Profile beveling machining device

Abstract

The invention relates to the technical field of thin-wall hollow profile manufacturing, in particular to a profile beveling machining device which comprises a feeding table, one end of the feeding table is an input end, the other end of the feeding table is an output end, one end of a cover plate is a head end, and the other end of the cover plate is a tail end. The first clamp is used for clamping and feeding one end of the cover plate; the second clamp is used for clamping and feeding the other end of the cover plate; the clamping mechanism is mounted on the feeding table and used for clamping and reinforcing the cover plate; the cutting mechanism is used for cutting the head end and the tail end of the cover plate respectively; the side punching mechanism is used for punching two opposite side walls of the cover plate; the positive blanking mechanism is mounted on the feeding table, is close to the output end and is used for punching and cutting off the top surface of the cover plate at the same time; the two side punching mechanisms are installed on the two sides of the front blanking mechanism, and when the top face of the cover plate is punched and cut off, the cover plate is limited through the two side punching mechanisms. The adaptability of the machining device can be improved, and the product quality is guaranteed.

Description

Technical Field

[0001] This application relates to the technical field of thin-walled hollow profile manufacturing, and in particular to a profile beveling processing device. Background Technology

[0002] In the processing of metal profiles, such as aluminum or alloy profiles, multiple processes are required to obtain the final product, such as punching holes in the profiles with a punching machine and cutting large-sized profiles with a cutting machine.

[0003] Typically, the profiles need to be manually placed into the punching machine. First, holes are punched on the top surface of the profile, then on the sides. The profiles are manually flipped in between. After being transferred, large-sized profiles are transferred to the cutting machine, where they are repositioned and the required product length is calculated before punching is carried out. This requires accurate positioning and installation by the operator each time, and the processing precision is entirely controlled by human intervention. This not only wastes time, resulting in slow processing speed and low productivity, but also makes it impossible to guarantee processing precision. Therefore, punching and cutting machines on the market are currently dedicated to specific purposes, especially when punching cover plates of a certain length, as it is impossible to use a single machine to punch profiles of different lengths. Summary of the Invention

[0004] To address the technical deficiencies mentioned in the background, this application provides a profile beveling processing device that can improve the adaptability of the processing device, increase production efficiency, and ensure product quality.

[0005] This application provides a profile beveling processing device, which adopts the following technical solution: A profile beveling processing device, comprising: The feeding table has an input end for receiving materials and an output end for discharging materials. The end of the cover plate closer to the input end is the beginning end, and the end closer to the output end is the end end. The first clamp is installed at the input end of the feeding table and is used to clamp and feed one end of the cover plate. The second clamp is installed at the output end of the feeding table and is used to clamp and feed the other end of the cover plate. A clamping mechanism, installed on the feeding table, is used to clamp and reinforce the cover plate; A cutting mechanism, installed on the feeding platform and close to the input end, is used to cut the first and last ends of the cover plate respectively. A side punching mechanism, installed on the feeding platform and close to the output end, is used to punch holes in the opposite side walls of the cover plate. A punching mechanism, installed on the feeding platform and close to the output end, is used to simultaneously punch and cut the top surface of the cover plate. There are two side punching mechanisms, which are installed on both sides of the long side of the feeding table. They are distributed opposite each other along the center line of the front punching mechanism. When the front punching mechanism punches and cuts the top surface of the cover plate, the two side punching mechanisms limit the cover plate.

[0006] By adopting the above technical solution, the feeding table serves as the basic support platform, ensuring stable transmission of the cover plate during processing. The first and second clamps are located at the input and output ends of the feeding table, respectively, working together to achieve precise clamping and synchronous feeding of both ends of the cover plate. The cutting mechanism flattens the ends of the cover plate. With the combined action of the first clamp, the second clamp, the clamping mechanism, and the cutting mechanism, not only can the feeding and unloading of the cover plate be realized, but the beginning and end of the cover plate can also be cut off, ensuring the processing quality of the subsequent cover plate. The side punching mechanism and the front punching mechanism are arranged near the output end, respectively responsible for punching and cutting the side walls and top surface of the cover plate. The two work together to realize multi-dimensional processing of the cover plate, and can adaptively adjust the processing length of the cover plate, which has higher adaptability. Since all processing steps are completed on the same device, one-stop processing of cover plate profiles is realized, which greatly shortens the processing cycle and improves production efficiency.

[0007] Compared with the prior art, the processing device of this application is safer and more convenient during the processing. The layout of each mechanism is reasonable and the operation is simple, which helps to reduce the labor intensity of operators, improve the safety of the overall working environment, and effectively solves the problems of low processing efficiency and difficulty in guaranteeing accuracy in the prior art.

[0008] Preferably, a movable platform is slidably connected to the top surface of the feeding platform. The first clamp includes a clamp mounting base, a gripper, a connector, and a clamp driving component. The clamp mounting base is detachably disposed on the top surface of the movable platform. The gripper is movably engaged with the clamp mounting base and is assembled with the clamp mounting base via a shaft. The connector is fixed to the top of the gripper. The clamp driving component is fixed to the top surface of the clamp mounting base, and the output end of the clamp driving component is assembled with the connector. The clamp driving component acts as a power source to drive the gripper to cooperate with the clamp mounting base for clamping the cover plate.

[0009] By adopting the above technical solution, the gripper is assembled with the fixture mounting base via a shaft, enabling flexible rotation of the gripper. The fixture drive unit, as the power source, can precisely control the gripping force and movement trajectory of the gripper, ensuring the stability and accuracy of the cover plate during feeding. The sliding connection between the moving table and the top surface of the feeding table allows the first fixture to perform smooth linear movement on the feeding table. During processing, the first fixture can accurately reach the designated position as the moving table slides, clamping and feeding the cover plate. This avoids the safety risks that may arise from direct manual operation, improves the safety of the work process, increases processing efficiency, ensures processing accuracy, and makes the entire profile beveling process smoother and more reliable.

[0010] Preferably, the feeding table is provided with a moving drive component, the output end of the moving drive component is assembled with the moving table, and the moving drive component is used to drive the moving table to move the first clamp from the input end to the output direction.

[0011] By adopting the above technical solution, the mobile drive component provides a stable and controllable power source for the mobile stage, enabling it to move according to a preset trajectory and speed. Through the driving action of the mobile drive component, the mobile stage can drive the first fixture to move from the input end to the output direction on the feeding platform, realizing the automated movement of the first fixture. This greatly improves the flexibility and efficiency of the processing process. During processing, the mobile drive component can adjust the movement speed and position of the mobile stage according to actual needs, thereby ensuring that the first fixture can accurately clamp and feed materials, avoiding errors and safety accidents caused by improper manual operation. At the same time, the stability and reliability of the mobile drive component also ensure the continuity and stability of the entire processing process, improving product quality and production efficiency.

[0012] Preferably, the positive blanking mechanism includes an upper die base, a lower die base, and a positive blanking drive component. The lower die base is mounted on the top surface of the feeding table, and a cover plate covers the top surface of the lower die base. The upper die base is mounted on the top of the feeding table, and a through-hole punch is fixed to the bottom wall of the upper die base. A blanking port is provided through the middle of the lower die base, and the through-hole punch is aligned with the blanking port. The output end of the positive blanking drive component is assembled with the upper die base to drive the through-hole punch to fall into the blanking port.

[0013] By adopting the above technical solution, during the punching process, under the action of the positive punching drive, the lower die base provides a reliable processing foundation for the cover plate. The through-hole punch is aligned and punches into the blanking port, realizing the punching operation on the top surface of the cover plate. This can ensure the accuracy and efficiency of punching, reduce punching failures or product quality problems caused by misalignment between the punch and the blanking port, and ensure the stability and processing quality of the cover plate during the punching process.

[0014] Preferably, one or two shearing blades are fixed to the bottom wall of the upper die holder. The shearing blades are arranged on the side close to the through hole punch. When one shearing blade is provided, it is centrally mounted on the upper die holder and perpendicular to the lower die holder. When two shearing blades are provided, they are mounted on the upper die holder at an angle or in a straight line, and both shearing blades are perpendicular to the lower die holder. The lower die holder is provided with shearing grooves that correspond to the number of shearing blades.

[0015] By adopting the above technical solution, when the upper die base is pressed down under the action of the punching drive, the shearing blade will move downward accordingly, cooperating with the shearing groove on the lower die base to achieve precise shearing of the cover plate edge. This allows the device to perform necessary cutting of the cover plate while completing the punching operation, improving processing efficiency. Furthermore, according to actual processing needs, one or two shearing blades can be flexibly selected for installation, and the installation method of the shearing blades can be adjusted, making the device more adaptable and flexible. It can easily handle both straight and oblique cutting, meeting the processing needs of cover plates of different shapes and sizes.

[0016] Preferably, the side punching mechanism includes a side punching mounting base, a positioning drive component, and a mounting plate. The positioning drive component is disposed on the mounting plate, and its output end is assembled with the side punching mounting base. The positioning drive component acts as a power source to drive the side punching mounting base to move along the wide side of the feeding table. The side punching mounting base is slidably mounted on the top side surface of the feeding table, and the two side punching mounting bases can clamp the two side walls of the cover plate.

[0017] By adopting the above technical solution, the two side punching mounting seats, driven by the positioning drive component, can move precisely along the wide side of the feeding table, achieving accurate clamping of the two side walls of the cover plate. This provides a stable clamping force for the cover plate during punching or cutting, ensuring the accuracy of the punching position and providing a reliable foundation for punching or cutting operations. Simultaneously, the sliding installation method of the side punching mounting seats facilitates adjustment according to cover plates of different sizes, enhancing the adaptability and flexibility of the device.

[0018] Preferably, the side punching mechanism further includes a side punch and a side punching drive. The side punching drive is disposed on the mounting plate. The side punching mounting base has a guide hole extending through it along the wide side of the feeding table. The side punch is slidably connected to the guide hole. The output end of the side punching drive is assembled with the side punch. The side punching drive is used to drive the side punch to perform punching operation on the side wall of the cover plate.

[0019] By adopting the above technical solution, the side punching drive provides a power source for the side punch. During the punching process, the guide hole plays a key guiding role, ensuring that the side punch can accurately punch into the designated position on the side wall of the cover plate, which helps to reduce punching failures or product quality problems caused by punch deviation.

[0020] Preferably, the side punch mounting base is an L-shaped structure, the side punch mounting base includes a limiting part and a supporting part, the cover plate includes a cover body and two side wings, the two side wings are symmetrically arranged along the length center line of the cover body, the side wings protrude from the cover body, and the side wings are flush with the top surface of the cover body, the cover body covers the top surface of the lower mold base, the side wings rest on the supporting part of the side punch mounting base, and the edge of the side wings abuts against the limiting part.

[0021] By adopting the above technical solution, the cover plate, through the cooperation of the side wings with the supporting and limiting parts of the side punching mounting seat, achieves stable placement and positioning on the feeding table, which helps to improve the stability of the cover plate during processing and facilitates the side punching mechanism to perform precise punching operations on the side wall of the cover plate. At the same time, the L-shaped structure of the side punching mounting seat and the lower die seat of the positive punching mechanism cooperate with each other to withstand the impact force generated during the punching process, thereby ensuring the production quality of the cover plate.

[0022] Preferably, the top surface of the support portion is provided with a clearance groove, and the side wall of the support portion is provided with a clearance hole. The clearance groove is used to provide clearance space when the positive punching mechanism cuts the cover plate, and the clearance hole is used to provide clearance space when the side punching mechanism punches the side wall of the cover plate.

[0023] By adopting the above technical solutions, the setting of the clearance groove effectively avoids the interference of the support part on the processing when the front punching mechanism cuts the cover plate, ensuring the smooth progress of the cutting operation. The setting of the clearance hole effectively avoids the interference of the side punching mechanism when punching the side wall of the cover plate, ensuring the smooth progress of the punching operation.

[0024] Preferably, a positioning element is provided on the side of the limiting part near the lower mold base, the positioning element being used to provide positioning and buffering for the cover plate.

[0025] By adopting the above technical solution, the positioning component can play a buffering and limiting role for the cover plate. When the cover plate is subjected to external force during placement or processing, it can absorb part of the impact force and reduce the deformation or damage of the cover plate caused by uneven force.

[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. The cover plate is clamped and conveyed by the first and second clamps. With the traction and support of multiple auxiliary rollers, the smooth transport can be ensured while reducing the large friction force that causes the large-sized cover plate material to twist and deform, thus ensuring the transport quality of the cover plate. 2. Through the cooperation of the first clamp, the second clamp, and the cutting mechanism, burrs at both ends of the cover plate are removed, providing a foundation for product processing; 3. The multi-functional side punch mounting base not only provides guidance for the side punch during the side wall punching process of the cover plate, but also allows for adjustment according to the actual width of the cover plate, thus providing a suitable constraint, reducing positional deviations during cover plate processing, and ensuring the stability and reliability of the entire processing. The side punching drive unit drives the side punch to perform the punching action on the side wall of the cover plate; 4. The positioning components are designed to buffer and limit the cover plate. When the cover plate is subjected to external force during placement or processing, they can absorb part of the impact force and reduce the deformation or damage caused by uneven force on the cover plate. 5. The finished product is unloaded by the second clamp. In conjunction with the first clamp and the moving drive component that drives its movement, under the monitoring of the vision recognition component, the first clamp and the second clamp can be used to separate the cover plate blank and the finished cover plate respectively, and then the position can be readjusted to avoid injury caused by direct manual separation and ensure the safety of operation. 6. By adjusting the clamping force of the clamping mechanism, the punching parameters of the side punching mechanism and the front punching mechanism, as well as the movement speed of the moving drive component, the device can adapt to the processing requirements of cover plates of different specifications and materials, thus enabling it to have high flexibility and adjustability. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of the cover plate in an embodiment of this application.

[0028] Figure 2 This is a schematic diagram showing the cooperation of the mobile stage, the mobile drive component, the first clamp, and the clamping mechanism in an embodiment of this application.

[0029] Figure 3 This is a schematic diagram of the structure of the first clamp in the embodiments of this application.

[0030] Figure 4 This is a schematic diagram showing the cooperation of the moving stage, the moving drive component, the first clamp, and the cutting mechanism in an embodiment of this application.

[0031] Figure 5 This is a schematic diagram of the cutting mechanism in the embodiments of this application.

[0032] Figure 6 This is a schematic diagram of the cooperation between the side punching mechanism and the cover plate in an embodiment of this application.

[0033] Figure 7 This is a schematic diagram of the cooperation between the punching mechanism and the cover plate in an embodiment of this application.

[0034] Figure 8 This is a schematic diagram of the positioning component structure in an embodiment of this application.

[0035] Explanation of reference numerals in the attached figures: 1. Feeding table; 11. Moving table; 12. Auxiliary roller; 13. Moving drive assembly; 131. Feeding guide rail; 132. Spur rack; 133. Moving motor; 134. Moving gear; 14. Vision recognition component; 2. First clamp; 21. Clamp fixing frame; 22. Clamp mounting base; 23. Hand; 24. Connector; 25. Clamp driving component; 26. Extension plate; 4. Clamping mechanism; 5. Cutting mechanism; 51. Support seat; 511. Support platform; 52. First guide column; 53. Second guide column; 54. Cutting blade; 55. Connecting plate; 56. Cutting cylinder; 6. Side punching mechanism; 61. Side punching mounting base; 611. Limiting part; 612. Supporting part; 613. Clearance groove; 62. Positioning drive component; 631. Side punch; 632. Side punching drive component; 64. Positioning component; 641. Positioning seat; 642. Positioning block; 643. Positioning ball; 644. Buffer spring; 7. Positive punching mechanism; 71. Upper die holder; 72. Lower die holder; 73. Positive punching drive component; 74. Shearing blade; 75. Through-hole punch; 8. Cover plate; 81. Cover body; 82. Side wing. Detailed Implementation

[0036] The following is in conjunction with the appendix Figure 1-8 This application will be described in further detail.

[0037] This application discloses a profile beveling processing device.

[0038] The cover plate 8 of this application has a thinner blank material and a longer length before cutting. Its hollow interior means that uneven clamping forces during transport may cause twisting and deformation. During processing, when subjected to a strong downward impact, the cover body 81 of the cover plate 8 may dent towards the hollow center, causing deformation of the cover plate 8 or cracks in the punched sections, affecting product quality. When the cover plate 8 is simultaneously subjected to transverse punching, especially when the forces applied are uneven, the cover plate 8 may deform or break.

[0039] This application uses a profile beveling processing device to process the cover plate 8 raw material into a qualified cover plate 8 product. The cover plate 8 includes an inverted "U" shaped cover body 81 and two side wings 82. The two side wings 82 are symmetrically arranged along the length center line of the cover body 81. The side wings 82 protrude from the cover body 81 and are flush with the top surface of the cover body 81. The top and side surfaces of the cover body 81 have through holes. Specifically, the cut surface of the cover plate 8 is a bevel, that is, the cover plate 8 is a parallelogram cover plate 8. The through holes on the top surface are opened on one side of the beveled cut surface. The line connecting the two center points is parallel to the beveled cut line. It is required that the through holes on the top surface are only opened on the cover body 81 and not on the side wings 82. At the same time, the through holes opened on the two side surfaces ensure that the two through holes are on the same horizontal line.

[0040] Reference Figure 2 , Figure 3 and Figure 4 A profile beveling processing device includes a feeding table 1, a first clamp 2, a second clamp, a clamping mechanism 4, a cutting mechanism 5, a side punching mechanism 6, and a front punching mechanism 7. The feeding table 1 serves as the basic platform of the entire device. The first clamp 2 is installed at the input end of the feeding table 1, and the second clamp is installed at the output end of the feeding table 1. The clamping mechanism 4, the cutting mechanism 5, the side punching mechanism 6, and the front punching mechanism 7 are all installed on the feeding table 1. The mechanisms cooperate with each other to realize a series of processing operations such as feeding, clamping, cutting, and punching of the cover plate 8, which improves processing efficiency and accuracy, and can adapt to the processing of profiles of different lengths.

[0041] Specifically, the end of the feeding platform 1 where material is received is the input end, and the end where material is discharged is the output end. The cover plate 8 with the end closer to the input end is the beginning end, and the end closer to the output end is the end end. The feeding platform 1 provides support and a material conveying path for the entire processing. In this application, the feeding table 1 is provided with a moving drive assembly 13 and a moving stage 11 at the input end. The moving drive assembly 13 is used to drive the moving stage 11 to move the first clamp 2 from the input end to the output direction. Specifically, the moving drive assembly 13 includes a feeding guide rail 131 and a rack 132. The feeding guide rail 131 is symmetrically installed along the long center line of the feeding table 1 and is installed on both sides of the top surface of the feeding table 1. The extension direction of the feeding guide rail 131 is consistent with the length direction of the feeding table 1. The moving stage 11 is slidably connected to the feeding guide rail 131. In this embodiment, the rack 132 is fixed between the two feeding guide rails 131 and is arranged parallel to the feeding guide rails 131. A moving motor 133 is installed on the top surface of the moving stage 11. A moving gear 134 is assembled at the output end of the moving motor 133 so that the moving gear 134 meshes with the rack 132.

[0042] Furthermore, multiple auxiliary rollers 12 are provided on the feeding table 1 and at the bottom of the moving table 11. The multiple auxiliary rollers 12 for conveying the same cover plate 8 are on the same extension line. The auxiliary rollers 12 have the ability to assist in the transmission of the cover plate 8. Specifically, the surface of the auxiliary rollers 12 is in contact with the inner bottom surface of the cover body 81. When the first clamp 2 clamps the cover plate 8, the auxiliary rollers 12 are rotated under force to provide the cover plate 8 with the ability to pull forward, thereby providing good support for the cover plate 8, ensuring that the cover plate 8 can be subjected to uniform force during the transportation process, while reducing transmission friction and avoiding deformation due to the cover plate 8 being too long.

[0043] In this application, the first clamp 2 includes a clamp fixing frame 21, a clamp mounting base 22, a connector 24, a gripper 23, and a clamp driving component 25, as shown in the reference. Figure 3 The clamp fixing frame 21 is fixed to the top surface of the moving platform 11 by bolts. The clamp mounting seat 22 is set on one side of the clamp fixing frame 21, so that the clamp mounting seat 22 extends beyond the edge of the moving platform 11. The top surface of the clamp mounting seat 22 has a through mounting groove. The gripper 23 is movably engaged in the mounting groove of the clamp mounting seat 22. The gripper 23 is assembled with the clamp mounting seat 22 by a shaft, so that the gripper 23 can rotate flexibly on the clamp mounting seat 22. The connecting piece 24 is fixed to the top of the gripper 23. The clamp driving piece 25 is fixed to the top surface of the clamp mounting seat 22. The clamp driving piece 25 is an angle-driven cylinder. The connecting piece 24 includes a connecting rod and a ball connecting part. The ball connecting part is fixed to the top of the connecting rod. One end of the clamp driving piece 25 is assembled with the ball connecting part. The clamp driving piece 25 acts as a power source to drive the gripper 23 to rotate in the direction of the clamp mounting seat 22, thereby realizing the opening and closing action of the first clamp 2. Of course, an extension plate 26 is provided at the end of the clamp mounting base 22 away from the clamp fixing frame 21, so that the clamp 23 and the extension plate 26 are distributed vertically opposite each other. When the clamp driving member 25 drives the clamp 23 to rotate and clamp the cover plate 8, the clamp 23 and the extension plate 26 are mainly used to hold the end of the cover 81.

[0044] This application can add rubber pads to the two opposite sides of the clamp 23 and the extension plate 26. Both the clamp 23 and the extension plate 26 are thin-walled structures, which can better hold the end of the cover 81. The pads provide protection and prevent damage when the clamp 23 and the extension plate 26 directly contact the cover 81. At the same time, the elasticity of the pads can better adapt to the shape of the end of the cover 81, enhancing the stability of the clamping.

[0045] In the actual processing, the first clamp 2 drives the clamp 23 to move through the clamp drive 25, and cooperates with the extension plate 26 to firmly and stably hold the head end of the cover 81. Under the action of the moving motor 133, the moving gear 134 rotates and moves along the length direction of the rack 132. The moving table 11 slides along the feeding guide rail 131, so that the cover 8 can be transported from the production input direction to the output direction, or from the production output direction to the input direction, ensuring the smooth progress of the processing flow.

[0046] In this application, within a preferred embodiment, reference is made to... Figure 4 and Figure 5 A cutting mechanism 5 is provided on the top surface of the feeding table 1. The cutting mechanism 5 is arranged in the output direction of the first clamp 2 and is also located near the input end of the feeding table 1. The cutting mechanism 5 can use a cutting tool, which is driven by a cylinder to cut the cover plate 8. Of course, the cutting mechanism 5 can also be equipped with a positioning device to determine the cutting position and angle to ensure the cutting accuracy. The cutting mechanism 5 is used to cut the first and last ends of the cover plate 8 respectively.

[0047] Specifically, the cutting mechanism 5 includes a support 51, a first guide post 52, a second guide post 53, a cutting blade 54, a connecting plate 55, and a cutting cylinder 56. The support 51 is fixed to the top surface of the feeding table 1 by bolts. A through cavity is formed in the middle of the support 51, and a platform 511 adapted to the shape of the cover plate 8 is provided in the through cavity. The platform 511 includes at least a storage groove, a cutting groove, and a second guide hole. The first guide post 52 is fixed to the top surface of the support 51, and correspondingly, a first guide hole is formed in the connecting plate 55. Then, the second guide post 53 and the cutting blade 54 are fixed to the bottom surface of the connecting plate 55. The output end of the cutting cylinder 56 is assembled with the top surface of the connecting plate 55. The cutting cylinder 56 is used to drive the connecting plate 55 to move the second guide post 53 and the cutting blade 54 in the vertical direction.

[0048] In application, the first clamp 2 holds the end of the cover plate 8, and the moving drive assembly 13 drives the moving table 11 and the first clamp 2 to move from the input end to the output end until the end of the cover plate 8 is adapted to the placement groove. After calculating the appropriate cutting position, the cutting cylinder 56 drives the connecting plate 55 to drive the second guide post 53 and the cutting blade 54 vertically downward, so that the first guide post 52 is aligned and inserted into the first guide hole, the second guide post 53 is aligned and inserted into the second guide hole, and the cutting blade 54 is aligned and inserted into the cutting groove, so that the end of the cover plate 8 is cut flat first. The cutting flat here means removing the uneven part of the end of the cover plate 8, so that the end of the cover plate 8 reaches a flat state, which is ready for subsequent precise cutting to the specified length.

[0049] In this application, the first fixture 2 and the second fixture have the same shape and structure. The second fixture is also driven by another set of moving drive components 13 and moving stage 11, so that the second fixture can move along the direction from the output end to the input end of the production.

[0050] In a preferred embodiment, the above is established based on, with reference to Figure 2 A clamping mechanism 4 is provided on the top surface of the feeding table 1. The number of clamping mechanisms 4 depends on the situation. One or two can be provided. Specifically, when there is one clamping mechanism 4, it is provided at the input end of the production and arranged between the first fixture 2 and the cutting mechanism 5. When there are two clamping mechanisms 4, they are provided at the input end and the output end of the production respectively, so that one clamping mechanism 4 is arranged between the first fixture 2 and the cutting mechanism 5, and the other is arranged between the second fixture and the positive punching mechanism 7.

[0051] In this application, the clamping mechanism 4 can employ multiple clamping blocks to clamp the cover plate 8 via a hydraulic or pneumatic system. The surfaces of the clamping blocks can have an anti-slip design, such as patterns or rubber pads, to increase friction with the cover plate 8. Furthermore, the bottom of the clamping mechanism 4 is also driven by another set of moving drive components 13 and a moving table 11, enabling the second fixture to move along the production input-output direction. Of course, the direction of movement of the moving table 11 can be changed by altering the direction of rotation of the moving motor 133 in the moving drive component 13, better aligning with the movement trajectory of the first fixture 2, the second fixture, or the clamping mechanism 4.

[0052] In this application, multiple visual recognition elements 14 can be added to the top surface of the feeding table 1 to accurately provide feedback and monitor the transport distance of the cover plate 8.

[0053] In practical applications, the first clamp 2 drives the clamp 23 to move through the clamp drive 25, and cooperates with the extension plate 26 to firmly and stably hold the head end of the cover 81. Under the action of the moving motor 133, the moving gear 134 rotates and moves along the length direction of the rack 132. The moving table 11 slides along the feeding guide rail 131, so that the cover 8 can be transported from the production input direction to the output direction. At the same time, the auxiliary roller 12 rotates under force to provide the cover 8 with forward traction, thereby providing good support for the cover 8, ensuring that the cover 8 can be evenly stressed during the transportation process, while reducing transmission friction and avoiding deformation due to the excessive length of the cover 8. After the visual recognition component 14 calculates the appropriate cutting position, the clamping mechanism 4 at the input end cooperates to clamp the cover 8, all moving drive components 13 stop starting, and the cutting mechanism 5 first cuts the end of the cover 8 flat.

[0054] After the end is flattened, the first clamp 2 continues to move the cover plate 8 toward the output end under the action of the moving drive component 13 at its bottom until the other end of the cover plate 8 is clamped by the second clamp. The moving drive component 13 at the bottom of the second clamp continues to move the cover plate 8 toward the input end according to the actual situation to adapt to the cut length of the cover plate 8. When the vision recognition component 14 calculates the appropriate cut position, the clamping mechanism 4 at the input end and / or the clamping mechanism 4 at the output end cooperate to clamp the cover plate 8, all moving drive components 13 stop starting, and the cutting mechanism 5 flattens the first end of the cover plate 8.

[0055] In this application, the feeding table 1 serves as a basic support platform, ensuring the stable transmission of the cover plate 8 during processing. The first clamp 2 and the second clamp are used to clamp and transport the cover plate 8. The auxiliary roller 12 provides traction and support. The clamping mechanism 4 ensures the stability of the cover plate 8 during processing. The cutting mechanism 5 cuts the ends of the cover plate 8 flat, ensuring the subsequent processing quality of the cover plate 8. Throughout the processing, the vision recognition component 14 not only provides accurate data for the transmission distance feedback and cutting position calculation of the cover plate 8, but also monitors the position and status of the cover plate 8 in real time, feeding the information back to the control system. Based on the data transmitted back by the vision recognition component 14, the control system precisely controls the actions of each mechanism, including the clamping and releasing timing of the first clamp 2 and the second clamp, the moving distance and speed of the moving drive component 13, and the cutting action of the cutting mechanism 5, ensuring a high degree of automation and precision in the entire processing flow, thereby producing cover plate 8 products with stable quality that meet design requirements.

[0056] In this application, the cover plate 8 is clamped and conveyed by the first clamp 2 and the second clamp, and with the traction and support of multiple auxiliary rollers 12, the smooth transport can be ensured while reducing the large friction force that causes the large-sized cover plate 8 to twist and deform during transport, thus ensuring the transport quality of the cover plate 8.

[0057] In order to further process the cover plate 8, refer to Figure 6 and Figure 7 The feeding table 1 is equipped with two side punching mechanisms 6 and one front punching mechanism 7. The two side punching mechanisms 6 are installed on opposite sides of the long side of the feeding table 1, and are distributed facing each other along the center line of the front punching mechanism 7. The side punching mechanisms 6 are used to punch holes in the opposite side walls of the cover plate 8, and the front punching mechanism 7 is used to punch and cut the top surface of the cover plate 8 simultaneously. In this application, the side punching mechanisms 6 and the front punching mechanism 7 are integrated into one structure and are located at the output end of the cutting mechanism 5.

[0058] Specifically, the positive punching mechanism 7 includes an upper die base 71, a lower die base 72, and a positive punching drive 73. The lower die base 72 is mounted on the top surface of the feeding table 1, and a cover plate 8 covers the top surface of the lower die base 72. The upper die base 71 is mounted on the top of the feeding table 1. A through-hole punch 75 is fixed on the bottom wall of the upper die base 71. A blanking port is opened through the middle of the lower die base 72. The through-hole punch 75 is aligned with the blanking port. The output end of the positive punching drive 73 is assembled with the upper die base 71 to drive the through-hole punch 75 to punch into the blanking port.

[0059] One or two shearing blades 74 are fixed to the bottom wall of the upper die holder 71. The shearing blades 74 are arranged on one side near the through-hole punch 75. When one shearing blade 74 is provided, it is centrally mounted on the upper die holder 71 and perpendicular to the lower die holder 72. When two shearing blades 74 are provided, they are mounted obliquely or in a straight line on the upper die holder 71, and both shearing blades 74 are perpendicular to the lower die holder 72. The lower die holder 72 has shearing grooves with the same number of shearing blades 74. A guide assembly is provided between the upper die holder 71 and the lower die holder 72. The guide assembly is used to guide the through-hole punch 75 as it is driven by the positive punching drive 73 to punch into the blanking port. The guide assembly can adopt a structure of guide posts and guide sleeves to ensure the accurate relative position of the upper die holder 71 and the lower die holder 72, thereby improving the accuracy of punching and cutting.

[0060] More specifically, refer to Figure 6 and Figure 8 The side punching mechanism 6 includes a side punching mounting base 61, a positioning drive component 62, and a mounting plate. The positioning drive component 62 is mounted on the mounting plate and is either a pneumatic cylinder or a hydraulic cylinder. The output end of the positioning drive component 62 is assembled with the side punching mounting base 61. The positioning drive component 62 acts as a power source to drive the side punching mounting base 61 to move along the wide side of the feeding table 1. The side punching mounting base 61 slides on the top side of the feeding table 1. The two side punching mounting bases 61 can clamp the two side walls of the cover plate 8.

[0061] The side-punch mounting base 61 is an integral L-shaped structure. The side-punch mounting base 61 includes a limiting part 611 and a supporting part 612. The supporting part 612 provides support for the side wings 82 of the cover plate 8, and the limiting part 611 is used to limit the side edge of the cover plate 8. That is to say, in this application, the cover plate 8 is allowed to pass through while the width of the cover plate 8 is limited by the cooperation of the two side-punch mounting bases 61, so as to prevent the cover plate 8 from jumping.

[0062] Furthermore, a positioning element 64 is provided on the side of the limiting part 611 near the lower mold base 72. The positioning element 64 includes a positioning seat 641, a positioning block 642, a positioning ball 643, and a buffer spring 644. The positioning seat 641 is a rectangular block, and the positioning ball 643 is a rubber ball with a certain elasticity and high wear resistance. The positioning seat 641 is fixed to the side wall of the limiting part 611. A receiving cavity is opened in the middle of the positioning seat 641, and clearance space is provided in the opposite side walls of the positioning seat 641 to allow the positioning ball 643 to rotate. The first groove is provided with second grooves for the positioning block 642 to slide in the other two opposite side walls of the positioning seat 641. The positioning block 642 slides in contact with the second groove, and at the same time, one end of the buffer spring 644 is connected to the top surface of the positioning block 642 and the other end is connected to the inner top surface of the positioning seat 641. The end of the positioning block 642 near the opening of the positioning seat 641 is provided with an assembly groove. The positioning ball 643 is limited by the assembly groove, ensuring that the positioning ball 643 can rotate freely under force but cannot come out of the assembly groove.

[0063] Furthermore, the side punching mechanism 6 also includes a side punch 631 and a side punching drive 632. The side punching drive 632 is mounted on the mounting plate. The side punching mounting base 61 has a guide hole extending through it along the wide side of the feeding table 1. The side punch 631 is slidably connected to the guide hole. The output end of the side punching drive 632 is assembled with the side punch 631. The side punching drive 632 is used to drive the side punch 631 to perform punching operations on the side wall of the cover plate 8. The top surface of the support part 612 has a clearance groove 613, and the side wall of the support part 612 has a clearance hole. The clearance groove 613 is used to provide clearance space when the positive punching mechanism 7 cuts the cover plate 8, and the clearance hole is used to provide clearance space when the side punching mechanism 6 punches the side wall of the cover plate 8.

[0064] During actual operation, the first clamp 2, under the action of the moving drive assembly 13 at its bottom, continues to drive the cover plate 8 towards the output end until the cover plate 8 covers the top surface of the lower die base 72. At the same time, the positioning drive 62 drives the side punch mounting base 61 to move along the wide side of the feeding table 1. The two side punch mounting bases 61 approach each other, clamping the two side walls of the cover plate 8, so that the side wings 82 of the cover plate 8 rest on the support part 612 of the side punch mounting base 61, and the edge of the side wings 82 abuts against the limiting part 611. The positioning ball 643 abuts against the upper surface of the side wings 82. Throughout the side punching and forward punching process, the vision recognition component 14 works continuously, monitoring the position and status of the cover plate 8 in real time and feeding the information back to the control system. Based on the data transmitted back by the vision recognition component 14, the control system precisely controls the action of the positioning drive component 62 of the side punching mechanism 6 and the punching timing and force of the forward punching drive component 73 of the forward punching mechanism 7.

[0065] When processing the cover plate 8, the two side punching mechanisms 6, under the action of the positioning drive 62, clamp the two side walls of the cover plate 8. At the same time, the side punching drive 632 drives the side punch 631 to punch the required holes in the side walls of the cover plate 8. Meanwhile, the upper die base 71 of the forward punching mechanism 7 moves downward under the drive of the forward punching drive 73. The guide post and guide sleeve of the guide assembly ensure the accurate relative position of the upper die base 71 and the lower die base 72. The through hole punch 75 punches through holes on the top surface of the cover plate 8. At the same time, the shearing blade 74 cuts the cover plate 8 according to the settings. The waste generated by punching and cutting falls through the blanking port and shearing groove of the lower die base 72.

[0066] In this application, when a single shearing blade 74 is used to punch the cover plate 8, the shearing blade 74 is centrally positioned and punches the center of the cover plate 8, causing the fracture marks on the cover plate 8 to spread from the center to both sides. When two shearing blades 74 are used to punch the cover plate 8, the two shearing blades 74 can press against each other and cut the side walls of the cover plate 8. Since the cover plate 8 is a brittle cover plate, when the shearing blades 74 cut the side walls of the cover plate 8, the center of the cover plate 8 will undergo brittle fracture, making the cross-section smoother. This reduces the impact force of the shearing blades 74 when punching the cover plate 8, which helps to extend the service life of the shearing blades 74 and also improves the cutting efficiency of the cover plate 8.

[0067] During the processing of the cover plate 8, the support part 612 provides stable support for the side wings 82 of the cover plate 8, the limiting part 611 limits the edge side of the cover plate 8, and the positioning ball 643 contacts the top surface of the cover plate 8. When the cover plate 8 moves or is subjected to force, the positioning ball 643 can rotate freely in the assembly groove. The buffer spring 644 extends and retracts according to the contact pressure between the cover plate 8 and the positioning block 642, playing a role in buffering and positioning, ensuring that the cover plate 8 is accurately positioned and will not jump during the punching process. The two side punching mounting seats 61 can not only provide guidance for the side punch 631 to punch the side wall of the cover plate 8, but also adjust according to the actual width of the cover plate 8 to provide a suitable constraint, reducing the positional deviation of the cover plate 8 during the processing. By making the cover plate 8 fixedly connected on both sides in an adaptive manner, the stability and reliability of the entire processing can be ensured, and the cover plate 8 can be prevented from moving due to uneven force during punching, which would cause twisting or warping. This ensures the accuracy and quality of the cover plate 8 processing. By using a buffer-type positioning on the top surface of the cover plate 8, the rigid connection can be prevented from causing irreversible damage to the cover plate, which can reduce the noise generated during production and ensure that the shearing blade 74 does not jump during the cutting of the cover plate 8, further ensuring the accuracy and quality of the cover plate 8 processing.

[0068] The profile beveling processing device of this application achieves multi-process processing of the cover plate 8 through the coordinated work of various mechanisms. The feeding table 1 provides basic support and material conveying path for the entire processing. The first clamp 2 and the second clamp clamp and feed the two ends of the cover plate 8 respectively, ensuring the stable conveying of the cover plate 8. The clamping mechanism 4 clamps and reinforces the cover plate 8, improving the stability during processing. The cutting mechanism 5 cuts the first and last ends of the cover plate 8, the side punching mechanism 6 punches holes in the two side walls of the cover plate 8, and the front punching mechanism 7 punches and cuts the top surface of the cover plate 8. The various mechanisms cooperate with each other to complete the comprehensive processing of the cover plate 8.

[0069] Compared with traditional processing methods, this application is designed for the processing of thin-walled cover plates 8. The first clamp 2 and the second clamp are used to clamp and transport the cover plate 8. With the traction and support of multiple auxiliary rollers 12, the smooth transport can be ensured while reducing the large friction force that causes the large-sized cover plate 8 to twist and deform during transport, thus ensuring the transport quality of the cover plate 8.

[0070] By cooperating with the first clamp 2, the second clamp and the cutting mechanism 5, the burrs at both ends of the cover plate 8 are removed, providing a basis for product processing; The multi-functional side punch mounting base 61 not only provides guidance for the side punch 631 during the side wall punching process of the cover plate 8, but also provides adaptive constraints by adjusting according to the actual width of the cover plate 8, reducing positional deviations during the processing of the cover plate 8 and ensuring the stability and reliability of the entire processing. The side punching drive unit 632 drives the side punch 631 to perform the punching action on the side wall of the cover plate 8.

[0071] The lower die seat 72 of the positive punching mechanism 7 provides support for the cover body 81, the support part 612 of the side punching mounting seat 61 provides stable support for the side wings 82 of the cover plate 8, the limiting part 611 limits the edge side of the cover plate 8, and the positioning ball 643 and the buffer spring 644 play the role of buffering and positioning, ensuring that the cover plate 8 does not jump during the process of the through hole punch 75 punching through holes on the top surface of the cover plate 8 and the shearing blade 74 cutting the cover plate 8. Even if the thin-walled cover plate 8 is subjected to a large impact force, it will not sink into the center, thus ensuring product quality.

[0072] The finished product is unloaded by the second clamp. In conjunction with the first clamp 2 and the moving drive component 13 for driving its movement, under the monitoring of the vision recognition component 14, the raw material of the cover plate 8 and the finished product of the cover plate 8 can be separated by the first clamp 2 and the second clamp respectively, and then the position can be readjusted to avoid injury caused by direct manual separation and ensure the safety of operation.

[0073] By adjusting the clamping force of the clamping mechanism 4, the punching parameters of the side punching mechanism 6 and the front punching mechanism 7, as well as the movement speed of the moving drive assembly 13, the device can adapt to the processing requirements of cover plates 8 of different specifications and materials, thus enabling the device to have high flexibility and adjustability.

[0074] The profile beveling processing device of this application achieves efficient and precise processing of the cover plate 8 through the precise coordination of various mechanisms. It features high flexibility, multi-functionality, adjustability, easy maintenance, and durability.

[0075] The above are all preferred embodiments of this application. These embodiments are merely explanations of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A profile beveling processing device, characterized in that, include: Feeding platform (1), the end of the feeding platform (1) where the material is received is the input end and the end where the material is discharged is the output end, the cover plate (8) with the end near the input end is the beginning end and the end near the output end is the end end; The first clamp (2) is installed at the input end of the feeding table (1) and is used to clamp and feed one end of the cover plate (8); The second clamp is installed at the output end of the feeding table (1) and is used to clamp and feed the other end of the cover plate (8); A clamping mechanism (4) is installed on the feeding table (1) and is used to clamp and reinforce the cover plate (8); The cutting mechanism (5) is installed on the feeding table (1) and close to the input end, and is used to cut the first and last ends of the cover plate (8) respectively. The side punching mechanism (6) is installed on the feeding table (1) and close to the output end, and is used to punch holes in the opposite side walls of the cover plate (8); The punching mechanism (7) is installed on the feeding table (1) and close to the output end, and is used to punch and cut the top surface of the cover plate (8) at the same time. There are two side punching mechanisms (6), which are installed on the two sides of the long side of the feeding table (1). They are distributed opposite each other along the center line of the front punching mechanism (7). When the front punching mechanism (7) punches and cuts the top surface of the cover plate (8), the two side punching mechanisms (6) limit the cover plate (8).

2. The profile beveling processing device according to claim 1, characterized in that, The top surface of the feeding table (1) is slidably connected to a moving table (11). The first clamp (2) includes a clamp mounting base (22), a gripper (23), a connector (24), and a clamp driving component (25). The clamp mounting base (22) is detachably mounted on the top surface of the moving table (11). The gripper (23) is movably engaged with the clamp mounting base (22). The gripper (23) is assembled with the clamp mounting base (22) via a shaft. The connector (24) is fixed to the top of the gripper (23). The clamp driving component (25) is fixed to the top surface of the clamp mounting base (22). The output end of the clamp driving component (25) is assembled with the connector (24). The clamp driving component (25) serves as a power source to drive the gripper (23) to cooperate with the clamp mounting base (22) to clamp the cover plate (8).

3. The profile beveling processing device according to claim 2, characterized in that, The feeding table (1) is provided with a moving drive assembly (13), the output end of which is assembled with the moving table (11). The moving drive assembly (13) is used to drive the moving table (11) to move the first clamp (2) from the input end to the output direction.

4. The profile beveling processing device according to claim 1, characterized in that, The positive punching mechanism (7) includes an upper die base (71), a lower die base (72), and a positive punching drive (73). The lower die base (72) is mounted on the top surface of the feeding table (1), and a cover plate (8) covers the top surface of the lower die base (72). The upper die base (71) is mounted on the top of the feeding table (1). A through-hole punch (75) is fixed on the bottom wall of the upper die base (71). A blanking port is opened through the middle of the lower die base (72). The through-hole punch (75) is aligned with the blanking port. The output end of the positive punching drive (73) is assembled with the upper die base (71) to drive the through-hole punch (75) to fall into the blanking port.

5. The profile beveling processing device according to claim 4, characterized in that, One or two shearing blades (74) are fixed to the bottom wall of the upper die holder (71). The shearing blades (74) are arranged on one side near the through hole punch (75). When one shearing blade (74) is provided, the shearing blade (74) is centrally installed on the upper die holder (71) and perpendicular to the lower die holder (72). When two shearing blades (74) are provided, the two shearing blades (74) are installed on the upper die holder (71) at an angle or in a straight line, and both shearing blades (74) are perpendicular to the lower die holder (72). The lower die holder (72) is provided with shearing grooves that are consistent with the number of shearing blades (74).

6. The profile beveling processing device according to claim 4, characterized in that, The side punching mechanism (6) includes a side punching mounting base (61), a positioning drive (62), and a mounting plate. The positioning drive (62) is mounted on the mounting plate. The output end of the positioning drive (62) is assembled with the side punching mounting base (61). The positioning drive (62) acts as a power source to drive the side punching mounting base (61) to move along the wide side of the feeding table (1). The side punching mounting base (61) is slidably mounted on the top side of the feeding table (1). The two side punching mounting bases (61) can clamp the two side walls of the cover plate (8).

7. The profile beveling processing device according to claim 6, characterized in that, The side punching mechanism (6) further includes a side punch (631) and a side punching drive (632). The side punching drive (632) is disposed on the mounting plate. The side punching mounting base (61) has a guide hole extending through the wide side of the feeding table (1). The side punch (631) is slidably connected to the guide hole. The output end of the side punching drive (632) is assembled with the side punch (631). The side punching drive (632) is used to drive the side punch (631) to perform punching operation on the side wall of the cover plate (8).

8. A profile beveling processing device according to claim 6 or 7, characterized in that, The side punch mounting base (61) is an L-shaped structure. The side punch mounting base (61) includes a limiting part (611) and a supporting part (612). The cover plate (8) includes a cover body (81) and two side wings (82). The two side wings (82) are symmetrically arranged along the length center line of the cover body (81). The side wings (82) protrude from the cover body (81) and are flush with the top surface of the cover body (81). The cover body (81) covers the top surface of the lower mold base (72). The side wings (82) rest on the supporting part (612) of the side punch mounting base (61) and the edge of the side wings (82) abuts against the limiting part (611).

9. A profile beveling processing device according to claim 8, characterized in that, The top surface of the support part (612) is provided with a relief groove (613), and the side wall of the support part (612) is provided with a relief hole. The relief groove (613) is used to provide relief space for the positive punching mechanism (7) to cut the cover plate (8), and the relief hole is used to provide relief space for the side punching mechanism (6) to punch the side wall of the cover plate (8).

10. A profile beveling processing device according to claim 8, characterized in that, A positioning element (64) is provided on the side of the limiting part (611) near the lower mold base (72), the positioning element (64) is used to provide positioning and buffering for the cover plate (8).

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