High-speed punching and waste removing device
By combining components such as high-pressure blowers and cyclone separators, the problems of waste material not being easily discharged and dust escaping in high-speed drilling and waste removal devices have been solved, achieving production stability and environmental cleanliness.
Patent Information
- Application Number
- CN202511381960.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2025-12-12
AI Technical Summary
Existing high-speed drilling and waste removal devices suffer from problems such as poor die drilling, difficulty in waste discharge, and dust dispersion, which affect production continuity and environmental hygiene.
It employs components such as high-pressure blowers, cyclone separators, dust filters, electric telescopic rods, and ultrasonic sensors to transport waste materials under negative pressure and clean accumulated material in pipelines in real time to prevent blockages, thereby achieving dust separation and collection.
It effectively prevents mold clogging, ensures production continuity, reduces maintenance time, and improves equipment usability and environmental hygiene.
Smart Images
Figure CN121105124A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of milk bag packaging and processing technology, specifically a high-speed punching and waste removal device. Background Technology
[0002] Milk pouch packaging is mostly made of composite film materials, such as PE, aluminum foil and paper composite structure. It needs to take into account the printing aesthetics, sterility and ease of use. Therefore, the functional design of the workstation is highly matched with these requirements. The milk pouch printing workstation is a core supporting unit on the milk pouch production line that is specially connected to the printing press to realize the printing and functional processing of milk pouch packaging materials. It is a key link connecting the printing of packaging materials with the subsequent milk pouch forming and filling, and mainly serves the needs of high-speed and continuous milk packaging production. Its core value lies in solving specific processes that need to be completed simultaneously after printing in milk carton packaging, ensuring that the packaging materials meet the standards for milk carton forming and use. However, the milk carton workstation needs to be adapted to the high-speed operation of the printing press. If the small round waste generated by punching cannot be discharged in time, it will accumulate in the punching mold cavity and roll material conveying channel of the workstation, causing blockage of the punching channel, subsequent punching misalignment or inability to penetrate, affecting the roll material conveying and jamming, or even tearing the packaging material, directly interrupting the production line. Therefore, a high-speed punching waste removal device is needed. Through negative pressure adsorption and pipeline conveying, the high-speed punching waste removal device can ensure the continuity of high-speed processing, packaging hygiene and production efficiency through automated and highly adaptable waste and dust treatment. It is a key supporting equipment for functional processing and environmental compliance in high-speed production lines for milk carton and other food packaging. It can extract waste from the workstation mold in real time. However, the existing high-speed punching waste removal device has problems such as poor mold punching and difficulty in discharging punching waste. At the same time, dust is emitted during the punching and conveying process, making it inconvenient to use. Summary of the Invention
[0003] The purpose of this invention is to provide a high-speed drilling and waste removal device to solve the problems mentioned in the background art, such as poor mold drilling, difficulty in discharging drilling waste, dust emission during the drilling and conveying process, and inconvenience in use.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a high-speed drilling and waste removal device, comprising a high-pressure blower, a collection frame, a support frame, and a dust filter, wherein a feed pipe is connected to the surface of the high-pressure blower; Support frame 2 is mounted on the surface of support frame 1, and a cyclone separator is connected to the surface of support frame 2. A discharge device is connected to the bottom of the cyclone separator, and discharge ports are symmetrically installed at the bottom of the discharge device. Each of the two discharge ports has a discharge outlet inside, and a valve is installed inside the discharge outlet. Photoelectric material switches are symmetrically mounted on the surface of support frame 1. Pipe 1 is connected to the surface of the high-pressure blower, and a connecting pipe is connected to the end of pipe 1. Pipe 2 is connected to the end of the connecting pipe, and the end of pipe 2 is connected to the surface of the cyclone separator. Pipe 3 is mounted on the surface of the cyclone separator, and the other end of pipe 3 is connected to a dust filter.
[0005] Preferably, the collection frames are symmetrically arranged inside the support frame, and the end of the discharge port is arranged corresponding to the position of the two collection frames.
[0006] Using the above technical solution, the collection frame can collect waste materials, allowing the waste materials to fall into the inside of the collection frame through the discharge port.
[0007] Preferably, the surface of the connecting pipe is provided with a cleaning structure, and the cleaning structure includes: a connecting plate installed on the surface of the connecting pipe, and an electric telescopic rod installed on the surface of the connecting plate, the end of the electric telescopic rod being inserted into the interior of the connecting pipe and connected to a push plate, a sealing element being embedded in the surface of the connecting pipe, and an ultrasonic sensor being installed on the surface of the second pipe.
[0008] By adopting the above technical solution, the cleaning structure can clean the bends of the connecting pipe, preventing waste from clogging the inside of the connecting pipe.
[0009] Preferably, the first pipe, the connecting pipe, and the second pipe are configured as L-shaped structures, and the two ends of the first pipe, the connecting pipe, and the second pipe are respectively connected to the high-pressure blower and the cyclone separator.
[0010] Using the above technical solution, the waste enters the connecting pipe through pipe one, and then enters the pipe two through the connecting pipe.
[0011] Preferably, the first pipe is connected to the outlet pipe of the high-pressure blower, and the feed pipe is connected to the inlet pipe of the high-pressure blower. The connecting pipe is configured as a quarter-circular arc structure and is a hollow structure.
[0012] Using the above technical solution, waste enters the inside of the feed pipe through the feed pipe, and the high-pressure blower can transport the material to the inside of the pipeline.
[0013] Preferably, the photoelectric material switches are symmetrically installed on both sides of the discharge port, and the collection frame is located at the bottom of the photoelectric material switches.
[0014] Using the above technical solution, the photoelectric material switch can control the discharge from the outlet, and the waste discharged from the outlet falls into the collection box.
[0015] Preferably, the photoelectric material switches are symmetrically installed on both sides of the discharge port, and the collection frame is located at the bottom of the photoelectric material switches.
[0016] Using the above technical solution, the photoelectric material switch controls the valve, which opens the discharge port and discharges the material.
[0017] Preferably, the electric telescopic rod and the seal are slidably connected, and the electric telescopic rod is located at the bend of the connecting pipe.
[0018] Using the above technical solution, the end of the electric telescopic rod extends out, allowing the end of the electric telescopic rod to slide inside the seal.
[0019] Preferably, the push plate is embedded in the inner wall of the connecting pipe, and the connecting pipe is configured as an arc-shaped structure, and the connecting pipe and the push plate are slidably connected, and the ultrasonic sensor is installed in the inner wall of the second pipe near the connecting pipe.
[0020] Using the above technical solution, the electric telescopic rod pushes the push plate to move, causing the push plate to move inward inside the connecting pipe.
[0021] Preferably, the sealing element is configured as a hollow cylindrical structure, and the sealing element is made of flexible material, and the sealing element is located on the outside of the electric telescopic rod.
[0022] Using the above technical solution, the seal can seal the connection between the electric telescopic rod and the connecting pipe.
[0023] Compared with the prior art, the beneficial effects of the present invention are: the high-speed drilling and waste removal device: 1. A dust filter and a high-pressure fan are installed. The waste is transported by the fan impeller. A high negative pressure can be maintained at all times, making the transportation of waste more stable. The dust-laden airflow enters the cyclone separator, where the cyclone separator intercepts the dust, improving the practicality of the device and preventing dust from escaping. 2. An electric telescopic rod, ultrasonic sensor, and push plate are installed. The ultrasonic sensor monitors whether there is material accumulation at the connection pipe. When material accumulation occurs, the control system activates the electric telescopic rod. The electric telescopic rod push plate cleaning structure can actively clean the waste in the bend of the pipe without the need for manual pipe disassembly, which greatly reduces maintenance time and downtime probability. Attached Figure Description
[0024] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the present invention; Figure 3 This is a schematic diagram of the three-dimensional structure of the collection frame installation of the present invention; Figure 4 This is a top view of the structure of the present invention; Figure 5 This is a side view of the structure of the present invention; Figure 6 This is a three-dimensional structural diagram of the connecting pipe installation of the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of the push plate installation of the present invention.
[0025] In the diagram: 10. High-pressure blower; 101. Feed pipe; 20. Collection box; 30. Support frame one; 301. Support frame two; 40. Dust filter; 50. Pipe 1; 501. Connecting pipe; 502. Pipe 2; 60. Cyclone separator; 601. Unloader; 602. Valve; 603. Discharge port; 604. Photoelectric material switch; 70. Pipeline Three; 80. Connecting plate; 801. Electric telescopic rod; 802. Push plate; 803. Ultrasonic sensor; 804. Seal. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] Please see Figure 1-7 The present invention provides a technical solution: a high-speed drilling and waste removal device, comprising a high-pressure blower 10, a feed pipe 101, a collection frame 20, a first support frame 30, a second support frame 301, a dust filter 40, a first pipe 50, a connecting pipe 501, a second pipe 502, a cyclone separator 60, a discharger 601, a valve 602, a discharge port 603, a photoelectric material switch 604, a third pipe 70, a connecting plate 80, an electric telescopic rod 801, a push plate 802, an ultrasonic sensor 803, and a sealing element 804; This high-speed drilling and waste removal device can prevent waste from clogging the inside of pipe 1 50, connecting pipe 501, and pipe 2 502. The specific implementation method is as follows: A feed pipe 101 is connected to the surface of the high-pressure blower 10. A second support frame 301 is mounted on the surface of the first support frame 30, and a cyclone separator 60 is connected to the surface of the second support frame 301. A discharge device 601 is connected to the bottom of the cyclone separator 60, and discharge ports 603 are symmetrically installed at the bottom of the discharge device 601. Each of the two discharge ports 603 has a discharge port 603 installed inside, and a valve 602 is installed inside the discharge port 603. Photoelectric waste switches 604 are symmetrically installed on the surface of the first support frame 30. A first pipe 50 is connected to the surface of the high-pressure blower 10, and a connecting pipe 501 is connected to the end of the first pipe 50. The first end of the connecting pipe 501 is connected to the second pipe 502, and the end of the second pipe 502 is connected to the surface of the cyclone separator 60. The third pipe 70 is installed on the surface of the cyclone separator 60, and the other end of the third pipe 70 is connected to the dust filter 40. The collection frames 20 are symmetrically arranged inside the first support frame 30, and the end of the discharge port 603 is correspondingly arranged with the positions of the two collection frames 20. The surface of the connecting pipe 501 is provided with a cleaning structure, which includes: a connecting plate 80 installed on the surface of the connecting pipe 501, and an electric telescopic rod 801 installed on the surface of the connecting plate 80. The end of the electric telescopic rod 801 is inserted into the interior of the connecting pipe 501 and connected to a push rod. A sealing element 804 is embedded in the surface of the plate 802 and the connecting pipe 501. An ultrasonic sensor 803 is installed on the surface of the second pipe 502. The first pipe 50, the connecting pipe 501, and the second pipe 502 are configured in an L-shape, and their two ends are connected to the high-pressure blower 10 and the cyclone separator 60, respectively. The first pipe 50 is connected to the outlet pipe of the high-pressure blower 10, and the feed pipe 101 is connected to the inlet pipe of the high-pressure blower 10. The connecting pipe 501 is configured as a quarter-circular arc structure and is hollow. Photoelectric waste switches 604 are symmetrically installed at the discharge port 603. The collection frame 20 is located at the bottom of the photoelectric waste switch 604, and the electric telescopic rod 801 and the sealing element 804 are slidably connected. The electric telescopic rod 801 is located at the bend of the connecting pipe 501. The push plate 802 is embedded in the inner wall of the connecting pipe 501, and the connecting pipe 501 is set as an arc-shaped structure. The connecting pipe 501 and the push plate 802 are slidably connected. The ultrasonic sensor 803 is installed in the inner wall of the pipe 502 near the connecting pipe 501. The sealing element 804 is set as a hollow cylindrical structure, and the sealing element 804 is made of flexible material. The sealing element 804 is located on the outside of the electric telescopic rod 801.
[0028] Connect the end of the feed pipe 101 to the workstation. Start the high-pressure blower 10, which uses airflow to draw waste material from inside the workstation into the feed pipe 101. The blower 10 then transfers the waste material through the high-pressure valve to pipe 50. From pipe 50, the waste material is transported to connecting pipe 501 and pipe 502. The waste material and airflow then enter the separator 60 through pipe 502. The separator 60 separates the gas and waste material, allowing the gas to enter pipe 70 and the waste material to reach the surface of the unloader 601. The unloader 601 then... Waste is transferred to the discharge ports 603 on both sides. The waste inside the collection frame 20 or the discharge port 603 is detected by the photoelectric waste switch 604. At this time, the photoelectric waste switch 604 transmits an electrical signal to the control system. The control system opens the valve 602, so that the end of the discharge port 603 is opened. At this time, the waste can be discharged through the discharge port 603 and enter the collection frame 20. The waste is collected by the two collection frames 20. At the same time, the gas enters the dust filter 40 through the pipe 70. At this time, the dust filter 40 filters and decomposes the gas and collects the dust inside the gas. When waste is transported inside pipe 50, connecting pipe 501, and pipe 502, the connecting pipe 501 is prone to blockage due to its bend. The ultrasonic sensor 803 can detect blockage in the connecting pipe 501. When it detects blockage, the sensor transmits an electrical signal to the hollow system, which activates the electric telescopic rod 801, extending its end. This end slides inside the seal 804, pushing the push plate 802 inward. The push plate 802 then pushes the blockaged waste downward, preventing it from adhering to the surface of the connecting pipe 501 and thus preventing further blockage.
[0029] Working principle: When using this high-speed drilling and waste removal device, an electric telescopic rod 801, a push plate 802, an ultrasonic sensor 803, and a seal 804 are installed to prevent waste from clogging inside pipe 1 50, connecting pipe 501, and pipe 2 502, thereby increasing the overall practicality.
[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-speed drilling and waste removal device, comprising a high-pressure blower (10), a collection frame (20), a support frame (30), and a dust filter (40), wherein the surface of the high-pressure blower (10) is connected to a feed pipe (101). Its features are: Support frame one (30) is mounted on the surface of support frame two (301), and a cyclone separator (60) is connected to the surface of support frame two (301). A discharge device (601) is connected to the bottom of the cyclone separator (60), and discharge ports (603) are symmetrically installed at the bottom of the discharge device (601). Each of the two discharge ports (603) has a discharge port (603) installed inside, and a valve (602) is installed inside the discharge port (603). The surface of support frame one (30) is... The device is equipped with a photoelectric material switch (604). The surface of the high-pressure blower (10) is connected to a pipe (50), and the end of the pipe (50) is connected to a connecting pipe (501). The end of the connecting pipe (501) is connected to a pipe (502), and the end of the pipe (502) is connected to the surface of a cyclone separator (60). The surface of the cyclone separator (60) is equipped with a pipe (70), and the other end of the pipe (70) is connected to a dust filter (40).
2. The high-speed drilling and waste removal device according to claim 1, characterized in that: The collection boxes (20) are symmetrically arranged inside the support frame (30), and the end of the discharge port (603) is arranged in correspondence with the position of the two collection boxes (20).
3. The high-speed drilling and waste removal device according to claim 1, characterized in that: The surface of the connecting pipe (501) is provided with a cleaning structure, and the cleaning structure includes: a connecting plate (80) installed on the surface of the connecting pipe (501), and an electric telescopic rod (801) installed on the surface of the connecting plate (80). The end of the electric telescopic rod (801) is inserted into the interior of the connecting pipe (501) and connected to a push plate (802). A sealing element (804) is embedded in the surface of the connecting pipe (501), and an ultrasonic sensor (803) is installed on the surface of the second pipe (502).
4. The high-speed drilling and waste removal device according to claim 1, characterized in that: The first pipe (50), the connecting pipe (501) and the second pipe (502) are configured as L-shaped structures, and the two ends of the first pipe (50), the connecting pipe (501) and the second pipe (502) are respectively connected to the high-pressure blower (10) and the cyclone separator (60).
5. The high-speed drilling and waste removal device according to claim 1, characterized in that: The first pipe (50) is connected to the outlet pipe of the high-pressure blower (10), and the feed pipe (101) is connected to the inlet pipe of the high-pressure blower (10). The connecting pipe (501) is set as a quarter-circular arc structure and the connecting pipe (501) is a hollow structure.
6. The high-speed drilling and waste removal device according to claim 1, characterized in that: The photoelectric material switch (604) is symmetrically installed on both sides of the discharge port (603), and the collection frame (20) is set at the bottom of the photoelectric material switch (604).
7. The high-speed drilling and waste removal device according to claim 3, characterized in that: The electric telescopic rod (801) and the seal (804) are slidably connected, and the electric telescopic rod (801) is located at the bend of the connecting pipe (501).
8. The high-speed drilling and waste removal device according to claim 3, characterized in that: The push plate (802) is embedded in the inner wall of the connecting pipe (501), and the connecting pipe (501) is set as an arc-shaped structure. The connecting pipe (501) and the push plate (802) are slidably connected. The ultrasonic sensor (803) is installed in the inner wall of the second pipe (502) near the connecting pipe (501).
9. The high-speed drilling and waste removal device according to claim 3, characterized in that: The sealing element (804) is configured as a hollow cylindrical structure, and the sealing element (804) is made of flexible material, and the sealing element (804) is located on the outside of the electric telescopic rod (801).