Low-voltage cable manufacturing device and use method thereof
By combining the support mechanism, winding mechanism, and limiting mechanism, the problem of low efficiency in the replacement and transfer of winding rollers in existing cable production is solved, realizing convenient replacement and efficient movement of winding rollers and improving the utilization efficiency of the equipment.
Patent Information
- Application Number
- CN202511162711.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2025-12-16
AI Technical Summary
In the current cable production process, the structure of the winding equipment is fixed, resulting in low efficiency in replacing and moving the winding rollers, which affects production efficiency.
The design employs a combination of support mechanism, winding mechanism, and limiting mechanism. Through the cooperation of hydraulic cylinders, gears, and linkage blocks, the winding roller can be easily replaced and moved. The limiting mechanism provides stable support under different road surface conditions, thereby improving the mobility and efficiency of the equipment.
It enables convenient replacement and efficient movement of the winding roller, improves the utilization efficiency of cable production equipment, and adapts to the movement needs of different road conditions.
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Figure CN121134448A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of cable production equipment, specifically a low-voltage cable manufacturing device and its usage method. Background Technology
[0002] A cable is a conductor made of one or more mutually insulated conductors and an outer insulating protective layer. It is used to transmit electricity or information from one place to another. Traditional cables are made of materials such as PVC and rubber.
[0003] However, in the existing technology, the winding equipment used in the cable production process has a fixed structure. At the same time, since the overall weight and volume of the wound cable are large, the actual replacement of the wound rollers with the existing winding equipment is quite cumbersome. In addition, the actual transportation of the wound rollers is mostly carried out by existing mobile transportation equipment, which results in poor actual transfer efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide a low-voltage cable manufacturing device and its usage method that allows for convenient replacement of the winding roller and facilitates the movement and transfer of the completed winding roller, thereby improving actual production efficiency.
[0005] The technical solution adopted in this invention is as follows: a low-voltage cable manufacturing device, comprising: a support mechanism for providing stable support during the cable winding process;
[0006] A winding mechanism for winding cables, said winding mechanism being mounted on a support mechanism; and
[0007] The limiting mechanism is used to adjust the movement and transportation mode of the winding mechanism.
[0008] The structure includes a base frame, two first hydraulic cylinders, two second hydraulic cylinders, and a drive component. Guide grooves are provided on both outer surfaces of the base frame. The two first hydraulic cylinders are fixedly connected to the outer surfaces of the base frame on both sides. A lifting frame is fixedly connected to the output end of each first hydraulic cylinder. A support tube is rotatably connected inside each lifting frame. The two second hydraulic cylinders are fixedly connected to the outer surfaces of the base frame on both sides. A lifting block is fixedly connected to the output end of each second hydraulic cylinder. The drive component is disposed on the base frame.
[0009] Each of the lifting frames has a positioning bolt and two sliding rods fixedly connected to one side of its outer surface. Each positioning bolt has a positioning strip slidably fitted on its outer surface, and each positioning bolt has a positioning nut threadedly connected to its outer surface. One end of each sliding rod slides through the corresponding positioning strip.
[0010] One of the support tubes is rotatably connected to a linkage gear at one end. A linkage block is slidably inserted inside each support tube. One of the linkage blocks is engaged with the linkage gear. An extension strip is fixedly connected to one end of each linkage block, and the other end of each linkage block slides through a corresponding positioning strip. Guide rods are fixedly connected to the outer surfaces of both sides of the bottom frame. Each guide rod slides through a corresponding lifting frame. A pad is fixedly connected between the inner walls of the two sides of the bottom frame.
[0011] The driving component includes a mounting plate, a drive motor, and a drive gear. The mounting plate is fixedly connected to the outer surface of one side of the base frame. The drive gear is rotatably connected to the outer surface of one side of the mounting plate. The drive gear meshes with a connecting gear. The drive motor is fixedly connected to the outer surface of the other side of the mounting plate, and the output end of the drive motor is fixedly connected to the drive gear.
[0012] The winding mechanism includes two winding rollers and a connecting component. Each winding roller has an extension ring fixedly connected to one end by bolts. Each winding roller has a locking slot at its top. Each winding roller has multiple connecting slots equidistantly spaced on its outer surface. The multiple connecting slots are divided into multiple groups, with two connecting slots in each group. Two connecting bolts slide through the two connecting slots in each group. Each connecting bolt has a connecting nut threaded onto its outer surface. One side of the outer surface of one winding roller has multiple connecting holes equidistantly spaced. The other side of the outer surface of the other winding roller has multiple locking blocks fixedly connected at equal intervals. One end of each locking block extends into the corresponding connecting hole. The connecting component is disposed on the two winding rollers.
[0013] The connecting component includes a locking rod and two locking frames. The two locking frames are fixedly connected to the inside of two take-up rollers. The locking rod is slidably inserted between the two locking frames. Both ends of the locking rod extend into the corresponding guide grooves. The bottom of the locking rod is provided with locking grooves near the edges of both ends. One end of each extension bar extends into the corresponding locking groove. Both ends of the locking rod are provided with threaded holes. One outer surface of each locking frame is threaded with a locking bolt. One end of each locking bolt extends into the corresponding locking groove.
[0014] The limiting mechanism consists of two sets. Each set includes a rotating seat, a limiting block, a limiting bolt, two side plates, and an adjusting component. The limiting block is rotatably connected to the outer surface of one side of the rotating seat. The limiting bolt is fixedly connected to the outer surface of one side of the limiting block, with one end of the limiting bolt extending into the interior of the rotating seat. The limiting bolt is matched with one end of a locking rod through a threaded hole. Both side plates are rotatably connected to the outer surface of the rotating seat. The adjusting component is disposed on the two side plates.
[0015] Each set of adjustment components includes two first adjustment bolts, two second adjustment bolts, and two sets of support wheels. Each first adjustment bolt slides through two corresponding side plates, and a first adjustment nut is threaded onto the outer surface of each first adjustment bolt. One end of each second adjustment bolt slides through two corresponding side plates, and two rotating tubes are slidably sleeved on the outer surface of each second adjustment bolt. Two second adjustment nuts are threaded onto the outer surface of each second adjustment bolt. Each set of support wheels has two in total, and each support wheel is rotatably connected to the outer surface of the corresponding rotating tube.
[0016] A method of using a low-voltage cable manufacturing apparatus includes the following steps:
[0017] S1. Winding Process: By inserting one end of the cable to be wound into the bayonet, the drive motor is started, and the drive motor, in conjunction with the drive gear and linkage gear, drives the corresponding linkage block to rotate. This linkage block, in turn, in conjunction with the extension bar, drives the clamping rod to rotate. Under the positional constraints of the clamp and the clamping slot, the rotating clamping rod drives the winding roller to rotate through the clamp frame. This rotating winding roller, in conjunction with the existing guiding equipment, efficiently winds the cable. When the cable winding is complete, the first hydraulic cylinder is controlled, allowing it to lower the lifting frame's operating height under the positional constraints of the guide rod. When the clamping rod height is lowered to the horizontal support point of the guide groove, the positioning nut is released by rotating it. Under the positional constraints of the sliding rod, the positioning bar can be easily removed, allowing the connecting block to be easily pulled out of the support tube, and the extension bar to disengage from the clamping slot. This allows the lever to move independently along the guide groove, and under the guidance of the guide groove, the winding mechanism carrying the cable can move to the top of the two lifting blocks. Then, by controlling the start of the second hydraulic cylinder, the height of the winding mechanism is gradually lowered until the bottom of the extension ring is in contact with the top of the pad. This allows the winding mechanism carrying the cable to be easily removed from the bottom frame. At the same time, it is easy to reinsert the winding mechanism to be used into the guide groove through the lever. Then, by reversing the operation of the first hydraulic cylinder, the lever can be raised back to the horizontal support of the guide groove. This allows the winding mechanism to be used to be easily moved back between the two lifting frames through the lever. Then, by resetting the linkage block, the winding mechanism to be used can be stably set between the two lifting frames. Then, by reversing the control of the first hydraulic cylinder, the winding mechanism to be used can be raised to the meshing point of the linkage gear and the drive gear.
[0018] S2. Moving and Transporting: When the winding mechanism carrying the cable moves along the top of the pad to between the two sets of limiting mechanisms under the support of the extension ring, the two limiting mechanisms are moved so that the two ends of the clamping rod can be inserted into the corresponding rotating seat. Then, by rotating the limiting block, the limiting block and the threaded hole can securely connect the clamping rod between the two rotating seats. Then, with the support of the support wheel, the winding mechanism carrying the cable can be easily moved to the designated use position, so that the equipment can move and transfer the cable on a relatively flat road surface. At the same time, by replacing the second adjusting bolt with the first adjusting bolt and rotating to adjust the use angle of the corresponding two side plates, the position of the first adjusting bolt restricts the two side plates to form a large supporting ring state after adjustment. Then, with the support of the adjusted limiting mechanism, the winding mechanism can be moved and transferred to a position with poor road conditions.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0020] (1) In this invention, during use, one end of the cable to be wound is inserted into the bayonet, and then the drive motor is started by controlling the start of the drive motor, so that the drive motor, together with the drive gear and the linkage gear, can drive the corresponding linkage block to rotate. Then, the linkage block, together with the extension bar, can drive the clamp rod to rotate. Then, under the position restriction of the clamp and the clamp slot, the rotating clamp rod can drive the winding roller to rotate through the clamp frame. Then, the rotating winding roller, together with the existing guiding equipment, can efficiently perform cable winding. When the cable winding is completed, the first hydraulic cylinder is controlled, so that the first hydraulic cylinder can lower the height of the lifting frame under the position restriction of the guide rod. When the height of the clamp rod is lowered to the horizontal support point of the guide groove, the positioning nut is released by rotating. Then, under the position restriction of the slide rod, the positioning bar can be easily removed. Then, the connecting block can be easily pulled out of the support tube, so that the extension bar can be disengaged from the clamp slot, so that the clamp rod can move alone along the guide groove. Guided by the groove, the cable-carrying winding mechanism can move to the top of the two lifting blocks. Then, by controlling the activation of the second hydraulic cylinder, the height of the winding mechanism is gradually lowered until the bottom of the extension coil is in contact with the top of the pad. This allows the cable-carrying winding mechanism to be easily moved out of the bottom frame. At the same time, it is easy to reinsert the winding mechanism to be used into the guide groove through the locking rod. Then, by reversing the operation of the first hydraulic cylinder, the locking rod can be raised back to the horizontal support of the guide groove. This allows the winding mechanism to be used to be easily moved back between the two lifting frames through the locking rod. Then, by resetting the linkage block, the winding mechanism to be used can be securely set between the two lifting frames. Then, by reversing the control of the first hydraulic cylinder, the winding mechanism to be used can be raised to the meshing position of the linkage gear and the drive gear, allowing the equipment to perform cable winding again. This enables the equipment to efficiently wind cables and improves the actual utilization efficiency of the equipment.
[0021] (2) In this invention, when the winding mechanism carrying the cable moves along the top of the pad to between the two sets of limiting mechanisms under the support of the extension ring, the two limiting mechanisms are moved so that the two ends of the clamp rod can be inserted into the corresponding rotating seat. Then, by rotating the limiting block, the limiting block and the threaded hole can be used to securely connect the clamp rod between the two rotating seats. Then, under the support of the support wheel, the winding mechanism carrying the cable can be easily moved to the designated use position, so that the equipment can move and transfer the cable on a relatively flat road surface. At the same time, by replacing the second adjusting bolt with the first adjusting bolt and rotating to adjust the use angle of the corresponding two side plates, the position of the first adjusting bolt restricts the two side plates after adjustment so that they can form a large supporting ring state. Then, under the support of the adjusted limiting mechanism, the winding mechanism can be moved and transferred to a place with poor road conditions, thereby improving the actual use effect of the equipment. Attached Figure Description
[0022] Figure 1 This is a perspective view of the invention in use;
[0023] Figure 2 This is a first-view perspective perspective view of the present invention;
[0024] Figure 3 This is a second-view perspective perspective view of the present invention;
[0025] Figure 4 This is a first-view sectional perspective view of the present invention;
[0026] Figure 5 This is a cross-sectional perspective view of the support mechanism portion of the present invention;
[0027] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;
[0028] Figure 7 For the present invention Figure 5 Enlarged view at point B in the middle;
[0029] Figure 8 This is a partially sectional perspective view of the winding mechanism of the present invention.
[0030] Figure 9 For the present invention Figure 8 Enlarged view at point C;
[0031] Figure 10 This is a perspective view of the limiting mechanism portion of the present invention;
[0032] Figure 11 For the present invention Figure 10 Enlarged view of point D in the middle.
[0033] Markings in the diagram: 1. Support mechanism; 101. Base frame; 102. Guide rod; 103. First hydraulic cylinder; 104. Lifting frame; 105. Guide groove; 106. Support tube; 107. Connecting gear; 108. Connecting block; 109. Extension bar; 110. Slide rod; 111. Positioning bolt; 112. Positioning strip; 113. Mounting plate; 114. Drive motor; 115. Drive gear; 116. Second hydraulic cylinder 1. Cylinder; 117. Lifting block; 118. Pad plate; 2. Winding mechanism; 201. Winding roller; 202. Extension ring; 203. Frame; 204. Locking rod; 205. Locking block; 206. Connecting groove; 207. Locking bolt; 3. Limiting mechanism; 301. Rotary seat; 302. Limiting block; 303. Limiting bolt; 304. Side plate; 305. First adjusting bolt; 306. Second adjusting bolt; 307. Support wheel. Detailed Implementation
[0034] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0035] For examples, please refer to [link / reference]. Figures 1-4 A low-voltage cable manufacturing device, comprising a support mechanism 1, a winding mechanism 2, and a limiting mechanism 3.
[0036] The details are as follows:
[0037] Please see Figures 5-7The support mechanism 1 provides stable support during cable winding and includes a base frame 101, two first hydraulic cylinders 103, two second hydraulic cylinders 116, and a drive component. Guide grooves 105 are provided on both outer surfaces of the base frame 101. The two first hydraulic cylinders 103 are fixedly connected to the outer surfaces of both sides of the base frame 101. A lifting frame 104 is fixedly connected to the output end of each first hydraulic cylinder 103. A support tube 106 is rotatably connected inside each lifting frame 104. The two second hydraulic cylinders 116 are fixedly connected to the outer surfaces of both sides of the base frame 101. A lifting block 117 is fixedly connected to the output end of each second hydraulic cylinder 116. The drive component is mounted on the base frame 101. A positioning bolt 111 and two... Each slide rod 110 has a positioning strip 112 slidably fitted on its outer surface, and a positioning nut threaded onto the outer surface of each positioning bolt 111. One end of each slide rod 110 slides through the corresponding positioning strip 112. One end of each support tube 106 is rotatably connected to a connecting gear 107. Each support tube 106 has a connecting block 108 slidably inserted inside, and one connecting block 108 engages with the connecting gear 107. One end of each connecting block 108 is fixedly connected to an extension strip 109, and the other end of each connecting block 108 slides through the corresponding positioning strip 112. Guide rods 102 are fixedly connected to the outer surfaces of both sides of the bottom frame 101, and each guide rod 102 slides through the corresponding lifting frame 104. The two sides of the bottom frame 101 are opposite to each other. A pad 118 is fixedly connected between the inner and outer walls. The driving components include a mounting plate 113, a drive motor 114, and a drive gear 115. The mounting plate 113 is fixedly connected to the outer surface of one side of the bottom frame 101. The drive gear 115 is rotatably connected to the outer surface of one side of the mounting plate 113. The drive gear 115 meshes with the connecting gear 107. The drive motor 114 is fixedly connected to the outer surface of the other side of the mounting plate 113, and the output end of the drive motor 114 is fixedly connected to the drive gear 115. By inserting one end of the cable to be wound into the bayonet, the drive motor 114 is started by control, so that the drive motor 114, in conjunction with the drive gear 115 and the connecting gear 107, can drive the corresponding connecting block 108 to rotate, thereby enabling the connecting block 108 to cooperate with the extension strip 1. 09 can drive the lever 204 to rotate. Under the positional constraints of the latch 207 and the slot, the rotating lever 204 can drive the winding roller 201 to rotate through the frame 203. This allows the rotating winding roller 201, in conjunction with the existing guiding equipment, to efficiently wind up the cable. When the cable winding is complete, the first cylinder 103 is controlled to lower the lifting frame 104 to a lower height under the positional constraints of the guide rod 102. When the lever 204 is lowered to the horizontal support point of the guide groove 105, the positioning nut is released by rotation. Under the positional constraints of the slide rod 110, the positioning strip 112 can be easily removed, and the connecting block can be easily pulled out of the support tube 106, allowing the extension strip 109 to disengage from the slot.The locking lever 204 can move independently along the guide groove 105, and under the guidance of the guide groove 105, the winding mechanism 2 carrying the cable can move to the top of the two lifting blocks 117. Then, by controlling the activation of the second hydraulic cylinder 116, the height of the winding mechanism 2 is gradually lowered until the bottom of the extension coil 202 is in contact with the top of the pad 118. This allows the winding mechanism 2 carrying the cable to be easily removed from the bottom frame 101. At the same time, it is convenient to reinsert the winding mechanism 2 to be used into the guide groove 105 via the locking lever 204, and then reverse the operation of the second hydraulic cylinder 117. A hydraulic cylinder 103 can lift the clamping rod 204 back to the horizontal support position of the guide groove 105, thereby facilitating the rewinding mechanism 2 to be used to be moved back between the two lifting frames 104 via the clamping rod 204. Then, by resetting the linkage block 108, the rewinding mechanism 2 can be securely positioned between the two lifting frames 104. Furthermore, by reversing the control of the first hydraulic cylinder 103, the rewinding mechanism 2 can be lifted to the meshing position of the linkage gear 107 and the drive gear 115, allowing the equipment to rewind the cable again.
[0038] Please see Figure 8 and Figure 9The winding mechanism 2 is used for winding the cable. The winding mechanism 2 is mounted on the support mechanism 1 and includes two winding rollers 201 and connecting components. Each winding roller 201 has an extension ring 202 fixedly connected to one end by bolts. Each winding roller 201 has a locking slot at its top. Multiple connecting grooves 206 are equidistantly arranged on the outer surface of each winding roller 201. These connecting grooves 206 are divided into multiple groups, with two grooves in each group. A sliding passage is formed between the two connecting grooves in each group. Two connecting bolts, each with a threaded connecting nut on its outer surface, are used. One take-up roller 201 has multiple equidistant connecting holes on one side of its outer surface. The other take-up roller 201 has multiple equidistant locking blocks 205 fixedly connected to one side of its outer surface. One end of each locking block 205 extends into a corresponding connecting hole. Connecting components are mounted on the two take-up rollers 201 and include a locking rod 204 and two locking frames 203. The two locking frames 203 are respectively fixedly connected to the inside of the two take-up rollers 201. The 204 is slidably inserted between the two card frames 203. Both ends of the card rod 204 extend into the corresponding guide grooves 105. A slot is formed at the bottom of the card rod 204 near both edges. One end of each extension bar 109 extends into the corresponding slot. Threaded holes are formed at both ends of the card rod 204. A bolt 207 is threaded onto one side of the outer surface of each card frame 203. One end of each bolt 207 extends into the corresponding slot. The positional constraints of the bolts 207 and the slots allow rotation... The lever 204 can drive the take-up roller 201 to rotate through the frame 203, thereby enabling the rotating take-up roller 201 to efficiently perform cable winding in conjunction with the existing guiding equipment. When the take-up mechanism 2 carrying the cable moves along the top of the pad 118 under the support of the extension ring 202, the lever 204 can be easily pulled out from the frame 203 by rotating the release bolt 207, thereby facilitating the splicing and disassembly of the two take-up rollers 201 and making it convenient to move and transfer the equipment.
[0039] Please see Figure 10 and Figure 11The limiting mechanism 3 is used to adjust the movement and transportation mode of the winding mechanism 2. Two sets of limiting mechanisms 3 are provided. Each set of limiting mechanisms 3 includes a rotating base 301, a limiting block 302, a limiting bolt 303, two side plates 304, and an adjusting component. The limiting block 302 is rotatably connected to one outer surface of the rotating base 301, and the limiting bolt 303 is fixedly connected to one outer surface of the limiting block 302, with one end of the limiting bolt 303 extending into the interior of the rotating base 301. The limiting bolt 303 matches one end of the locking rod 204 through a threaded hole. Both side plates 304 are rotatably connected... On the outer surface of the rotating base 301, adjusting components are disposed on two side plates 304. Each set of adjusting components includes two first adjusting bolts 305, two second adjusting bolts 306, and two sets of support wheels 307. Each first adjusting bolt 305 slides through the corresponding two side plates 304, and a first adjusting nut is threaded onto the outer surface of each first adjusting bolt 305. One end of each second adjusting bolt 306 slides through the corresponding two side plates 304, and two rotating tubes are slidably sleeved on the outer surface of each second adjusting bolt 306. The threaded connection has two second adjusting nuts. Each set of support wheels 307 has two nuts, and each support wheel 307 is rotatably connected to the outer surface of the corresponding rotating tube. When the winding mechanism 2 carrying the cable moves along the top of the pad 118 to between the two sets of limiting mechanisms 3 under the support of the extension ring 202, the two limiting mechanisms 3 move so that both ends of the locking rod 204 can be inserted into the corresponding rotating seat 301. Then, by rotating the limiting block 302, the limiting block 302, in conjunction with the threaded hole, can securely connect the locking rod 204 between the two rotating seats 301. This, in turn, allows the support wheels... With the support of 307, the winding mechanism 2 carrying the cable can be easily moved to the designated position, allowing the equipment to move and transfer the cable on a relatively flat road surface. At the same time, by replacing the second adjusting bolt 306 with the first adjusting bolt 305 and rotating to adjust the usage angle of the corresponding two side plates 304, the position of the first adjusting bolt 305 restricts the two side plates 304 to form a large supporting ring after adjustment. Then, with the support of the adjusted limiting mechanism 3, the winding mechanism 2 can be moved and transferred to a position with poor road conditions.
[0040] The following describes in detail the method of using a low-voltage cable manufacturing device provided in an embodiment of the present invention, which includes the following steps:
[0041] Step 1, Winding Process: By inserting one end of the cable to be wound into the bayonet, the drive motor 114 is started, causing the drive motor 114, in conjunction with the drive gear 115 and the connecting gear 107, to drive the corresponding connecting block 108 to rotate. The connecting block 108, in turn, in conjunction with the extension strip 109, drives the locking lever 204 to rotate. Under the positional constraints of the locking bolt 207 and the locking slot, the rotating locking lever 204 drives the winding roller 201 to rotate via the locking frame 203. This allows the rotating winding roller 201, in conjunction with the existing guiding equipment, to efficiently advance... During the cable winding process, upon completion of the cable winding, the first hydraulic cylinder 103 is controlled to lower the lifting frame 104 to a lower height under the position constraint of the guide rod 102. When the height of the clamping rod 204 is lowered to the horizontal support point of the guide groove 105, the positioning nut is released by rotation. Under the position constraint of the slide rod 110, the positioning strip 112 can be easily removed, allowing the connecting block to be easily pulled out of the support tube 106. This allows the extension strip 109 to disengage from the clamping slot, enabling the clamping rod 204 to move independently along the guide groove 105. Guided by the guide groove 105, the winding mechanism 2 carrying the cable can move to the top of the two lifting blocks 117. Then, by controlling the activation of the second hydraulic cylinder 116, the height of the winding mechanism 2 is gradually lowered until the bottom of the extension coil 202 is in contact with the top of the pad 118. This allows the winding mechanism 2 carrying the cable to be easily removed from the bottom frame 101. At the same time, it is easy to reinsert the winding mechanism 2 to be used into the guide groove 105 via the locking rod 204. Then, by reversing the operation of the first hydraulic cylinder 103, the locking rod 204 can be raised back into the guide groove 105. At the horizontal support point, the winding mechanism 2 to be used can be easily moved back to between the two lifting frames 104 via the latch 204. Then, by resetting the linkage block 108, the winding mechanism 2 to be used can be stably set between the two lifting frames 104. Then, by reversing the control of the first hydraulic cylinder 103, the winding mechanism 2 to be used can be lifted to the meshing point of the linkage gear 107 and the drive gear 115, so that the equipment can perform cable winding again, enabling the equipment to efficiently wind cables and improve the actual use efficiency of the equipment.
[0042] Step 2, Moving and Transporting: When the winding mechanism 2 carrying the cable moves along the top of the pad 118 to between the two sets of limiting mechanisms 3 under the support of the extension ring 202, the two limiting mechanisms 3 are moved so that the two ends of the clamping rod 204 can be inserted into the corresponding rotating seat 301. Then, by rotating the limiting block 302, the limiting block 302 and the threaded hole can securely connect the clamping rod 204 between the two rotating seats 301. Then, under the support of the support wheel 307, the winding mechanism 2 carrying the cable can be easily moved to the designated use position, so that the equipment can move and transfer the cable on a relatively flat road surface. At the same time, by replacing the second adjusting bolt 306 with the first adjusting bolt 305 and rotating to adjust the use angle of the corresponding two side plates 304, the position of the first adjusting bolt 305 restricts the two side plates 304 after adjustment so that they can form a larger supporting ring state. Then, under the support of the adjusted limiting mechanism 3, the winding mechanism 2 can be moved and transferred to a position with poor road conditions, thereby improving the actual use effect of the equipment.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A low-voltage cable manufacturing apparatus, characterized in that, include: Support mechanism (1) is used to provide stable support during the cable winding process; A winding mechanism (2) for winding the cable, said winding mechanism (2) being mounted on the support mechanism (1); and The limiting mechanism (3) is used to adjust the movement and transportation mode of the winding mechanism (2).
2. The low-voltage cable manufacturing apparatus as described in claim 1, characterized in that: The support mechanism (1) includes a base frame (101), two first hydraulic cylinders (103), two second hydraulic cylinders (116), and a drive component. Guide grooves (105) are provided on both outer surfaces of the base frame (101). The two first hydraulic cylinders (103) are fixedly connected to the outer surfaces of both sides of the base frame (101). A lifting frame (104) is fixedly connected to the output end of each first hydraulic cylinder (103). A support tube (106) is rotatably connected inside each lifting frame (104). The two second hydraulic cylinders (116) are fixedly connected to the outer surfaces of both sides of the base frame (101). A lifting block (117) is fixedly connected to the output end of each second hydraulic cylinder (116). The drive component is disposed on the base frame (101).
3. The low-voltage cable manufacturing apparatus as described in claim 2, characterized in that: Each of the lifting frames (104) has a positioning bolt (111) and two slide rods (110) fixedly connected to one side of its outer surface. Each of the positioning bolts (111) has a positioning strip (112) slidably sleeved on its outer surface, and each of the positioning bolts (111) has a positioning nut threadedly connected to its outer surface. One end of each slide rod (110) slides through the corresponding positioning strip (112).
4. The low-voltage cable manufacturing apparatus as described in claim 3, characterized in that: One end of one of the support tubes (106) is rotatably connected to a linkage gear (107). A linkage block (108) is slidably inserted inside each of the support tubes (106). One of the linkage blocks (108) is engaged with the linkage gear (107). One end of each linkage block (108) is fixedly connected to an extension strip (109), and the other end of each linkage block (108) slides through a corresponding positioning strip (112). Guide rods (102) are fixedly connected to the outer surfaces of both sides of the bottom frame (101). Each guide rod (102) slides through a corresponding lifting frame (104). A pad (118) is fixedly connected between the inner walls of both sides of the bottom frame (101).
5. The low-voltage cable manufacturing apparatus as described in claim 4, characterized in that: The driving component includes a mounting plate (113), a drive motor (114), and a drive gear (115). The mounting plate (113) is fixedly connected to the outer surface of one side of the bottom frame (101). The drive gear (115) is rotatably connected to the outer surface of one side of the mounting plate (113). The drive gear (115) meshes with the connecting gear (107). The drive motor (114) is fixedly connected to the outer surface of the other side of the mounting plate (113), and the output end of the drive motor (114) is fixedly connected to the drive gear (115).
6. The low-voltage cable manufacturing apparatus as described in claim 5, characterized in that: The winding mechanism (2) includes two winding rollers (201) and a connecting component. Each winding roller (201) has an extension ring (202) fixedly connected to one end by a bolt. Each winding roller (201) has a slot at the top. Each winding roller (201) has multiple connecting grooves (206) equidistantly arranged on its outer surface. The multiple connecting grooves (206) are divided into multiple groups. Each group of connecting grooves (206) has two connecting bolts that slide through each of the two connecting grooves (206) in each group. Each connecting bolt has a connecting nut threadedly connected to its outer surface. One side of the outer surface of one winding roller (201) has multiple connecting holes equidistantly arranged. The other side of the outer surface of the other winding roller (201) has multiple locking blocks (205) fixedly connected at equal intervals. One end of each locking block (205) extends into the corresponding connecting hole. The connecting component is disposed on the two winding rollers (201).
7. The low-voltage cable manufacturing apparatus as described in claim 6, characterized in that: The connecting component includes a locking rod (204) and two locking frames (203). The two locking frames (203) are fixedly connected to the inside of the two take-up rollers (201). The locking rod (204) is slidably inserted between the two locking frames (203). Both ends of the locking rod (204) extend into the corresponding guide grooves (105). The bottom of the locking rod (204) is provided with a locking groove near the edges of both ends. One end of each extension bar (109) extends into the corresponding locking groove. Both ends of the locking rod (204) are provided with threaded holes. One side of the outer surface of each locking frame (203) is threaded with a locking bolt (207). One end of each locking bolt (207) extends into the corresponding locking groove.
8. The low-voltage cable manufacturing apparatus as described in claim 7, characterized in that: The limiting mechanism (3) is provided in two sets. Each set of the limiting mechanism (3) includes a rotating seat (301), a limiting block (302), a limiting bolt (303), two side plates (304) and an adjusting component. The limiting block (302) is rotatably connected to the outer surface of one side of the rotating seat (301). The limiting bolt (303) is fixedly connected to the outer surface of one side of the limiting block (302), and one end of the limiting bolt (303) extends into the interior of the rotating seat (301). The limiting bolt (303) matches one end of the locking rod (204) through a threaded hole. The two side plates (304) are rotatably connected to the outer surface of the rotating seat (301). The adjusting component is provided on the two side plates (304).
9. A low-voltage cable manufacturing apparatus as described in claim 8, characterized in that: Each set of adjustment components includes two first adjustment bolts (305), two second adjustment bolts (306), and two sets of support wheels (307). Each first adjustment bolt (305) slides through two corresponding side plates (304). A first adjustment nut is threadedly connected to the outer surface of each first adjustment bolt (305). One end of each second adjustment bolt (306) slides through two corresponding side plates (304). Two rotating tubes are slidably sleeved on the outer surface of each second adjustment bolt (306). Two second adjustment nuts are threadedly connected to the outer surface of each second adjustment bolt (306). Each set of support wheels (307) has two in total. Each support wheel (307) is rotatably connected to the outer surface of the corresponding rotating tube.
10. A method of using a low-voltage cable manufacturing device, characterized in that, The device, when used in a low-voltage cable manufacturing apparatus as described in claim 9, includes the following steps: S1. Winding Process: By inserting one end of the cable to be wound into the bayonet, the drive motor (114) is started by controlling the start of the drive motor (114), which, in conjunction with the drive gear (115) and the connecting gear (107), drives the corresponding connecting block (108) to rotate. The connecting block (108), in conjunction with the extension strip (109), drives the locking rod (204) to rotate. Under the positional constraints of the locking bolt (207) and the locking slot, the rotating locking rod (204) drives the winding roller (201) to rotate through the locking frame (203), thereby causing the rotating winding roller (201) to engage with the extension strip (109). The existing guiding equipment can efficiently perform cable winding. When the cable winding is completed, the first hydraulic cylinder (103) is controlled to lower the lifting frame (104) under the position restriction of the guide rod (102). When the height of the clamping rod (204) is lowered to the horizontal support point of the guide groove (105), the positioning nut is released by rotating it. Then, under the position restriction of the slide rod (110), the positioning strip (112) can be easily removed. Then, the connecting block can be easily pulled out of the support tube (106), so that the extension strip (109) can be disengaged from the clamping groove, and the clamping rod can be released. The rod (204) can move independently along the guide groove (105), and under the guidance of the guide groove (105), the winding mechanism (2) carrying the cable can be moved to the top of the two lifting blocks (117). Then, by controlling the start of the second hydraulic cylinder (116), the height of the winding mechanism (2) is gradually lowered until the bottom of the extension coil (202) is in contact with the top of the pad (118). This allows the winding mechanism (2) carrying the cable to be easily moved out of the bottom frame (101), and at the same time, it is convenient to reinsert the winding mechanism (2) to be used into the guide groove (105) through the locking rod (204). Then, by reversing the operation of the first hydraulic cylinder (103), the lever (204) can be lifted back to the horizontal support of the guide groove (105), and the winding mechanism (2) to be used can be easily moved back to the two lifting frames (104) by the lever (204). Then, by resetting the linkage block (108), the winding mechanism (2) to be used can be stably set between the two lifting frames (104). Then, by reversing the operation of the first hydraulic cylinder (103), the winding mechanism (2) to be used can be lifted to the meshing position of the linkage gear (107) and the drive gear (115). S2. Moving and Transporting: When the winding mechanism (2) carrying the cable moves along the top of the pad (118) between the two sets of limiting mechanisms (3) under the support of the extension ring (202), the two limiting mechanisms (3) are moved so that the two ends of the locking rod (204) can be inserted into the corresponding rotating seat (301). Then, by rotating the limiting block (302), the limiting block (302) and the threaded hole can securely connect the locking rod (204) between the two rotating seats (301). Then, under the support of the support wheel (307), the winding mechanism (2) carrying the cable can be easily moved. The winding mechanism (2) is moved to the designated use position, enabling the equipment to move and transfer the cable on a relatively flat road surface. At the same time, by replacing the second adjusting bolt (306) with the first adjusting bolt (305) and rotating to adjust the use angle of the corresponding two side plates (304), the position of the first adjusting bolt (305) restricts the two side plates (304) after adjustment to form a large support ring state. Then, under the support of the adjusted limiting mechanism (3), the winding mechanism (2) can be moved and transferred to a place with poor road conditions.