Lamp pole curved surface welding device and welding method thereof
By designing an automated welding device for curved light poles, which automatically cleans slag using a hammering and collecting mechanism, the problem of low efficiency in manual slag cleaning in existing technologies is solved, thus improving welding efficiency.
Patent Information
- Application Number
- CN202511825834.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-01-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing technologies, the efficiency of slag removal after the light pole welding is low, requiring manual cleaning, which affects welding efficiency.
Design a welding device for curved surfaces of lamp posts, including a submerged arc welding carriage, a submerged arc welding gun, a lamp post body and a placement frame, and a slag cleaning carriage. Set up a striking mechanism and a collection mechanism. Use a servo motor to drive a hook to automatically hook up the slag, and achieve automatic collection through a collection box and a storage box.
The system enables automatic slag collection, improves the efficiency of welding curved surfaces of lamp posts, reduces the time and labor intensity of manual cleaning, and increases welding efficiency.
Smart Images
Figure CN121245142A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of lamp pole welding, and particularly relates to a lamp pole curved surface welding device and a welding method thereof. BACKGROUND
[0002] Most of the roadside street lamps commonly use steel conical lamp poles. The lamp pole adopts a conical design, and the mechanical properties are optimized through a shape of a larger bottom diameter and a gradually tapered top, so that the material usage is reduced while the strength is ensured. The general manufacturing process is as follows: first, the coiled steel plate is unfolded by an uncoiler, and the flatness of the steel plate is corrected by a leveler to avoid edge or misalignment during subsequent coiling. Then, the surface of the steel plate is preliminarily derusted to remove the oxide scale and loose rust, laying a foundation for subsequent welding and corrosion prevention. Then, according to the lamp pole design drawing, the steel plate is cut into a fan-shaped blank through numerical control equipment. The arc length difference of the conical lamp pole fan-shaped blank needs to match the design taper. After coiling and beveling, the welding step can be entered.
[0003] Before welding, the oil stains, rust and oxide scale within 20 mm on both sides of the bevel are cleaned by using a steel wire brush and acetone to expose the metal luster. Then, the curved surface blank is fixed, and appropriate welding wire and flux are selected. The surface oxide layer of the welding wire wiped by alcohol is removed. Finally, the lamp pole curved surface can be welded by the submerged arc welding equipment. The lamp pole welded by the submerged arc welding has stable weld quality and excellent mechanical properties.
[0004] After the submerged arc welding work, the welding step is not yet completed, and there is a crucial step: finishing. After the submerged arc welding work, the excess flux is still left at the weld position. The staff often recovers the flux by using a recovery trolley. However, after recovering the flux, there is a key step that needs to be completed manually by the staff, which is slag cleaning. The staff needs to manually knock off the slag embedded in the root of the weld. After the welding is completed, the slag still has a certain temperature. Therefore, the staff needs to wait for a period of time until the slag cools to an appropriate temperature before manually cleaning. Therefore, the cleaning efficiency is low. SUMMARY
[0005] The technical problem to be solved by the application is to overcome the shortcomings of the prior art and provide a lamp pole curved surface welding device and a welding method thereof.
[0006] The technical scheme adopted to solve the above technical problem is: A lamp pole curved surface welding device, comprising a submerged arc welding trolley, a submerged arc welding gun, a lamp pole body, a placing rack and a slag cleaning trolley, the submerged arc welding gun is fixedly arranged at the top of the submerged arc welding trolley, the slag cleaning trolley is fixedly arranged at the tail of the submerged arc welding trolley, the lamp pole body is arranged on the placing rack, a longitudinal seam is formed in the lamp pole body, and the submerged arc welding gun is opposite to the longitudinal seam. The cleaning slag trolley top is fixedly provided with a fixing frame, the fixing frame is provided with a cross beam, the cross beam is fixedly provided with a vertical plate at one end facing the longitudinal joint, the cross beam is fixedly provided with a counterweight at the other end, the vertical plate is fixedly connected with a connecting plate at the other end, and the connecting plate is fixedly provided with a knocking plate and a collecting plate at both ends respectively; The side wall of the knocking plate is provided with a hook rod, two slag knocking plates are arranged below the hook rod, and the side wall of the knocking plate is provided with a knocking mechanism matched with the hook rod. The side wall of the collecting plate is provided with a collecting box, and the side wall of the collecting plate is further provided with a storage mechanism for swinging the collecting box.
[0007] Through the above technical scheme, the knocking mechanism for knocking slag and the storage mechanism for collecting slag are arranged at the tail of the submerged arc welding trolley, which has the effect of automatically collecting slag, thereby improving the efficiency of the lamp pole curved surface welding, and meanwhile, the submerged arc welding gun is dragged by the submerged arc welding trolley to weld the longitudinal joint, and the loose and un-melted flux after welding can also be collected. Figure 1 - Figure 3 As can be seen from the above, the submerged arc welding trolley is further provided with a welding machine recycling function, thereby recycling the loose and un-melted flux after welding.
[0008] Further, the hook rod is L-shaped, and the short side of the hook rod faces the longitudinal joint position.
[0009] Through the above technical scheme, the L-shaped hook rod can hook the slag after the submerged arc welding gun is welded, the end of the hook rod in direct contact with the slag can be in an arc shape or a more sharp tip, and only the hook rod needs to be able to hook the slag, and the end of the hook rod for hooking the slag is a short side, because the depth of the longitudinal joint is limited, so if the hook rod for hooking the slag is too long, the hook rod cannot hook the slag on the longitudinal joint, so this end needs to be a short side.
[0010] Further, the knocking mechanism comprises a servo motor, a top gear, a top rotating rod, a top wheel, a rotating short rod, a fixed sleeve and a sleeve rod, the top rotating rod penetrates through the side wall of the knocking plate, one end of the top rotating rod is fixedly connected with the side wall of the top gear, the other end is fixedly connected with the middle position of the top wheel, the other side wall of the top gear is fixedly connected with the output end of the servo motor, the rotating short rod is fixedly connected with the side wall of the top wheel, the other end of the rotating short rod is rotatably connected with the side wall of the hook rod, the end of the hook rod away from the longitudinal joint is movably arranged in the inside of the sleeve rod, the other end of the sleeve rod is rotatably connected in the inside of the fixed sleeve, and the fixed sleeve is fixedly arranged in the side wall of the knocking plate.
[0011] Through the above technical scheme, the start of the servo motor will make the top gear rotate, the top wheel will also rotate through the transmission of the top rotating rod, and then the rotating short rod of the side wall of the top wheel will drive the hook rod to move, because the other end of the hook rod is limited in the inside of the sleeve rod, so the hook rod will reciprocate to hook the slag with the rotation of the top wheel.
[0012] Further, the sleeve rod side wall is fixedly provided with a clamping rod, a clamping groove is formed in the inner sleeve, and the clamping rod is slidably connected in the clamping groove.
[0013] Through the above technical scheme, the cooperation of the clamping rod and the clamping groove makes the rotation process of the sleeve rod more smooth, and also ensures that the sleeve rod will not be separated from the fixed sleeve, thereby ensuring the limiting effect of the sleeve rod on the hook rod.
[0014] Further, the collecting box comprises a guide plate, a connecting hose and a storage box, the guide plate is provided with a baffle on both sides, one end of the guide plate is fixedly connected with the connecting hose, and the other end is fixedly provided with a spade head, the other end of the connecting hose is communicated with the storage box.
[0015] Through the above technical scheme, the spade head will first contact the molten slag, and then cut off the molten slag hooked by the hook rod, the cut-off molten slag will fall into the guide plate, and the thickness of the spade head is greater than that of the guide plate, so that a height difference is generated between the spade head and the guide plate, and it is difficult for the molten slag cut off by the spade head to go out from the guide plate through the spade head position after entering the guide plate, and then finally enters the storage box through the connecting hose, thereby facilitating the collection of the cleaned molten slag.
[0016] Further, the height of the connecting portion between the storage box and the connecting hose is greater than the height of the other end of the storage box, and the height of the connecting portion between the guide plate and the connecting hose is greater than the height of the connecting portion between the guide plate and the spade head.
[0017] Through the above technical scheme, the backwardly inclined storage box can ensure that the molten slag collected therein will not slide out of the guide plate along the connecting hose, thereby ensuring the storage effect of the molten slag, and facilitating the continuous storage work of the molten slag.
[0018] Further, the storage mechanism comprises a bottom gear, a bottom rotating rod, a bottom wheel, a side short rod, a fixed rod and a sliding rod, the bottom rotating rod penetrates through the side wall of the collecting plate, one end of the bottom rotating rod is fixedly connected with the side wall of the bottom gear, the other end is fixedly connected with the middle position of the bottom wheel, the bottom gear is engaged with the top gear, the side short rod is fixedly connected with the side wall of the bottom wheel, the other end of the side short rod is rotatably connected with the side wall of the guide plate near the spade head, a movement groove is formed in the side wall of the collecting plate, the sliding rod is slidably connected with the inner wall of the movement groove, the other end of the sliding rod is fixedly connected with the side wall of the guide plate near the connecting hose, the fixed rod is fixedly arranged on the side wall of the collecting plate, and the other end of the fixed rod is fixedly connected with the side wall of the storage box.
[0019] Through the technical scheme, the servo motor drives the top gear to rotate, and drives the bottom gear to rotate, and then drives the bottom rotating rod to drive the bottom wheel to rotate, the side short rod arranged on the side wall of the bottom wheel drives the guide plate to move, and then under the limitation of the sliding rod, the guide plate guides the molten slag cut off by the shovel head into the storage box.
[0020] Further, the movement groove is quadrilateral, and the four sides of the movement groove are all arranged obliquely.
[0021] Through the technical scheme, the four obliquely arranged sides enable the sliding rod to slide obliquely in the movement groove, and the side short rod also pulls the other end of the guide plate, so that the guide plate presents an oblique movement state due to the different pulling directions of the two ends of the guide plate, and then the molten slag is cut off and poured into the storage box.
[0022] Further, the two slag rapping plate side walls are fixedly provided with rotating seats, the rotating seats are rotatably connected with bottom rods, the other ends of the bottom rods are rotatably connected with top rods, an intermediate sleeve is rotatably connected between the two top rods, a fixed plate is fixedly connected to the side wall of the intermediate sleeve, the other end of the fixed plate is fixedly connected to the side wall of the hook rod, a connecting movable sleeve is sleeved at the position where the bottom rod and the top rod are rotatably connected, and a double-end push rod is arranged between the two connecting movable sleeves.
[0023] Through the technical scheme, the double-end push rod can push the connecting movable sleeve to the two ends, so that the included angle between the top rod and the bottom rod is reduced, so that the two slag rapping plates are retracted upward, and the molten slag hooked by the hook rod is prevented from being disturbed by the slag rapping plates.
[0024] A welding method of a lamp pole curved surface welding device, comprising the following specific steps: S1, first, place the lamp pole body on the placing rack, at this time, the longitudinal seam of the lamp pole body faces upward; S2, start the submerged arc welding trolley, and the slag cleaning trolley fixedly arranged at the tail of the submerged arc welding trolley moves together, when the submerged arc welding gun moves to the position of the longitudinal seam, the hook rod and the slag rapping plate are on the straight line where the longitudinal seam is located at the same time; S3, start the submerged arc welding gun to weld the longitudinal seam, and start the servo motor when the hook rod moves above the position of the longitudinal seam; S4, the servo motor drives the top gear to rotate, the top rotating rod fixedly arranged on the side wall of the top gear drives the top wheel to rotate, and then the rotating short rod drives the hook rod to knock and hook the molten slag; S5, while the top gear rotates, the bottom gear meshing with the top gear also drives the bottom rotating rod to rotate, the bottom wheel arranged on the side wall of the bottom rotating rod drives the side short rod to rotate, thereby the guide plate and the spade head hook the molten slag cut off by the hook rod, and the molten slag is cut into the guide plate; S6, when the side short rod drives the guide plate to move, the sliding rod of the guide plate side wall also moves in the movement groove, thereby the guide plate moves obliquely downward near one end of the connecting hose, the position of the spade head is relatively high, and the molten slag in the guide plate slides into the storage box along the connecting hose.
[0025] The beneficial effects of the present application are as follows: (1) The present application sets a knocking mechanism for knocking the molten slag and a storage mechanism for collecting the molten slag at the tail of the submerged arc welding trolley, after the longitudinal seam is welded by the submerged arc welding gun, the loose and un-melted flux on the submerged arc welding trolley is first recovered, then the slag knocking plate can first knock the molten slag on the longitudinal seam, so that the molten slag originally adhered to the longitudinal seam is knocked, then the hook rod hooks the molten slag, then the spade head cuts off the molten slag, and finally the molten slag is collected in the storage box, which has the effect of automatically collecting the molten slag, thereby improving the efficiency of the lamp pole curved surface welding; (2) The present application sets a collection box between the hook rod and the submerged arc welding gun, so that the spade head in the collection box first contacts the molten slag, thereby cutting off the molten slag hooked by the hook rod, the cut-off molten slag falls into the guide plate, and then finally enters the storage box arranged obliquely backward through the connecting hose, which facilitates the collection of the cleaned molten slag, and the storage box arranged obliquely backward can ensure that the molten slag collected therein does not slide out from the guide plate position along the connecting hose, thereby facilitating the continuous collection of the molten slag, and meeting the welding work of the longitudinal seam on the lamp pole body by the submerged arc welding trolley; (3) The present application sets a side short rod and a sliding rod at both ends of the guide plate side wall, so that one end of the guide plate is pulled by the side short rod, and the other end is affected by the sliding of the sliding rod in the movement groove, since the pulling directions of both ends of the guide plate are not completely the same, the guide plate will present an inclined movement state, thereby cutting off the molten slag and pouring the cut-off molten slag into the storage box, and the storage box arranged obliquely backward can ensure that the molten slag collected therein does not slide out from the guide plate along the connecting hose, thereby ensuring the collection effect of the molten slag, thereby facilitating the continuous collection of the molten slag; (4) The present application is characterized in that the shovel head is first contacted with the slag, and then the slag hooked by the hook rod is cut off, and the cut-off slag falls into the guide plate, and the thickness of the shovel head is greater than that of the guide plate, so that a height difference is generated between the shovel head and the guide plate, and it is difficult for the cut-off slag to pass through the shovel head position after entering the guide plate, and then the slag enters the storage box through the connecting hose, thereby facilitating the collection of the cleaned slag. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a first perspective view of the structure of the present application; Figure 2 is a second perspective view of the structure of the present application; Figure 3 is a third perspective view of the structure of the present application; Figure 4 is a first perspective view of the structure of the stand plate, the connecting plate, the knocking plate and the collection plate in the present application; Figure 5 is a second perspective view of the structure of the stand plate, the connecting plate, the knocking plate and the collection plate in the present application; Figure 6 is a structure connection diagram of the collection box in the present application; Figure 7 is a structure connection diagram of the side wall of the collection plate in the present application; Figure 8 is a sectional view of the fixing sleeve in the present application; Figure 9 is Figure 8 is an enlarged view of A in FIG. 8; Figure 10 is a structure connection diagram of the slag knocking plate and the double-end pushing rod in the present application.
[0027] Reference signs: 1, submerged arc welding trolley; 2, submerged arc welding gun; 3, lamp pole body; 4, placing rack; 5, clean slag trolley; 6, longitudinal seam; 7, fixing frame; 8, cross beam; 9, stand plate; 10, counterweight; 11, connecting plate; 12, knocking plate; 13, collection plate; 14, hook rod; 15, slag knocking plate; 16, servo motor; 17, top gear; 18, top rotating rod; 19, top wheel; 20, rotating short rod; 21, fixing sleeve; 22, sleeve rod; 23, clamping rod; 24, clamping groove; 25, guide plate; 26, connecting hose; 27, storage box; 28, baffle; 29, shovel head; 30, bottom gear; 31, bottom rotating rod; 32, bottom wheel; 33, side short rod; 34, fixing rod; 35, sliding rod; 36, movement groove; 37, rotating seat; 38, bottom rod; 40, top rod; 41, middle sleeve; 42, fixing plate; 43, connecting movable sleeve; 44, double-end pushing rod. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0029] like Figure 1 - Figure 3 As shown, a curved surface welding device for a lamp post in this embodiment includes a submerged arc welding carriage 1, a submerged arc welding torch 2, a lamp post body 3 and a placement frame 4, and a slag-cleaning carriage 5. The submerged arc welding torch 2 is fixedly mounted on the top of the submerged arc welding carriage 1, and the slag-cleaning carriage 5 is fixedly mounted on the rear of the submerged arc welding carriage 1. The lamp post body 3 is mounted on the placement frame 4, and a longitudinal seam 6 is formed on the lamp post body 3. The submerged arc welding torch 2 is directly facing the longitudinal seam 6, and the submerged arc welding torch 2 will weld the longitudinal seam 6 under the traction of the submerged arc welding carriage 1. Figure 1 - Figure 3 As can be seen from this, the submerged arc welding trolley 1 is also equipped with a flux recovery function, which can then recover the loose, unmelted flux after welding.
[0030] A fixed frame 7 is fixedly installed on the top of the slag cleaning trolley 5. A crossbeam 8 is installed on the fixed frame 7. A vertical plate 9 is fixedly installed on one end of the crossbeam 8 facing the longitudinal seam 6. A counterweight 10 is fixedly installed on the other end of the crossbeam 8. A connecting plate 11 is fixedly connected to the other end of the vertical plate 9. A striking plate 12 and a collecting plate 13 are fixedly installed on both ends of the connecting plate 11, respectively. The counterweight 10 can balance the weight at both ends of the crossbeam 8 to ensure the stability of the crossbeam 8 and the slag cleaning trolley 5.
[0031] The side wall of the striking plate 12 is provided with a hook rod 14. The hook rod 14 is L-shaped, and the short side of the hook rod 14 is facing the longitudinal seam 6. The L-shaped hook rod 14 can be used to hook up the slag after welding by the submerged arc welding gun 2. The end of the hook rod 14 that is in direct contact with the slag can be rounded or a sharper point, as long as it can hook up the slag. The end of the hook rod 14 that hooks up the slag is the short side. Because the depth of the longitudinal seam 6 is limited, if you want to hook up the slag on the longitudinal seam 6, the length of the hook rod 14 used to hook up the slag cannot be too long, so this end needs to be the short side.
[0032] from Figure 10 As can be seen, there are two slag-beating plates 15 below the hook rod 14. The two slag-beating plates 15 are originally in a close fit and above the longitudinal seam 6. The end of the slag-beating plate 15 facing the longitudinal seam 6 is also sharper, which makes it easier to beat the molten slag.
[0033] The two slag tapping plates 15 are provided with rotating seats 37 on the side walls, bottom rods 38 are rotatably connected in the rotating seats 37, top rods 40 are rotatably connected to the other ends of the bottom rods 38, a middle sleeve 41 is rotatably connected between the two top rods 40, a fixed plate 42 is fixedly connected to the side wall of the middle sleeve 41, the other end of the fixed plate 42 is fixedly connected to the side wall of the hook rod 14, connecting movable sleeves 43 are sleeved on the positions where the bottom rods 38 and the top rods 40 are rotatably connected, double-head push rods 44 are arranged between the two connecting movable sleeves 43, the two output ends of the double-head push rods 44 are respectively abutted against the side walls of the two connecting movable sleeves 43, the double-head push rods 44 can be fixed to the side wall of the hook rod 14 or the side wall of the fixed plate 42, and the material of the connecting movable sleeves 43 is soft, for example, silica gel or the like, so that when the included angle between the top rods 40 and the bottom rods 38 is reduced, the connecting movable sleeves 43 are still sleeved between the top rods 40 and the bottom rods 38, and the double-head push rods 44 are conveniently pushed.
[0034] The double-head push rods 44 can push the connecting movable sleeves 43 to the two ends, so that the included angle between the top rods 40 and the bottom rods 38 is reduced, and the two slag tapping plates 15 are retracted upward, the connecting movable sleeves 43 that are pushed can make a gap appear in the middle of the two originally abutting slag tapping plates 15, and the molten slag hooked by the hook rod 14 is prevented from being disturbed by the slag tapping plates 15.
[0035] In combination with the contents in Figure 4 Figure 5 It can be seen that the knocking plate 12 is provided with a knocking mechanism matched with the hook rod 14, the knocking mechanism comprises a servo motor 16, a top gear 17, a top rotating rod 18, a top wheel 19, a rotating short rod 20, a fixed sleeve 21 and a sleeve rod 22, the top rotating rod 18 penetrates through the side wall of the knocking plate 12, one end of the top rotating rod 18 is fixedly connected to the side wall of the top gear 17, the other end is fixedly connected to the middle position of the top wheel 19, the other side wall of the top gear 17 is fixedly connected to the output end of the servo motor 16, the rotating short rod 20 is fixedly connected to the side wall of the top wheel 19, the other end of the rotating short rod 20 is rotatably connected to the side wall of the hook rod 14, the end of the hook rod 14 away from the longitudinal seam 6 is movably arranged in the sleeve rod 22, the start of the servo motor 16 can make the top gear 17 rotate, the top wheel 19 will also rotate through the transmission of the top rotating rod 18, and then the rotating short rod 20 on the side wall of the top wheel 19 drives the hook rod 14 to move, since the other end of the hook rod 14 is limited in the sleeve rod 22, the hook rod 14 will reciprocate to hook the molten slag along with the rotation of the top wheel 19.
[0036] In combination with the contents in Figure 8 Figure 9 As can be seen from the content, the other end of the sleeve rod 22 is rotatably connected in the fixed sleeve 21, the fixed sleeve 21 is fixedly arranged on the side wall of the knocking plate 12, the side wall of the sleeve rod 22 is fixedly provided with a clamping rod 23, the fixed sleeve 21 is provided with a clamping groove 24, the clamping rod 23 is slidably connected in the clamping groove 24, and the cooperation of the clamping rod 23 and the clamping groove 24 makes the rotation of the sleeve rod 22 more smooth, and the sleeve rod 22 cannot be separated from the fixed sleeve 21, so that the limiting effect of the sleeve rod 22 on the hook rod 14 is ensured.
[0037] As can be seen from the content, Figure 6 As can be seen from the content, the side wall of the collecting plate 13 is provided with a collecting box, the collecting box comprises a guide plate 25, a connecting hose 26 and a storage box 27, the guide plate 25 is provided with a baffle 28 on both sides, one end of the guide plate 25 is fixedly connected with the connecting hose 26, the other end is fixedly provided with a spade head 29, the other end of the connecting hose 26 is communicated with the storage box 27, the height of the connecting position of the storage box 27 and the connecting hose 26 is greater than the height of the other end of the storage box 27, the height of the connecting position of the guide plate 25 and the connecting hose 26 is greater than the height of the connecting position of the guide plate 25 and the spade head 29, and the backwardly inclined storage box 27 can ensure that the molten slag collected therein cannot slide out of the guide plate 25 along the connecting hose 26, thereby ensuring the storage effect of the molten slag, so that the continuous storage work of the molten slag is facilitated.
[0038] As can be seen from the content, Figure 7 As can be seen from the content, Figure 8 As can be seen from the content, the side wall of the collecting plate 13 is further provided with a storage mechanism for swinging the collecting box, the storage mechanism comprises a bottom gear 30, a bottom rotating rod 31, a bottom wheel 32, a side short rod 33, a fixed rod 34 and a sliding rod 35, the bottom rotating rod 31 penetrates through the side wall of the collecting plate 13, one end of the bottom rotating rod 31 is fixedly connected with the side wall of the bottom gear 30, the other end is fixedly connected with the middle position of the bottom wheel 32, the bottom gear 30 is engaged with the top gear 17, the side short rod 33 is fixedly connected with the side wall of the bottom wheel 32, the other end of the side short rod 33 is rotatably connected with the side wall of the guide plate 25 close to the one end of the spade head 29, the side wall of the collecting plate 13 is provided with a movement groove 36, the sliding rod 35 is slidably connected with the inner wall of the movement groove 36, the movement groove 36 is quadrilateral, and the four sides of the movement groove 36 are inclinedly arranged. The four inclined sides make the sliding rod 35 slide obliquely in the movement groove 36, and the side short rod 33 also pulls the other end of the guide plate 25, so that the guide plate 25 presents an inclined movement state due to the different pulling directions of the two ends of the guide plate 25, thereby cutting off the molten slag and pouring the cut-off molten slag into the storage box 27.
[0039] As can be seen from the content, Figure 6 As can be seen from the content, Figure 7The content in the above can be combined to know that the other end of the sliding rod 35 is fixedly connected with the side wall of the one end of the guide plate 25 close to the connecting hose 26, the fixed rod 34 is fixedly arranged on the side wall of the collecting plate 13, the other end of the fixed rod 34 is fixedly connected with the side wall of the storage box 27, the spade head 29 will first contact the slag, and then the slag hooked by the hook rod 14 is cut off, the cut-off slag will fall into the inside of the guide plate 25, and the thickness of the spade head 29 is greater than that of the guide plate 25, so that the height difference between the spade head 29 and the guide plate 25 is generated, the slag cut off by the spade head 29 is difficult to go out from the guide plate 25 again after entering the guide plate 25, and then the slag goes through the connecting hose 26 and finally enters the storage box 27, so that the collected slag is conveniently collected.
[0040] The welding method of the lamp pole curved surface welding device comprises the following specific steps: S1, first, the lamp pole body 3 is placed on the placing frame 4, at this time, the longitudinal seam 6 of the lamp pole body 3 faces upwards; S2, the slag cleaning trolley 5 fixedly arranged at the tail of the submerged arc welding trolley 1 moves together with the movement of the submerged arc welding trolley 1, when the submerged arc welding gun 2 moves to the position of the longitudinal seam 6, the hook rod 14 and the slag knocking plate 15 are simultaneously located on the straight line where the longitudinal seam 6 is located; S3, the submerged arc welding gun 2 is started to weld the longitudinal seam 6, when the hook rod 14 moves to the position above the longitudinal seam 6, the servo motor 16 is started; S4, the servo motor 16 drives the top gear 17 to rotate, the top rotating rod 18 fixedly arranged on the side wall of the top gear 17 drives the top wheel 19 to rotate, and then the rotating short rod 20 drives the hook rod 14 to knock and hook the slag; S5, while the top gear 17 rotates, the bottom gear 30 engaged with the top gear 17 also drives the bottom rotating rod 31 to rotate at the same time, the bottom wheel 32 arranged on the side wall of the bottom rotating rod 31 drives the side short rod 33 to rotate, and then the guide plate 25 and the spade head 29 cut off the slag hooked by the hook rod 14, and cut the slag into the inside of the guide plate 25; S6, when the side short rod 33 drives the guide plate 25 to move, the sliding rod 35 of the side wall of the guide plate 25 also moves in the movement groove 36, and then the guide plate 25 close to the one end of the connecting hose 26 moves obliquely downwards, the position of the spade head 29 is relatively high, and the slag in the inside of the guide plate 25 slides into the storage box 27 along the connecting hose 26.
[0041] The above only describes the preferred embodiments of the present application, and is not used to limit the protection scope of the present application.
Claims
1. A welding device for curved surfaces of lamp posts, comprising a submerged arc welding carriage (1), a submerged arc welding torch (2), a lamp post body (3) and a placement frame (4), and a slag cleaning carriage (5), characterized in that: The submerged arc welding gun (2) is fixedly installed on the top of the submerged arc welding carriage (1), the slag cleaning carriage (5) is fixedly installed at the tail of the submerged arc welding carriage (1), the lamp pole body (3) is installed on the placement frame (4), the lamp pole body (3) has a longitudinal seam (6), and the submerged arc welding gun (2) is facing the longitudinal seam (6). The top of the slag cleaning trolley (5) is fixedly equipped with a frame (7), and a crossbeam (8) is provided on the frame (7). A vertical plate (9) is fixedly provided on one end of the crossbeam (8) facing the longitudinal seam (6), and a counterweight (10) is fixedly provided on the other end of the crossbeam (8). A connecting plate (11) is fixedly connected to the other end of the vertical plate (9), and a striking plate (12) and a collecting plate (13) are fixedly provided at both ends of the connecting plate (11). The side wall of the striking plate (12) is provided with a hook rod (14), and two slag-beating plates (15) are provided below the hook rod (14). The side wall of the striking plate (12) is provided with a striking mechanism that cooperates with the hook rod (14). The side wall of the collecting plate (13) is provided with a collecting box, and the side wall of the collecting plate (13) is also provided with a storage mechanism for swinging the collecting box.
2. The lamp post curved surface welding device according to claim 1, characterized in that, The hook rod (14) is L-shaped, and the short side of the hook rod (14) is directly opposite the longitudinal seam (6).
3. The lamp post curved surface welding device according to claim 1, characterized in that, The striking mechanism includes a servo motor (16), a top gear (17), a top rotating rod (18), a top wheel (19), a rotating short rod (20), a fixed sleeve (21), and a sleeve rod (22). The top rotating rod (18) passes through the side wall of the striking plate (12). One end of the top rotating rod (18) is fixedly connected to the side wall of the top gear (17), and the other end is fixedly connected to the middle position of the top wheel (19). The other side wall of the top gear (17) is fixedly connected to the output end of the servo motor (16). The rotating short rod (20) is fixedly connected to the side wall of the top wheel (19). The other end of the rotating short rod (20) is rotatably connected to the side wall of the hook rod (14). The hook rod (14) is movably disposed inside the sleeve rod (22) at one end away from the longitudinal seam (6). The other end of the sleeve rod (22) is rotatably connected inside the fixed sleeve (21). The fixed sleeve (21) is fixedly disposed on the side wall of the striking plate (12).
4. The lamp post curved surface welding device according to claim 3, characterized in that, A locking rod (23) is fixedly provided on the side wall of the sleeve rod (22), and a locking groove (24) is provided inside the fixed sleeve (21), and the locking rod (23) is slidably connected in the locking groove (24).
5. The lamp post curved surface welding device according to claim 3, characterized in that, The collection box includes a guide plate (25), a connecting hose (26), and a storage box (27). Both sides of the guide plate (25) are provided with baffles (28). One end of the guide plate (25) is fixedly connected to the connecting hose (26), and the other end is fixedly provided with a shovel head (29). The other end of the connecting hose (26) is connected to the storage box (27).
6. The lamp post curved surface welding device according to claim 5, characterized in that, The height of the connection between the storage box (27) and the connecting hose (26) is greater than the height of the other end of the storage box (27), and the height of the connection between the guide plate (25) and the connecting hose (26) is greater than the height of the connection between the guide plate (25) and the shovel head (29).
7. The lamp post curved surface welding device according to claim 5, characterized in that, The storage mechanism includes a bottom gear (30), a bottom rotating rod (31), a bottom wheel (32), a side short rod (33), a fixed rod (34), and a sliding rod (35). The bottom rotating rod (31) passes through the side wall of the collection plate (13). One end of the bottom rotating rod (31) is fixedly connected to the side wall of the bottom gear (30), and the other end is fixedly connected to the middle position of the bottom wheel (32). The bottom gear (30) meshes with the top gear (17), and the side short rod (33) is fixed to the side wall of the bottom wheel (32). The side short rod (33) is rotatably connected to the guide plate (25) near the side wall of the shovel head (29). The side wall of the collection plate (13) is provided with a movement groove (36). The sliding rod (35) is slidably connected to the inner wall of the movement groove (36). The other end of the sliding rod (35) is fixedly connected to the side wall of the guide plate (25) near the connecting hose (26). The fixing rod (34) is fixedly set on the side wall of the collection plate (13). The other end of the fixing rod (34) is fixedly connected to the side wall of the storage box (27).
8. The lamp post curved surface welding device according to claim 7, characterized in that, The motion groove (36) is quadrilateral, and all four sides of the motion groove (36) are inclined.
9. The lamp post curved surface welding device according to claim 3, characterized in that, A rotating seat (37) is fixedly provided on the side wall of each of the two slag-knocking plates (15). A bottom rod (38) is rotatably connected in the rotating seat (37). A top rod (40) is rotatably connected at the other end of the bottom rod (38). An intermediate sleeve (41) is rotatably connected between the two top rods (40). A fixing plate (42) is fixedly connected to the side wall of the intermediate sleeve (41). The other end of the fixing plate (42) is fixedly connected to the side wall of the hook rod (14). A connecting movable sleeve (43) is sleeved at the rotatable connection position between the bottom rotating rod (31) and the top rotating rod (18). A double-headed push rod (44) is provided between the two connecting movable sleeves (43).
10. A welding method for a curved surface welding device for lamp posts, according to claim 7, characterized in that, The specific steps include the following: S1. First, place the lamp post body (3) on the placement rack (4), with the longitudinal seam (6) of the lamp post body (3) facing upwards. S2. Start the submerged arc welding trolley (1). The slag cleaning trolley (5) fixed at the rear of the submerged arc welding trolley (1) moves together. When the submerged arc welding gun (2) moves to the longitudinal seam (6), the hook rod (14) and the slag knocking plate (15) are simultaneously on the straight line of the longitudinal seam (6). S3. Start the submerged arc welding gun (2) to weld the longitudinal seam (6). When the hook rod (14) moves above the longitudinal seam (6), start the servo motor (16). S4. The servo motor (16) will drive the top gear (17) to rotate. The top rotating rod (18) fixed on the side wall of the top gear (17) will drive the top wheel (19) to rotate, which will cause the rotating short rod (20) to drive the hook rod (14) to strike and hook up the molten slag. S5. While the top gear (17) is rotating, the bottom gear (30) meshing with the top gear (17) will also drive the bottom rotating rod (31) to rotate. The bottom wheel (32) set on the side wall of the bottom rotating rod (31) will drive the side short rod (33) to rotate together, so that the guide plate (25) and the shovel head (29) together cut off the slag hooked by the hook rod (14) and cut the slag into the guide plate (25). S6. When the side short rod (33) drives the guide plate (25) to move, the sliding rod (35) on the side wall of the guide plate (25) will also move in the motion groove (36), which will cause the guide plate (25) to move obliquely downward near the end of the connecting hose (26). The position of the shovel head (29) is higher than the connecting hose (26), and the slag inside the guide plate (25) will slide into the storage box (27) along the connecting hose (26).