Post porcelain insulator internal defect detection method based on laser ultrasound

By deploying an anti-interference laser ultrasonic testing device around the periphery of the post porcelain insulator, performing signal preprocessing and multi-domain feature extraction, and combining it with a BP neural network, the problems of large damage and high misjudgment rate of traditional testing methods for post porcelain insulators are solved, achieving efficient and accurate outdoor defect detection.

CN121208136AActive Publication Date: 2025-12-26STATE GRID JIANGXI ELECTRIC POWER CO LTD RES INST
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Patent Information

Application Number
CN202511761557.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2025-12-26
Estimated Expiration
2045-11-27

AI Technical Summary

Technical Problem

Traditional contact ultrasonic testing methods can easily damage post porcelain insulators, while laser ultrasonic testing has a low signal-to-noise ratio and a high false positive rate in outdoor environments, making it difficult to meet the power industry's requirements for quantitative defect assessment.

Method used

An openable shielded cabin combined with a mobile platform is used, equipped with an anti-interference laser ultrasonic testing device, to perform signal preprocessing and multi-domain feature extraction, and to perform defect detection using a BP neural network.

Benefits of technology

It effectively resists electromagnetic and vibration interference in complex outdoor environments, improves detection efficiency and accuracy, adapts to different sites, reduces the missed detection rate of micro-cracks, and achieves accurate quantitative assessment of defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a post porcelain insulator internal defect detection method based on laser ultrasound, which comprises the following steps: arranging an anti-interference laser ultrasonic detection device at the periphery of a post porcelain insulator to form an anti-interference environment; configuring device parameters and acquiring an original signal; performing four-stage preprocessing on the original signal; extracting multi-domain features to form a six-dimensional feature vector; inputting the vector into a BP neural network for detection, and outputting a defect prediction probability; the open-close type shielding cabin is combined with the mobile platform to resist electromagnetic and vibration interference and adapt to the outdoor environment; electric guide rail automatic scanning is matched with multiple collection, manual work is replaced, and efficiency is improved; the signals are purified through four-stage preprocessing, and high-fidelity data are provided; the multi-domain feature vectors are combined with the BP neural network, small defects are accurately distinguished, false judgment and missing judgment are avoided, and the problem of outdoor detection pain points is solved.
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Description

Technical Field

[0001] This invention relates to the field of insulator testing technology, and in particular to a laser-ultrasound-based method for detecting internal defects in post porcelain insulators, which is suitable for on-site, precise quantitative detection of internal defects such as cracks and bubbles in post porcelain insulators of substations. Background Technology

[0002] Post porcelain insulators are key components in power systems, widely used in substation facilities, and perform the dual functions of support and insulation. Their performance stability directly affects the safety of power transmission. During long-term operation, under the combined effects of electrical stress, mechanical stress, thermal stress, and complex environmental factors, post porcelain insulators are prone to internal defects such as cracks. The continued development of these defects may lead to a decline in insulation performance, a reduction in mechanical strength, and even power accidents.

[0003] Traditional contact ultrasonic testing methods require direct contact between the equipment and the surface of the post insulator, which is cumbersome and prone to damaging the insulator. Especially in high-altitude or special installation scenarios, complex testing platforms are needed, resulting in high costs and low efficiency. While laser ultrasonic testing technology offers advantages such as non-contact and high resolution, in practical applications, external electromagnetic interference and mechanical vibration can severely affect the quality of the detection signal. In unshielded outdoor environments, the signal-to-noise ratio is typically below 20dB, leading to a missed detection rate of over 40% for microcracks ≤1mm. Furthermore, existing devices are mostly fixed, making them unsuitable for mobile testing in complex outdoor environments. More importantly, existing defect identification methods often rely on single time-domain or frequency-domain features, resulting in insufficient accuracy in identifying minute defects. The false positive rate for cracks and bubbles is as high as 25%, and they cannot output defect size parameters, failing to meet the power industry's requirements for quantitative defect assessment. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a laser-ultrasound-based method for detecting internal defects in post porcelain insulators, aiming to solve the problems in the background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a method for detecting internal defects in post porcelain insulators based on laser ultrasound, comprising the following steps: Step S1: Deploy an anti-interference laser ultrasonic testing device around the perimeter of the post porcelain insulator to create an anti-interference environment for testing the post porcelain insulator; Step S2: In an anti-interference environment, configure the parameters of the anti-interference laser ultrasonic testing device, and obtain the original signal of the support porcelain insulator based on the configured parameters of the testing device; Step S3: Preprocess the original signal, including Butterworth coarse denoising, wavelet threshold denoising, adaptive weight fusion, and detrending processing; Step S4: Perform multi-domain feature extraction on the preprocessed original signal to form a 6-dimensional feature vector; Step S5: Input the 6-dimensional feature vector into the BP neural network for defect detection and output the predicted probability of internal defects in the insulator.

[0006] Furthermore, the anti-interference laser ultrasonic testing device includes an openable shielded cabin, an electric guide rail, a high-energy pulsed laser, a filter, a laser interferometer, a retractable robotic arm, a mobile platform, and a computer. The bottom of the openable shielded cabin is fixedly connected to the end effector of the retractable robotic arm via a flange. The base of the retractable robotic arm is bolted to the table surface of the mobile platform. The electric guide rail is fixed to the top of the inner wall of the openable shielded cabin via a bracket. The high-energy pulsed laser is slidably connected to the electric guide rail via a slider to ensure rotational freedom.

[0007] Furthermore, the specific process of step S1 is as follows: Start the mobile platform equipped with the AGV autonomous navigation system, and use the lidar to enable the mobile platform to autonomously navigate to the front of the post porcelain insulator to be tested; control the extension of the telescopic robotic arm to adjust the position of the openable shielded cabin so that the center of the openable shielded cabin door is aligned with the central axis of the post porcelain insulator; open the openable shielded cabin door, and the telescopic robotic arm drives the cabin to move forward so that the post porcelain insulator is in the central area of ​​the cabin and maintains a preset distance from the cabin wall; close the cabin door to form an anti-interference environment for testing the post porcelain insulator.

[0008] Furthermore, in step S2, the parameters of the anti-interference laser ultrasonic testing device are configured as follows: output wavelength, pulse width, single pulse energy, laser spot diameter, and repetition frequency; the electric guide rail fixed on the top support of the inner wall of the openable shielded cabin is controlled to generate a circular scanning path, the scanning step size and axial scanning range are set, and the total number of scanning points is determined; after the detection is started, the high-energy pulsed laser emits laser to excite the Lamb wave in the ceramic insulator of the support column, and the acoustic wave signal is collected simultaneously, converting the Lamb wave into an electrical signal time series, i.e., the original signal. Temporarily stored in the computer cache. Indicates time.

[0009] Furthermore, the specific process of step S3 is as follows: Butterworth coarse denoising: An 8th-order Butterworth bandpass filter is used to denoise the original signal. Filtering is performed to obtain the filtered signal. ; Wavelet thresholding for fine-grained noise reduction: using a db8 ​​wavelet basis for the original signal. Wavelet decomposition is performed to obtain approximate coefficients. and detail coefficient , , Select detail factor Calculate the standard deviation of noise According to the original signal Number of sampling points Calculate the adaptive threshold For detail coefficients , , Soft thresholding is applied, with the following rule: when the detail coefficient > At that time, subtract the detail factor. When the detail factor is < At that time, add the detail factor. When the absolute value of the detail coefficient is ≤ When the time is right, set the detail coefficients to 0; then compare the processed detail coefficients with the approximation coefficients. Reconstruction yields the wavelet-denoised signal. ; Adaptive weight fusion: calculating signals signal-to-noise ratio With signal signal-to-noise ratio According to the formula , Calculate separately , Weights; based on weight and weight right , The fusion is performed to obtain the fused signal. ; Detrending processing: Multinomial fitting and signal fusion are used. The baseline trend is used to obtain the fitted curve. According to the formula From fused signal Subtracting the trend term from the original signal yields the final preprocessed original signal. .

[0010] Furthermore, the specific process of step S4 is as follows: Temporal feature extraction: from the preprocessed raw signal Extracting peak amplitude Rise time Pulse width ; Frequency domain feature extraction: This involves extracting features from the preprocessed original signal. Perform a Fourier transform to calculate the power spectral density. ;based on Extracting the main frequency and bandwidth ; Time-frequency feature extraction: The db8 wavelet basis is used to extract the preprocessed original signal. Perform wavelet transform and calculate wavelet coefficients. ; Feature standardization and weight allocation: This involves standardizing the extracted six original features, specifically the peak amplitude. Rise time Pulse width , main frequency ,bandwidth wavelet coefficients Z-score standardization is performed; the correlation between the six original features after standardization and the defect category is calculated using mutual information; weights are assigned to the six original features after standardization based on the mutual information values; the six original features after standardization are multiplied by their corresponding weights in the order of "time domain → frequency domain → time-frequency" and then concatenated to obtain a 6-dimensional feature vector. .

[0011] Furthermore, the BP neural network adopts a three-layer architecture of "6 input layers - 12 hidden layers - 3 output layers". The hidden layers use the ReLU activation function, and the output layer uses the Softmax function. During network training, the cross-entropy loss function is used to calculate the loss value, and an adaptive learning rate optimizer is introduced.

[0012] Furthermore, after the BP neural network outputs the predicted probabilities of three types of defects—no defects, cracks, and bubbles—it determines the outcome according to the following logic: If the maximum predicted probability value is greater than or equal to the third preset threshold, it is directly determined to be the corresponding defect type; if the maximum predicted probability value is within the preset range, it is combined with the 6-dimensional feature vector. A second verification is performed; if the maximum predicted probability value is less than the fourth preset threshold, the electric guide rail is controlled to perform a dense scan of the corresponding area. After collecting the signal 5 times, steps S3-S4 are repeated to re-extract the features, which are then input into the BP neural network for classification. Finally, the defect type and size parameters are output.

[0013] An electronic device includes a processor, a memory, and a bus, wherein the processor and the memory are connected via the bus, wherein the memory is used to store a set of program codes, and the processor is used to call the program codes stored in the memory to execute a laser-ultrasound-based method for detecting internal defects in post porcelain insulators.

[0014] A non-volatile computer storage medium storing computer-executable instructions that execute a laser-ultrasound-based method for detecting internal defects in post porcelain insulators.

[0015] Compared with existing technologies, the present invention has the following advantages: (1) This invention adopts an openable shielded cabin combined with a mobile platform, which effectively resists electromagnetic and vibration interference and is suitable for complex outdoor environments. The electric guide rail automatic scanning combined with a multiple acquisition strategy replaces manual operation and greatly improves detection efficiency. The four-level signal preprocessing process purifies the signal layer by layer, providing high-fidelity data for subsequent analysis. Multi-domain feature vectors are constructed and combined with a BP neural network to accurately distinguish various minor defects and avoid false negatives. Overall, it forms a technical advantage of strong environmental adaptability, high detection efficiency, and accurate identification, solving the industry pain points of outdoor insulator detection.

[0016] (2) This invention adopts an openable shielded cabin with a permalloy shielding layer on the inner wall and conductive foam sealing at the joints, which can effectively attenuate electromagnetic interference and mechanical vibration, creating a low-noise environment for detection and solving the problem of high missed detection rate of micro-cracks due to low signal-to-noise ratio in outdoor unshielded environments. At the same time, the mobile platform is equipped with an AGV autonomous navigation system, which can adapt to complex outdoor terrain. With the help of a telescopic robotic arm, the relative position of the shielded cabin and the support porcelain insulator is adjusted so that the insulator is in the central area of ​​the cabin, ensuring signal quality and significantly improving the adaptability of the detection device to different field environments.

[0017] (3) Regarding the detection efficiency of this invention, the electric guide rail achieves automatic circular scanning, covering the effective insulation section of the insulator. Combined with the strategy of "multiple consecutive acquisitions and averaging at each scanning point", random errors in single acquisition are avoided. Furthermore, the automated scanning replaces manual operation, significantly improving the efficiency compared to traditional contact detection. Regarding signal quality, a four-level preprocessing process is adopted, which sequentially performs filtering, wavelet decomposition for noise reduction, weighted fusion, and detrending processing to effectively filter out various types of noise and eliminate signal baseline offset, providing a high-fidelity signal for feature extraction.

[0018] (4) This invention constructs a multi-dimensional, multi-domain feature vector covering the time domain, frequency domain, and time-frequency domain. It calculates the correlation between features and defect categories through mutual information and assigns differentiated attention weights to avoid feature redundancy. It is paired with a BP neural network with a specific architecture and uses the corresponding activation function to solve the gradient vanishing problem and realize the defect probability output. An optimizer is introduced during the training process to avoid model overfitting, effectively reducing the risk of defect misjudgment and accurately distinguishing between microcracks and bubbles. Attached Figure Description

[0019] Figure 1 This is a flowchart of the method of the present invention.

[0020] Figure 2 This is a schematic diagram of the anti-interference laser ultrasonic testing device of the present invention.

[0021] Figure 2The components include: 1. Openable shielded cabin; 2. Electric guide rail; 3. High-energy pulsed laser; 4. Filter; 5. Post porcelain insulator; 6. Laser interferometer; 7. Telescopic robotic arm; 8. Mobile platform; and 9. Computer. Detailed Implementation

[0022] like Figure 1 As shown, the present invention provides a technical solution: a method for detecting internal defects in post porcelain insulators based on laser ultrasound, comprising the following steps: Step S1: Deploy an anti-interference laser ultrasonic testing device around the post porcelain insulator 5 to create an anti-interference environment for testing the post porcelain insulator 5; Step S2: In an anti-interference environment, configure the parameters of the anti-interference laser ultrasonic testing device, and obtain the original signal of the support porcelain insulator based on the configured parameters of the testing device; Step S3: Preprocess the original signal, including Butterworth coarse denoising, wavelet threshold denoising, adaptive weight fusion, and detrending processing; Step S4: Perform multi-domain feature extraction on the preprocessed original signal to form a 6-dimensional feature vector; Step S5: Input the 6-dimensional feature vector into the BP neural network for defect detection and output the predicted probability of internal defects in the insulator.

[0023] like Figure 2 As shown, the anti-interference laser ultrasonic testing device includes an openable shielded cabin 1, an electric guide rail 2, a high-energy pulsed laser 3, a filter 4, a laser interferometer 6, a telescopic robotic arm 7, a mobile platform 8, and a computer 9. The bottom of the openable shielded cabin 1 is fixedly connected to the end effector of the telescopic robotic arm 7 via a flange. The base of the telescopic robotic arm 7 is bolted to the table surface of the mobile platform 8. The electric guide rail 2 is fixed to the top of the inner wall of the openable shielded cabin 1 via a bracket. The high-energy pulsed laser 3 is slidably connected to the electric guide rail 2 via a slider to ensure 360° rotational freedom.

[0024] Among them, the openable shielded cabin 1 is made of high-strength aluminum alloy, with a permalloy shielding layer on the inner wall and conductive foam sealing at the seams of the cabin. It can achieve ≥60dB of electromagnetic interference attenuation and ≥25dB ​​of mechanical vibration attenuation in the 10kHz-1GHz frequency band, providing a low-noise environment for testing.

[0025] Among them, the electric guide rail 2 has a travel range of 0-1.5m and a positioning accuracy of ±0.1mm. It can drive the high-energy pulse laser 3 to complete a 360° circular scan, ensuring that the laser covers the entire surface of the support porcelain insulator 5.

[0026] Among them, the high-energy pulsed laser 3 has an output wavelength of 1064nm, an adjustable pulse width of 10-50ns, and a single pulse energy of 50-200mJ. The parameters can be adjusted according to the characteristics of the post porcelain insulator 5 to excite stable ultrasonic waves.

[0027] Among them, filter 4 is an adaptive weighted Butterworth-wavelet threshold joint filter that filters out low-frequency mechanical vibrations and high-frequency electromagnetic interference.

[0028] Among them, the laser interferometer 6 has a sampling rate of 100MHz and a measurement accuracy of ±0.1nm, and can convert acoustic signals into electrical signals in real time.

[0029] The telescopic robotic arm 7 is a 6-degree-of-freedom structure with a telescopic range of 0-3m and a repeatability of ±0.5mm. It is used to adjust the relative position of the openable shielded cabin 1 and the support porcelain insulator 5.

[0030] Among them, the mobile platform 8 is equipped with an AGV autonomous navigation system, which can adapt to moving in complex outdoor terrain.

[0031] Computer 9 is equipped with a GPU acceleration unit and runs defect identification algorithm software.

[0032] The specific process of step S1 is as follows: Start the mobile platform 8 equipped with the AGV autonomous navigation system, and use the laser radar to make the mobile platform 8 autonomously navigate to a position 3m in front of the post porcelain insulator 5 to be tested; control the extension of the telescopic robotic arm 7 to extend and adjust the position of the openable shielded cabin 1 so that the center of the door of the openable shielded cabin 1 is aligned with the central axis of the post porcelain insulator 5; open the door of the openable shielded cabin 1, and the telescopic robotic arm 7 moves the cabin forward so that the post porcelain insulator 5 is in the central area of ​​the cabin and the distance between it and the cabin wall is 35cm; close the cabin door and lock the sealing latch to form an anti-interference environment for testing the post porcelain insulator 5.

[0033] The parameters of the anti-interference laser ultrasonic testing device are as follows: output wavelength 1064nm, pulse width 20ns, single pulse energy 100mJ, laser spot diameter 0.5mm, and repetition frequency 10Hz. The electric guide rail 2, fixed to the top support of the inner wall of the openable shielded cabin 1, generates a 360° circular scanning path, with a scanning step size of 0.5mm and an axial scanning range of 0-1.2m, determining a total of 7540 scanning points. After starting the detection, the high-energy pulsed laser 3 emits laser light to excite Lamb waves (a type of ultrasonic wave) within the ceramic insulator 5 of the support column. Acquisition of acoustic signals is synchronized, employing a strategy of "continuous acquisition of 3 times per scanning point with a 50ms interval," converting the Lamb waves into an electrical signal time series, i.e., the original signal. Temporarily stored in the computer's cache area 9. Indicates time.

[0034] The specific process of step S3 is as follows: 1. Butterworth coarse noise reduction: An 8th-order Butterworth bandpass filter is used, with a passband set to 0.5-10MHz, to reduce noise in the original signal. Filtering is performed to obtain the filtered signal. It filters out low-frequency mechanical vibrations and high-frequency electromagnetic noise outside the frequency band.

[0035] 2. Wavelet thresholding for fine noise reduction: A db8 wavelet basis is used for the original signal. Perform three-level wavelet decomposition to obtain approximate coefficients. and detail coefficient , , Select detail factor Calculate the standard deviation of noise According to the original signal Number of sampling points Calculate the adaptive threshold The adaptive threshold The calculation is based on the noise standard deviation. With the number of sampling points The matching relationship, where N=1000 (corresponding to a sampling duration of 10μs and a sampling frequency of 100MHz); for detail coefficients , , Soft thresholding is applied, with the following rule: when the detail coefficient > At that time, subtract the detail factor. When the detail factor is < At that time, add the detail factor. When the absolute value of the detail coefficient is ≤ When the time is right, set the detail coefficients to 0; then compare the processed detail coefficients with the approximation coefficients. Reconstruction yields the wavelet-denoised signal. .

[0036] 3. Adaptive weight fusion: calculating signal signal-to-noise ratio With signal signal-to-noise ratio According to the formula , Calculate separately , Weights; based on weight and weight right , The fusion is performed to obtain the fused signal. .

[0037] 4. Detrending processing: The fused signal is fitted using a 5th-order polynomial. The baseline trend is used to obtain the fitted curve. According to the formula From fused signal Subtracting the trend term from the original signal yields the final preprocessed original signal. This ensures that the baseline offset of the preprocessed original signal is controlled within ±0.05V.

[0038] The specific process of step S4 is as follows: 1. Temporal feature extraction: from the preprocessed original signal Extracting peak amplitude Rise time Pulse width .

[0039] 2. Frequency domain feature extraction: This involves extracting frequency domain features from the preprocessed original signal. Perform a Fourier transform to calculate the power spectral density. : ; In the formula, Indicates frequency; Represents the natural constant; Represents the imaginary unit; This represents the integral.

[0040] based on Extracting the main frequency and bandwidth .

[0041] 3. Time-frequency feature extraction: The db8 wavelet basis is used to extract time-frequency features from the preprocessed original signal. Perform wavelet transform and calculate wavelet coefficients. : ; In the formula, Indicates the scale factor; Indicates the translation factor; This represents the conjugate function of the db8 wavelet basis functions.

[0042] 4. Feature Standardization and Weight Allocation: The six extracted original features, namely peak amplitude... Rise time Pulse width , main frequency ,bandwidth wavelet coefficients Z-score standardization is performed; the correlation between the six original features and the defect category after standardization is calculated using mutual information. The formula for calculating mutual information is: ; In the formula, This represents the six original features after standardization. Indicates the defect category label; Representing original features With defect category The joint probability distribution of ; Representing original features The marginal probability; Indicates the defect category The marginal probability; It represents mutual information.

[0043] Weights are assigned to the six original features after standardization based on their mutual information values. The six original features after standardization are multiplied by their corresponding weights in the order of "time domain → frequency domain → time-frequency domain" and then concatenated to obtain a 6-dimensional feature vector. : ; In the formula, , , , , , These represent the peak amplitude after standardization. Rise time Pulse width , main frequency ,bandwidth wavelet coefficients ; , , , , , They represent , , , , , The corresponding weights.

[0044] The BP neural network adopts a three-layer architecture of "6 input layers - 12 hidden layers - 3 output layers". The hidden layers use the ReLU activation function and the output layer uses the Softmax function. During network training, the cross-entropy loss function is used to calculate the loss value, and an adaptive learning rate optimizer is introduced. The initial learning rate is set to 0.01. When the loss function value drops below the first preset threshold for 5 consecutive iterations, the learning rate is automatically halved until it drops to the second preset threshold.

[0045] The cross-entropy loss function is expressed as: , Indicates the first A number of real labels, including "no defects", "cracks", and "bubbles"; Indicates the first The predicted probability of each output.

[0046] The BP neural network outputs the predicted probabilities of three types of defects: no defects, cracks, and bubbles. The determination is then made according to the following logic: If the maximum predicted probability value is ≥0.9, it is directly determined to be the corresponding defect type; if the maximum predicted probability value is between 0.7 and 0.9, it is combined with the 6-dimensional feature vector. The key parameters in the process are verified a second time; if the maximum predicted probability value is <0.7, the electric guide rail is controlled to perform a dense scan of the corresponding area (scanning step size 0.2mm). After collecting the signal 5 times, steps S3-S4 are repeated to re-extract the features, and then the data is input into the BP neural network for classification. Finally, the defect type and size parameters are output.

[0047] An electronic device includes a processor, a memory, and a bus, wherein the processor and the memory are connected via the bus, wherein the memory is used to store a set of program codes, and the processor is used to call the program codes stored in the memory to execute a laser-ultrasound-based method for detecting internal defects in post porcelain insulators.

[0048] A non-volatile computer storage medium storing computer-executable instructions that execute a laser-ultrasound-based method for detecting internal defects in post porcelain insulators.

[0049] To clearly present the differences between this invention and other related literature in terms of technical dimensions, a comparison is made from three key dimensions: detection object, core detection technology, and core detection target, as shown in Table 1.

[0050] Table 1. Differences between this invention and other related literature in terms of technical dimensions

[0051] As can be seen from the comparison, this invention focuses on the precise detection of internal microscopic defects in substation post porcelain insulators. It adopts a technical approach of "laser ultrasound + shielding and anti-interference + refined signal processing + intelligent classification". It is significantly different from other patents that focus on fault identification, heat source reconstruction or stress prediction in terms of the material specificity of the detection object, the anti-interference of the technical solution and the accuracy of defect identification. It is more suitable for the in-service detection needs of microscopic internal defects in post porcelain insulators.

[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A method for detecting internal defects in post porcelain insulators based on laser ultrasound, characterized in that, Includes the following steps: Step S1: Deploy an anti-interference laser ultrasonic testing device around the perimeter of the post porcelain insulator to create an anti-interference environment for testing the post porcelain insulator; Step S2: In an anti-interference environment, configure the parameters of the anti-interference laser ultrasonic testing device, and obtain the original signal of the support porcelain insulator based on the configured parameters of the testing device; Step S3: Preprocess the original signal, including Butterworth coarse denoising, wavelet threshold denoising, adaptive weight fusion, and detrending processing; Step S4: Perform multi-domain feature extraction on the preprocessed original signal to form a 6-dimensional feature vector; Step S5: Input the 6-dimensional feature vector into the BP neural network for defect detection and output the predicted probability of internal defects in the insulator.

2. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 1, characterized in that: The anti-interference laser ultrasonic testing device includes an openable shielded cabin, an electric guide rail, a high-energy pulsed laser, a filter, a laser interferometer, a retractable robotic arm, a mobile platform, and a computer. The bottom of the openable shielded cabin is fixedly connected to the end effector of the retractable robotic arm via a flange. The base of the retractable robotic arm is bolted to the table surface of the mobile platform. The electric guide rail is fixed to the top of the inner wall of the openable shielded cabin via a bracket. The high-energy pulsed laser is slidably connected to the electric guide rail via a slider to ensure rotational freedom.

3. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 2, characterized in that: The specific process of step S1 is as follows: Start the mobile platform equipped with the AGV autonomous navigation system, and use the lidar to make the mobile platform autonomously navigate to the front of the porcelain insulator to be inspected; control the extension of the telescopic robotic arm to extend and adjust the position of the openable shielded cabin so that the center of the door of the openable shielded cabin is aligned with the central axis of the porcelain insulator. Open the hinged shielded cabin door, and the telescopic robotic arm moves the cabin forward, positioning the post porcelain insulator in the center of the cabin and maintaining a preset distance from the cabin wall. Close the cabin door to create an anti-interference environment for testing the post porcelain insulator.

4. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 3, characterized in that: In step S2, the parameters of the anti-interference laser ultrasonic testing device are configured as follows: output wavelength, pulse width, single pulse energy, laser spot diameter, and repetition frequency. The electric guide rail fixed to the top support of the inner wall of the openable shielded cabin is controlled to generate a circular scanning path. The scanning step size, axial scanning range, and total number of scanning points are set. After the detection is started, the high-energy pulsed laser emits laser light to excite the Lamb wave inside the ceramic insulator of the support column, and the acoustic signal is simultaneously acquired. The Lamb wave is converted into an electrical signal time series, i.e., the original signal. Temporarily stored in the computer cache. Indicates time.

5. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 4, characterized in that: The specific process of step S3 is as follows: Butterworth coarse denoising: An 8th-order Butterworth bandpass filter is used to denoise the original signal. Filtering is performed to obtain the filtered signal. ; Wavelet thresholding for fine-grained noise reduction: using a db8 ​​wavelet basis for the original signal. Wavelet decomposition is performed to obtain approximate coefficients. and detail coefficient , , ; Select detail factor Calculate the standard deviation of noise According to the original signal Number of sampling points Calculate the adaptive threshold For detail coefficients , , Soft thresholding is applied, with the following rule: when the detail coefficient > At that time, subtract the detail factor. When the detail factor is < At that time, add the detail factor. When the absolute value of the detail coefficient is ≤ When the time is right, set the detail coefficients to 0; then compare the processed detail coefficients with the approximation coefficients. Reconstruction yields the wavelet-denoised signal. ; Adaptive weight fusion: calculating signals signal-to-noise ratio With signal signal-to-noise ratio According to the formula , Calculate separately , The weights; based on weight and weight right , The fusion is performed to obtain the fused signal. ; Detrending processing: Multinomial fitting and signal fusion are used. The baseline trend is used to obtain the fitted curve. According to the formula From fused signal Subtracting the trend term from the original signal yields the final preprocessed original signal. .

6. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 5, characterized in that: The specific process of step S4 is as follows: Temporal feature extraction: from the preprocessed raw signal Extracting peak amplitude Rise time Pulse width ; Frequency domain feature extraction: This involves extracting features from the preprocessed original signal. Perform a Fourier transform to calculate the power spectral density. ;based on Extracting the main frequency and bandwidth ; Time-frequency feature extraction: The db8 wavelet basis is used to extract the preprocessed original signal. Perform wavelet transform and calculate wavelet coefficients. ; Feature standardization and weight allocation: This involves standardizing the extracted six original features, specifically the peak amplitude. Rise time Pulse width , main frequency ,bandwidth wavelet coefficients Z-score standardization is performed; the correlation between the six original features after standardization and the defect category is calculated using mutual information; weights are assigned to the six original features after standardization based on the mutual information values; the six original features after standardization are multiplied by their corresponding weights in the order of "time domain → frequency domain → time-frequency" and then concatenated to obtain a 6-dimensional feature vector. .

7. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 6, characterized in that: The BP neural network adopts a three-layer architecture of "6 input layers - 12 hidden layers - 3 output layers". The hidden layers use the ReLU activation function and the output layer uses the Softmax function. During network training, the cross-entropy loss function is used to calculate the loss value and an adaptive learning rate optimizer is introduced.

8. The method for detecting internal defects in post porcelain insulators based on laser ultrasound according to claim 7, characterized in that: After the BP neural network outputs the predicted probabilities of three types of defects—no defects, cracks, and bubbles—it makes a determination based on the following logic: If the maximum predicted probability value is greater than or equal to the third preset threshold, it is directly determined to be the corresponding defect type; if the maximum predicted probability value is within the preset range, it is combined with the 6-dimensional feature vector. A second verification is performed; if the maximum predicted probability value is less than the fourth preset threshold, the electric guide rail is controlled to perform a dense scan of the corresponding area. After collecting the signal 5 times, steps S3-S4 are repeated to re-extract the features, which are then input into the BP neural network for classification. Finally, the defect type and size parameters are output.

9. An electronic device, characterized in that, The device includes a processor, a memory, and a bus, wherein the processor and the memory are connected via the bus, the memory is used to store a set of program codes, and the processor is used to call the program codes stored in the memory to execute the laser-ultrasound-based method for detecting internal defects in post porcelain insulators as described in any one of claims 1-8.

10. A non-volatile computer storage medium storing computer-executable instructions, characterized in that, The computer can execute instructions to perform the laser-ultrasound-based method for detecting internal defects in post porcelain insulators as described in any one of claims 1-8.

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