Injection molding device for processing automobile sensor wire harness

By designing an automated conveying and clamping mechanism, automated feeding of sensor wire harnesses and rapid mold changing are achieved, solving the inefficiency problem caused by manual wire separation in existing technologies and improving processing efficiency and applicability.

CN121133009BActive Publication Date: 2026-04-14ZHANGJIAGANG HUIKUN ELECTRONICS MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing injection molding equipment requires manual separation and arrangement of wire ends in sensor wire harness processing, resulting in low processing efficiency and inability to efficiently perform injection molding operations on multiple wire ends.

Method used

An injection molding device including a conveying device, a clamping mechanism, and a control mechanism was designed. Through clamping, conveying, and automatic feeding mechanisms, the device enables automated feeding of wire harness ends and supports rapid mold changes to adapt to the processing needs of wire harnesses of different sizes and models.

Benefits of technology

It improves the efficiency of sensor wire harness processing, simplifies the mold change process, has a wider range of applications, reduces the time spent on manual operation, and improves the overall processing efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of sensor wire harness processing, and discloses an injection molding device for automobile sensor wire harness processing, which comprises a conveying device, the outer side of the conveying device is provided with mounting plates, the mounting plates are arranged and distributed at equal intervals on the outer side of the conveying device, and the mounting plates are provided with clamping mechanisms. The wire harness end heads to be injection molded are clamped between two adjacent clamping plates below a connecting plate in sequence, then the conveying device works to convey the connecting plate, when the corresponding connecting plate is conveyed to one side of the round rod, the swing plate is controlled to swing to the upper side of the connecting plate, the first pressing plate is moved downwards and pushes the auxiliary plate, at this moment, the push plate can smoothly push the wire harness end head out to feed, and the feeding is more convenient and efficient, and the processing efficiency is improved.
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Description

Technical Field

[0001] This invention relates to the field of sensor wiring harness processing technology, and in particular to an injection molding apparatus for processing automotive sensor wiring harnesses. Background Technology

[0002] Wiring harnesses are an indispensable system-level component in automobiles. Their function is to provide and distribute power to various systems in the vehicle, and at the same time, they serve as a medium for signal transmission between various components. Sensor wiring harnesses are one of the many types of wiring harnesses in automobiles. During processing, the ends of the wiring harness need to be injection molded.

[0003] Patent publication number CN116141575B discloses a wire harness sensor injection mold and its manufacturing method, including a processing table, a mounting frame located above the top of the processing table, and an electric push cylinder located above the mounting frame. A lifting platform is provided above the support base. An injection cylinder is vertically installed inside the cylindrical groove, and a positioning component is provided inside the fixing frame. An adjustment mechanism is provided inside the injection cylinder, and a suction mechanism is provided inside the liquid storage chamber. Through the cooperation of the injection cylinder, the adjustment mechanism, and the suction mechanism, it is convenient to perform rapid encapsulation of the wire harness sensor, and to adjust the length of the injection cavity according to the encapsulation length. After encapsulation, it can automatically demold and eject the molded injection block. It can also automatically cool the inner wall of the injection cylinder while demolding the encapsulated wire harness sensor, which can accelerate the heat dissipation effect of the inner wall of the injection cylinder and improve the molding speed of the subsequent injection block.

[0004] The above devices achieve automatic demolding and ejection after injection molding of wire harnesses. However, in actual injection molding of sensor wire harnesses, multiple individual wire ends often need to be encapsulated in a single injection. In practice, similar to existing injection molding devices, the above devices often require manual separation of the wires and their sequential placement in the injection mold before the injection task can be performed. Consequently, after each injection is completed, the next wire harness to be injected must be arranged manually before the next injection operation can be performed, which is time-consuming and results in low overall processing efficiency. The above devices have not solved or improved this problem. Therefore, an injection molding device for automotive sensor wire harness processing is proposed to solve the above problems. Summary of the Invention

[0005] To address the aforementioned problems, the present invention provides an injection molding apparatus for processing automotive sensor wiring harnesses.

[0006] The injection molding device for processing automotive sensor wiring harnesses provided by this invention adopts the following technical solution:

[0007] An injection molding device for processing automotive sensor wiring harnesses includes a conveying device, an mounting plate disposed on the outside of the conveying device, the mounting plates being arranged at equal intervals on the outside of the conveying device, a clamping mechanism disposed on the mounting plate, a support frame fixedly connected to the front side of the conveying device, and a control mechanism disposed on the support frame.

[0008] The clamping mechanism includes a guide plate, which is fixedly connected to the outside of the conveying device. The guide plate passes through the mounting plate and has a through groove at its top. A connecting plate is provided on one side of the mounting plate, and a mounting groove is provided on the mounting plate. The connecting plate extends into the mounting groove and matches the mounting groove. A moving block is slidably connected to the bottom of the connecting plate. A clamping plate is integrally formed at the bottom of the moving block. An auxiliary plate is provided at the top of the connecting plate, and a push plate is integrally formed on the auxiliary plate. The push plate passes through the connecting plate and extends to the middle position between two adjacent clamping plates.

[0009] The control mechanism includes a round rod rotatably connected to a support frame. A swing plate is fixedly connected to the outside of the round rod. A first pressing plate is provided on the top of the swing plate, and the first pressing plate penetrates the swing plate. A first cylinder is fixedly connected to the top wall of the first pressing plate, and one end of the first cylinder is fixedly connected to the top of the swing plate.

[0010] By adopting the above technical solution, the wire harness ends to be injection molded are clamped sequentially between two adjacent clamping plates below the connecting plate. Then, the conveying device conveys the connecting plate. When the corresponding connecting plate is conveyed to one side of the round rod, the swing plate is controlled to swing directly above the connecting plate. The first pressing plate moves downward and pushes the auxiliary plate. At this time, the push plate can smoothly push out the wire harness ends for feeding. This feeding method is more convenient and efficient than manually sorting and arranging the wire harness ends sequentially after each injection molding, which helps to improve processing efficiency.

[0011] Preferably, a U-shaped plate is fixedly connected to the top of the mounting plate, and a fixing plate is slidably connected to the inner side of the U-shaped plate. The fixing plate extends into the interior of the mounting plate. A fixing groove is provided on the connecting plate. The fixing plate extends into the fixing groove and matches the fixing groove. A first threaded rod is rotatably connected to the top of the fixing plate. The first threaded rod passes through the top wall of the guide plate and is threadedly connected to the guide plate.

[0012] By adopting the above technical solution, the first threaded rod rotates and drives the fixed plate to move.

[0013] Preferably, a limiting rod is fixedly connected to the top of the connecting plate, the limiting rod penetrates the top wall of the auxiliary plate, and a first spring is fixedly connected to the top of the connecting plate. One end of the first spring is fixedly connected to the bottom of the auxiliary plate, and the first spring is disposed outside the limiting rod.

[0014] By adopting the above technical solution, the first spring provides an elastic force to the connecting plate.

[0015] Preferably, a first spring is fixedly connected inside the connecting plate, the first spring is fixedly connected to one side of the moving block, and a second spring is fixedly connected to the bottom of the mounting plate, the second spring is fixedly connected to the outside of the conveying device.

[0016] By adopting the above technical solution, the first reed provides an elastic force to the moving block.

[0017] Preferably, an L-shaped pressing plate is provided on the top of the swing plate, the L-shaped pressing plate penetrates the swing plate, and a second cylinder is fixedly connected to the swing plate, one end of the second cylinder being fixedly connected to the top inner side of the L-shaped pressing plate.

[0018] By adopting the above technical solution, the second cylinder pushes and pulls the L-shaped pressing plate up and down after it is working.

[0019] Preferably, a gear is fixedly connected to the outside of the round rod, a guide rod is fixedly connected to the inside of the support frame, a movable plate is slidably connected to the outside of the guide rod, a third cylinder is fixedly connected to one side wall of the support frame, one end of the third cylinder is fixedly connected to the movable plate, a rack is fixedly connected to the movable plate, the rack is located in front of the gear, and the rack meshes with the gear.

[0020] By adopting the above technical solution, after the rack moves, the rack drives the gear to rotate.

[0021] Preferably, a support plate is fixedly connected to the rear side of the conveying device, and an injection molding mechanism is provided on the support plate. The injection molding mechanism includes a frame plate, which is fixedly connected to the top of the support plate. A lifting plate is slidably connected to the inner side of the frame plate. An upper mold is provided on one side of the lifting plate. An injection port is opened on the top of the upper mold. A docking plate is fixedly connected to one side of the upper mold. The lifting plate extends into the inner side of the docking plate and matches the docking plate. Two limiting plates are fixedly connected to the top of the support plate. A lower mold is placed on the top of the support plate. A molding cavity is opened on the lower mold. Both limiting plates extend into the interior of the lower mold. The lower mold is located at the bottom of the upper mold.

[0022] By adopting the above technical solution, the lifting plate can move up and down inside the frame plate.

[0023] Preferably, a threaded adjusting rod is rotatably connected to the inner side of the frame plate. The threaded adjusting rod passes through the lifting plate and is threadedly connected to the lifting plate. A motor is fixedly connected to the top wall of the frame plate. The motor is fixedly connected to one end of the threaded adjusting rod through its output shaft. A threaded fixing rod is fixedly connected to the inner side of the mating plate. The threaded fixing rod passes through the lifting plate. A fixing ring is threadedly connected to the outside of the threaded fixing rod. The fixing ring fits against the top of the lifting plate.

[0024] By adopting the above technical solution, the screw adjusting rod can drive the lifting plate to move after rotation.

[0025] Preferably, a frame is provided on one side of the limiting plate, and two frames are respectively provided on the left and right sides of the lower mold. A fixed insert plate is slidably connected inside the frame. The fixed insert plate extends out of the frame. A threaded control rod is rotatably connected to the fixed insert plate. The threaded control rod extends out of the frame and is threadedly connected to the frame. Limiting grooves are provided on both sides of the lower mold. The fixed insert plate extends into the limiting groove and matches the limiting groove. The fixed insert plate passes through the limiting plate.

[0026] By adopting the above technical solution, the rotation of the threaded control lever drives the movement of the fixed insert plate.

[0027] Preferably, the lower mold has an internal cavity, a bottom plate is slidably connected inside the cavity, a push rod is fixedly connected to the top of the bottom plate and extends into the molding cavity, a second spring is fixedly connected to the top of the bottom plate and is fixedly connected to the top of the inner side of the cavity, slots are formed on the bottom of the lower mold and the support plate and are connected to each other, an outer plate is fixedly connected to the bottom of the support plate, a strip plate is slidably connected to the inner side of the outer plate, a push rod is fixedly connected to the top of the strip plate and is located at the bottom of the slot, and a fourth cylinder is fixedly connected to the bottom wall of the outer plate and one end of the fourth cylinder is fixedly connected to the bottom of the strip plate.

[0028] By adopting the above technical solution, the second spring provides an elastic force to the bottom plate.

[0029] In summary, the present invention has the following beneficial technical effects:

[0030] 1. An injection molding device for processing automotive sensor wiring harnesses, wherein the end of the wiring harness to be injection molded is clamped sequentially between two adjacent clamping plates below a connecting plate, and then a conveying device conveys the connecting plate. When the corresponding connecting plate is conveyed to one side of the round rod, the swing plate is controlled to swing directly above the connecting plate, and then the first pressing plate moves downward and pushes the auxiliary plate. At this time, the push plate can smoothly push out the end of the wiring harness for feeding. This feeding method is more convenient and efficient than manually sorting and arranging the end of the wiring harness after each injection molding, which helps to improve processing efficiency.

[0031] 2. An injection molding device for processing automotive sensor wiring harnesses. When dealing with the injection molding processing needs of wiring harnesses of different sizes and models, the upper mold, lower mold and connecting plate can be quickly replaced through simple operation. The replacement process is simple and convenient, which is conducive to quickly matching the processing needs of different models of wiring harnesses and has a wider range of applications.

[0032] 3. An injection molding device for processing automotive sensor wiring harnesses, through the design of the injection molding mechanism, while satisfying the function of convenient replacement of the upper and lower molds, controls the push rod to move upward and push the bottom plate to move the ejector rod set inside the lower mold upward and eject the end of the injection-molded wiring harness, thereby achieving rapid demolding. This avoids the problems of manual demolding being more labor-intensive and more inconvenient to operate. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the structure of the present invention;

[0034] Figure 2 This is a cross-sectional view of the support frame in this invention;

[0035] Figure 3 This is a split view of the connecting plate and the mounting plate in this invention;

[0036] Figure 4 This is a cross-sectional view of the connecting plate in this invention;

[0037] Figure 5 This is a schematic diagram of the structure of the upper and lower molds after disassembly in this invention;

[0038] Figure 6 This is a cross-sectional view of the lower mold in this invention.

[0039] Explanation of reference numerals in the attached drawings: 1. Conveying device; 2. Mounting plate; 3. Clamping mechanism; 31. Guide plate; 32. Through groove; 33. Connecting plate; 34. Mounting groove; 35. Moving block; 36. Clamping plate; 37. Auxiliary plate; 38. Pushing plate; 39. Fixing plate; 391. First threaded rod; 392. Limiting rod; 393. First spring; 394. First spring leaf; 395. Second spring; 396. U-shaped plate; 4. Support frame; 5. Control mechanism; 51. Round rod; 52. Swinging plate; 53. First pressing plate; 54. First cylinder; 55. L-shaped pressing plate; 56. Second cylinder; 57. Gear; 58. Guide rod 59. Movable plate; 591. Third cylinder; 592. Rack; 6. Support plate; 7. Injection molding mechanism; 71. Frame plate; 72. Lifting plate; 73. Upper mold; 74. Connecting plate; 75. Limiting plate; 76. Lower mold; 77. Molding cavity; 78. Threaded adjusting rod; 79. Motor; 791. Threaded fixing rod; 792. Fixing ring; 793. Frame; 794. Fixing insert plate; 795. Threaded control rod; 796. Cavity; 797. Bottom plate; 798. Top rod; 799. Second spring; 781. Hole and slot; 782. Outer plate; 783. Strip plate; 784. Push rod; 785. Fourth cylinder. Detailed Implementation

[0040] The following is in conjunction with the appendix Figure 1 - Appendix Figure 6 The present invention will be described in further detail below.

[0041] This invention discloses an injection molding apparatus for processing automotive sensor wiring harnesses. (Refer to...) Figures 1-6 The device includes a conveying device 1, an mounting plate 2 is provided on the outside of the conveying device 1, the mounting plates 2 are arranged at equal intervals on the outside of the conveying device 1, a clamping mechanism 3 is provided on the mounting plate 2, a support frame 4 is fixedly connected to the front of the conveying device 1, and a control mechanism 5 is provided on the support frame 4.

[0042] The clamping mechanism 3 includes a guide plate 31, which is fixedly connected to the outside of the conveying device 1. The guide plate 31 passes through the mounting plate 2. A through groove 32 is provided on the top of the guide plate 31. A connecting plate 33 is provided on one side of the mounting plate 2. A mounting groove 34 is provided on the mounting plate 2. The connecting plate 33 extends into the mounting groove 34 and matches the mounting groove 34. A moving block 35 is slidably connected to the bottom of the connecting plate 33. A clamping plate 36 is integrally formed at the bottom of the moving block 35. An auxiliary plate 37 is provided on the top of the connecting plate 33. A push plate 38 is integrally formed on the auxiliary plate 37. The push plate 38 passes through the connecting plate 33 and extends to the middle position between two adjacent clamping plates 36.

[0043] The control mechanism 5 includes a round rod 51, which is rotatably connected to the support frame 4. A swing plate 52 is fixedly connected to the outside of the round rod 51. A first pressing plate 53 is provided on the top of the swing plate 52, and the first pressing plate 53 passes through the swing plate 52. A first cylinder 54 is fixedly connected to the top wall of the first pressing plate 53. One end of the first cylinder 54 is fixedly connected to the top of the swing plate 52. The wire harness end to be injection molded is clamped between two adjacent clamping plates below the connecting plate 33 in sequence. Then, the conveying device 1 works to convey the connecting plate 33. When the corresponding connecting plate 33 is conveyed to one side of the round rod 51, the swing plate 52 is controlled to swing to the top of the connecting plate 33. The first pressing plate 53 moves downward and pushes the auxiliary plate 37. At this time, the push plate 38 can smoothly push out the wire harness end for feeding. This feeding method is more convenient and efficient than manually sorting and arranging the wire harness ends after each injection molding, which is conducive to improving processing efficiency.

[0044] A U-shaped plate 396 is fixedly connected to the top of the mounting plate 2. A fixing plate 39 is slidably connected to the inner side of the U-shaped plate 396. The fixing plate 39 extends into the interior of the mounting plate 2. A fixing groove is provided on the connecting plate 33. The fixing plate 39 extends into the fixing groove and matches the fixing groove. A first threaded rod 391 is rotatably connected to the top of the fixing plate 39. The first threaded rod 391 passes through the top wall of the guide plate 31 and is threadedly connected to the guide plate 31. After the first threaded rod 391 rotates, it drives the fixing plate 39 to move.

[0045] A limiting rod 392 is fixedly connected to the top of the connecting plate 33. The limiting rod 392 passes through the top wall of the auxiliary plate 37. A first spring 393 is fixedly connected to the top of the connecting plate 33. One end of the first spring 393 is fixedly connected to the bottom of the auxiliary plate 37. The first spring 393 is located outside the limiting rod 392 and provides elastic force to the connecting plate 33. A first spring 394 is fixedly connected inside the connecting plate 33 and is fixedly connected to one side of the moving block 35. A second spring 395 is fixedly connected to the bottom of the mounting plate 2 and is fixedly connected to the outside of the conveying device 1. The first spring 394 provides elastic force to the moving block 35.

[0046] An L-shaped pressing plate 55 is provided on the top of the swing plate 52, and the L-shaped pressing plate 55 passes through the swing plate 52. A second cylinder 56 is fixedly connected to the swing plate 52. One end of the second cylinder 56 is fixedly connected to the top inner side of the L-shaped pressing plate 55. After the second cylinder 56 works, it pushes and pulls the L-shaped pressing plate 55 up and down. A gear 57 is fixedly connected to the outside of the round rod 51. A guide rod 58 is fixedly connected to the inside of the support frame 4. A movable plate 59 is slidably connected to the outside of the guide rod 58. A third cylinder 591 is fixedly connected to one side wall of the support frame 4. One end of the third cylinder 591 is fixedly connected to the movable plate 59. A rack 592 is fixedly connected to the movable plate 59. The rack 592 is located in front of the gear 57 and meshes with the gear 57. After the rack 592 moves, it drives the gear 57 to rotate.

[0047] A support plate 6 is fixedly connected to the rear side of the conveying device 1. An injection molding mechanism 7 is provided on the support plate 6. The injection molding mechanism 7 includes a frame plate 71, which is fixedly connected to the top of the support plate 6. A lifting plate 72 is slidably connected to the inner side of the frame plate 71. An upper mold 73 is provided on one side of the lifting plate 72. An injection port is opened at the top of the upper mold 73. A docking plate 74 is fixedly connected to one side of the upper mold 73. The lifting plate 72 extends into the inner side of the docking plate 74 and matches the docking plate 74. Two limiting plates 75 are fixedly connected to the top of the support plate 6. A lower mold 76 is placed on the top of the support plate 6. A molding cavity 77 is opened on the lower mold 76. Both limiting plates 75 extend into the interior of the lower mold 76. The lower mold 76 is located at the bottom of the upper mold 73. The lifting plate 72 can move up and down inside the frame plate 71.

[0048] A threaded adjusting rod 78 is rotatably connected to the inner side of the frame plate 71. The threaded adjusting rod 78 passes through the lifting plate 72 and is threadedly connected to the lifting plate 72. A motor 79 is fixedly connected to the top wall of the frame plate 71. The motor 79 is fixedly connected to one end of the threaded adjusting rod 78 through its output shaft. A threaded fixing rod 791 is fixedly connected to the inner side of the mating plate 74. The threaded fixing rod 791 passes through the lifting plate 72. A fixing ring 792 is threadedly connected to the outside of the threaded fixing rod 791. The fixing ring 792 fits against the top of the lifting plate 72. After the threaded adjusting rod 78 is rotated, it can drive the lifting plate 72 to move.

[0049] A frame 793 is provided on one side of the limiting plate 75. Two frames 793 are respectively provided on the left and right sides of the lower mold 76. A fixed insert plate 794 is slidably connected inside the frame 793. The fixed insert plate 794 extends out of the frame 793. A threaded control rod 795 is rotatably connected to the fixed insert plate 794. The threaded control rod 795 extends out of the frame 793 and is threadedly connected to the frame 793. Limiting grooves are provided on both sides of the lower mold 76. The fixed insert plate 794 extends into the limiting groove and matches the limiting groove. The fixed insert plate 794 passes through the limiting plate 75. After the threaded control rod 795 is rotated, it drives the fixed insert plate 794 to move.

[0050] The lower mold 76 has a cavity 796 inside, and a bottom plate 797 is slidably connected inside the cavity 796. A push rod 798 is fixedly connected to the top of the bottom plate 797 and extends into the molding cavity 77. A second spring 799 is fixedly connected to the top of the bottom plate 797 and is fixedly connected to the top of the inner side of the cavity 796. The bottom of the lower mold 76 and the support plate 6 both have slots 781, which are connected to each other. An outer plate 782 is fixedly connected to the bottom of the support plate 6. A strip plate 783 is slidably connected to the inner side of the outer plate 782. A push rod 784 is fixedly connected to the top of the strip plate 783 and is located at the bottom of the slot 781. A fourth cylinder 785 is fixedly connected to the bottom wall of the outer plate 782 and one end of the fourth cylinder 785 is fixedly connected to the bottom of the strip plate 783. The second spring 799 provides an elastic force to the bottom plate 797.

[0051] In actual operation, when this device is used, first connect the power supply to the device. The operator can pre-separate the wire harness ends on the wire harness to be injected and push them into the middle of the two adjacent clamping plates 36 in sequence. At this time, the elastic force provided by the first spring 394 to the moving block 35 can cause the clamping plate 36 to clamp the wire harness ends tightly. Then the conveying device 1 can move the guide plate 31 installed on the outer conveying surface. The guide plate 31 drives the mounting plate 2 to move, and the mounting plate 2 drives the connecting plate 33 to move. Through the above connection relationship, it can be seen that the wire harness is transported at this time.

[0052] After the wire harness is delivered directly above the lower mold 76, the third cylinder 591 pushes the movable plate 59. The movable plate 59 drives the rack 592 to move, the rack 592 drives the gear 57 to rotate, the gear 57 drives the round rod 51 to rotate, and the round rod 51 drives the swing plate 52 to rotate. After the swing plate 52 swings directly above the connecting plate 33, the second cylinder 56 first works and pushes the L-shaped plate, causing the L-shaped plate to move downward. After the L-shaped plate passes through the through groove 32 above the guide plate 31, it touches the mounting plate 2 and continues to move downward. This creates the effect of pressing the mounting plate 2 downwards. The mounting plate 2 drives the connecting plate 33 to move downwards, and the connecting plate 33 drives the wire harness end to move downwards. When the wire harness end moves above the molding cavity 77 of the lower mold 76, the first cylinder 54 works and pushes the first pressing plate 53 downwards. After the first pressing plate 53 moves downwards, it pushes the auxiliary plate 37 downwards. The auxiliary plate 37 drives the push plate 38 to move. After the push plate 38 moves downwards, it pushes the wire harness end held by the clamping plate 36 downwards, thereby pushing the wire harness end into the molding cavity 77 of the lower mold 76 to complete the feeding.

[0053] After the material loading is completed, repeat the above steps. The conveying device 1 works and transports the finished connecting plate 33 to one side of the lower mold 76. Then, the swing plate 52 continues to swing to the front of the conveying device 1. Subsequently, the motor 79 works and drives the threaded adjusting rod 78 to rotate. The threaded adjusting rod 78 drives the lifting plate 72 to move down. The lifting plate 72 drives the docking plate 74 to move. The docking plate 74 drives the upper mold 73 to move down and close with the lower mold 76 to perform the injection molding operation. The specific injection molding principle and process are all existing mold injection molding technology, so they will not be described in detail here.

[0054] After injection molding is completed, the fourth cylinder 785 works and pushes the strip plate 783 upward. The strip plate 783 drives the push rod 784 to move upward. After the push rod 784 moves upward, it pushes the bottom plate 797. The bottom plate 797 drives the ejector rod 798 to move upward. After the ejector rod 798 moves upward, it ejects the injection-molded wire harness end inside the molding cavity 77, thereby achieving the demolding purpose.

[0055] When dealing with the injection molding needs of wire harnesses of different sizes and models, it is necessary to replace the upper mold 73, the lower mold 76, and the connecting plate 33. When replacing the connecting plate 33, rotate the first threaded rod 391. The first threaded rod 391 drives the fixing plate 39 to move upward and away from the connecting plate 33. Then the connecting plate 33 can be pulled out from the mounting plate 2 and replaced. When the lower mold 76 needs to be replaced, rotate the threaded control rod 795. The threaded control rod 795 drives the fixing plate 794 to move to the outside of the lower mold 76. Then the lower mold 76 can be directly taken out upward and replaced. When the upper mold 73 needs to be replaced, rotate the fixing ring 792 and remove it from the threaded fixing rod 791. Then the upper mold 73 can be further removed from the lifting plate 72 and replaced. Accordingly, the whole replacement process is simple and convenient, and can match various models of clamping and feeding as well as subsequent injection molding work, with a wider range of applications.

[0056] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An injection molding device for processing automotive sensor wiring harnesses, characterized in that: Includes a conveying device (1), an mounting plate (2) is provided on the outside of the conveying device (1), the mounting plates (2) are arranged at equal intervals on the outside of the conveying device (1), a clamping mechanism (3) is provided on the mounting plate (2), a support frame (4) is fixedly connected to the front side of the conveying device (1), and a control mechanism (5) is provided on the support frame (4). The clamping mechanism (3) includes a guide plate (31), which is fixedly connected to the outside of the conveying device (1). The guide plate (31) passes through the mounting plate (2). A through groove (32) is provided on the top of the guide plate (31). A connecting plate (33) is provided on one side of the mounting plate (2). An mounting groove (34) is provided on the mounting plate (2). The connecting plate (33) extends into the mounting groove (34) and matches the mounting groove (34). A moving block (35) is slidably connected to the bottom of the connecting plate (33). A clamping plate (36) is integrally formed on the bottom of the moving block (35). An auxiliary plate (37) is provided on the top of the connecting plate (33). A push plate (38) is integrally formed on the auxiliary plate (37). The push plate (38) passes through the connecting plate (33) and extends to the middle position of two adjacent clamping plates (36). The control mechanism (5) includes a round rod (51), which is rotatably connected to the support frame (4). A swing plate (52) is fixedly connected to the outside of the round rod (51). A first pressing plate (53) is provided on the top of the swing plate (52). The first pressing plate (53) passes through the swing plate (52). A first cylinder (54) is fixedly connected to the top wall of the first pressing plate (53). One end of the first cylinder (54) is fixedly connected to the top of the swing plate (52). An L-shaped pressing plate (55) is provided on the top of the swing plate (52). The L-shaped pressing plate (55) passes through the swing plate (52). A second cylinder (56) is fixedly connected to the swing plate (52). One end of the second cylinder (56) is fixedly connected to the top of the inner side of the L-shaped pressing plate (55). The conveying device (1) is fixedly connected to a support plate (6) on the rear side. An injection molding mechanism (7) is provided on the support plate (6). The injection molding mechanism (7) includes a frame plate (71). The frame plate (71) is fixedly connected to the top of the support plate (6). A lifting plate (72) is slidably connected to the inner side of the frame plate (71). An upper mold (73) is provided on one side of the lifting plate (72). An injection port is opened on the top of the upper mold (73). A docking plate (74) is fixedly connected to one side of the upper mold (73). The lifting plate (72) extends into the inner side of the docking plate (74) and matches the docking plate (74). Two limiting plates (75) are fixedly connected to the top of the support plate (6). A lower mold (76) is placed on the top of the support plate (6). A molding cavity (77) is opened on the lower mold (76). Both limiting plates (75) extend into the interior of the lower mold (76). The lower mold (76) is located at the bottom of the upper mold (73). The lower mold (76) has a cavity (796) inside, and a bottom plate (797) is slidably connected inside the cavity (796). A top rod (798) is fixedly connected to the top of the bottom plate (797), and the top rod (798) extends into the molding cavity (77). A second spring (799) is fixedly connected to the top of the bottom plate (797), and the second spring (799) is fixedly connected to the top of the inner side of the cavity (796). The bottom of the lower mold (76) and the support plate (6) both have slots (…). 781), the two slots (781) are connected, the bottom of the support plate (6) is fixedly connected to the outer plate (782), the inner side of the outer plate (782) is slidably connected to the strip plate (783), the top of the strip plate (783) is fixedly connected to the push rod (784), the push rod (784) is set at the bottom of the slot (781), the bottom wall of the outer plate (782) is fixedly connected to the fourth cylinder (785), one end of the fourth cylinder (785) is fixedly connected to the bottom of the strip plate (783).

2. The injection molding device for processing automotive sensor wiring harnesses according to claim 1, characterized in that: A U-shaped plate (396) is fixedly connected to the top of the mounting plate (2). A fixing plate (39) is slidably connected to the inner side of the U-shaped plate (396). The fixing plate (39) extends into the interior of the mounting plate (2). A fixing groove is provided on the connecting plate (33). The fixing plate (39) extends into the fixing groove and matches the fixing groove. A first threaded rod (391) is rotatably connected to the top of the fixing plate (39). The first threaded rod (391) passes through the top wall of the guide plate (31) and is threadedly connected to the guide plate (31).

3. The injection molding device for processing automotive sensor wiring harnesses according to claim 1, characterized in that: The top of the connecting plate (33) is fixedly connected to a limiting rod (392), which penetrates the top wall of the auxiliary plate (37). The top of the connecting plate (33) is fixedly connected to a first spring (393), one end of which is fixedly connected to the bottom of the auxiliary plate (37). The first spring (393) is located outside the limiting rod (392).

4. The injection molding device for processing automotive sensor wiring harnesses according to claim 1, characterized in that: The connecting plate (33) is fixedly connected to a first spring (394), which is fixedly connected to one side of the moving block (35). The bottom of the mounting plate (2) is fixedly connected to a second spring (395), which is fixedly connected to the outside of the conveying device (1).

5. The injection molding device for processing automotive sensor wiring harnesses according to claim 1, characterized in that: A gear (57) is fixedly connected to the outside of the round rod (51), a guide rod (58) is fixedly connected to the inside of the support frame (4), a movable plate (59) is slidably connected to the outside of the guide rod (58), a third cylinder (591) is fixedly connected to one side wall of the support frame (4), one end of the third cylinder (591) is fixedly connected to the movable plate (59), a rack (592) is fixedly connected to the movable plate (59), the rack (592) is located in front of the gear (57), and the rack (592) meshes with the gear (57).

6. The injection molding device for processing automotive sensor wiring harnesses according to claim 1, characterized in that: A threaded adjusting rod (78) is rotatably connected to the inner side of the frame plate (71). The threaded adjusting rod (78) passes through the lifting plate (72) and is threadedly connected to the lifting plate (72). A motor (79) is fixedly connected to the top wall of the frame plate (71). The motor (79) is fixedly connected to one end of the threaded adjusting rod (78) through its output shaft. A threaded fixing rod (791) is fixedly connected to the inner side of the docking plate (74). The threaded fixing rod (791) passes through the lifting plate (72). A fixing ring (792) is threadedly connected to the outside of the threaded fixing rod (791). The fixing ring (792) is in contact with the top of the lifting plate (72).

7. The injection molding device for processing automotive sensor wiring harnesses according to claim 1, characterized in that: A frame (793) is provided on one side of the limiting plate (75). Two frames (793) are respectively provided on the left and right sides of the lower mold (76). A fixed insert plate (794) is slidably connected inside the frame (793). The fixed insert plate (794) extends out of the frame (793). A threaded control rod (795) is rotatably connected on the fixed insert plate (794). The threaded control rod (795) extends out of the frame (793) and is threadedly connected to the frame (793). Limiting grooves are provided on both sides of the lower mold (76). The fixed insert plate (794) extends into the limiting groove and matches the limiting groove. The fixed insert plate (794) penetrates the limiting plate (75).

Citation Information

Patent Citations

  • A wire harness sensor injection mold and its manufacturing method

    CN116141575B

  • Wire harness sensor injection mold and manufacturing method thereof

    CN116141575A