loading robot 140 picks up the second component 920 one by one from the second product loading belt conveyor line 100f and transfers it into the dispensing fixture 200 until all the material slots 210 are filled with the second component 920. The first component 910 and the second component 920 required for forming the automotive audio inductor 900 are formed in each material slot 210. The first component 910 and the second component 920 are transferred by the pitched fixture pusher 160 to the extension track 151 at the end of the pitched track 150. Since the dispensing fixture 200 on the extension track 151 is transferred by the pitched fixture pusher 160, there is no power source on the extension track 151. Therefore, the dispensing fixture 200 transferred on the extension track 151 is in close contact. The third pusher assembly 700c transfers the dispensing fixture 200 at the end of the extension track 151 to the transfer track 410. The fourth pusher assembly 700d moves the dispensing fixture 200 on the transfer track 410 to the beginning of the pressing track 400. The beginning of the pressing track 400 is pre-loaded with a baking fixture 500 by the fifth pusher assembly 700e. The pressing channel 510 of the baking fixture 500 is oriented in the direction in which the dispensing fixture 200 enters the pressing track 400 and is aligned with it. When the dispensing fixture 200 is pushed toward the baking fixture 500, the pressing channel 510 needs to be opened in advance.

[0099] The working principle of opening the pressing channel 510 is as follows: the limiting rod 611 of the limiting component 610 is driven to descend by the limiting cylinder 612, passing through the relief groove 521 to press the lower fixture 530 onto the pressing track 400. Then, the ejector rod 621 of the lifting component 620 is driven to rise by the ejector cylinder 622, pushing the guide post 550 upward, and then lifting the upper fixture 520. The return spring 560 is in a compressed state, and the pressing channel 510 is opened. Then, the fourth pusher component 700d pushes the transfer rail... The dispensing fixture 200 at the end of channel 410 is pushed into the opened pressing channel 510. The front end of the dispensing fixture 200 is limited by the limiting baffle 430, and the rear end of the dispensing fixture 200 is limited by the check valve 420. After insertion, the lifting component 620 and the limiting component 610 retract and reset respectively. The fourth pushing component 700d pushes the pressing track 400 to the end of the pressing track 400. Finally, the two-axis finished product transfer robot 800 transfers it to the oven conveyor line.

[0100] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable those skilled in the art to understand the content of the present invention and implement it. They should not be used to limit the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An automotive audio inductor assembly, comprising: The application relates to a processing system for automobile audio inductance, which comprises the following parts: a first processing conveying line (100a) in the X-axis direction, used for conveying a dispensing jig (200) provided with a plurality of grooves (210), wherein a first component (910) of the automobile audio inductance (900) is sequentially implanted into the grooves (210) by a first implanting mechanical arm (110) arranged above the first processing conveying line (100a) from the beginning to the end, a dispensing machine (120) is used for dispensing glue to the upper end face of the first component (910), and a CCD visual camera (130) is used for detecting whether glue is dispensed on the first component (910); a second processing conveying line (100b) in the X-axis direction, arranged on one side of the first processing conveying line (100a) and used for conveying the dispensing jig (200) after dispensing glue, wherein a second implanting mechanical arm (140) for implanting a second component (920) is arranged above the second processing conveying line (100b); a jig moving mechanical arm (300) in the Y-axis direction, used for moving the dispensing jig (200) from the end of the first processing conveying line (100a) to the beginning of the second processing conveying line (100b); a pressing track (400) in the X-axis direction, connected with the end of the second processing conveying line (100b), wherein a baking jig (500) is received on the pressing track (400), the baking jig (500) has a pressing channel (510) in the X-axis direction in the middle part, the pressing channel (510) can press the automobile audio inductance (900) on one dispensing jig (200), and a separating component (600) is arranged at the beginning of the pressing track (400) and used for opening or closing the pressing channel (510).

2. The automotive audio inductor assembly of claim 1, wherein: The first processing conveying line (100a) and the second processing conveying line (100b) both comprise a distance separating track (150), wherein a distance separating jig pushing component (160) is arranged on the distance separating track (150) and used for pushing the dispensing jig (200) to the end of the distance separating track (150) by a predetermined distance; the first implanting mechanical arm (110), the dispensing machine (120) and the CCD visual camera (130) are arranged above the distance separating track (150) of the first processing conveying line (100a); the second implanting mechanical arm (140) is arranged above the distance separating track (150) of the second processing conveying line (100b).

3. The automotive audio inductor assembly of claim 2, wherein: The distance separating jig pushing component (160) comprises: a supporting table (161) arranged below the distance separating track (150) and driven by an X-axis linear module (162) to move left and right in the X-axis direction. The support table (161) is provided with a lifting cylinder (164) at the upper end surface, the lifting cylinder (164) drives the lifting piece (163) to lift, the lifting piece (163) is provided with a plurality of mounting grooves (165) at the top, the first end of each mounting groove (165) is provided with a mounting hole (165a), a rotating piece (166) is rotatably arranged in each mounting hole (165a), the upper end of the rotating piece (166) extends out of the mounting hole (165a), the lower end is connected and fixed with the side wall of the lifting piece (163) through a tension spring, the tension spring forces the upper end of the rotating piece (166) to be close to the second end of the mounting groove (165), and the state of clamping the two ends of the point glue jig (200) is formed, and the distance track (150) is provided with an X-axis strip-shaped hole (152), and the upper end of the lifting piece (163) penetrates through the X-axis strip-shaped hole (152); A driving rod (167) horizontally penetrates through the lifting piece (163), the side wall of the driving rod (167) is provided with a plurality of guide protrusions (168) corresponding to the number of rotating pieces (166), the guide protrusions (168) are located on one side of the lower end of the rotating piece (166), and the driving rod (167) can be moved back and forth by the driving of a horizontal driving cylinder (169); the guide protrusions (168) can force the tension spring to stretch and drive the upper end of the rotating piece (166) to rotate to the first end of the mounting groove (165), so that the state of loosening the two ends of the point glue jig (200) is formed.

4. The automobile audio inductor assembling machine according to claim 2, characterized in that: The first processing conveying line (100a) further comprises a first jig belt conveying line (100c) for conveying empty point glue jigs (200), which is arranged on one side of the start end of the distance track (150), the point glue jig (200) at the terminal end of the first jig belt conveying line (100c) is moved to the start end of the distance track (150) by a first pushing assembly (700a) moving in the Y-axis direction, the start end of the distance track (150) of the first processing conveying line (100a) is provided with a second pushing assembly (700b) moving in the X-axis direction, and the second pushing assembly (700b) is used to push the point glue jig (200) at the start end of the distance track (150) to the distance jig pushing assembly (160).

5. The automotive audio inductor assembly of claim 1, wherein: The jig moving manipulator (300) comprises a two-axis moving module (310), a clamping cylinder (320) and two jig clamping jaws (330), the two-axis moving module (310) is arranged above the first processing conveying line (100a) and the second processing conveying line (100b), the clamping cylinder (320) is installed on the two-axis moving module (310), the clamping cylinder (320) can move back and forth in the Y-axis direction and the Z-axis direction, and the two jig clamping jaws (330) are installed on two pneumatic fingers (321) of the clamping cylinder (320) and are used to clamp the two ends of the point glue jig (200).

6. The automobile audio inductor assembling machine according to claim 4, characterized in that: The terminal of the second processing conveying line (100b) is integrally formed with an extension track (151), and one side of the terminal of the extension track (151) is provided with a transfer track (410) which is connected with the pressing track (400); The dispensing jig (200) on the extension track (151) is transferred by the second processing conveying line (100b) The distance jig pushing assembly (160); The terminal of the extension track (151) is provided with a third pushing assembly (700c) in the Y-axis direction, which is used to transfer the dispensing jig (200) at the terminal of the extension track (151) to the transfer track (410); One end of the transfer track (410) is provided with a fourth pushing assembly (700d) in the X-axis direction, which is used to transfer the dispensing jig (200) on the transfer track (410) to the pressing track (400).

7. The automotive audio inductor assembly of claim 1, wherein: The baking jig (500) comprises an upper jig (520) and a lower jig (530), and opposite end faces of the upper jig (520) and the lower jig (530) are provided with at least one pressing groove (540), and opposite pressing grooves (540) form a pressing channel (510), the lower end face of the upper jig (520) is provided with a pressing protrusion (522) of a pressing first assembly (910) and a second assembly (920), the lower end face of the lower jig (530) is provided with a guide column (550) penetrating the lower jig (530), the side section of the guide column (550) is inverted T-shaped, a reset spring (560) is sleeved on the guide column (550) between the head of the lower end of the guide column (550) and the lower end face of the lower jig (530), the top of the guide column (550) abuts the lower end face of the upper jig (520), and the top of the guide column (550) is fixed by a bolt penetrating the upper jig (520); When the separation assembly (600) acts on at least one of the upper jig (520) and the lower jig (530) in the reverse direction, the reset spring (560) is in a compressed state, and the pressing channel (510) is in an open state.

8. The automobile audio inductor assembling machine according to claim 7, wherein: The separation assembly (600) comprises a limiting assembly (610) and a jacking assembly (620); The two side edges of the upper jig (520) are provided with a limiting groove (521), the limiting assembly (610) is arranged above the pressing track (400), and the limiting assembly (610) comprises two limiting rods (611) and a limiting cylinder (612), the limiting rods (611) are driven by the limiting cylinder (612), can press down the lower jig (530) through the limiting groove (521), and limit the lower jig (530) on the pressing track (400). The jacking assembly (620) is arranged below the guide posts (550) to jack up the upper jig (520), the jacking assembly (620) comprises a number of jacking rods (621) consistent with the number of the guide posts (550) and a jacking cylinder (622) driving the jacking rods (621) to jack up, when the jacking cylinder (622) drives the jacking rods (621) to rise, the reset spring (560) is in a compressed state, when the jacking cylinder (622) drives the jacking rods (621) to descend, the reset spring (560) releases the compressed elastic force.

9. The automotive audio inductor assembly machine of claim 8, wherein: The start end of the pressing track (400) is provided with a check valve (420), the limiting assembly (610) is provided with a limiting baffle (430), the check valve (420) and the limiting baffle (430) are located at the front and rear ends of the baking jig (500) to be opened in the pressing channel (510).

10. The automotive audio inductor assembly of claim 6, wherein: The second jig belt conveying line (100d) is further included to convey the baking jig (500), one side of the start end of the pressing track (400) has a branch track (440), the end of the second jig belt conveying line (100d) is provided with a fifth pushing assembly (700e), the fifth pushing assembly (700e) is used to push the baking jig (500) at the end of the second jig belt conveying line (100d) onto the branch track (440).

11. The automotive audio inductor assembly machine of claim 10, wherein: The first pushing assembly (700a), the second pushing assembly (700b), the third pushing assembly (700c), the fourth pushing assembly (700d) and the fifth pushing assembly (700e) all comprise a pushing cylinder (710) and a pushing plate (720), the telescopic shaft end of the pushing cylinder (710) is connected to the pushing plate (720).

12. The automotive audio inductor assembly of claim 1, wherein: The two-axis finished product transfer robot (800) is further included to grab the baking jig (500) at the end of the pressing track (400) to the start end of the oven conveying line.

13. The automotive audio inductor assembly of claim 1, wherein: The first product loading belt conveying line (100e) and the second product loading belt conveying line (100f) are further included, which are arranged in parallel with each other between the first processing conveying line (100a) and the second processing conveying line (100b), the first planting robot (110) is arranged above the first product loading belt conveying line (100e) and the first processing conveying line (100a), and the second planting robot (140) is arranged above the second product loading belt conveying line (100f) and the second processing conveying line (100b).

14. The automotive audio inductor assembly of claim 1, wherein: The defective product collection frame (170) is further included, when the CCD vision camera (130) detects that the first assembly (910) in the dispensing jig (200) is not dispensed, the jig transfer robot (300) moves the dispensing jig (200) into the defective product collection frame (170).

Citation Information

Patent Citations

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    CN115274280A

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    CN218982130U