Detection device for electric energy metering device production
The automated testing device enables the automatic assembly and testing of current transformers, solving the inefficiency problem caused by manual assembly and transfer in the existing technology, and improving production efficiency and testing speed.
Patent Information
- Application Number
- CN202511677534.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2045-11-17
AI Technical Summary
The current transformer manufacturing process requires manual assembly and transfer, which is inefficient and consumes a lot of manpower.
An automated testing device was designed, comprising components such as a base, an ultrasonic heat sealing machine, a pusher table, a puller table, and pneumatic grippers, to achieve automatic assembly, welding, and testing of the upper and lower housings. A pneumatic slide plate and a conductive cylinder are used for the rapid connection and testing of the current transformer.
The system enables automated assembly and testing of current transformers, improving production efficiency, reducing manpower consumption, and increasing testing speed.
Smart Images

Figure CN121105401A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric energy metering device detection, and particularly relates to a detection device for electric energy metering device production. BACKGROUND
[0002] A current transformer is an instrument for converting a large current on a primary side into a small current on a secondary side for measurement according to the principle of electromagnetic induction. In power generation, power transformation, power transmission, power distribution and power consumption circuits, the current size is greatly different, and high voltage may be accompanied. In order to facilitate measurement, protection and control of the circuit, it is necessary to convert it into a relatively uniform current. The current transformer plays a role of current conversion and electrical isolation.
[0003] At present, a plastic shell type current transformer needs to wind a core first in the production process, and then the wound core is bonded and fixed in a lower shell through a dispensing method. Then, an upper shell and the lower shell are manually assembled together and placed on an ultrasonic heat sealing machine. The upper shell and the lower shell are welded together by the ultrasonic heat sealing machine to form a finished product of the current transformer. Finally, the finished product of the current transformer is transferred to a detection station for detection.
[0004] Defects of the current production method: workers need to manually assemble the upper shell and the lower shell together. After welding by the ultrasonic heat sealing machine, workers need to manually transfer the current transformer to the detection station for detection. During detection, workers usually need to use a wire clamp or a terminal to connect two poles of the current transformer. Manual operation connection leads to low detection efficiency and consumes human resources. SUMMARY
[0005] In order to overcome the shortcomings that the current transformer needs to be manually transferred to the detection station after welding and the detection efficiency is low in the prior art, the present application aims to provide a detection device for electric energy metering device production, which can automatically detect the welded current transformer.
[0006] The technical scheme is as follows: a detection device for electric energy metering device production, comprising a base, an ultrasonic heat sealing machine, a pushing table, a pushing rod, a pulling table, a pulling rod, a pneumatic clamping jaw, a support frame, a conductive cylinder, a conductive rod, a pneumatic sliding plate, a detection touch rod and a control box, the base is fixedly connected with the ultrasonic heat sealing machine, the pushing table and the pulling table, the pushing table is slidably connected with the pushing rod for pushing the current transformer to the ultrasonic heat sealing machine, the pulling table is slidably connected with the pulling rod, the pulling rod is used for pulling the welded current transformer to the pulling table for detection, the pulling rod is slidably connected with the pneumatic clamping jaw, the pulling table is fixedly connected with the conductive cylinder through the support frame, two conductive cylinders correspond to the positive and negative poles of the circuit respectively, the conductive cylinder is inserted with the conductive rod, the pushing table is slidably connected with the pneumatic sliding plate, the pneumatic sliding plate is fixedly connected with two detection touch rods, the detection touch rods are used for butt joint with the positive and negative poles of the current transformer, the control box is arranged on the base, the control box can provide large current for a group of circuits, and also can detect the value of another group of small current circuits, the control box is electrically connected with the conductive cylinder and the detection touch rod, the conductive cylinder, the conductive rod and the control box form a group of circuits, the detection touch rod, the current transformer and the control box form another group of circuits, and the control box can identify the current value of the circuit to judge whether the current transformer is qualified.
[0007] As preferred, the feeding mechanism for automatically placing the upper shell on the lower shell is further included, the feeding mechanism comprises a material box, a lifting sliding plate, a feeding clamp plate, a feeding cylinder and a material blocking assembly, the material box is fixedly connected on the pushing table, the lifting sliding plate is slidably connected on the material box, the feeding clamp plate is slidably connected on the lifting sliding plate, the feeding clamp plate is used for clamping the upper shell in the material box, the feeding cylinder for driving the feeding clamp plate is fixedly connected on the lifting sliding plate, the material blocking assembly is installed on the material box, and the material blocking assembly is used for blocking the upper shell in the material box from falling out.
[0008] As preferred, the material blocking assembly comprises a blocking plate, a first spring and a top plate, the blocking plate is slidably connected on the material box, the first spring is sleeved on the blocking plate, the top plate is fixedly connected on the feeding clamp plate, and the top plate and the blocking plate are extruded and matched, so that the blocking plate no longer blocks the upper shell from falling out.
[0009] As preferred, the control mechanism for allowing the feeding mechanism to take out only one upper shell at a time is further included, the control mechanism is connected with the feeding clamp plate, the control mechanism comprises a guide rod, a second spring and a control clamp block, the control clamp block is slidably connected with the guide rod on the feeding clamp plate, the second spring is sleeved on the guide rod, the control clamp block is slidably connected on the material box in the horizontal direction, and the control clamp block is used for clamping the upper shell of the same height in the material box.
[0010] As preferred, the pushing mechanism is further provided with a pushing rod and a pushing block, two cavities with different lengths are arranged in the box, and the pushing rod is slidably connected to the pushing table and used to push the lowermost lower shell to the position directly below the other cavity, and the pushing block is fixed to the pushing table and used to position the lower shell.
[0011] As preferred, the pushing mechanism is further provided with a transmission guide frame and a transmission frame, the transmission guide frame is fixed to the lifting slide, and the transmission frame is fixed to the pushing rod and slidably connected to the slide of the transmission guide frame, so that the transmission frame drives the pushing rod to translate under the action of the transmission guide frame when the lifting slide moves.
[0012] As preferred, the device is further provided with a driving mechanism for driving the lifting slide and the conductive rod to lift, the driving mechanism is installed on the base, and the driving mechanism comprises a driving plate, a main cylinder and a driving support, the driving support is fixed to the base, the driving plate is slidably connected to the driving support, the main cylinder is fixed to the driving support and used to control the lifting of the driving plate, and the conductive rod and the transmission guide frame are fixed to the driving plate.
[0013] As preferred, the device is further provided with a supporting mechanism for automatically discharging the completed current transformer, the supporting mechanism is connected to the pulling table, and the supporting mechanism comprises a discharging plate, a positioning block and a discharging block, the discharging plate is slidably connected to the pulling table, the positioning block is fixed to the discharging plate and used to block the movement of the current transformer, the discharging block is fixed to the pulling table and used to push the current transformer to fall from the discharging plate, and the pulling table is provided with a through hole for enabling the current transformer to fall onto the base.
[0014] As preferred, the supporting mechanism further comprises a torsion rod, a torsion spring, an extension rod, a third spring, a hinged rod, a fixing block and a pushing rod, the torsion rod is rotatably connected to the driving support, the torsion spring is connected between the torsion rod and the driving support, the extension rod is slidably connected to the torsion rod, the third spring is sleeved on the extension rod, the extension rod is rotatably connected to the discharging plate through the hinged rod, the pushing rod is fixed to the driving plate through the fixing block, the pushing rod is in extrusion fit with the torsion rod to drive the rotation of the torsion rod, and the discharging plate is driven to slide.
[0015] As preferred, the device is further provided with an electric sliding table for driving the pushing rod and the pulling rod, the electric sliding table comprises a lead screw, an internal threaded plate and a motor, the lead screw is rotatably connected to the pulling table and the pushing table, the internal threaded plate is threadedly connected to the lead screw, the lead screw drives the two internal threaded plates to move towards each other when the lead screw rotates, one internal threaded plate is fixed to the pulling rod, the other internal threaded plate is fixed to the pushing rod, and the motor is fixed to the pushing table and used to drive the rotation of the lead screw.
[0016] The device has the following advantages: 1. The device can automatically feed and assemble the upper shell and the lower shell of the current transformer, and can automatically transport the assembled current transformer to the welding station and the detection station, solving the defect that workers need to manually assemble and transfer the station in the prior art, and the automatic detection mode of the device is more convenient and fast compared with workers using wire clamps and terminal connectors to connect the current transformer.
[0017] 2. Under the premise of placing the upper shell and the lower shell horizontally to facilitate rapid assembly, the conductive rod is vertically arranged, so that it can quickly pass through the current transformer and be connected with the two conductive cylinders to start testing when the current transformer moves downward, thereby improving the detection efficiency.
[0018] 3. When clamping the upper shell, the feeding clamp plate extrudes the blocking plate through the top plate, so that the blocking plate no longer blocks the upper shell in the material box from falling downward, and the feeding clamp plate drives the control clamp block to clamp the upper shell, thereby realizing the function of single feeding and feeding of the upper shell in the material box.
[0019] 4. In the process of driving the feeding clamp plate to feed the upper shell downward, the lifting slide plate can drive the push rod to push the lower shell to the lower side of the upper shell through the transmission guide frame and the transmission frame, thereby realizing the function of automatically assembling the current transformer and further improving the assembly efficiency.
[0020] 5. When the main cylinder realizes the function of synchronously driving the conductive rod and the lifting slide plate through the driving plate, the driving plate can also drive the discharging plate to slide through the push rod, the torsion rod and the torsion spring, so that the discharging plate can first support the current transformer for detection, and then cancel the support to make the current transformer fall. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0022] Figure 2 It is a schematic diagram of the position relationship of the pushing table of the present application.
[0023] Figure 3 It is a schematic diagram of the position relationship of the supporting frame of the present application.
[0024] Figure 4 It is a schematic diagram of the conductive cylinder structure of the present application.
[0025] Figure 5 It is a schematic diagram of the position relationship of the material box of the present application.
[0026] Figure 6 It is a schematic diagram of the cross-sectional structure of the material box of the present application.
[0027] Figure 7 It is a schematic diagram of the position relationship of the feeding clamp plate of the present application.
[0028] Figure 8 The schematic diagram of the material blocking plate structure of the present application.
[0029] Figure 9 The schematic diagram of the position relationship of the material blocking plate of the present application.
[0030] Figure 10 The schematic diagram of the upper shell and lower shell structure of the present application.
[0031] Mark 1_ base, 101_ ultrasonic heat sealing machine, 102_ material pushing table, 103_ material pushing rod, 104_ material pulling table, 105_ material pulling rod, 106_ pneumatic clamping jaw, 107_ support frame, 108_ conductive cylinder, 109_ conductive rod, 110_ pneumatic sliding plate, 111_ detection touch rod, 112_ control box, 2_ lead screw, 201_ inner threaded plate, 202_ motor, 3_ material box, 301_ lifting sliding plate, 302_ feeding clamping plate, 303_ feeding cylinder, 4_ material blocking plate, 401_ No. One spring, 402_ top plate, 5_ guide rod, 501_ No. Two spring, 502_ material control clamping block, 6_ upper shell, 601_ lower shell, 7_ transmission guide frame, 701_ transmission frame, 702_ pushing blocking block, 703_ pushing rod, 8_ driving plate, 801_ main cylinder, 802_ driving support, 9_ torsion rod, 901_ torsion spring, 902_ telescopic rod, 903_ No. Three spring, 904_ hinged rod, 905_ fixed block, 906_ lever, 907_ material blocking plate, 908_ positioning block, 909_ material blocking block. DETAILED DESCRIPTION
[0032] The present application will be further described below in conjunction with the drawings and examples.
[0033] Example 1: A detection device for electric energy metering device production, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 10As shown, including the base 1, ultrasonic heat sealing machine 101, push table 102, push rod 103, pull table 104, pull rod 105, pneumatic clamping jaw 106, support frame 107, conductive cylinder 108, conductive rod 109, pneumatic slide plate 110, detection touch rod 111 and control box 112, the base 1 is fixedly connected with the ultrasonic heat sealing machine 101, the push table 102 and the pull table 104, the ultrasonic heat sealing machine 101 is located between the push table 102 and the pull table 104, and the workbench surfaces of the three are at the same height to facilitate pushing the current transformer, the ultrasonic heat sealing machine 101 is used for welding the upper shell 6 and the lower shell 601, the ultrasonic heat sealing machine 101 is prior art, the push table 102 is slidably connected with the push rod 103, the push rod 103 is used for pushing the assembled current transformer on the push table 102 to the ultrasonic heat sealing machine 101 to carry out welding, the pull table 104 is slidably connected with the pull rod 105, the pull rod 105 is used for pulling the current transformer on the ultrasonic heat sealing machine 101 to the pull table 104 to carry out detection, the pull rod 105 is slidably connected with the pneumatic clamping jaw 106 for clamping the current transformer, the pull table 104 is fixedly connected with the support frame 107 on the upper and lower sides, the support frame 107 is fixedly connected with the conductive cylinder 108, two conductive cylinders 108 correspond to the positive and negative poles of the circuit respectively, the conductive cylinder 108 is provided with a circular hole, the conductive rod 109 is inserted into the circular hole of the conductive cylinder 108, the conductive rod 109 and the conductive cylinder 108 are both metal materials capable of conducting electricity, the pneumatic slide plate 110 is slidably connected with the push table 102 in the horizontal direction, two detection touch rods 111 are symmetrically fixedly connected on the pneumatic slide plate 110, the two detection touch rods 111 also correspond to the positive and negative poles of the circuit, the detection touch rod 111 is used for butt joint with the positive and negative poles of the current transformer, the control box 112 is arranged on the base 1, the control box 112 can provide a large current for a group of circuits, and also can detect the value of another group of small current circuits, which is a prior art means, therefore, will not be repeated, the control box 112, the conductive cylinder 108 and the detection touch rod 111 are electrically connected through wires, and the conductive cylinder 108, the conductive rod 109 and the control box 112 form a group of circuits, the conductive rod 109 can connect the circuit to form a large primary side current with a large value when it is inserted into the two conductive cylinders 108 at the same time, the detection touch rod 111, the current transformer and the control box 112 form another group of circuits, the two groups of circuits are not connected, the current transformer converts the large primary side current with a large value into a small secondary side current with a small value, when the detection touch rod 111 is butt joint with the positive and negative poles of the current transformer, the value of the small secondary side current is displayed on the screen of the control box 112, whether the current transformer is qualified is judged by the value displayed on the control box 112.
[0034] The upper shell 6 and the lower shell 601 in the application are two parts of the current transformer. The wound core is fixed in the lower shell 601 in advance, and the remaining steps only need to assemble the upper shell 6 and the lower shell 601 together, and then detect the assembled current transformer. The upper shell 6 and the lower shell 601 are assembled into a current transformer, and then placed on the pushing table 102 and located within the working stroke of the pushing rod 103. The pushing rod 103 is controlled to push the assembled current transformer to the ultrasonic heat sealer 101. At the same time, the pulling rod 105 also moves towards the ultrasonic heat sealer 101. Then the ultrasonic heat sealer 101 is controlled to weld the two together. After welding, the pneumatic clamping jaw 106 is started to clamp the welded current transformer. Then the pushing rod 103 and the pulling rod 105 are controlled to reset away from the ultrasonic heat sealer 101. The pulling rod 105 moves the welded current transformer out of the ultrasonic heat sealer 101, and moves the current transformer directly below the conductive rod 109, so that the conductive rod 109 passes through the middle of the current transformer, and the two poles of the current transformer face the two detection touch rods 111. Then the upper shell 6 and the lower shell 601 are assembled into a current transformer and placed on the pushing table 102. At the same time, the conductive rod 109 is controlled to pass through the conductive cylinder 108 and the current transformer. When the conductive rod 109 is connected with the two conductive cylinders 108, a closed circuit is formed. The circuit has a large primary side current. At the same time, the pneumatic slide plate 110 is controlled to approach the current transformer, so that the detection touch rod 111 contacts the two poles of the current transformer. The small secondary side current with small value converted by the current transformer can be transmitted to the control box 112, and the data is displayed on the display screen of the control box 112 in the form of data to determine whether the current transformer is qualified. After detection, the conductive rod 109 is controlled to reset upwards, and the detected current transformer is taken off from the pulling table 104. Then the pulling rod 105 and the pushing rod 103 are controlled to move towards the ultrasonic heat sealer 101, so as to form a complete working cycle.
[0035] As Figure 2 , Figure 5 , Figure 6 and Figure 7As shown, the feeding mechanism for automatically placing the upper shell 6 on the lower shell 601 includes a material box 3, a lifting slide plate 301, feeding clamping plates 302, feeding cylinders 303 and a material blocking assembly. The material box 3 is fixed on the pushing table 102, and an F-shaped support is fixedly arranged on the base 1 to stabilize the material box 3. The lifting slide plate 301 is slidably connected to the outer wall of the material box 3 in the vertical direction. Two feeding clamping plates 302 are symmetrically and slidably connected to the lifting slide plate 301. The two feeding clamping plates 302 slide in the horizontal direction and can extend into the material box 3 to clamp the upper shell 6. Two feeding cylinders 303 are symmetrically fixed to the lifting slide plate 301. The extension shaft of the feeding cylinder 303 is fixed to an adjacent feeding clamping plate 302. The material blocking assembly is installed on the material box 3 and is used to block the upper shell 6 in the material box 3 from falling out. The material blocking assembly can be driven by the feeding clamping plate 302 to cancel the blocking of the upper shell 6 in the material box 3.
[0036] The upper shell 6 is stacked in the material box 3 in advance, and the material blocking mechanism blocks the upper shell 6 from directly falling out of the material box 3. After the pushing rod 103 and the pulling rod 105 are reset and the current transformer is moved directly below the conducting rod 109, the lower shell 601 is placed below the material box 3. The lower shell 601 is located within the stroke of the pushing rod 103 and directly below the upper shell 6 in the material box 3. The feeding cylinder 303 is controlled to drive the feeding clamping plate 302 to clamp the upper shell 6 at the same height in the material box 3. This upper shell 6 is the one located at the lowermost position. The lifting slide plate 301 is controlled to slide downward to drive the clamped upper shell 6 and the lower shell 601 below to be assembled together. The feeding cylinder 303 is controlled to drive the feeding clamping plate 302 to release the clamping of the upper shell 6. The lifting slide plate 301 is controlled to reset upward.
[0037] As shown in the drawings, Figures 6-8 The material blocking assembly includes a material blocking plate 4, a No. 401 spring and a top plate 402. The outer side of the material box 3 is symmetrically and slidably connected to two material blocking plates 4 through supports. The material blocking plate 4 is used to prevent the upper shell 6 in the material box 3 from falling out. A No. 401 spring is sleeved on the guide rod of the material blocking plate 4. When the two material blocking plates 4 move away from each other, the No. 401 spring is compressed. The top plate 402 is fixed to the feeding clamping plate 302. The two ends of the material blocking plate 4 are provided with inclined surfaces. When the feeding clamping plate 302 clamps the upper shell 6, the top plate 402 will drive the inclined surfaces on the material blocking plate 4 to move the material blocking plate 4 away from the lower side of the material box 3 to prevent the upper shell 6 from falling out.
[0038] When the feeding clamp plate 302 clamps the upper shell 6, the top plate 402 will extrude the material blocking plate 4, so that the two material blocking plates 4 move away from below the upper shell 6, so as not to block the downward movement of the upper shell 6 out of the material box 3. During the process of the feeding clamp plate 302 driving the upper shell 6 to move downward from the material box 3, since the material blocking plate 4 has a certain thickness, the top plate 402 will first keep in contact with the material blocking plate 4 to facilitate the downward movement of the upper shell 6, and then the material blocking plate 4 will reset under the action of the first spring 401 to continue to block the upper shell 6 in the material box 3.
[0039] As shown in Figure 6 and Figure 7 , it also includes a control mechanism for taking out only one upper shell 6 at a time, the control mechanism and the feeding clamp plate 302 are connected, the control mechanism includes a guide rod 5, a second spring 501 and a control clamp block 502, two guide rods 5 are symmetrically fixed on the feeding clamp plate 302, the second spring 501 is sleeved on the two guide rods 5, and the two guide rods 5 on the same feeding clamp plate 302 are connected with a control clamp block 502, the second spring 501 is located above the control clamp block 502, and the control clamp block 502 is slidably connected to the L-shaped small support on the side wall of the material box 3 in the horizontal direction, so that the control clamp block 502 can only move in the horizontal direction. When the feeding clamp plate 302 and the control clamp block 502 are away from each other, the second spring 501 will be compressed, and the control clamp block 502 can extend into the material box 3 to clamp the upper shell 6 of the same height.
[0040] When the feeding clamp plate 302 clamps the upper shell 6, the control clamp block 502 will be driven by the guide rod 5, so that the control clamp block 502 clamps the second upper shell 6 from bottom to top. Since the control clamp block 502 cannot move downward, the second spring 501 will be compressed during the downward conveying of the upper shell 6 by the feeding clamp plate 302, and the control clamp block 502 will keep clamping the upper shell 6 to prevent the stacked upper shells 6 in the material box 3 from falling out together. When the feeding clamp plate 302 releases the clamping of the upper shell 6, the two control clamp blocks 502 will move away from each other through the guide rod 5, and at this time the material blocking plate 4 has completed the reset, so that the upper shell 6 above can fall onto the material blocking plate 4 for clamping by the feeding clamp plate 302.
[0041] Example 2: Based on example 1, as shown in Figure 5 and Figure 6As shown, the pushing mechanism is connected with the material box 3, and comprises a pushing rod 703 and a pushing block 702. The material box 3 is provided with two cavities of different lengths, one of which is shorter and used for stacking the upper shell 6, and the other of which is longer and used for stacking the lower shell 601. The shorter cavity is located at a higher position than the longer cavity, so as to push the lower shell 601 below the upper shell 6. The pushing rod 703 is connected with the pushing platform 102 through a support in a horizontal sliding manner, and the sliding direction of the pushing rod 703 is perpendicular to the pushing rod 103. The pushing rod 703 is connected with the material box 3 in a sliding manner, and is used for pushing the lower shell 601 at the lowermost position in the material box 3 to the position directly below the other cavity, so that the feeding mechanism can butt joint the upper shell 6 and the lower shell 601. The pushing block 702 is fixed on the pushing platform 102, and cooperates with the pushing rod 703 to position the lower shell 601.
[0042] During the movement of the feeding clamping plate 302 to move the upper shell 6 downward, the pushing rod 703 pushes the lower shell 601 at the lowermost position in the material box 3 to the direction of the pushing block 702. The pushing rod 703 and the pushing block 702 cooperate to position the lower shell 601, so that the lower shell 601 can be moved to the position directly below the upper shell 6.
[0043] As shown in Figure 5 and Figure 6 The pushing mechanism further comprises a transmission guide frame 7 and a transmission frame 701. The transmission guide frame 7 is fixed on the lifting slide plate 301, and the transmission guide frame 7 is provided with a V-shaped sliding groove. The transmission frame 701 is fixed on the pushing rod 703, and the upper side of the transmission frame 701 is connected with the sliding groove in the transmission guide frame 7 in a sliding manner. When the lifting slide plate 301 moves downward, the transmission frame 701 drives the pushing rod 703 to extend into the material box 3 under the guidance of the sliding groove.
[0044] The lifting slide plate 301 and the transmission guide frame 7 move downward synchronously. The sliding groove in the transmission guide frame 7 comprises two sections. One section is inclined, so that the transmission guide frame 7 can drive the pushing rod 703 to enter the material box 3 through the transmission frame 701. The other section is vertical, so that the pushing rod 703 does not move after pushing the lower shell 601 to the set position, and the lifting slide plate 301 can continue to move downward to assemble the upper shell 6 and the lower shell 601.
[0045] As shown in Figure 2As shown, the device also comprises a driving mechanism for driving the lifting slide plate 301 and the conductive rod 109 to lift, the driving mechanism is installed on the base 1, and the driving mechanism comprises a driving plate 8, a main cylinder 801 and a driving support 802, the driving support 802 is fixedly connected to the base 1, the driving plate 8 is slidably connected to the driving support 802 in the vertical direction, the driving plate 8 is in the shape of a concave letter, the main cylinder 801 is fixedly connected to the top of the driving support 802, the telescopic shaft of the main cylinder 801 is fixedly connected to the top of the driving plate 8, the upper end of the conductive rod 109 is fixedly connected to the driving plate 8, and in order to avoid interference of the driving plate 8 with the circuit, an insulating material needs to be used to isolate the conductive rod 109 and the driving plate 8, and the top of the transmission guide frame 7 is also fixedly connected to the driving plate 8.
[0046] When the main cylinder 801 extends or retracts, the driving plate 8 will move in the vertical direction, thereby driving the conductive rod 109, the transmission guide frame 7 and the lifting slide plate 301 to move synchronously.
[0047] In the embodiment 2, as shown in Figure 2 and Figure 9 As shown, the device also comprises a supporting mechanism for automatically discharging the current transformer after detection, the supporting mechanism is connected to the material pulling table 104, and the supporting mechanism comprises a discharging plate 907, a positioning block 908 and a discharging block 909, the material pulling table 104 is provided with a through-hole type slide, the current transformer can fall off the material pulling table 104 through the slide, the discharging plate 907 is slidably connected in the slide, the positioning block 908 is fixedly connected to the discharging plate 907, the positioning block 908 is used to block the movement of the current transformer to facilitate the butt joint of the detection contact rod 111, and the material pulling table 104 is fixedly connected with two discharging blocks 909, one half of the discharging blocks 909 is fixedly connected to the material pulling table 104, and the other half is in contact with the top of the discharging plate 907, and the discharging blocks 909 are used to block the current transformer to make it fall off the discharging plate 907.
[0048] When the material pulling rod 105 and the pneumatic clamping jaw 106 drive the current transformer to move to the position where the two poles are opposite to the two detection contact rods 111, at this time, the current transformer is above the opening of the slide on the material pulling table 104, the movement of the material pulling rod 105 is stopped first, then the discharging plate 907 is controlled to move towards the pneumatic slide 110, the discharging plate 907 will be supported below the current transformer, the pneumatic clamping jaw 106 is controlled to loosen the clamping, and the material pulling rod 105 is controlled to continue to reset; in the process of butt joint of the detection contact rod 111 and the two poles of the current transformer, the positioning block 908 can limit the movement of the current transformer to facilitate full butt joint, after detection, the discharging plate 907 is controlled to reset, and the current transformer cannot move with the discharging plate 907 due to the action of the discharging blocks 909, so that the current transformer falls onto the base 1 through the opening of the slide on the material pulling table 104, and a flow guide plate can be arranged below to make the current transformer flow out.
[0049] As Figure 2 and Figure 9 shown, the supporting mechanism further comprises a torsion rod 9, a torsion spring 901, an extension rod 902, a third spring 903, a hinged rod 904, a fixed block 905 and a push rod 906, the driving support 802 is rotationally connected with the torsion rod 9, the torsion rod 9 is L-shaped, the torsion rod 9 is sleeved with the torsion spring 901 on the rotation shaft, one end of the torsion spring 901 is fixedly connected with the torsion rod 9, the other end of the torsion spring 901 is fixedly connected with the driving support 802, the torsion spring 901 is in the force storage state when the torsion rod 9 is in the vertical state, the extension rod 902 is axially and slidably connected in the torsion rod 9, the extension rod 902 can be retracted into the torsion rod 9, the extension rod 902 is sleeved with the third spring 903, the end of the extension rod 902 away from the torsion rod 9 is fixedly connected with the hinged rod 904, the end of the hinged rod 904 away from the torsion rod 9 is rotationally connected with the blanking plate 907, the driving plate 8 is fixedly connected with the fixed block 905, the fixed block 905 is symmetrically fixedly connected with two push rods 906, the push rod 906 moves upward to press the torsion rod 9 to rotate and reset, thereby driving the blanking plate 907 to slide.
[0050] The torsion spring 901 in the figure is in the force storage state, the driving plate 8 moves downward to drive the fixed block 905 and the push rod 906 to move downward, then the torsion spring 901 drives the torsion rod 9 to rotate, thereby driving the blanking plate 907 to move to the direction close to the pneumatic slide plate 110 to support the current transformer, the driving plate 8 moves upward to press the torsion rod 9 through the push rod 906, thereby driving the blanking plate 907 to reset to make the current transformer fall, and the torsion spring 901 is force-stored.
[0051] As Figure 2 , Figure 3 and Figure 5 shown, further comprising an electric slide table for driving the pushing rod 103 and the pulling rod 105, the electric slide table structure comprises a lead screw 2, an internally threaded plate 201 and a motor 202, the lead screw 2 is rotationally connected with the pushing table 102 and the pulling table 104, two threads are symmetrically formed on the lead screw 2, one internally threaded plate 201 is threadedly connected with each thread, the two internally threaded plates 201 are synchronously and oppositely moved when the lead screw 2 rotates, one internally threaded plate 201 is fixedly connected with the pulling rod 105, the other internally threaded plate 201 is fixedly connected with the pushing rod 103, the motor 202 is fixedly connected with the pushing table 102, and the output shaft of the motor 202 is fixedly connected with the lead screw 2.
[0052] The motor 202 drives the lead screw 2 to rotate, so that the internally threaded plates 201 can drive the pushing rod 103 and the pulling rod 105 to synchronously and oppositely move.
[0053] Finally, it should be noted that the above examples are merely intended to illustrate the technical solutions of the present application and not to limit the protection scope of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present application.
Claims
1. A testing device for the production of electricity metering devices, comprising a base (1), an ultrasonic heat sealer (101), and a control box (112), characterized in that, It also includes a pusher platform (102), a pusher rod (103), a puller platform (104), a puller rod (105), a pneumatic gripper (106), a support frame (107), a conductive cylinder (108), a conductive rod (109), a pneumatic slide plate (110), and a detection contact rod (111). An ultrasonic heat sealing machine (101), a pusher platform (102), and a puller platform (104) are fixedly connected to the base (1). A pusher rod (103) for pushing current transformers onto the ultrasonic heat sealing machine (101) is slidably connected to the pusher platform (102). A puller rod (105) is slidably connected to the puller platform (104). The puller rod (105) is used to pull the welded current transformers onto the puller platform (104) for testing. A pneumatic gripper (106) is slidably connected to the puller rod (105). A support frame (107) is connected to the puller platform (108). 7) A conductive cylinder (108) is fixedly connected. The two conductive cylinders (108) correspond to the positive and negative poles of the circuit respectively. A conductive rod (109) is inserted inside the conductive cylinder (108). A pneumatic slide plate (110) is slidably connected on the pusher table (102). Two detection rods (111) are fixedly connected on the pneumatic slide plate (110). The detection rods (111) are used to connect with the positive and negative poles of the current transformer. A control box (112) is set on the base (1). The control box (112) can provide a large current for one circuit and can also detect the value of another small current circuit. The conductive cylinder (108), the conductive rod (109) and the control box (112) form one circuit. The detection rods (111), the current transformer and the control box (112) form another circuit. The control box (112) can identify the current value of the circuit to determine whether the current transformer is qualified.
2. The testing device for the production of an electricity metering device according to claim 1, characterized in that, It also includes a feeding mechanism for automatically placing the upper housing (6) onto the lower housing (601). The feeding mechanism includes a material box (3), a lifting slide plate (301), a feeding clamp plate (302), a feeding cylinder (303), and a material blocking assembly. The material box (3) is fixedly connected to the push platform (102). The lifting slide plate (301) is slidably connected to the material box (3). The feeding clamp plate (302) is slidably connected to the lifting slide plate (301). The feeding clamp plate (302) is used to clamp the upper housing (6) inside the material box (3). The feeding cylinder (303) for driving the feeding clamp plate (302) is fixedly connected to the lifting slide plate (301). The material blocking assembly is installed on the material box (3). The material blocking assembly is used to prevent the upper housing (6) inside the material box (3) from falling out.
3. The testing device for the production of an electricity metering device according to claim 2, characterized in that, The baffle assembly includes a baffle plate (4), a first spring (401) and a top plate (402). The baffle plate (4) is slidably connected to the material box (3). The first spring (401) is sleeved on the baffle plate (4). The top plate (402) is fixedly connected to the feeding clamp plate (302). The top plate (402) and the baffle plate (4) are pressed together so that the baffle plate (4) no longer prevents the upper shell (6) from falling out.
4. The testing device for the production of an electricity metering device according to claim 2, characterized in that, It also includes a material control mechanism for ensuring that the feeding mechanism takes out only one upper shell (6) at a time. The material control mechanism is connected to the feeding clamp (302). The material control mechanism includes a guide rod (5), a second spring (501), and a material control clamp (502). The material control clamp (502) is slidably connected to the feeding clamp (302) via the guide rod (5). The guide rod (5) is fitted with a second spring (501), and the material control clamp (502) is slidably connected to the material box (3) in the horizontal direction. The material control clamp (502) is used to clamp the upper shell (6) of the same height in the material box (3).
5. The testing device for the production of an electricity metering device according to claim 2, characterized in that, It also includes a pushing mechanism for pushing the lower housing (601), the pushing mechanism is connected to the material box (3), the pushing mechanism includes a pushing rod (703) and a pushing block (702), the material box (3) has two cavities of different lengths, which are used to stack the upper housing (6) and the lower housing (601) respectively, the pushing platform (102) is slidably connected to the pushing rod (703), the pushing rod (703) is used to push the lower housing (601) at the bottom to the bottom of the other cavity, and the pushing platform (102) is fixedly connected to the pushing block (702) for positioning the lower housing (601).
6. The testing device for the production of an electricity metering device according to claim 5, characterized in that, The pushing mechanism also includes a transmission guide frame (7) and a transmission frame (701). The transmission guide frame (7) is fixedly connected to the lifting slide plate (301), and the transmission frame (701) is fixedly connected to the pushing rod (703). The upper side of the transmission frame (701) is slidably connected to the slide rail on the transmission guide frame (7). When the lifting slide plate (301) moves, the transmission frame (701) will drive the pushing rod (703) to move under the action of the transmission guide frame (7).
7. The testing device for the production of an electricity metering device according to claim 2, characterized in that, It also includes a drive mechanism for driving the lifting slide (301) and the conductive rod (109) to rise and fall. The drive mechanism is mounted on the base (1). The drive mechanism includes a drive plate (8), a main cylinder (801) and a drive bracket (802). The drive bracket (802) is fixedly connected to the base (1). The drive plate (8) is slidably connected to the drive bracket (802). The main cylinder (801) for controlling the rise and fall of the drive plate (8) is fixedly connected to the drive bracket (802). The conductive rod (109) and the transmission guide frame (7) are both fixedly connected to the drive plate (8).
8. The testing device for the production of an electricity metering device according to claim 7, characterized in that, It also includes a support mechanism for automatically unloading the current transformer after testing. The support mechanism is connected to the feeding platform (104). The support mechanism includes a feeding plate (907), a positioning block (908), and a feeding stop block (909). The feeding plate (907) is slidably connected to the feeding platform (104). The positioning block (908) for blocking the movement of the current transformer is fixed on the feeding plate (907). The feeding stop block (909) for pushing the current transformer off the feeding plate (907) is fixed on the feeding platform (104). The feeding platform (104) has a through hole that allows the current transformer to fall onto the base (1).
9. A testing device for the production of an electricity metering device according to claim 8, characterized in that, The supporting mechanism also includes a torsion bar (9), a torsion spring (901), a telescopic bar (902), a No. 3 spring (903), a hinge bar (904), a fixing block (905), and a lever (906). The torsion bar (9) is rotatably connected to the drive bracket (802). A torsion spring (901) is connected between the torsion bar (9) and the drive bracket (802). A telescopic bar (902) is slidably connected to the torsion bar (9). A No. 3 spring (903) is sleeved on the telescopic bar (902). The telescopic bar (902) is rotatably connected to the feed plate (907) through the hinge bar (904). A lever (906) is fixedly connected to the drive plate (8) through the fixing block (905). The lever (906) and the torsion bar (9) are pressed together to drive the rotation, thereby driving the feed plate (907) to slide.
10. A testing device for the production of an electricity metering device according to claim 1, characterized in that, It also includes an electric slide table for driving the push rod (103) and the pull rod (105). The electric slide table structure includes a lead screw (2), an internal thread plate (201) and a motor (202). The pull table (104) and the push table (102) are rotatably connected to the lead screw (2). The lead screw (2) is threadedly connected to the internal thread plate (201). When the lead screw (2) rotates, it will drive the two internal thread plates (201) to move synchronously in opposite directions. One internal thread plate (201) is fixedly connected to the pull rod (105), and the other internal thread plate (201) is fixedly connected to the push rod (103). The push table (102) is fixedly connected to the motor (202) for driving the lead screw (2) to rotate.
Citation Information
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