A glass lens milling equipment and processing technology based on CNC precision engraving.

By designing a multi-station rotary table and a sealed blowing and cleaning device, the problem of low single-piece processing efficiency of existing CNC engraving equipment is solved, enabling simultaneous processing and cleaning of multiple glass lenses, improving equipment utilization and cleaning effect, and reducing the risk of contamination.

CN121062036BActive Publication Date: 2026-03-13FUZHOU O-ZONE OPTICS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing CNC engraving equipment can only process a single glass lens at a fixed station, and cannot process multiple lenses at the same time. Furthermore, the cleaning and drying efficiency is low, resulting in problems such as low equipment utilization, poor cleaning effect, and the risk of secondary handling and contamination.

Method used

Design a multi-station rotary table equipped with a fixed plate, CNC milling mechanism, sealing and blowing device, and multi-station structure to realize the synchronous processing, cleaning and drying of multiple glass lenses. Utilize water spray, blowing mechanism and ultrasonic cleaning technology, combined with water filtration and circulation mechanism to improve cleaning efficiency and equipment utilization.

Benefits of technology

This technology enables the simultaneous processing and cleaning of multiple glass lenses, improving processing efficiency, reducing manual intervention, enhancing cleaning effectiveness and equipment utilization, and reducing the risk of contamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of glass production and processing technology, specifically to a glass lens milling equipment and processing technology based on CNC precision carving. It includes an outer support, a rotating table rotatably connected to the outer support, and a CNC milling mechanism mounted on the upper side of the outer support and positioned above the rotating table. Multiple fixing discs for adsorbing and fixing several glass lenses are arranged in a circular array on the upper side of the rotating table. Since fixing discs correspond to the loading, milling, cleaning, and unloading stations on the rotating table, the positions of the fixing discs can be switched synchronously after the rotating table rotates. This allows the loading, milling, cleaning, and unloading stations to work simultaneously, and multiple glass lenses can be placed and fixed on the fixing discs simultaneously for processing and cleaning by the CNC milling mechanism, eliminating the need for manual single-point operation. This significantly improves the efficiency of glass lens milling and cleaning, as well as the overall effectiveness of the equipment.
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Description

Technical Field

[0001] This invention relates to the field of glass production and processing technology, specifically to a glass lens milling equipment and processing technology based on CNC precision carving. Background Technology

[0002] Existing CNC engraving equipment generally adopts a single-station fixed mode, which can only process a single glass substrate at a time. Traditional fixing methods rely on UV adhesive bonding or single-point vacuum adsorption, which cannot meet the simultaneous placement and processing of multiple glass lenses. Moreover, the glass debris and dust residue generated during processing can cause a chain reaction of problems, requiring machine shutdown and manual cleaning. The cleaning effect is generally poor and the equipment utilization rate is low. After cleaning, the fixture and lens need to be transferred to separate equipment for drying, and secondary handling increases the risk of contamination. It is not possible to quickly and deeply clean and dry the glass lenses and related accessories at the same time. The overall milling process is slow and the efficiency of the finished product needs to be improved. Therefore, it is necessary to propose a glass lens milling equipment and processing technology based on CNC engraving to further improve and optimize the existing technology. Summary of the Invention

[0003] In view of the shortcomings of the prior art, the purpose of this invention is to provide a glass lens milling equipment and processing technology based on CNC precision carving, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solution: a glass lens milling equipment based on CNC precision carving, comprising an outer support, a rotating table rotatably connected to the outer support, and a CNC milling mechanism disposed above the rotating table and installed on the upper side of the outer support. The rotating table is provided with a ring array of multiple fixing plates for adsorbing and fixing several glass lenses. The four sides of the rotating table are provided with a loading station, a milling station, a cleaning station and an unloading station in sequence corresponding to the fixing plates.

[0005] The cleaning station includes a sealing and blowing device that is lifted and mounted on an outer support. After the sealing and blowing device moves downward, it seals and covers the fixed plate, and cleans and dries multiple glass lenses on the fixed plate.

[0006] The sealed blowing and washing device includes an outer shell with an inner slot in the middle of its lower side for fitting onto the upper side of a fixed plate. A working chamber is connected above the inner slot, and a water receiving trough is connected to the outer periphery of the upper side of the inner slot. A water chamber and an installation chamber are separately and sealed inside the upper side of the outer shell. The installation chamber is located above the working chamber, and a water spray mechanism and a blower mechanism facing the working chamber are installed inside the installation chamber. A water filtration and circulation mechanism is installed on one side of the outer shell, and an ultrasonic oscillator and a water heater are installed on the side wall of the working chamber.

[0007] A rotating plate is rotatably mounted on the top of the fixed plate, and multiple negative pressure suction cups for adsorbing glass lenses are embedded on the upper side of the rotating plate. A shaft tube is fixed at the bottom of the rotating plate, and the cavity of the shaft tube is connected to each negative pressure suction cup. The shaft tube extends downward from the middle of the fixed plate to the bottom of the rotating platform. A drive mechanism for driving the shaft tube to rotate is installed on the lower side of the rotating platform. A suction pump is installed at the bottom of the rotating platform, and an air pipe is installed at the suction end of the suction pump. The air pipe is rotatably and sealingly inserted into the bottom of the shaft tube for connection.

[0008] A further improvement based on the above technical solution is that the drive mechanism includes a driven gear installed on the outer periphery of the bottom of the shaft tube and a rotary motor installed on the bottom of the rotating table. The shaft end of the rotary motor is equipped with a driving gear, and the driving gear meshes with the driven gear for transmission.

[0009] A further improvement based on the above technical solution is that an outer stepped surface is horizontally provided on the outer periphery of the middle part of the fixed plate, and an inner protruding edge is provided on the inner side of the top of the inner slot. The bottom of the inner protruding edge is adapted to fit against the outer stepped surface, and a sealing gasket is laminated at the bottom of the inner protruding edge. The inner protruding edge is tightly fitted to the outer stepped surface through the sealing gasket.

[0010] A further improvement based on the above technical solution is that the outer periphery of the fixed plate on the upper side of the outer step surface is provided with an inclined surface, and an inner groove is provided on the upper side of the inclined surface. A layer of rubber waterproofing surface is laminated on the inner side of the water receiving groove, and a rubber protruding ring is provided on the inner edge of the rubber waterproofing surface. The rubber protruding ring protrudes between the inner slot and the working cavity, and the diameter of the rubber protruding ring is smaller than the diameter of the inner groove.

[0011] A further improvement to the above technical solution is that when the outer shell moves downward, the rubber convex ring deforms as it passes the outer periphery of the fixed disk, allowing the inner diameter of the rubber convex ring to tightly fit the outer wall of the fixed disk. When the inner edge of the rubber convex ring passes the inner groove, it elastically resets and tightens itself on the inner groove. Meanwhile, the lower side of the rubber convex ring adaptively and elastically adheres to the upper side of the inclined surface during the downward movement, thereby achieving a preliminary seal until the sealing gasket on the lower side of the inner convex edge presses against the outer step surface of the fixed disk, achieving a double seal.

[0012] A further improvement based on the above technical solution is that the water filtration and circulation mechanism includes a return water pipe installed on the outside of the outer casing and connected at both ends to the bottom of the water receiving tank and the top of the water chamber, respectively. A filter for filtering the liquid in the water receiving tank is installed on the lower side of the return water pipe, and a return water pump for pumping the liquid filtered by the filter back to the water chamber is installed on the upper side of the return water pipe.

[0013] A heat pipe assembly for exhaust is also installed on one side of the outer casing. The heat pipe assembly includes an air outlet valve installed on the upper side of the water receiving tank, and an exhaust pipe is connected to the outer end of the air outlet valve. The exhaust pipe is spaced around the outer periphery of the return water pipe, and a lower box is connected to the bottom of the exhaust pipe. The filter is located inside the lower box.

[0014] A further improvement based on the above technical solution is that the water spraying mechanism includes a water pump installed in the water chamber. The water outlet end of the water pump is disposed through the installation cavity, and the water outlet end of the water pump is connected to a plurality of L-shaped water pipes in a ring array. The end of each L-shaped water pipe penetrates vertically through the bottom of the installation cavity and is located at the top of the working cavity, and a nozzle is installed at the end of the L-shaped water pipe.

[0015] The blower mechanism includes a drying hot air blower installed in the mounting cavity. The air inlet of the drying hot air blower is connected to the outside of the outer casing, and the air outlet of the drying hot air blower is connected to multiple L-shaped air outlet pipes arranged in a ring array through a pipe. The ends of the L-shaped air outlet pipes penetrate vertically through the bottom of the mounting cavity and are located at the top of the working cavity. The L-shaped water outlet pipes and L-shaped air outlet pipes are staggered.

[0016] A further improvement based on the above technical solution is that an interval cavity is provided between the water chamber and the water receiving tank. The interval cavity is located on the outer periphery of the working chamber, and the ultrasonic oscillator and the water heater are installed on the side wall of the working chamber inside the interval cavity. A liquid level sensor is installed on the inner wall of the water chamber at a position higher than the fixed plate.

[0017] A further improvement based on the above technical solution is that the outer support is equipped with a rotating limiting plate that is spaced apart vertically in the middle, and the outer circumference of the rotating table is rotatably positioned between the two rotating limiting plates. The outer support is equipped with a telescopic rod to connect with the outer shell of the sealing blowing and washing device for lifting and lowering.

[0018] A processing technology for glass lens milling equipment based on CNC precision engraving includes the following steps:

[0019] S1: Loading stage: By placing multiple glass lenses on the negative pressure suction cups of the fixed plate at the loading station, the suction pump connected to the fixed plate starts to work, causing the air tube, shaft tube and each negative pressure suction cup to generate negative pressure to adsorb and fix each glass lens.

[0020] S2: Milling stage; After adsorption and fixation, the rotary table rotates the fixed plate on the loading station to below the CNC milling mechanism of the milling station, so that the CNC milling mechanism can mill multiple glass lenses separately without the need for individual pick-up and drop-off.

[0021] S3: Dust blowing stage: After the milling is completed, the fixed plate of the milling is rotated to the bottom of the sealing and blowing device of the cleaning station by the rotating table. The sealing and blowing device first blows air downwards using the blower mechanism to initially blow away the dust particles on each glass lens and the upper side of the fixed plate. Then the entire sealing and blowing device moves downwards to cover the fixed plate and is connected to the outer periphery of the outer shell in multiple layers to form a sealed space in the working chamber.

[0022] S4: Preliminary water circulation spray washing stage: At this time, the blower mechanism is turned off, and the water spray mechanism is turned on to perform a preliminary rinse on the glass lenses held by each negative pressure suction cup. This rinse washes away larger dust particles, and in conjunction with the drive mechanism, it drives the shaft tube and rotating plate to rotate, so that each negative pressure suction cup holds the glass lens and rotates, allowing the water flow to be sprayed fully and evenly onto each mirror surface. Meanwhile, the wastewater is guided to the activated water filtration and circulation mechanism to filter and recycle the water back to the water tank.

[0023] S5: Ultrasonic cleaning stage: After the initial spray rinsing, the water filtration and circulation mechanism is turned off, so that the water at the bottom of the working chamber is closed and does not flow out. At this time, the water flowing downward is relatively clean, the water level in the working chamber rises and submerges each glass lens. Then, the ultrasonic oscillator works to make the glass lens, the fixed plate and the inner wall of the working chamber perform ultrasonic cleaning simultaneously. After cleaning, the water filtration and circulation mechanism is turned on again to recycle and filter the water, and the water inside the working chamber is pumped away.

[0024] S6: Rotary drying stage: At this time, turn on the blower mechanism again and, in conjunction with the drive mechanism, rotate the rotating plate back and forth to quickly and evenly dry the glass lens that is attached and fixed by the negative pressure suction cup, and simultaneously dry the fixing plate and the working chamber for the next use.

[0025] S7: Unloading stage: After cleaning and drying, the rotary table rotates again, allowing the fixed plate of the cleaning station to rotate to the front unloading station. Then, the suction pump controls the release of air from each negative pressure suction cup, and the sheet is picked up and unloaded manually or by a robot. After unloading, the rotary table rotates again to rotate the empty fixed plate back to the loading station for repeated operation. The loading station, milling station, cleaning station and unloading station can be used simultaneously.

[0026] By adopting the above-described technical solution, the present invention has the following advantages over the prior art:

[0027] This invention has a clever structure and is simple and convenient to use. By having fixed plates corresponding to the rotating tables of the loading station, milling station, cleaning station and unloading station, the position of each fixed plate can be switched synchronously after the rotating table rotates, so that the loading station, milling station, cleaning station and unloading station can work synchronously. Moreover, multiple glass lenses can be placed and fixed on the fixed plates at the same time for the CNC milling mechanism to process and clean, without the need for manual single fixed point operation. This can quickly improve the milling and cleaning efficiency of glass lenses and the use effect of the equipment.

[0028] The sealed blowing device in the cleaning station sprays water and blows air downwards through a water spray mechanism and a blower mechanism. The water spray mechanism sprays water after the working chamber is sealed, using the water flow to wash away the dust on the surface of the glass lens downwards. At the same time, the use of the drive mechanism allows each glass lens to be rotated and sprayed, which improves the cleaning range and uniformity of the lens. During this process, the water filtration and circulation mechanism can be used to filter and recycle the water in the water tank back to the water chamber for reuse, so that the water level can be kept relatively balanced and will not overflow. When it is necessary to switch to the cleaning mode for deep cleaning, the operation of the water filtration and circulation mechanism can be stopped. At this time, the position is raised until the glass lens is submerged. The ultrasonic oscillator is used to perform ultrasonic cleaning on the submerged glass lens and the fixed plate, which can remove the grease marks and dust adhering to the surface, further improving the cleaning effect and efficiency of the lens.

[0029] When the working chamber is not sealed, the blower mechanism can initially blow away the dust and debris on the surface of the glass lens and the fixed plate, reducing the workload of the filter and preventing the dust and debris from affecting the tightness of the outer shell when it covers the outer periphery of the fixed plate. After the water spraying mechanism has finished cleaning the glass lens, the blower mechanism can dry it again. At the same time, the drive mechanism can rotate each glass lens to dry it evenly, improving the drying efficiency. Meanwhile, the hot air blown out can enter the pipe heating group, which heats the return water pipe and the filter, reducing the growth of bacteria in the return water pipe and the filter, which is beneficial to the cleanliness of the return water.

[0030] In addition, when the outer shell moves downwards to fit the fixed plate, the rubber convex ring first deforms as it passes the outer circumference of the fixed plate, allowing its inner diameter to fit tightly against the outer wall of the fixed plate. When the inner edge of the rubber convex ring passes the inner groove, it elastically resets and tightens itself on the inner groove. This prevents water from easily flowing to the edge of the rubber convex ring in the inner groove during spraying, thus improving the leak-proof effect. Meanwhile, the lower side of the rubber convex ring adapts and elastically adheres to the upper side of the inclined surface during the downward movement, achieving a preliminary seal. This continues until the sealing gasket on the lower side of the inner convex edge presses against the outer step surface of the fixed plate, achieving a double seal. This greatly improves the sealing performance between the fixed plate and the outer shell, providing a solid foundation for washing and drying. Attached Figure Description

[0031] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0032] Figure 1 This is a schematic diagram of the structure of the present invention;

[0033] Figure 2 This is a schematic diagram of the external structure of the sealing and rinsing device of the present invention;

[0034] Figure 3 This is a cross-sectional view of the sealing and rinsing device of the present invention;

[0035] Figure 4 This is a schematic diagram of the structure of the fixing disk of the present invention;

[0036] Figure 5 This is a schematic diagram of the driving structure and rotating plate of the present invention;

[0037] Figure 6 This is a schematic diagram of the structure of the heat pipe assembly of the present invention;

[0038] Figure 7 This is a schematic diagram showing the connection relationship between the internal cross-section of the sealing and rinsing device of the present invention and the fixed plate;

[0039] In the diagram: 1. Outer support; 2. Rotating table; 3. Fixed plate; 31. Rotating plate; 32. Negative pressure suction cup; 33. Shaft tube; 331. Driven gear; 332. Rotary motor; 333. Driven gear; 34. Suction pump; 35. Air pipe. 36. Outer step surface, 37. Inclined surface, 38. Inner groove, 4. CNC milling mechanism, 5. Sealing and blowing device, 51. Outer shell, 52. Inner slot, 521. Inner convex edge, 522. Sealing gasket, 53. Working chamber, 531. Liquid level sensor, 54. Water chamber, 541. Water pump, 542. L-shaped water pipe, 543. Mounting chamber, 55. Drying hot air blower, 551. L-shaped air pipe, 552. Water receiving trough, 56. Rubber waterproof surface, 57. Rubber convex ring, 571. Spacing chamber, 58. Ultrasonic oscillator, 581. Telescopic rod, 6. Return water pipe, 71. Filter, 72. Return water pump, 72. Pipe heating assembly, 80. Air pipe valve, 81. Exhaust pipe, 82. Lower box, 10. Rotation limit plate. Detailed Implementation

[0040] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0041] like Figure 1-7As shown, this invention provides a technical solution for a glass lens milling machine based on CNC precision machining: it includes an outer support 1, a rotating table 2 rotatably connected to the outer support 1, and a CNC milling mechanism 4 mounted on the upper side of the outer support 1 and located above the rotating table 2. The CNC milling mechanism 4 is equipped with a vision camera to accurately determine the adsorption position of each glass lens, facilitating precise milling. Multiple fixing disks 3 for adsorbing and fixing several glass lenses are mounted in a circular array on the upper side of the rotating table 2. The four sides of the rotating table 2 are sequentially provided with a loading station, a milling station, a cleaning station, and an unloading station corresponding to the fixing disks 3. The cleaning station includes a sealing and blowing device 5 that is lifted and lowered on the outer support 1. After the sealing and blowing device 5 moves downward, it seals and covers the fixing disks 3, and cleans the multiple glass lenses on the fixing disks 3. The cleaning and drying process is carried out. Specifically, the sealed blowing and washing device 5 includes a housing 51. The lower middle part of the housing 51 has an inner slot 52 for fitting onto the upper side of the fixed plate 3. The upper part of the inner slot 52 is connected to a working chamber 53, and the upper outer periphery of the inner slot 52 is connected to a water receiving tank 56. The upper part of the housing 51 is separately and sealed with a water chamber 54 and an installation cavity 55. The installation cavity 55 is located above the working cavity 53, and a water spraying mechanism and a blowing mechanism facing the working cavity 53 are installed inside the installation cavity 55. A water filtration and circulation mechanism is installed on one side of the housing 51. An ultrasonic oscillator 581 and a water heater are installed on the side wall of the working cavity 53. The water heater mainly heats the water inside the working cavity 53 as needed, and the ultrasonic oscillator 581 enables the working cavity 53 to perform ultrasonic water washing.

[0042] The fixed disk 3 has a rotating plate 31 sealed and rotatably mounted on its top. Multiple negative pressure suction cups 32 for adsorbing glass lenses are embedded in the upper side of the rotating plate 31. A shaft tube 33 is fixed to the bottom of the rotating plate 31, and the cavity of the shaft tube 33 communicates with each negative pressure suction cup 32. The shaft tube 33 extends downwards from the middle of the fixed disk 3 to the bottom of the rotating platform 2. A drive mechanism for driving the shaft tube 33 to rotate is mounted on the lower side of the rotating platform 2. The drive mechanism includes a driven gear 331 mounted on the outer periphery of the bottom of the shaft tube 33 and a rotary motor 332 mounted on the bottom of the rotating platform 2. The shaft end of the rotary motor 332... The rotating table 2 is equipped with a drive gear 333, which meshes with the driven gear 331 for transmission. Therefore, the rotating motor 332 drives the drive gear 333 to mesh with the driven gear 331, so that both the shaft tube 33 and the rotating plate 31 can rotate. A suction pump 34 is installed at the bottom of the rotating table 2. The suction end of the suction pump 34 is equipped with an air pipe 35. The air pipe 35 is rotatably sealed and inserted into the bottom of the shaft tube 33 for connection. Therefore, the negative pressure suction cup 32 can synchronously adsorb the glass lens as the rotating plate 31 rotates. In this way, it can be used in conjunction with the water spray mechanism and the blower mechanism to efficiently clean and dry the glass lens during rotation.

[0043] Furthermore, the outer periphery of the middle part of the fixed plate 3 is horizontally provided with an outer stepped surface 36, and the inner side of the top of the inner slot 52 is provided with an inner protruding edge 521. The bottom of the inner protruding edge 521 is adapted to fit against the outer stepped surface 36, and a sealing gasket 522 is laminated at the bottom of the inner protruding edge 521. The inner protruding edge 521 is tightly fitted to the outer stepped surface 36 through the sealing gasket 522. The outer periphery of the fixed plate 3 on the upper side of the outer stepped surface 36 is provided with an inclined surface 37, and an inner groove 38 is provided on the upper side of the inclined surface 37. The inner side of the water receiving tank 56 is laminated with a layer of rubber waterproof surface 57, and a rubber protruding ring part 571 is provided on the inner edge of the rubber waterproof surface 57. The rubber protruding ring part 571 protrudes from the inner slot. Between the outer shell 52 and the working chamber 53, and since the diameter of the rubber convex ring 571 is smaller than the diameter of the inner groove 38, when the outer shell 51 moves downward, the rubber convex ring 571 deforms as it passes the outer periphery of the fixed disk 3, so that the inner diameter of the rubber convex ring 571 is tightly fitted onto the outer wall of the fixed disk 3. When the inner edge of the rubber convex ring 571 passes the inner groove 38, it elastically resets and tightens onto the inner groove 38. Meanwhile, the lower side of the rubber convex ring 571 adaptively and elastically adheres to the upper side of the inclined surface 37 during the downward displacement, thereby achieving a preliminary seal until the sealing gasket 522 on the lower side of the inner convex edge 521 presses against the outer step surface 36 of the fixed disk 3, achieving a double seal.

[0044] Furthermore, the water filtration and circulation mechanism includes a return water pipe 7 installed on the outside of the outer casing 51 and connected at both ends to the bottom of the water receiving tank 56 and the top of the water chamber 54, respectively. A filter 71 for filtering the liquid in the water receiving tank 56 is installed on the lower side of the return water pipe 7, and a return water pump 72 for pumping the liquid filtered by the filter 71 back to the water chamber 54 is installed on the upper side of the return water pipe 7, thereby realizing water circulation filtration. A pipe heat exchanger 8 for exhaust is also installed on one side of the outer casing 51. The pipe heat exchanger 8 includes an air outlet pipe installed on the upper side of the water receiving tank 56. The valve 80 is connected to an exhaust pipe 81 at its outer end. The exhaust pipe 81 is sleeved around the outer periphery of the return water pipe 7 at intervals. The bottom of the exhaust pipe 81 is connected to a lower box 82. The filter 71 is located inside the lower box 82. The exhaust pipe valve 80 has an opening. This configuration can guide the hot air blown outward by the blower mechanism to the exhaust pipe valve 80, and then enter the exhaust pipe 81 and the lower box 82 through the exhaust pipe valve 80. The hot air is used to heat the return water pipe 7 and the filter 71 simultaneously to reduce the growth of bacteria in the return water pipe 7 and the filter 71.

[0045] In the above technical solution, the water spraying mechanism includes a water pump 541 installed in the water chamber 54. The water outlet end of the water pump 541 is installed through the mounting cavity 55, and the water outlet end of the water pump 541 is connected to a plurality of L-shaped water outlet pipes 542 in a ring array. The ends of each L-shaped water outlet pipe 542 penetrate vertically through the bottom of the mounting cavity 55 and are located at the top of the working cavity 53. A nozzle 543 is installed at the end of the L-shaped water outlet pipe 542. The blowing mechanism includes a drying hot air blower 551 installed in the mounting cavity 55. The air inlet end of the drying hot air blower 551 is connected to the outside of the outer casing 51, and the blowing end of the drying hot air blower 551 is connected to a plurality of L-shaped air outlet pipes 552 distributed in a ring array through a pipe. The ends of the L-shaped air outlet pipes 552 penetrate vertically through the bottom of the mounting cavity 55 and are located at the top of the working cavity 53. The L-shaped water outlet pipes 542 and the L-shaped air outlet pipes 552 are staggered and distributed in a reasonable spatial layout, so that water and air can enter from the upper side of the working cavity 53.

[0046] Furthermore, an interval cavity 58 is provided between the water chamber 54 and the water receiving tank 56. The interval cavity 58 is located on the outer periphery of the working chamber 53, and the ultrasonic oscillator 581 and the water heater are installed on the side wall of the working chamber 53 inside the interval cavity 58, which facilitates the later maintenance and replacement of this component. A liquid level sensor 531 is installed on the inner wall of the water chamber 54 at a position higher than the fixed plate 3 to detect the water level. Moreover, a rotating limit plate 10 with upper and lower intervals is installed in the middle of the outer bracket 1, and the outer periphery of the rotating platform 2 is rotatably set between the two rotating limit plates 10. In this way, the rotating platform 2 can rotate more stably between the two rotating limit plates 10, which can also improve the structural support stability of the outer bracket 1. The outer bracket 1 is equipped with a telescopic rod 6 to connect with the outer shell 51 of the sealing blowing device 5 for lifting and lowering. The end of the telescopic rod 6 is locked to the top of the outer shell 51, thereby realizing the overall lifting and lowering of the outer shell 51 and its internal structure.

[0047] The rotating platform 2 has a water guide hole on its top surface and an upward-facing convex edge on its surface to prevent water leakage from all four sides. A wastewater box is installed at the bottom of the rotating platform 2 corresponding to the water guide hole to collect dust and wastewater. The rotating platform 2 is driven to rotate by a rotating motor installed on the base. Specifically, it can be driven by gear meshing or by a transmission belt. Since the structure is relatively conventional and simple, it will not be described in detail here.

[0048] A processing technology for glass lens milling equipment based on CNC precision engraving includes the following steps:

[0049] S1: Loading stage: By placing nineteen glass lenses on the negative pressure suction cups 32 of the fixed plate 3 at the loading station, the suction pump 34 connected to the fixed plate 3 starts to work, so that the air pipe 35, shaft pipe 33 and nineteen negative pressure suction cups 32 generate negative pressure to adsorb and fix each glass lens.

[0050] S2: Milling stage; After adsorption and fixation, the rotating table 2 rotates the fixed plate 3 on the loading station to below the CNC milling mechanism 4 of the milling station, so that the CNC milling mechanism 4 can mill the edges of the nineteen glass lenses respectively, without the need for individual pick-up and drop processing;

[0051] S3: Dust blowing stage: After milling is completed, the milled fixed plate 3 is rotated by the rotary table 2 to a position below the sealing and blowing device 5 in the cleaning station. The sealing and blowing device 5 first uses the blower mechanism to operate the drying hot air blower 551, causing the L-shaped air outlet pipes 552 distributed in a ring array to blow air downwards, initially blowing away the dust particles on each glass lens and the upper side of the fixed plate 3. Then, the entire sealing and blowing device 5 moves downwards to cover the fixed plate 3. When the outer shell 51 moves downwards to cover the fixed plate 3, the rubber convex ring 571 first deforms as it passes the outer periphery of the fixed plate 3, allowing the inner diameter of the rubber convex ring 571 to tightly fit the outer wall of the fixed plate 3. When the inner edge of the rubber convex ring 571 passes through the inner groove 38, it elastically resets and tightens on the inner groove 38. This makes it difficult for water to flow to the edge of the rubber convex ring 571 in the inner groove 38 during the subsequent spraying, thus improving the water-proof effect. Meanwhile, the lower side of the rubber convex ring 571 adaptively and elastically adheres to the upper side of the inclined surface 37 during the downward displacement, thereby achieving a preliminary seal until the sealing gasket 522 on the lower side of the inner convex edge 521 presses against the outer step surface 36 of the fixed plate 3, achieving a double seal. This greatly improves the sealing performance between the fixed plate 3 and the outer shell 51, allowing the working cavity 53 to form a sealed space and reducing the possibility of water and air leakage.

[0052] S4: Preliminary water circulation spray washing stage: At this time, the blower mechanism is turned off, and the water spray mechanism is turned on to perform preliminary rinsing on the glass lenses held by each negative pressure suction cup 32. The water spray mechanism mainly uses the water pump 541 to spray water downwards from the nozzle 543 of the L-shaped water outlet pipe 542 for rinsing. This rinsing washes away larger dust particles, and in conjunction with the drive mechanism's rotary motor 332, drives the active gear 333 to rotate and mesh with the driven gear 331 of the transmission shaft tube 33, thereby driving the shaft tube 33 and the rotating plate 31 to rotate, so that each negative pressure suction cup 32 can rotate while holding the glass lens, allowing the water flow to be sprayed fully and evenly onto each mirror surface. The wastewater is guided to the water receiving tank 56 through the upper surface of the rubber convex ring 571, and the return water pump 72 of the water filtration circulation mechanism is turned on. The water at the bottom of the water receiving tank 56 is drawn out through the return water pipe 7 and filtered through the filter 71. The filtered water is then recycled back to the water tank to ensure that the water level does not rise and to provide sufficient circulating water for the water chamber 54.

[0053] S5: Ultrasonic cleaning stage: After the initial spray rinsing, the return water pump 72 of the water filtration circulation mechanism is turned off, so that the bottom of the working chamber 53 is closed and does not flow out. At this time, the water flowing downward is relatively clean. The water spraying mechanism causes the water level in the working chamber 53 to rise, submerging each glass lens and being detected by the liquid level sensor 531. Then the water spraying stops. Then, the ultrasonic oscillator 581 works to make the glass lens, the fixed plate 3 and the inner wall of the working chamber 53 be ultrasonically cleaned simultaneously. After the cleaning is completed, the water filtration circulation mechanism is turned on again to recycle and filter the water, and the water inside the working chamber 53 is pumped out, thus completing the deep cleaning operation.

[0054] S6: Rotary drying stage: At this time, turn on the drying hot air blower 551 of the blower mechanism, and in conjunction with the drive mechanism, rotate the rotating plate 31 back and forth, so that the hot air can quickly and evenly dry the glass lens that is adsorbed and fixed by the negative pressure suction cup 32, and simultaneously dry the fixed plate 3 and the working chamber 53 for the next use. Then, the entire outer shell 51 is disengaged from the fixed plate 3 by the action of the telescopic rod 6.

[0055] S7: Unloading stage: After cleaning and drying, the rotary table 2 rotates again, allowing the fixed plate 3 of the cleaning station to rotate to the front unloading station. Then, the suction pump 34 controls the release of air from each negative pressure suction cup 32, and the sheet is picked up and unloaded manually or by a robot. After unloading, the rotary table 2 rotates to rotate the empty fixed plate 3 back to the loading station for repeated operation. The loading station, milling station, cleaning station and unloading station can be used simultaneously.

[0056] It should be noted that the glass lens milling equipment based on CNC precision carving of the present invention mainly improves the above-mentioned structure. The functions, components and structures not mentioned can be implemented by using existing components and structures that can achieve the corresponding functions. For example, the telescopic rod 6 can be used by using existing pneumatic telescopic cylinders, hydraulic telescopic cylinders or electric propulsion.

[0057] The present invention has been described in detail above through specific embodiments, but these are not intended to limit the invention. Many modifications and improvements can be made by those skilled in the art without departing from the principles of the invention, and these should also be considered within the scope of protection of the present invention.

Claims

1. A glass lens milling apparatus based on CNC fine carving processing, characterized in that, The utility model relates to a kind of glass lens cleaning and drying device, including outer support, rotating table being rotatably connected with outer support, CNC milling mechanism being installed on the upper side of outer support above rotating table, the upper side annular array of rotating table is equipped with multiple fixing disc for adsorbing and fixing several glass lenses, the four sides of rotating table are sequentially provided with feeding station, milling station, cleaning station and discharging station corresponding fixing disc; Wherein cleaning station includes sealing blowing device being arranged on outer support by lifting, the sealing blowing device is sealed after downward displacement cover fixing disc, and multiple glass lenses on fixing disc are cleaned and dried; The sealing blowing device includes an outer shell, a inner slot is formed in the lower middle of the outer shell for sleeving on the upper side of the fixing disc, a working cavity is connected and arranged above the inner slot, and a water collecting groove is connected and arranged on the upper side of the inner slot, a water chamber and a mounting cavity are separately and hermetically arranged inside the outer shell, the mounting cavity is above the working cavity, and a water spraying mechanism and a air blowing mechanism are installed inside the mounting cavity and arranged towards the working cavity, a water filtration and circulation mechanism is installed on one side of the outer shell, an ultrasonic oscillator and a water heater are installed on the side wall of the working cavity; A rotating plate is sealingly and rotatably installed on the top of the fixing disc, and a plurality of negative pressure suction cups for adsorbing glass lenses are embedded and installed on the upper side of the rotating plate, a shaft tube is fixedly arranged at the bottom of the rotating plate, the shaft tube lumen is communicated with each negative pressure suction cup, and the shaft tube penetrates through the bottom of the rotating table downward from the middle of the fixing disc, a driving mechanism for driving the rotation of the shaft tube is installed on the lower side of the rotating table, and a suction pump is installed on the bottom of the rotating table, the suction pump suction end is connected with an air pipe, and the air pipe is rotatably and sealingly inserted into the bottom of the shaft tube for communication.

2. The CNC precision carving based glass lens milling equipment according to claim 1, characterized in that, The driving mechanism includes a driven gear installed on the outer periphery of the bottom of the shaft tube and a rotating motor installed on the bottom of the rotating table, the rotating motor shaft end is provided with a driving gear, and the driving gear is engaged and driven with the driven gear.

3. The CNC precision carving based glass lens milling equipment according to claim 2, characterized in that, An outer step surface is horizontally arranged on the outer periphery of the middle of the fixing disc, an inner convex edge is arranged on the inner side of the top of the inner slot, the bottom of the inner convex edge is adaptively and tightly fitted with the outer step surface, and the bottom of the inner convex edge is combined with a sealing gasket, and the inner convex edge is tightly fitted with the outer step surface through the sealing gasket.

4. The CNC precision carving based glass lens milling equipment according to claim 3, characterized in that, An inclined surface is formed on the outer periphery of the fixing disc above the outer step surface, and an inner collecting groove is arranged above the inclined surface, a rubber waterproof surface is combined on the inner side of the water collecting groove, a rubber convex ring part is arranged on the inner edge of the rubber waterproof surface, the rubber convex ring part is protrudingly arranged between the inner slot and the working cavity, and the diameter of the rubber convex ring part is smaller than the diameter of the inner collecting groove.

5. The CNC precision carving based glass lens milling equipment according to claim 4, characterized in that, When the outer shell is downwardly displaced, the rubber convex ring part is deformed when passing through the outer periphery of the fixing disc, the inner diameter of the rubber convex ring part is tightly sleeved on the outer wall of the fixing disc, the elasticity of the rubber convex ring part is reset and tightly sleeved on the inner collecting groove when the inner edge of the rubber convex ring part passes through the inner collecting groove, and the lower side of the rubber convex ring part is adaptively and elastically tightly fitted on the upper side of the inclined surface during the downward displacement process, so that the primary sealing is realized, and the sealing gasket on the lower side of the inner convex edge tightly presses the outer step surface of the fixing disc, so that the double sealing is realized.

6. The CNC precision carving based glass lens milling device according to claim 5, characterized in that, The water filtering circulation mechanism comprises a water return pipe installed outside the outer shell and connected with the bottom of the water collecting tank and the top of the water chamber respectively, a filter installed on the lower side of the water return pipe for filtering the liquid in the water collecting tank, and a water return pump installed on the upper side of the water return pipe for pumping the filtered liquid back to the water chamber. A pipe heating group for exhausting is further installed on one side of the outer shell, which comprises an air outlet pipe valve installed on the upper side of the water collecting tank, an exhaust pipe connected with the outer end of the air outlet pipe valve, a lower box body connected with the bottom of the exhaust pipe, and the filter is located inside the lower box body.

7. The CNC precision carving based glass lens milling device according to claim 6, characterized in that, The water spraying mechanism comprises a water outlet pump installed on the water chamber, the water outlet end of the water outlet pump is arranged in the installation cavity, a plurality of L-shaped water outlet pipes are connected with the annular array of the water outlet end of the water outlet pump, the tail end of each L-shaped water outlet pipe is vertically arranged through the bottom of the installation cavity and located at the top of the working cavity, and a spray head is installed at the tail end of the L-shaped water outlet pipe. The air blowing mechanism comprises a drying hot air blower installed in the installation cavity, the air inlet end of the drying hot air blower is connected with the outside of the outer shell, a plurality of L-shaped air outlet pipes are arranged in an annular array and connected with the air blowing end of the drying hot air blower through a pipeline, the tail end of each L-shaped air outlet pipe is vertically arranged through the bottom of the installation cavity and located at the top of the working cavity, and the L-shaped water outlet pipe and the L-shaped air outlet pipe are distributed staggered.

8. The CNC precision carving based glass lens milling equipment according to claim 7, characterized in that: An interval cavity is arranged between the water chamber and the water collecting tank, the interval cavity is located on the outer periphery of the working cavity, the ultrasonic oscillator and the water heater are installed on the side wall of the working cavity inside the interval cavity, and a liquid level sensor is installed on the inner wall of the water chamber above the position of the fixing disc.

9. The CNC precision carving based glass lens milling device according to claim 8, characterized in that: The outer support is provided with rotating limiting plates arranged in an upper and lower interval in the middle part, and the rotating table is arranged in rotation on the outer periphery between the two rotating limiting plates, and the outer support is provided with an extension rod connected with the outer shell of the sealing blowing device in lifting.

10. The machining process of a glass lens milling equipment based on CNC fine carving machining according to claim 9, characterized in that, The method comprises the following steps: S1: loading stage: a plurality of glass lenses are placed on each negative pressure suction cup of the fixing disc of the loading station, the fixing disc is connected with a suction pump which starts to work, and the air pipe, shaft pipe and each negative pressure suction cup generate negative pressure to adsorb and fix each glass lens; S2: milling processing stage; after adsorption and fixation, the rotating table rotates the fixing disc on the loading station to below the CNC milling mechanism of the milling station, so that the CNC milling mechanism mills a plurality of glass lenses respectively without taking and placing individually; S3: dust blowing stage: after the milling is completed, the rotating table rotates the milled fixing disc to below the sealing blowing device of the cleaning station, the sealing blowing device first blows downward by using the air blowing mechanism to preliminarily blow away the dust particles on each glass lens and the upper side of the fixing disc, then the entire sealing blowing device is displaced to cover the fixing disc and is connected with the outer periphery of the outer shell in multiple layers to form a sealed space in the working cavity; S4: preliminary water cycle spray washing stage: at this time, the air blowing mechanism is closed, and then the water spraying mechanism is opened to preliminarily wash the glass lenses sucked by each negative pressure suction cup, to wash away large particle dust, and to cooperate with the driving mechanism to drive the shaft pipe and the rotating plate to rotate, so that each negative pressure suction cup sucks the glass lenses to rotate, so that the water flow is fully and uniformly sprayed on each mirror surface, and the sewage is guided to the opened water filtration circulating mechanism, to filter and recycle the water to the water tank; S5: ultrasonic cleaning stage: after preliminary spray washing, the water filtration circulating mechanism is closed, so that the water at the bottom of the working cavity does not flow out, at this time, the downward flowing water is relatively clean, the water level of the working cavity rises upward, and each glass lens is submerged, then the ultrasonic oscillator works to synchronously clean the glass lenses, the fixing disc and the inner wall of the working cavity by ultrasonic waves, after cleaning, the water filtration circulating mechanism is opened again to filter and recycle the water, to remove the water in the working cavity; S6: rotating drying stage: at this time, the air blowing mechanism is opened again, and the driving mechanism is used to reciprocatingly rotate the rotating plate, to quickly and uniformly dry the glass lenses fixed by the negative pressure suction cups, and to synchronously dry the fixing disc and the working cavity, so as to facilitate the next use; S7: discharging stage: after cleaning and drying, the rotating table is rotated again to rotate the fixing disc of the cleaning station to the front side discharging station, then the suction pump is used to control the negative pressure suction cups to deflate, and the lenses are taken out by manual or mechanical hand, after discharging, the rotating table is rotated to rotate the fixing disc to the feeding station again for cyclic operation, and the feeding station, the milling station, the cleaning station and the discharging station can be synchronously used.

Citation Information

Patent Citations

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    CN118848485A

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