Transformer core stacking production device based on automation process

The automated transformer core stacking production equipment solves the problems of large human error and poor equipment adaptability in the core stacking process, and realizes efficient and accurate positioning and multi-specification adaptation of core laminations, thereby improving production efficiency and flexible production capabilities.

CN121096778BActive Publication Date: 2026-02-03SHANGHAI JIOU ELECTRIC POWER TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202511649035.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-02-03
Estimated Expiration
2045-11-12

AI Technical Summary

Technical Problem

The production of transformer core stacking suffers from problems such as large human error, low production efficiency, lack of integrated adjustment mechanism, inflexible clamping and fixing, and difficulty in adapting to the needs of different core specifications, resulting in insufficient alignment accuracy and high production costs.

Method used

The transformer core stacking production device adopts an automated process. Through the suction nozzle structure on the support plate and the motor-driven adjustment mechanism, it realizes automatic gripping, precise conveying and multi-specification adaptation of core laminations. Combined with the motor-driven slide bar and rotating plate, it realizes the fully automated operation of the stacking process.

Benefits of technology

Reduce human error, improve gripping and conveying efficiency, ensure accurate positioning and clamping of stacked pieces, achieve efficient and flexible mass production, reduce production costs, and meet the needs of modern production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121096778B_ABST
    Figure CN121096778B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of superimposed production devices, and specifically discloses a transformer iron core superimposed production device based on an automatic process, a first telescopic pump is fixedly installed at the left front and back edge positions of the upper end face of a workbench, a supporting plate is jointly and fixedly installed on the telescopic rod of the first telescopic pump; the inner side of the workbench is slidably provided with first sliding rods in a symmetrical state; first adjusting rods and second adjusting rods are combined to respectively control the lifting of first lifting plates and second lifting plates, and the first air pump and the second air pump are matched to provide stable adsorption force for a suction nozzle, so that the grabbing of iron core laminations can be automatically completed without manual carrying; meanwhile, a fourth motor drives a third threaded rod to drive a limiting sliding block and a first frame to move, a moving gear in an L-shaped sliding groove drives a second frame to flexibly adjust a position, the accurate conveying of laminations between different stations is realized, manual operation errors are reduced, and deviation or damage of the laminations in the conveying process is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of superimposed production device, and in particular to a transformer core stacking production device based on an automated process. BACKGROUND

[0002] The transformer core, as a core component of the power transformer, directly affects the magnetic permeability, loss and operation stability of the transformer, so the core stacking link plays a key role in the production of the transformer.

[0003] At present, the transformer core stacking production in the industry is mostly completed by manual or semi-automatic equipment, which has significant technical shortcomings. On the one hand, a large number of manual labor is required in the process of grabbing, transporting and positioning the core laminations, and the operator needs to manually place the laminations in the specified position, which not only has high labor intensity, but also easily leads to insufficient alignment accuracy of the laminations due to manual operation errors, thereby affecting the magnetic properties of the core. On the other hand, the existing equipment lacks an integrated automatic adjustment mechanism, and the clamping and fixing, angle adjustment and position calibration of the core during the stacking process need to be completed in steps, which is not smooth in each link, making it difficult to realize continuous production and resulting in low production efficiency.

[0004] At the same time, the clamping components of the traditional equipment are mostly fixed structures, which cannot be flexibly adapted to different specifications of the core laminations. When producing different types of transformers, the clamping components need to be frequently replaced, which prolongs the production preparation time and increases the production cost, making it difficult to meet the demand for high efficiency, precision and flexibility in modern mass production. SUMMARY

[0005] The present application aims to provide a transformer core stacking production device based on an automated process to solve the problems raised in the background.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: a transformer core stacking production device based on an automated process, comprising a workbench, a first telescopic pump is fixedly installed on the upper end face of the left side of the workbench, a support plate is commonly fixedly installed on the telescopic rod of the first telescopic pump;

[0007] A first sliding rod in a symmetrical state is slidably arranged on the inner side of the workbench;

[0008] A second sliding rod is slidably arranged on the upper end face of the workbench, a first moving rod is slidably arranged on the upper end of the first sliding rod, a first rotating plate is rotatably arranged on the upper end face of the first moving rod, an iron core clamping plate is commonly placed on the upper end faces of the first rotating plate and the second sliding rod, and a second limiting block is slidably arranged on the upper end face of the iron core clamping plate.

[0009] The left side of the supporting plate is provided with a first frame, and the lower end surface of the first frame is provided with a first suction nozzle in a symmetrical state.

[0010] L-shaped sliding grooves are formed on the lower end surface of the supporting plate, a second frame is arranged below the L-shaped sliding grooves, and the lower end surface of the second frame is provided with a second suction nozzle in a symmetrical state.

[0011] Preferably, supporting legs are fixedly installed on the left and right sides of the lower end surface of the workbench, auxiliary rollers are rotationally installed on the front side of the upper end surface of the workbench at equal intervals, first limiting sliding rods are fixedly installed on the front and back of the inner side of the workbench, a first motor is fixedly installed on the middle of the inner side of the workbench, and a first connecting plate is fixedly installed on the output shaft of the first motor.

[0012] Preferably, first connecting rods are rotationally installed on the front and back of the lower end surface of the first connecting plate, the ends of the first connecting rods away from the first connecting plate are rotationally connected to the middle of the lower end surface of the first sliding rod, first sliding groove holes are formed on the lower part of the first sliding rod from the left side to the right side, and the first sliding groove holes and the first limiting sliding rod are in sliding combination.

[0013] Preferably, a second sliding groove hole is formed on the upper end of the first sliding rod, a first moving rod is slidingly installed in the second sliding groove hole, a sliding groove limiting plate is fixedly installed on the upper end surface of the workbench, a second motor is fixedly installed on the rear end surface of the sliding groove limiting plate, a first threaded rod is fixedly installed on the output shaft of the second motor and located inside the sliding groove limiting plate, a second sliding rod is threadedly rotationally installed on the circumferential surface of the first threaded rod, and the second sliding rod is slidingly installed in the inside of the sliding groove limiting plate.

[0014] Preferably, sliding connection rods are fixedly installed on the middle positions of the left and right sides of the second sliding rod, first connecting holes are formed on the middle left side to the right side of the first moving rod, the first connecting holes and the sliding connection rods are in sliding combination, first rotating plates are rotationally installed on the upper end surface of the first moving rod, and moving sliding grooves in a symmetrical state are formed on the upper end surface of the first rotating plate.

[0015] Preferably, third motors are fixedly installed on the middle of the inner side of the first moving rod, the output shafts of the two ends of the third motor extend to the inside of the adjacent moving sliding groove, a second threaded rod is fixedly installed on the output shaft, first limiting blocks are threadedly rotationally installed on the circumferential surface of the second threaded rod, and the lower end of the first limiting block is slidingly installed in the inside of the moving sliding groove.

[0016] Preferably, the upper end face of the iron core clamping plate is provided with a clamping groove on both sides of the front and rear edges to the inside, the inside of the clamping groove is slidably installed with a clamping block, the upper end face of the clamping block and the upper end face of the iron core clamping plate are fixedly installed with a second limiting block, and the upper end of the right side of the workbench is fixedly installed with a conveying assembly.

[0017] Preferably, the left side of the support plate is fixedly installed with a support rod, the lower left side of the support rod is fixedly installed with a fourth motor, the output shaft of the fourth motor is fixedly installed with a third threaded rod, the lower right side of the support rod is fixedly installed with a limiting sliding rod, the circumferential surface of the third threaded rod is threadedly rotatably installed with a limiting sliding block, and the upper end of the limiting sliding block is slidably installed on the circumferential surface of the limiting sliding rod.

[0018] Preferably, the lower part of the limiting sliding block is fixedly installed with a first frame, the upper end face of the first frame is fixedly installed with a first adjusting rod in a symmetrical state, the telescopic rod of the first adjusting rod is fixedly installed with a first lifting plate, the upper end face of the first lifting plate is fixedly installed with a first air pump on both sides, and the lower end of the first air pump is fixedly installed with a first suction nozzle.

[0019] Preferably, the inside of the L-shaped sliding groove is provided with a tooth groove, the inside of the L-shaped sliding groove is rotatably installed with a moving gear in a symmetrical state, the lower end face of the moving gear is fixedly installed with a second frame, the upper end face of the second frame is fixedly installed with a second adjusting rod, the telescopic rod of the second adjusting rod is fixedly installed with a second lifting plate, the upper end face of the second lifting plate is fixedly installed with a second air pump on both sides, and the lower end of the second air pump is fixedly installed with a second suction nozzle.

[0020] Compared with the prior art, the present application has the following advantages:

[0021] 1. The present application, through the first frame and the second frame on the support plate carrying the suction nozzle structure, the first adjusting rod and the second adjusting rod respectively controlling the first lifting plate and the second lifting plate lifting, the first air pump and the second air pump providing stable adsorption force for the suction nozzle, can automatically complete the grabbing of the iron core lamination, without manual handling; at the same time, the fourth motor drives the third threaded rod to drive the limiting sliding block and the first frame to move, the moving gear in the L-shaped sliding groove drives the second frame to adjust the position flexibly, realizes the accurate conveying of the lamination between different stations, reduces the manual operation error, avoids the deviation or damage of the lamination in the conveying process, and significantly improves the efficiency and stability of the grabbing and conveying link.

[0022] 2. The first connecting plate and the first connecting rod are driven by the first motor through the workbench, the first slide rod is driven to slide along the first limiting slide rod, the second slide rod is moved in the sliding groove limiting plate by the first threaded rod driven by the second motor, both of which drive the first moving rod and the first rotating plate to adjust the position flexibly, the first rotating plate can be rotated to adapt to different stacking angles, the second limiting block on the iron core clamping plate is adjusted by sliding through the clamping groove and the clamping block, combined with the first limiting block driven by the second threaded rod driven by the third motor on the first moving rod, different sizes of iron cores can be accurately positioned and stably clamped, effectively avoiding the deviation of the iron core during stacking, ensuring the stacking accuracy, without frequent replacement of parts, and adapting to the production of iron cores of various specifications, and during the operation, the first moving rod is moved by the second slide rod through the sliding connecting rod, and then the first rotating plate is moved, so that the iron core clamping plate can be moved out of the upper end surface of the workbench for subsequent operation; in addition, the third motor, the second threaded rod and the first limiting block can be used to clamp different iron core clamping plates, avoiding the displacement of the iron core clamping plate.

[0023] 3. The workbench is used as the basis, the supporting plate is lifted by the first telescopic pump, the slide rod, the frame and the adjusting mechanism driven by the linkage motor are realized, the whole process automation operation from the lamination grabbing, conveying, positioning to the clamping stacking is realized, each link does not need manual step-by-step intervention, and the influence of human factors on production is greatly reduced; at the same time, the adjustment of each moving part is realized through the motor and the transmission structure, the operation parameters can be flexibly adjusted according to the production demand, the stacking process of different models of transformer iron cores is adapted, the dependence on the skill of the operator is reduced, the production continuity is improved, and the requirements of batch production for high efficiency and flexibility are met. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the following specific embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0025] Figure 1 is the main structure diagram of the present application;

[0026] Figure 2 is the workbench structure diagram of the present application;

[0027] Figure 3 is the upper structure diagram of the workbench of the present application;

[0028] Figure 4 is the workbench structure diagram of the present application;

[0029] Figure 5 Structure diagram of the first motor, the second slide rod and the first slide rod of the application;

[0030] Figure 6 Structure diagram of the first motor, the second slide rod and the first slide rod of the application;

[0031] Figure 7 Structure diagram of the second slide rod, the first threaded rod and the first rotating plate of the application;

[0032] Figure 8 Structure diagram of the iron core clamping plate of the application;

[0033] Figure 9 Structure diagram of the lower part of the support plate of the application;

[0034] Figure 10 Structure diagram of the support rod, the fourth motor and the first frame of the application;

[0035] Figure 11 Structure diagram of the support plate, the second frame and the second suction nozzle of the application.

[0036] Explanation of reference signs:

[0037] 1, workbench; 101, support leg; 102, auxiliary roller; 103, first limiting slide rod; 104, first motor; 105, first connecting plate; 106, first connecting rod; 107, first slide rod; 108, first sliding groove hole; 109, second sliding groove hole;

[0038] 2, sliding groove limiting plate; 201, second motor; 202, first threaded rod; 203, second slide rod; 204, sliding connecting rod; 205, first moving rod; 206, first connecting hole; 207, first rotating plate; 208, moving sliding groove; 209, third motor; 210, second threaded rod; 211, first limiting block;

[0039] 3, iron core clamping plate; 301, clamping groove; 302, clamping block; 303, second limiting block; 4, conveying assembly; 5, first telescopic pump;

[0040] 6, support plate; 601, support rod; 602, fourth motor; 603, third threaded rod; 604, limiting slide rod; 605, limiting slide block; 606, first frame; 607, first adjusting rod; 608, first lifting plate; 609, first air pump; 610, first suction nozzle; 7, L-shaped sliding groove; 701, tooth groove; 702, moving gear; 703, second frame; 704, second adjusting rod; 705, second lifting plate; 706, second air pump; 707, second suction nozzle. DETAILED DESCRIPTION

[0041] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0042] Please refer to Figures 1 to 11 The present application provides a technical solution:

[0043] A transformer core stacking production device based on an automatic process, including the lower end face of the workbench 1 left and right sides are fixedly installed with support legs 101, through the action of support legs 101 can let workbench 1 away from the ground, so that the process can be convenient for personnel to view the operation process,

[0044] A plurality of auxiliary rollers 102 are rotatably installed on the upper end face of the workbench 1 at equal intervals in the front part, which can assist the movement of the first moving rod 205 in the subsequent operation process, avoid the friction of the first moving rod 205 in the movement process, and ensure the smooth movement of the first moving rod 205, such as Figure 4 shown.

[0045] The upper end face to the lower end face of the workbench 1 is in a through state, and the first limiting slide rod 103 is fixedly installed at the position of the front and rear edges of the inside of the rectangular through hole, and then the first motor 104 is fixedly installed at the inside middle part of the through hole. The output shaft of the first motor 104 is fixedly installed with the first connecting plate 105, and the first connecting rod 106 is rotatably installed at the front and rear ends of the lower end face of the first connecting plate 105. The end of the first connecting rod 106 away from the first connecting plate 105 is rotatably installed with the first slide rod 107, wherein the first slide rod 107 is in a U-shaped structure, and the front and rear ends of the left and right two first slide rods 107 are provided with first slide groove holes 108 matched with the first limiting slide rod 103. Therefore, the first slide rod 107 is slidably installed on the first limiting slide rod 103 through the first slide groove hole 108. In addition, the upper part of the first slide rod 107 is provided with a longitudinal second slide groove hole 109, such as Figure 6 shown.

[0046] Therefore, in the process of using, when the first motor 104 is started, the output shaft drives the first connecting plate 105 to rotate, and the rotation of the first connecting plate 105 drives the first connecting rod 106 connected therewith to swing, and further drives the first slide rod 107 to slide horizontally on the first limiting slide rod 103. In addition, since the distance between the left and right first slide rods 107 changes, it can be suitable for different sizes of core clamping plates 3, and the diversity of the device is improved.

[0047] Then, the sliding groove limiting plate 2 is fixedly installed on the upper end surface of the workbench 1 and above the first motor 104, and the second motor 201 is fixedly installed on the rear end surface of the sliding groove limiting plate 2. The output shaft of the second motor 201 extends into the interior of the sliding groove limiting plate 2, and a first threaded rod 202 is fixedly installed on the output shaft. A second slide rod 203 is threadedly and rotatably installed on the circumferential surface of the first threaded rod 202, and the lower end of the second slide rod 203 is slidably installed in the interior of the sliding groove limiting plate 2, as shown in Figure 6 .

[0048] Secondly, the sliding connection rods 204 are fixedly installed on the left and right sides of the second slide rod 203. Then, the first moving rod 205 is slidably installed in the second sliding groove hole 109, and the first connecting rod 106 is formed on the left side surface to the right side surface of the middle part of the first moving rod 205. The end of the sliding connection rod 204 away from the second slide rod 203 is slidably installed in the first connecting hole 206, and passes through the first connecting hole 206, as shown in Figure 6 .

[0049] Therefore, in the process of using, when the second motor 201 is started, the output shaft drives the first threaded rod 202 to rotate. Since the first threaded rod 202 is threadedly and rotatably installed with the second slide rod 203, and the lower end of the second slide rod 203 is slidably installed in the interior of the sliding groove limiting plate 2 and is limited to straight line movement only, the rotation of the first threaded rod 202 drives the second slide rod 203 to move linearly along the length direction of the sliding groove limiting plate 2.

[0050] When the second slide rod 203 moves, the sliding connection rods 204 fixedly installed on the left and right sides of the second slide rod 203 also move. The sliding connection rods 204 slide in the first connecting hole 206, and further drive the first moving rod 205 to slide in the second sliding groove hole 109. Through such a transmission structure, the rotational movement of the second motor 201 is converted into the linear movement of the first moving rod 205, so that the position of the first moving rod 205 can be accurately controlled according to the actual production requirements, so as to meet the operation requirements of different stations in the transformer core stacking production process, and the position of the first rotating plate 207 behind can be moved, so that the position of the core clamping plate 3 can be adjusted in the subsequent operation.

[0051] A first rotating plate 207 is rotatably mounted on the upper end face of the first moving rod 205. A symmetrical moving groove 208 is formed on the upper end face of the first rotating plate 207. A third motor 209 is fixedly mounted in the middle of the first rotating plate 207. Output shafts are provided at both ends of the third motor 209, extending into the interior of adjacent moving grooves 208. Second threaded rods 210 are fixedly mounted on each output shaft. First limiting blocks 211 are threadedly rotatably mounted on the circumferential surface of each second threaded rod 210. The lower part of the first limiting block 211 is slidably mounted inside the moving groove 208. Figure 7 As shown.

[0052] Therefore, during use, when the third motor 209 is started, its output shafts at both ends will drive the second threaded rod 210 to rotate. Since the second threaded rod 210 is threadedly mounted to the first limiting block 211, and the lower part of the first limiting block 211 is restricted from sliding within the moving groove 208 and can only move linearly, the rotation of the second threaded rod 210 will cause the first limiting block 211 to move linearly along the length of the moving groove 208. Therefore, the movement of the first limiting block 211 can fix the position of the subsequent iron core clamping plate 3, such as... Figure 2 As shown.

[0053] The upper end of the iron core clamping plate 3 has symmetrical slots 301 on both its front and rear edges. A locking block 302 is slidably installed inside the slot 301, and a second limiting block 303 is fixedly installed on the upper surface of each locking block 302. Figure 8 As shown.

[0054] Therefore, during use, when clamping the iron core is required, the locking block 302 can slide and adjust its position within the locking slot 301. The second limiting block 303 moves along with the locking block 302. By changing the position of the second limiting block 303, the position of the iron core is ensured to remain stable during the stacking process, preventing any shift. This ensures the quality and accuracy of the transformer iron core stacking and improves the automation efficiency of the entire production unit. It should be noted that because the iron core's structure is not purely vertical during stacking but rather stepped, the inner side of the second limiting block 303 is also stepped, allowing it to fit tightly against the stacked iron core. This ensures that the iron core's position remains uniform during stacking without significant deviation.

[0055] Secondly, a conveyor assembly 4 is bolted to the upper right side of the workbench 1 near the edge. The rear end of the conveyor assembly 4 is in contact with the conveyor of the production line. Therefore, during use, the cut iron core is conveyed to a specific position through the conveyor assembly 4, facilitating subsequent suction operations by the suction nozzle. Figure 1 As shown.

[0056] Additionally, a first telescopic pump 5 is fixedly installed at the left corner of the upper end face of the workbench 1. A support plate 6 is fixedly installed on the telescopic rods of both the front and rear first telescopic pumps 5. A support rod 601 is fixedly installed in the middle of the left side of the support plate 6. A fourth motor 602 is fixedly installed on the lower left side of the support rod 601. A third threaded rod 603 is fixedly installed on the output shaft of the fourth motor 602. Then, a circular limiting slide rod 604 is fixedly installed on the lower right side of the support plate 6, above the third threaded rod 603. Furthermore, a limiting slider 605 is threadedly mounted on the circumferential surface of the third threaded rod 603. The upper end of the limiting slider 605 is slidably mounted on the circumferential surface of the limiting slide rod 604. Figure 10 As shown.

[0057] A first frame 606 is fixedly installed at the lower end of the limiting slider 605. A first adjusting rod 607 is fixedly installed on the upper surface of the first frame 606, located on both sides of the limiting slider 605. A first lifting plate 608 is fixedly installed on the telescopic rod of the first adjusting rod 607. A first air pump 609 is fixedly installed at both ends of the upper part of the first lifting plate 608. A first suction nozzle 610 is fixedly installed at the lower end of the first air pump 609, passing through the first lifting plate 608. Figure 10 As shown.

[0058] Therefore, during use, the height of the support plate 6 can be adjusted by the first telescopic pump 5, thereby preventing the first rotating plate 207 from colliding with the support plate 6 when it rotates.

[0059] When the fourth motor 602 is started, its output shaft drives the third threaded rod 603 to rotate. Since the limiting slider 605 and the third threaded rod 603 are screwed together, and the upper end of the limiting slider 605 is slidably mounted on the circumferential surface of the limiting slider 604, the limiting slider 605 will move along the axial direction of the third threaded rod 603.

[0060] The first frame 606, which is fixedly installed at the lower end of the limit slider 605, will also move, thereby driving the first adjusting rod 607 installed on the first frame 606 to move. The first lifting plate 608 installed on the telescopic rod of the first adjusting rod 607 will also move. At this time, if it is necessary to adjust the height of the first suction nozzle 610, it can be achieved by controlling the extension and retraction of the first adjusting rod 607. When the position of the first lifting plate 608 is determined, the first air pump 609 is started. The first air pump 609 generates suction, which is used to pick up the corresponding transformer core components on the conveying assembly 4 through the first suction nozzle 610.

[0061] Then, L-shaped grooves 7 are provided on both the front and rear edges of the lower end face of the support plate 6, and single-sided toothed grooves 701 are provided inside each L-shaped groove 7. Two movable gears 702 are rotatably installed inside each L-shaped groove 7. Figure 11 As shown.

[0062] It should be noted that the outer side of the movable gear 702 is the rotor and the inner side is the stator. Its structure is equivalent to the rear wheel of an electric vehicle on the market. Therefore, during use, the movable gear 702 and the tooth groove 701 are in a meshing state. Furthermore, the movable gear 702 can move its position by means of the path of the tooth groove 701. The corner of the L-shaped slide 7 is an arc structure, which facilitates the turning operation of its structure.

[0063] It should be noted that the through-hole from the lower end face of the L-shaped groove 7 to the inside is smaller than the diameter of the moving gear 702. Therefore, during use, the moving gear 702 will not fall out of the L-shaped groove 7.

[0064] Then, a second frame 703 is rotatably mounted on the lower end of the two moving gears 702. Three second adjusting rods 704 are fixedly mounted on the upper surface of the second frame 703. A second lifting plate 705 is fixedly mounted on the telescopic rod of each of the second adjusting rods 704. A second air pump 706 is fixedly mounted on both sides of the upper end of the second lifting plate 705. A second suction nozzle 707 is fixedly mounted on the lower end of each second air pump 706. Figure 11 As shown.

[0065] Therefore, during use, when it is necessary to stack the transverse transformer cores, the second air pump 706 is activated. The second air pump 706 generates suction, which picks up the transformer cores through the second suction nozzle 707. It should be noted that the height needs to be adjusted by using the telescopic rod of the second adjusting rod 704 to move the second lifting plate 705.

[0066] At this time, the moving gear 702 rotates in the tooth groove 701, driving the second frame 703 to move along the L-shaped slide 7. Since the corner of the L-shaped slide 7 is an arc structure, the second frame 703 can turn smoothly, thereby moving the adsorbed transformer core to the designated stacking position.

[0067] During the movement, the second adjusting rod 704 can adjust its telescopic length according to actual needs, thereby adjusting the height of the second lifting plate 705. This allows the second suction nozzle 707 to accurately pick up and place the transformer core, ensuring the accuracy and quality of the stacking. Once the designated position is reached, the second air pump 706 stops working, the second suction nozzle 707 releases the transformer core, completing one stacking operation. Then, a reset operation is performed, and the system awaits the next operation. The cooperation of the two structures enables the stacking of two transverse cores, saving manual labor and improving work efficiency.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A transformer core stacking production device based on an automated process, characterized in that: The workbench (1) includes a first telescopic pump (5) fixedly installed on the front and rear edges of the left side of the upper end face of the workbench (1), and a support plate (6) is fixedly installed on the telescopic rod of the first telescopic pump (5). The inner side of the workbench (1) is provided with a first slide bar (107) in a symmetrical state. The upper surface of the workbench (1) is slidably provided with a second slide rod (203), the upper end of the first slide rod (107) is slidably provided with a first moving rod (205), the upper surface of the first moving rod (205) is rotatably provided with a first rotating plate (207), the upper surfaces of the first rotating plate (207) and the second slide rod (203) are jointly provided with an iron core clamping plate (3), and the upper surface of the iron core clamping plate (3) is slidably provided with a second limiting block (303). The support plate (6) is movably provided with a first frame (606) on its left side, and a first suction nozzle (610) in a symmetrical state is provided on the lower end face of the first frame (606). The support plate (6) has L-shaped grooves (7) on both the front and rear sides of its lower end. A second frame (703) is provided below the L-shaped grooves (7). A second suction nozzle (707) in a symmetrical state is provided on the lower end of the second frame (703).

2. The transformer core stacking production device based on an automated process according to claim 1, characterized in that: Support legs (101) are fixedly installed on both the left and right sides of the lower end face of the worktable (1). Auxiliary rollers (102) are rotatably installed at equal intervals on the front side of the upper end face of the worktable (1). First limiting slide rods (103) are fixedly installed on both the front and back sides of the inner side of the worktable (1). A first motor (104) is fixedly installed in the middle of the inner side of the worktable (1). A first connecting plate (105) is fixedly installed on the output shaft of the first motor (104).

3. The transformer core stacking production device based on an automated process according to claim 2, characterized in that: The first connecting plate (105) has a first connecting rod (106) rotatably mounted on both the front and rear sides of its lower end. The end of the first connecting rod (106) away from the first connecting plate (105) is rotatably connected to the middle of the lower end face of the first sliding rod (107). The lower front and rear ends of the first sliding rod (107) are provided with a first sliding groove hole (108) from the left side to the right side. The first sliding groove hole (108) and the first limiting sliding rod (103) are slidably combined.

4. The transformer core stacking production device based on an automated process according to claim 3, characterized in that: The upper end of the first slide rod (107) is provided with a second slide groove hole (109). The second slide groove hole (109) is slidably installed inside the first moving rod (205). The upper end face of the worktable (1) is fixedly installed with a slide groove limiting plate (2). The rear end face of the slide groove limiting plate (2) is fixedly installed with a second motor (201). The output shaft of the second motor (201) and located inside the slide groove limiting plate (2) is fixedly installed with a first threaded rod (202). The circumferential surface of the first threaded rod (202) is threadedly rotatably installed with a second slide rod (203). The second slide rod (203) is slidably installed inside the slide groove limiting plate (2).

5. The transformer core stacking production device based on an automated process according to claim 4, characterized in that: The second slide rod (203) has a sliding connecting rod (204) fixedly installed at the middle of both sides. The first moving rod (205) has a first connecting hole (206) on the left and right sides of the middle. The first connecting hole (206) and the sliding connecting rod (204) are slidably combined. The upper end of the first moving rod (205) is rotatably mounted with a first rotating plate (207). The upper end of the first rotating plate (207) has a symmetrical moving groove (208).

6. The transformer core stacking production device based on an automated process according to claim 5, characterized in that: A third motor (209) is fixedly installed on the inner middle of the first moving rod (205). The output shafts at both ends of the third motor (209) extend into the interior of the adjacent moving slide (208), and a second threaded rod (210) is fixedly installed on the output shaft. A first limiting block (211) is threadedly rotatably installed on the circumferential surface of the second threaded rod (210). The lower end of the first limiting block (211) is slidably installed inside the moving slide (208).

7. The transformer core stacking production device based on an automated process according to claim 1, characterized in that: The upper end of the iron core clamping plate (3) has symmetrical slots (301) on both the front and rear edges to the inside. Each slot (301) has a slidable block (302) inside. The upper end of the block (302) and the upper end of the iron core clamping plate (3) are fixedly installed with a second limiting block (303). The upper right side of the worktable (1) near the edge is fixedly installed with a conveying assembly (4).

8. The transformer core stacking production device based on an automated process according to claim 1, characterized in that: A support rod (601) is fixedly installed in the middle of the left side of the support plate (6). A fourth motor (602) is fixedly installed in the lower left side of the support rod (601). A third threaded rod (603) is fixedly installed on the output shaft of the fourth motor (602). A limit slide rod (604) is fixedly installed in the lower right side of the support rod (601). A limit slider (605) is threadedly mounted on the circumferential surface of the third threaded rod (603). The upper end of the limit slider (605) is slidably mounted on the circumferential surface of the limit slide rod (604).

9. A transformer core stacking production device based on an automated process according to claim 8, characterized in that: The lower part of the limiting slider (605) is fixedly installed with a first frame (606), and the upper end face of the first frame (606) is fixedly installed with a first adjusting rod (607) in a symmetrical state. The telescopic rods of the first adjusting rod (607) are all fixedly installed with a first lifting plate (608). The upper end face of the first lifting plate (608) is fixedly installed with a first air pump (609) on both sides. The lower end of the first air pump (609) is fixedly installed with a first suction nozzle (610).

10. A transformer core stacking production device based on an automated process according to claim 1, characterized in that: The L-shaped slide (7) has a toothed groove (701) inside. A symmetrical moving gear (702) is rotatably installed inside the L-shaped slide (7). A second frame (703) is fixedly installed on the lower end face of the moving gear (702). A second adjusting rod (704) is fixedly installed on the upper end face of the second frame (703). A second lifting plate (705) is fixedly installed on the telescopic rod of the second adjusting rod (704). A second air pump (706) is fixedly installed on both sides of the upper end face of the second lifting plate (705). A second suction nozzle (707) is fixedly installed on the lower end of the second air pump (706).

Citation Information

Patent Citations

  • Taping device for coil

    JP1999354367A

  • Apparatus and method for supplying top yoke-laminated core of transformer

    WO2022225201A1