An electric ceramic stove iron shell suspension conveying and feeding equipment

Abstract

The present application relates to a kind of electric ceramic stove iron shell suspension conveying feeding equipment, belong to suspension conveying feeding technical field, installation support, support top is equipped with suspension conveying track, track has the suspension conveying drive mechanism containing transmission chain, the bottom of chain is connected with several suspension assemblies;Suspension assembly contains boom, boom bottom adapter upper limit board, its lower is connected with lower limit board, transmission gear between the two, the bottom of rotating shaft is equipped with electromagnet suction cup;Track is equipped with cleaning assembly and appearance detection assembly matched with transmission gear, and ground feeding receiving assembly is arranged on the feeding end of suspension assembly.This equipment realizes automatic feeding by suspension conveying, improves conveying continuity and efficiency by combining cleaning and detection functions, reduces labor cost, and guarantees electric ceramic stove iron shell quality.

Description

Technical Field

[0001] This invention belongs to the field of suspended conveying and feeding technology, specifically relating to a suspended conveying and feeding device for an electric ceramic furnace iron shell. Background Technology

[0002] In the large-scale production process of ceramic stove shells, surface cleaning and appearance quality inspection of the ceramic stove shells are key processes to ensure the quality of finished products. However, under the existing production model, these two processes are mostly implemented in a "step-by-step independent operation" manner, which has significant efficiency bottlenecks and quality control loopholes, becoming the core problem restricting the improvement of production line capacity and product qualification rate.

[0003] In traditional material handling methods, the iron shells for electric ceramic kilns are mostly transported manually from the raw material pile to the conveyor line or conveyed to subsequent workstations via simple conveyor belts. On the one hand, manual handling is labor-intensive and difficult to match the pace requirements of large-scale production. At the same time, manual operation is prone to fatigue, causing the placement of the iron shells to deviate, requiring additional time for adjustment and further slowing down the process. On the other hand, even the use of simple conveyor belts has obvious drawbacks: conveyor belts are mostly fixed in height and speed, which cannot be adapted to the height of subsequent cleaning and inspection workstations, requiring manual secondary handling of the iron shells and causing process breakage. Moreover, traditional conveyor belts lack positioning mechanisms, making it easy for the iron shells to deviate and collide during transportation, resulting in surface scratches or deformation and increasing the defect rate. Therefore, those skilled in the art have provided an electric ceramic kiln iron shell suspension conveying and feeding device to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a simple and reasonably designed suspended conveying and feeding device for an electric ceramic furnace iron shell in order to solve the above-mentioned problems.

[0005] The present invention achieves the above objectives through the following technical solutions:

[0006] A suspended conveying and feeding device for the iron shell of an electric ceramic furnace includes a mounting bracket, on the top of which a suspended conveying track is fixedly installed. The device is characterized in that: a suspended conveying drive mechanism is provided on the suspended conveying track, a transmission chain is slidably connected inside the suspended conveying track, and a plurality of suspension components are provided at the bottom of the transmission chain. The suspension components include a plurality of hanging arms fixedly installed at the bottom of the transmission chain.

[0007] Each set of booms is rotatably connected to an upper limit plate at its bottom, and a lower limit plate is fixedly connected below the upper limit plate. The upper limit plate and the lower limit plate are rotatably connected by a rotating rod. A transmission gear located between the upper limit plate and the lower limit plate is fixedly sleeved on the outer wall of the rotating rod. An electromagnet chuck is fixedly installed at the bottom of the rotating rod, and an electric ceramic furnace shell is attracted to the bottom of the electromagnet chuck. A cleaning component and an appearance inspection component that cooperate with the transmission gear are respectively provided on the suspended conveying track.

[0008] The loading end, unloading end for defective products, and unloading end for qualified products of the suspension assembly are all equipped with loading and receiving components.

[0009] As a further optimization of the present invention, the cleaning component includes a mounting plate fixedly installed on the side wall of the suspended conveyor track, and a fixing rack is fixedly connected to one side of the bottom of the mounting plate by a fixing rod, the fixing rack meshing with a transmission gear.

[0010] As a further optimization of the present invention, a plurality of cleaning brush rollers arranged in an array are fixedly installed at the bottom of the mounting bracket on one side of the fixed rack, and the plurality of cleaning brush rollers cooperate with the transmission gear and the iron shell of the electric ceramic stove.

[0011] As a further optimization of the present invention, the appearance inspection component includes a fixed seat fixedly installed on the other side wall of the suspended conveyor track, a cylinder fixedly installed on the fixed seat, and a movable rack slidably connected to the lower part of the fixed seat fixedly installed at the output end of the cylinder, the movable rack meshing with a transmission gear.

[0012] As a further optimization of the present invention, the bottom of the mounting bracket is fixedly mounted with a mounting frame located on one side of the fixed seat. The inner side wall of the mounting frame is rotatably connected with a lead screw, and the outer side wall of the lead screw is threaded with a slider that is slidably connected inside the mounting frame. The side wall of the slider is fixedly mounted with a vision sensor that cooperates with the iron shell of the electric ceramic stove.

[0013] As a further optimization of the present invention, a second servo motor located at the top of the lead screw is fixedly installed on the top of the mounting bracket. The output end of the second servo motor rotates through the top of the mounting frame and is fixedly connected to the top of the lead screw.

[0014] As a further optimization of the present invention, the suspended conveying drive mechanism includes a first servo motor fixedly installed on the top of the mounting bracket. The output end of the first servo motor is connected to a synchronization box. Support seats are fixedly installed on both sides of the top of the suspended conveying track. Transmission rods are rotatably connected to the side walls of the two support seats. The output end of the synchronization box is fixedly connected to one end of any transmission rod. A synchronization component is fixedly sleeved on the outer side walls of the two transmission rods. A drive sprocket that meshes with the transmission chain is fixedly sleeved on the outer side walls of the two transmission rods.

[0015] As a further optimization of the present invention, the bottom of the suspended conveying track is provided with a conveying groove that slides in conjunction with several sets of suspension components.

[0016] As a further optimization of the present invention, each of the feeding and receiving components includes a frame disposed at the feeding end, the unqualified product unloading end, and the qualified product unloading end of the equipment. An electric conveyor belt is installed inside the frame. A hydraulic cylinder is fixedly installed at the bottom of the inner side wall of the frame and at the receiving end and feeding end of the electric conveyor belt, respectively. A lifting plate located at one end of the electric conveyor belt is fixedly installed at the output end of the hydraulic cylinder.

[0017] As a further optimization of the present invention, the inner sidewall of the frame and both sides of the lifting plate are fixedly installed with limiting recesses, and the two ends of the lifting plate are provided with limiting blocks that are slidably connected inside the limiting recesses.

[0018] The beneficial effects of this invention are as follows:

[0019] 1. This invention achieves full automation of the "loading-conveying-unloading" process by linking the suspended conveyor drive mechanism with the loading and unloading components, eliminating the need for manual handling; and the cleaning and inspection processes are completed synchronously with the conveying, significantly shortening the time required for a single process and avoiding fatigue errors caused by manual operation.

[0020] 2. In this invention, the equipment uses a transmission gear and a fixed rack to achieve self-rotation cleaning of the ceramic stove's iron shell, and the cleaning brush roller removes impurities without dead angles. During appearance inspection, the moving rack drives the ceramic stove's iron shell to rotate, and the vision sensor moves up and down, achieving 360° inspection without dead angles. By using the operation mode of cleaning before inspection, the accuracy of appearance inspection of the ceramic stove's iron shell can be improved, and the inspection accuracy can be reduced by impurities and dust on the uncleaned ceramic stove's iron shell.

[0021] 3. This invention integrates the suspended conveyor track, cleaning components, and appearance inspection components into the mounting bracket, making vertical use of space. It is especially suitable for small and medium-sized production workshops, significantly improving space utilization. By adjusting the lifting height of the hydraulic cylinder and the displacement range of the vision sensor, it can be adapted to electric ceramic furnace shells of different diameters without the need to change molds or equipment, reducing the equipment investment cost for enterprises and adapting to the production needs of multiple categories. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall axonometric structure of the present invention;

[0023] Figure 2 This is the invention Figure 1 A schematic diagram of the side view structure;

[0024] Figure 3 This is the present invention. Figure 1 A partial sectional view of the structure;

[0025] Figure 4 This is a schematic diagram of the cooperation structure between the appearance inspection component and the suspension component of the present invention;

[0026] Figure 5 This is a schematic diagram of the cooperation structure between the cleaning component and the suspension component of the present invention;

[0027] Figure 6 This is a schematic diagram of the mating structure of the fixed rack and the suspension assembly of the present invention;

[0028] Figure 7 This is a three-dimensional structural diagram of the feeding and receiving component of the present invention;

[0029] Figure 8 This is the present invention. Figure 3 Enlarged view of point A in the middle;

[0030] Figure 9 This is a bottom view of the suspended conveyor track structure of the present invention.

[0031] In the diagram: 1. Mounting bracket; 2. Suspended conveyor track; 3. Suspension assembly; 301. Electromagnetic chuck; 302. Lower limit plate; 303. Transmission gear; 304. Upper limit plate; 305. Boom; 306. Rotating rod; 4. Cleaning assembly; 401. Mounting plate; 402. Fixed rack; 403. Cleaning brush roller; 5. Suspended conveyor drive mechanism; 501. First servo motor; 502. Synchronizer box; 503. Support base; 504. Transmission... 505. Drive sprocket; 506. Synchronization assembly; 6. Appearance inspection assembly; 601. Fixed base; 602. Cylinder; 603. Moving rack; 604. Second servo motor; 605. Mounting frame; 606. Lead screw; 607. Vision sensor; 7. Feeding and receiving assembly; 701. Frame; 702. Electric conveyor belt; 703. Limiting block; 704. Lifting plate; 705. Hydraulic cylinder; 9. Conveying trough; 10. Transmission chain. Detailed Implementation

[0032] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0033] Example 1: As Figure 1 , Figure 2 , Figure 3 , Figure 8 and Figure 9 As shown, an electric ceramic furnace iron shell suspension conveying and feeding device includes a mounting bracket 1, which is firmly fixed to the ground. The suspension conveying track 2 is horizontally installed on the top of the mounting bracket 1. The two ends of the suspension conveying track 2 are arc-shaped structures, and the conveying groove 9 opened at the bottom of the suspension conveying track 2 is free of debris to ensure that the suspension component 3 can slide smoothly. The suspension conveying track 2 is provided with a broken groove to cooperate with the drive transmission chain 10 of the suspension conveying mechanism 5. Then, the suspension conveying drive mechanism 5 is checked to ensure that the first servo motor 501, the synchronization box 502, the support seat 503, the transmission rod 504, the transmission chain 10, the drive sprocket 505 and the synchronization component 506 are connected normally without any jamming or loosening.

[0034] like Figure 1 , Figure 2 , Figure 3 and Figure 7As shown, the feeding end, non-conforming product unloading end, and conforming product unloading end of the suspension assembly 3 are all equipped with feeding and receiving assemblies 7. Each feeding and receiving assembly 7 includes a frame 701 located at the feeding end, non-conforming product unloading end, and conforming product unloading end of the equipment. An electric conveyor belt 702 is installed inside the frame 701. Hydraulic cylinders 705 are fixedly installed at the bottom of the inner side wall of the frame 701 and at the receiving end and feeding end of the electric conveyor belt 702, respectively. A lifting plate 704 located at one end of the electric conveyor belt 702 is fixedly installed at the output end of the hydraulic cylinder 705. The batches of electric ceramic furnace shells to be processed are placed on the electric conveyor belt 702 inside the frame 701 of the feeding and receiving assembly 7 at the feeding end. At this time, the hydraulic cylinder 705 in the feeding and receiving assembly 7 at the feeding end is in a retracted state, and the lifting plate 704 is located below the horizontal plane of the electric conveyor belt 702. 4. The limiting blocks at both ends are fitted into the limiting recesses 703 on the inner side wall of the frame 701 to ensure stability during the lifting process. At the same time, the power of the electromagnet chuck 301 is turned on, so that it is in the adsorption state. The position of the electromagnet chuck 301 is adjusted so that it is directly above the center of the lifting plate 704 at the feeding end. During operation, the electric conveyor belt 702 of the feeding end receiving component 7 is started. The electric conveyor belt 702 transports the electric ceramic furnace shells one by one to the lifting plate 704. When an electric ceramic furnace shell is completely placed on the lifting plate 704, the electric conveyor belt 702 stops running. Then, the hydraulic cylinder 705 is started. The piston rod of the hydraulic cylinder 705 extends upward, pushing the lifting plate 704 to slide upward along the limiting recesses 703. During the rising process of the lifting plate 704, the cooperation between the limiting blocks and the limiting recesses 703 effectively prevents the lifting plate 704 from shifting or shaking.

[0035] like Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, the suspension assembly 3 includes several sets of booms 305 fixedly installed at the bottom of the transmission chain 10. Each set of booms 305 is rotatably connected to an upper limit plate 304 at its bottom. A lower limit plate 302 is fixedly connected below the upper limit plate 304. The upper limit plate 304 and the lower limit plate 302 are rotatably connected to a rotating rod 306. A transmission gear 303 located between the upper limit plate 304 and the lower limit plate 302 is fixedly sleeved on the outer wall of the rotating rod 306. An electromagnet chuck 301 is fixedly installed at the bottom of the rotating rod 306. An electric ceramic furnace shell is attracted to the bottom of the electromagnet chuck 301. When the lifting plate 704 drives the electric ceramic furnace shell to rise to contact the electromagnet chuck 301, the electromagnet chuck 301 generates a strong magnetic force and firmly attracts the electric ceramic furnace shell. At this time, the piston rod of the hydraulic cylinder 705 slowly retracts, driving the lifting plate 704 back to the initial position to prepare for the feeding of the next electric ceramic furnace shell.

[0036] Simultaneously, the first servo motor 501 of the suspended conveying drive mechanism 5 is activated. The output end of the first servo motor 501 transmits power to the synchronization box 502. After the synchronization box 502 distributes the power, it drives one of the transmission rods 504 connected to it to rotate. Since the two transmission rods 504 are connected through the synchronization component 506, under the action of the synchronization component 506, the other transmission rod 504 also rotates synchronously. When the two transmission rods 504 rotate, they drive the drive sprocket 505 fixedly sleeved on their outer wall to rotate synchronously. The drive sprocket 505 meshes with the transmission chain 10, thereby driving the transmission chain 10 to move along the track direction inside the suspended conveying track 2. The suspension component 3 fixedly installed at the bottom of the transmission chain 10 moves together with the transmission chain 10. The suspended conveying track 2 is respectively provided with a cleaning component 4 and an appearance inspection component 6 that cooperate with the transmission gear 303, thereby driving the electromagnet suction cup 301 that adsorbs the iron shell of the electric ceramic stove to be conveyed towards the cleaning component 4 and the appearance inspection component 6.

[0037] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the cleaning component 4 includes a mounting plate 401 fixedly installed on the side wall of the suspended conveyor track 2. A fixing rack 402 is fixedly connected to the bottom side of the mounting plate 401 via a fixing rod. The fixing rack 402 meshes with a transmission gear 303. When the suspension component 3 moves the electric ceramic stove shell to the position of the cleaning component 4, the transmission gear 303 gradually meshes with the fixing rack 402 of the cleaning component 4. The fixing rack 402 is fixedly connected to the bottom side of the mounting plate 401 via a fixing rod, and the mounting plate 401 is fixedly installed on the side wall of the suspended conveyor track 2, maintaining its position. As the transmission chain 10 continues to drive the suspension assembly 3 to move, the transmission gear 303 rotates under the action of the teeth of the fixed rack 402. The bottom of the mounting bracket 1 is fixedly installed with a number of arrayed cleaning brush rollers 403 located on one side of the fixed rack 402. The cleaning brush rollers 403 cooperate with the transmission gear 303 and the electric ceramic stove iron shell. When the transmission gear 303 rotates, it drives the rotating rod 306 to rotate together. The electromagnet suction cup 301 fixedly installed at the bottom of the rotating rod 306 and the electric ceramic stove iron shell adsorbed on the electromagnet suction cup 301 also rotate synchronously.

[0038] During the rotation of the ceramic stove's iron shell, several arrays of cleaning brush rollers 403, located at the bottom of the mounting bracket 1 and on one side of the fixed rack 402, make full contact with the outer surface of the ceramic stove's iron shell. The cleaning brush rollers 403 are soft and have a certain degree of toughness, which can effectively remove dust, debris and other impurities attached to the outer surface of the ceramic stove's iron shell without scratching the surface of the ceramic stove's iron shell. As the ceramic stove's iron shell continues to rotate, the cleaning brush rollers 403 perform all-round, no-dead-angle cleaning of the outer surface of the ceramic stove's iron shell. When the suspension component 3 drives the ceramic stove's iron shell to completely pass through the cleaning component 4, the transmission gear 303 disengages from the fixed rack 402, the ceramic stove's iron shell stops rotating, and the cleaning process is completed.

[0039] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 8As shown, the suspended conveying drive mechanism 5 includes a first servo motor 501 fixedly mounted on the top of the mounting bracket 1. The output end of the first servo motor 501 is connected to a synchronization box 502. Support seats 503 are fixedly mounted on both sides of the top of the suspended conveying track 2. Transmission rods 504 are rotatably connected to the side walls of the two support seats 503. The output end of the synchronization box 502 is fixedly connected to one end of any transmission rod 504. A synchronization component 506 is fixedly sleeved on the outer side walls of the two transmission rods 504. A transmission chain is fixedly sleeved on the outer side walls of the two transmission rods 504. Driven by the 10 meshing drive sprockets 505, the cleaned ceramic stove shell continues to move along the suspended conveyor track 2 towards the appearance inspection component 6 under the drive of the suspended conveyor drive mechanism 5. When the ceramic stove shell reaches the designated inspection position of the appearance inspection component 6, the first servo motor 501 of the suspended conveyor drive mechanism 5 stops working. The appearance inspection component 6 includes a fixed base 601 fixedly installed on the other side wall of the suspended conveyor track 2. A cylinder 602 is fixedly installed on the fixed base 601, and the output end of the cylinder 602 is fixedly installed with a sliding connection to the lower part of the fixed base 601. The movable rack 603 meshes with the transmission gear 303. During operation, the suspension assembly 3 and the electric ceramic furnace shell stop moving, activating the cylinder 602 of the appearance inspection assembly 6. The cylinder 602 is fixedly mounted on the fixed base 601, which is fixedly mounted on the other side wall of the suspension conveyor track 2. The output end of the cylinder 602 slides through the side wall of the fixed base 601 and pushes the movable rack 603, which is fixedly connected to it, to move towards the transmission gear 303 until the movable rack 603 and the transmission gear 303 are fully engaged, thus controlling the cylinder 602. The output end continues to advance and then slowly retracts. The moving rack 603, driven by the cylinder 602, performs reciprocating linear motion. Since the moving rack 603 meshes with the transmission gear 303, the reciprocating motion of the moving rack 603 drives the transmission gear 303 to rotate in both directions. This, in turn, drives the electromagnet chuck 301 and the ceramic furnace shell to rotate together through the rotating rod 306. During this process, the cylinder 602 drives the moving rack 603 to complete the complete reciprocating motion, ensuring that the ceramic furnace shell can achieve 360° omnidirectional rotation, providing a comprehensive inspection perspective for subsequent visual inspection.

[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7As shown, a mounting frame 605 located on one side of a fixed base 601 is fixedly mounted on the bottom of the mounting bracket 1. A lead screw 606 is rotatably connected to the inner wall of the mounting frame 605. A slider slidably connected inside the mounting frame 605 is threaded onto the outer wall of the lead screw 606. A vision sensor 607 that mates with the ceramic cooktop shell is fixedly mounted on the side wall of the slider. A second servo motor 604 located at the top of the lead screw 606 is fixedly mounted on the top of the mounting bracket 1. The output end of the second servo motor 604 rotatably passes through the top of the mounting frame 605 and is fixedly connected to the top of the lead screw 606. When the ceramic cooktop shell rotates, the second servo motor 604 is started, causing the lead screw 606 to rotate in both directions. Due to the threaded sleeve on the outer wall of the lead screw 606... The slider is slidably connected inside the mounting frame 605, which can drive the vision sensor 607 fixedly mounted on its side wall to move up and down. During the up and down movement, the vision sensor 607 continuously captures and collects images of the outer surface of the 360° rotating electric ceramic stove shell, and transmits the collected image information to the equipment's control system in real time. The control system analyzes and processes the image information to determine whether there are defects such as scratches, dents, deformation, or color difference on the appearance of the electric ceramic stove shell. If the appearance of the electric ceramic stove shell is found to be qualified, the control system records the product information and prepares to transport it to the qualified product unloading end; if the appearance of the electric ceramic stove shell is found to be unqualified, the control system also records the product information and plans to transport it to the unqualified product unloading end.

[0041] After the appearance inspection is completed, the output end of cylinder 602 actuates again, driving the moving rack 603 to move away from the transmission gear 303, disengaging the moving rack 603 from the transmission gear 303, and moving the moving rack 603 to a position that will not obstruct the subsequent conveying of the electric ceramic furnace shell. At the same time, the second servo motor 604 stops working, and the vision sensor 607 returns to its initial position with the slider, waiting for the next inspection operation. For the electric ceramic furnace shell that passes the appearance inspection, the first servo motor 501 of the suspended conveying drive mechanism 5 starts again, driving the transmission chain 10 to continue moving, conveying the qualified electric ceramic furnace shell to the loading and receiving component 7 at the qualified product unloading end, and then transmitting it to the controller. The sensor installed on the mounting bracket 1 sends an electrical signal, causing the first servo motor 501 to stop working when the ceramic furnace shell reaches the designated unloading position. The hydraulic cylinder 705 of the qualified product unloading end loading and receiving assembly 7 starts after receiving the sensor's electrical signal. The piston rod extends upward, pushing the lifting plate 704 to slide upward along the limiting recess 703 until the lifting plate 704 contacts the bottom of the ceramic furnace shell. Then, the electromagnet chuck 301 is demagnetized, and the ceramic furnace shell falls smoothly onto the lifting plate 704 under the action of gravity. Then, the piston rod of the hydraulic cylinder 705 slowly retracts, driving the lifting plate 704 and the ceramic furnace shell to descend together until the lifting plate 704 and the electric conveyor belt 702 are level.

[0042] The pusher assembly (not shown in the diagram, but can be a cylinder-driven plate structure) of the equipment is activated. The pusher assembly smoothly pushes the ceramic furnace shell on the lifting plate 704 onto the electric conveyor belt 702. The electric conveyor belt 702 starts and transports the qualified ceramic furnace shell to the next production process or finished product storage area, completing the unloading process of qualified products. For ceramic furnace shells that fail the appearance inspection, the suspended conveyor drive mechanism 5, under the command of the control system, drives them to continue moving along the suspended conveyor track 2 until they reach the loading and receiving assembly 7 at the unqualified product unloading end. The subsequent unloading operation process is completely consistent with the unloading process of qualified products. That is, the lifting plate 704 is driven to rise by the hydraulic cylinder 705 to receive the ceramic furnace shell. After the electromagnet chuck 301 is demagnetized, the lifting plate 704 is lowered to the level of the electric conveyor belt 702. Then the pusher assembly pushes the unqualified ceramic furnace shell onto the electric conveyor belt 702. Finally, the electric conveyor belt 702 transports it to the unqualified product recycling area, completing the unloading process of unqualified products.

[0043] It should be noted that, during the feeding stage of this electric ceramic furnace iron shell suspension conveying and feeding equipment, the feeding end receiving component 7 (such as...) Figure 3 The electric conveyor belt 702 on the front (the feeding end shown) transports the ceramic furnace shell to the lifting plate 704. The hydraulic cylinder 705 drives the lifting plate 704 to rise, and the limiting block 703 keeps it stable until the ceramic furnace shell contacts the electromagnet chuck 301 above. After the electromagnet chuck 301 is energized and attracts the ceramic furnace shell, the hydraulic cylinder 705 resets. At the same time, the suspension conveying drive mechanism 5 starts: the first servo motor 501 drives the transmission rod 504 through the synchronization box 502. The synchronization component 506 ensures that the two transmission rods 504 rotate synchronously. The drive sprocket 505 drives the transmission chain 10 to move in the suspension conveying track 2, thereby driving the suspension component 3 below to transport the ceramic furnace shell to the cleaning component 4 through the transmission chain 10.

[0044] During the cleaning phase, when the suspension assembly 3 moves to the cleaning assembly 4, the transmission gear 303 meshes with the fixed rack 402, and the transmission chain 10 continues to move, causing the transmission gear 303 to roll along the fixed rack 402 and drive the rotating rod 306 to rotate. The electromagnet suction cup 301 and the ceramic stove iron shell rotate synchronously. The cleaning brush roller 403 on the mounting bracket 1 contacts the rotating ceramic stove iron shell, removing surface impurities from all directions. After the ceramic stove iron shell has completely passed through, the transmission gear 303 disengages from the fixed rack 402, and the cleaning ends.

[0045] During the inspection phase, when the cleaned ceramic stove shell is transported to the appearance inspection component 6, the first servo motor 501 pauses. At this time, the cylinder 602 pushes the moving rack 603 to mesh with the transmission gear 303. Through the reciprocating motion of the moving rack 603, the ceramic stove shell is driven to complete a 360° rotation. At the same time, the second servo motor 604 drives the lead screw 606, and the slider moves up and down along the lead screw 606 to drive the vision sensor 607 to collect images of the ceramic stove shell without blind spots. The control system analyzes the images to determine whether the ceramic stove shell is qualified.

[0046] During the unloading stage, the first servo motor 501 operates, conveying the uninspected ceramic furnace shell to the appearance inspection component 6. Then, the first servo motor 501 stops. At this point, the above inspection method is repeated for the uninspected ceramic furnace shells. Unqualified ceramic furnace shells are conveyed to the unqualified unloading end (e.g., ...). Figure 2 The right side (shown as the non-conforming material unloading end) is where hydraulic cylinder 705 drives lifting plate 704 to receive the electric ceramic kiln shell. Electromagnetic chuck 301 is demagnetized, and after lifting plate 704 descends, pushing assembly pushes the electric ceramic kiln shell onto electric conveyor belt 702 to complete unloading. Conforming electric ceramic kiln shells are then conveyed to the conforming material unloading end (e.g., ...). Figure 2 (The left side is the qualified feeding end). Repeat the same feeding action to finally realize the automated sorting and processing of the iron shell of the electric ceramic furnace.

[0047] The embodiments described above are merely examples of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.

Claims

1. A suspended conveying and feeding device for an electric ceramic furnace shell, comprising a mounting bracket (1), wherein a suspended conveying track (2) is fixedly mounted on the top of the mounting bracket (1), characterized in that: The suspended conveying track (2) is provided with a suspended conveying drive mechanism (5), and a transmission chain (10) is slidably connected inside the suspended conveying track (2). Several suspension components (3) are provided at the bottom of the transmission chain (10), and the suspension components (3) include several sets of booms (305) fixedly installed at the bottom of the transmission chain (10). Each set of booms (305) is rotatably connected to an upper limit plate (304) at its bottom. A lower limit plate (302) is fixedly connected below the upper limit plate (304). The upper limit plate (304) and the lower limit plate (302) are rotatably connected to a rotating rod (306). A transmission gear (303) is fixedly sleeved on the outer wall of the rotating rod (306) between the upper limit plate (304) and the lower limit plate (302). An electromagnet chuck (301) is fixedly installed at the bottom of the rotating rod (306). An electric ceramic furnace shell is adsorbed at the bottom of the electromagnet chuck (301). A cleaning component (4) and an appearance inspection component (6) that cooperate with the transmission gear (303) are respectively provided on the suspended conveying track (2). The feeding end, unqualified product unloading end and qualified product unloading end of the suspension assembly (3) are all equipped with feeding receiving assembly (7). The cleaning component (4) includes a mounting plate (401) fixedly installed on the side wall of the suspended conveyor track (2). A fixed rack (402) is fixedly connected to the bottom side of the mounting plate (401) by a fixed rod. The fixed rack (402) meshes with the transmission gear (303). A plurality of cleaning brush rollers (403) arranged in an array on one side of the fixed rack (402) are fixedly installed on the bottom of the mounting bracket (1). The plurality of cleaning brush rollers (403) cooperate with the transmission gear (303) and the iron shell of the electric ceramic stove. The appearance inspection component (6) includes a fixed base (601) fixedly installed on the other side wall of the suspended conveyor rail (2). A cylinder (602) is fixedly installed on the fixed base (601). A movable rack (603) is slidably connected to the bottom of the fixed base (601) and meshes with a transmission gear (303). A mounting frame (605) located on one side of the fixed base (601) is fixedly installed on the bottom of the mounting bracket (1). The inner wall of the 05) is rotatably connected to a lead screw (606). The outer wall of the lead screw (606) is threaded with a slider that is slidably connected inside the mounting frame (605). The side wall of the slider is fixedly installed with a vision sensor (607) that cooperates with the iron shell of the electric ceramic stove. The top of the mounting bracket (1) is fixedly installed with a second servo motor (604) located at the top of the lead screw (606). The output end of the second servo motor (604) rotates through the top of the mounting frame (605) and is fixedly connected to the top of the lead screw (606).

2. The electric ceramic furnace iron shell suspension conveying and feeding device according to claim 1, characterized in that: The suspended conveying drive mechanism (5) includes a first servo motor (501) fixedly installed on the top of the mounting bracket (1). The output end of the first servo motor (501) is connected to a synchronization box (502). Support seats (503) are fixedly installed on both sides of the top of the suspended conveying track (2). Transmission rods (504) are rotatably connected to the side walls of the two support seats (503). The output end of the synchronization box (502) is fixedly connected to one end of any transmission rod (504). A synchronization component (506) is fixedly sleeved on the outer side walls of the two transmission rods (504). A drive sprocket (505) that meshes with the transmission chain (10) is fixedly sleeved on the outer side walls of the two transmission rods (504).

3. The electric ceramic furnace iron shell suspension conveying and feeding device according to claim 2, characterized in that: The bottom of the suspended conveying track (2) is provided with a conveying groove (9) that slides with several sets of suspension components (3).

4. The electric ceramic furnace iron shell suspension conveying and feeding device according to claim 1, characterized in that: Each of the feeding and receiving components (7) includes a frame (701) located at the feeding end, the unqualified product unloading end, and the qualified product unloading end of the equipment. An electric conveyor belt (702) is installed inside the frame (701). A hydraulic cylinder (705) is fixedly installed at the bottom of the inner side wall of the frame (701) and at the receiving end and feeding end of the electric conveyor belt (702), respectively. A lifting plate (704) located at one end of the electric conveyor belt (702) is fixedly installed at the output end of the hydraulic cylinder (705).

5. The electric ceramic furnace iron shell suspension conveying and feeding device according to claim 4, characterized in that: Limiting recesses (703) are fixedly installed on the inner side wall of the frame (701) and on both sides of the lifting plate (704). The lifting plate (704) has limiting blocks that are slidably connected inside the limiting recesses (703) at both ends.

Images