Vibrating equipment for concrete processing
By designing an automated roller frame and cleaning system, the problems of frequent position changes and residual concrete hardening in existing concrete vibrating devices have been solved. This has enabled automated operation and efficient cleaning of the vibrating rod, improving the density of concrete and work efficiency.
Patent Information
- Application Number
- CN202511749438.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-01-02
AI Technical Summary
Existing concrete vibrating devices require frequent relocation during use, increasing the labor intensity of workers. Furthermore, residual concrete easily solidifies on the device surface, affecting the performance and leading to a decrease in concrete density.
A vibratory device comprising a roller frame, a vibratory component, a flushing component, and a cleaning component was designed. The vibratory rod is automatically adjusted and moved through the roller frame and electric slide, and is cleaned by a water pump and a sprayer. Residual concrete is removed using brushes.
The system automates the operation of the vibratory rod, improves the density of concrete, avoids residual concrete affecting the use of the equipment, and enhances work efficiency and quality.
Smart Images

Figure CN121245992A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of vibration technology for concrete processing, specifically to a vibration device for concrete processing. Background Technology
[0002] Vibration in concrete processing is a process that uses mechanical vibration to compact concrete. It is mainly used to remove air bubbles in the mixture, increase density, and thus improve the strength and durability of concrete. Vibration is carried out by using equipment such as vibrators or plate vibrators to compact the poured concrete, eliminate internal air bubbles and pores, avoid problems such as honeycomb and pitting, and ensure the compactness and strength of concrete components. When existing concrete vibrating devices are used to vibrate precast concrete products, workers need to hold the vibrator and place it inside the concrete. During the vibration process, the position of the vibrator needs to be changed frequently, which increases the labor intensity of the workers. After the concrete vibrator is used, concrete residue will remain on the surface of the vibrator. After the residual concrete dries, it will solidify on the surface of the vibrator, which can easily affect the normal operation of the vibrator and lead to incomplete vibration, affecting the density of the concrete. Summary of the Invention
[0003] The purpose of this invention is to provide a vibratory compaction device for concrete processing to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution: The present invention is a vibratory compaction device for concrete processing, including a roller frame, wherein a vibratory compaction component is provided on the top of the roller frame; The vibrating component includes a fixed frame, the bottom of which is fixedly connected to the top of a roller frame. A limiting plate is fixedly connected to the inner wall of the fixed frame, and a vertical rod is fixedly connected to the top of the inner wall of the fixed frame. An electric slide is slidably connected to the surface of the limiting plate, and a self-locking motor is fixedly connected to the surface of the electric slide. A rotating rod is fixedly connected to the output end of the self-locking motor, and a fixing ring is fixedly connected to the surface of the rotating rod. A vibrating device is fixedly connected to the inner wall of the fixing ring, and a vibrating rod is installed at the output end of the vibrating device. A stabilizing frame is fixedly connected to the surface of the rotating rod, and a rinsing component is provided on the surface of the fixed frame. A cleaning component is provided on the surface of the rinsing component.
[0005] Furthermore, there are two roller frames, which are symmetrically arranged around the fixed frame. There are also two limiting plates, which are symmetrically arranged around the fixed frame. The number of electric slides is the same as that of the limiting plates. The end of the rotating rod away from the self-locking motor is rotatably connected to the surface of the electric slide. A push rod frame is fixedly connected to the surface of the fixed frame.
[0006] Furthermore, the vibrating device is located inside the stabilizing frame, which is symmetrically arranged around the rotating rod. The output end of the vibrating device passes through the stabilizing frame and extends to the outer end of the stabilizing frame. The vibrating rod is located below the stabilizing frame, and the end of the vibrating device is fixedly connected to the inner wall of the stabilizing frame. The number of vibrating rods is three.
[0007] Furthermore, the rinsing component includes a water tank, the bottom of which is fixedly connected to the top of the fixed frame. A water pump is connected to the surface of the water tank, and a diversion pipe is connected to the output end of the water pump. A transmission frame is connected to the bottom of the diversion pipe. A semi-circular frame is fixedly connected to the bottom of the transmission frame. A semi-circular hole is opened on the surface of the semi-circular frame. A spray frame is fixedly connected to the inner wall of the semi-circular frame. The bottom of the transmission frame is connected to the top of the spray frame. A support frame is fixedly connected to the top of the semi-circular frame. The end of the support frame away from the semi-circular frame is fixedly connected to the upper surface of the fixed frame.
[0008] Furthermore, the number of semicircular frames is set to six, and the six semicircular frames are set to two groups, with each group having three semicircular frames. The two groups of semicircular frames are symmetrically arranged with the fixed frame as the center, and the three semicircular frames are fixedly connected by the support frame.
[0009] Furthermore, there are two transmission frames, which are symmetrically arranged around the diversion pipe, and the position of the semi-circular frame corresponds to the vibrating rod.
[0010] Furthermore, the cleaning component includes an electric push rod, the end of which is fixedly connected to the surface of a vertical rod, a round rod fixedly connected to the telescopic end of the electric push rod, a toothed plate fixedly connected to the surface of the round rod, an arc frame slidably connected to the inner wall of the semi-circular hole, a grooved engagement frame fixedly connected to the top of the arc frame, a positioning plate fixedly connected to the bottom of the arc frame, and bristles fixedly connected to the end of the positioning plate away from the arc frame.
[0011] Furthermore, the number of toothed plates is set to four, and the four toothed plates are set to two groups, with two in each group. The two groups of toothed plates are symmetrically arranged with the electric push rod as the center, and the bottom of the toothed plates meshes with the inner wall of the groove meshing frame.
[0012] Furthermore, the groove engagement frame is located above the semi-circular frame, the end of the arc frame extends to the outer end of the semi-circular hole, and the inner wall of the arc frame is slidably connected to the surface of the semi-circular frame.
[0013] The present invention has the following beneficial effects: This invention features a push rod frame on the surface of the fixed frame, allowing workers to easily adjust the position of the fixed frame using the push rod frame. After concrete is added to the molding mold, the electric slide is activated and slides on the surface of the limiting plate. As the electric slide moves, it pushes the stabilizing frame to move via a rotating rod. At this time, the vibrating device moves downward with the rotating rod. When the vibrating device moves downward, it moves the vibrating rod into the interior of the concrete. Activating the vibrating device drives the vibrating rod to begin operation. The vibrating rod vibrates inside the concrete, causing the air inside the concrete to be expelled, improving the density of the concrete, and preventing a large number of air holes on the surface of the formed concrete from affecting the quality.
[0014] After the vibratory bar of this invention has been used, the electric slide is activated to move the stabilizing frame to the upper surface of the limiting plate. The self-locking motor is then activated to drive the rotating rod to rotate. As the rotating rod rotates, it drives the vibratory bar to rotate synchronously. The self-locking motor pushes the vibratory bar into the interior of the semi-circular frame. The vibratory bar is then adjusted by the electric slide to keep it level inside the semi-circular frame for surface cleaning. The water pump is then activated to begin operation. The water pump transfers the cleaning fluid from the water tank to the inside of the distribution pipe. The distribution pipe then distributes the cleaning fluid to the inside of the two transmission frames to supply water to the spray frame. The spray frame sprays the cleaning fluid to clean the concrete residue on the surface of the vibratory bar, preventing concrete from hardening on the surface of the vibratory bar and affecting its performance. The self-locking motor then flips the vibratory bar into the inside of the two sets of semi-circular frames, thereby thoroughly rinsing the vibratory bar through the semi-circular frames and improving the cleaning effect.
[0015] When the spraying frame of this invention washes the vibratory bar, the electric actuator is activated to push the round bar to move. As the round bar moves, it pushes the toothed plate to move. As the toothed plate moves, it engages with the groove meshing frame, causing the arc frame to slide inside the semi-circular hole. The semi-circular hole limits the arc frame, improving its stability during operation. As the arc frame moves, the positioning plate drives the bristles to clean the surface of the vibratory bar. The bristles scrape off the residual concrete on the surface of the vibratory bar, improving the cleaning effect. When the electric actuator reciprocates, it drives the bristles to reciprocate inside the semi-circular frame, further improving the cleaning effect of the vibratory bar.
[0016] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the roller frame structure of the present invention; Figure 3 This is a schematic diagram of the overall structure of the vibrating component of the present invention; Figure 4 This is a schematic diagram of the overall structure of the rinsing component of the present invention; Figure 5 This is another structural schematic diagram of the flushing component of the present invention; Figure 6 This is a schematic diagram of the spray frame structure of the present invention; Figure 7 This is a schematic diagram of the overall structure of the cleaning component of the present invention; Figure 8 This is a schematic diagram of another structure of the cleaning component of the present invention; Figure 9 This is a schematic diagram of the positioning plate structure of the present invention.
[0019] The attached diagram lists the components represented by each number as follows: In the diagram: 1. Roller frame; 2. Vibrating component; 3. Flushing component; 4. Cleaning component; 5. Push rod frame; 10. Fixing frame; 11. Limiting plate; 12. Fixing ring; 13. Vertical rod; 14. Rotating rod; 15. Electric slide; 16. Vibrating rod; 17. Vibrating device; 18. Self-locking motor; 19. Stabilizing frame; 20. Water tank; 21. Water pump; 22. Support frame; 23. Semicircular frame; 24. Transmission frame; 25. Diverter pipe; 26. Semicircular hole; 27. Spraying frame; 30. Electric push rod; 31. Round rod; 32. Toothed plate; 33. Groove meshing frame; 34. Arc frame; 35. Positioning plate; 36. Brush bristles. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Please see Figures 1-9 As shown, the present invention is a vibratory compaction device for concrete processing, including a roller frame 1, and a vibratory compaction component 2 is provided on the top of the roller frame 1; The vibrating component 2 includes a fixed frame 10, the bottom of which is fixedly connected to the top of the roller frame 1. A limiting plate 11 is fixedly connected to the inner wall of the fixed frame 10, and a vertical rod 13 is fixedly connected to the top of the inner wall of the fixed frame 10. An electric slide 15 is slidably connected to the surface of the limiting plate 11, and a self-locking motor 18 is fixedly connected to the surface of the electric slide 15. A rotating rod 14 is fixedly connected to the output end of the self-locking motor 18, and a fixing ring 12 is fixedly connected to the surface of the rotating rod 14. A vibrating device 17 is fixedly connected to the inner wall of the fixing ring 12, and the output end of the vibrating device 17 is mounted on... The device is equipped with a vibrating rod 16, and a stabilizing frame 19 is fixedly connected to the surface of the rotating rod 14. When the electric slide 15 moves, it pushes the stabilizing frame 19 to move through the rotating rod 14. At this time, the vibrating device 17 will move downward with the rotating rod 14. When the vibrating device 17 moves downward, it will move the vibrating rod 16 into the interior of the concrete. When the vibrating device 17 is started, it will drive the vibrating rod 16 to start working. The vibrating rod 16 will vibrate inside the concrete, causing the gas inside the concrete to be discharged. The surface of the fixed frame 10 is provided with a flushing component 3, and the surface of the flushing component 3 is provided with a cleaning component 4.
[0022] There are two roller frames 1, which are symmetrically arranged around the fixed frame 10. There are two limiting plates 11, which are symmetrically arranged around the fixed frame 10. The number of electric slides 15 is the same as that of the limiting plates 11. The end of the rotating rod 14 away from the self-locking motor 18 is rotatably connected to the surface of the electric slide 15. The surface of the fixed frame 10 is fixedly connected to the push rod frame 5.
[0023] The vibrating device 17 is located inside the stabilizer 19, which is symmetrically arranged with the rotating rod 14 as the center. The output end of the vibrating device 17 passes through the stabilizer 19 and extends to the outer end of the stabilizer 19. The vibrating rod 16 is located below the stabilizer 19. The end of the vibrating device 17 is fixedly connected to the inner wall of the stabilizer 19. There are three vibrating rods 16.
[0024] The rinsing component 3 includes a water tank 20, the bottom of which is fixedly connected to the top of the fixed frame 10. A water pump 21 is connected to the surface of the water tank 20, and a diversion pipe 25 is connected to the output end of the water pump 21. A transmission frame 24 is connected to the bottom of the diversion pipe 25, and a semi-circular frame 23 is fixedly connected to the bottom of the transmission frame 24. A semi-circular hole 26 is opened on the surface of the semi-circular frame 23, and a spray frame 27 is fixedly connected to the inner wall of the semi-circular frame 23. The bottom of the transmission frame 24 is connected to the top of the spray frame 27, and a support frame 22 is fixedly connected to the top of the semi-circular frame 23. The end of the support frame 22 away from the semi-circular frame 23 is fixedly connected to the upper surface of the fixed frame 10. The self-locking motor 18 is then activated. The rotating rod 14 is driven to rotate, which in turn drives the vibrating rod 16 to rotate synchronously. The self-locking motor 18 pushes the vibrating rod 16 into the semi-circular frame 23. The vibrating rod 16 is then adjusted by the electric slide 15 so that it remains horizontal inside the semi-circular frame 23 for surface cleaning. The water pump 21 is started to begin operation. The water pump 21 transfers the cleaning fluid from the water tank 20 to the diversion pipe 25. The diversion pipe 25 then distributes the cleaning fluid to the two transmission frames 24 to supply water to the spray frame 27. The spray frame 27 sprays the cleaning fluid to clean the concrete residue on the surface of the vibrating rod 16.
[0025] There are six semicircular frames 23. The six semicircular frames 23 are set in two groups, and each group has three semicircular frames 23. The two groups of semicircular frames 23 are symmetrically arranged with the fixed frame 10 as the center. The three semicircular frames 23 are fixedly connected by the support frame 22.
[0026] There are two transmission frames 24, which are symmetrically arranged with the diversion pipe 25 as the center. The position of the semi-circular frame 23 corresponds to the vibrating rod 16.
[0027] The cleaning component 4 includes an electric push rod 30, the end of which is fixedly connected to the surface of the vertical rod 13. A round rod 31 is fixedly connected to the telescopic end of the electric push rod 30. A toothed plate 32 is fixedly connected to the surface of the round rod 31. An arc frame 34 is slidably connected to the inner wall of the semi-circular hole 26. A groove meshing frame 33 is fixedly connected to the top of the arc frame 34. A positioning plate 35 is fixedly connected to the bottom of the arc frame 34. A brush bristle 36 is fixedly connected to the end of the positioning plate 35 away from the arc frame 34.
[0028] There are four toothed plates 32, arranged in two groups of two. The two groups of toothed plates 32 are symmetrically arranged around the electric actuator 30. The bottom of the toothed plates 32 meshes with the inner wall of the groove meshing frame 33. When the electric actuator 30 is activated, it pushes the round rod 31 to move. When the round rod 31 moves, it pushes the toothed plates 32 to move. When the toothed plates 32 move, they drive the arc frame 34 to slide inside the semi-circular hole 26 through meshing with the groove meshing frame 33. The semi-circular hole 26 is used to limit the arc frame 34, improving the stability of the arc frame 34 during operation. When the arc frame 34 moves, it drives the brush 36 to clean the surface of the vibrating rod 16 through the positioning plate 35. The brush 36 scrapes off the concrete residue on the surface of the vibrating rod 16.
[0029] The groove engagement frame 33 is located above the semi-circular frame 23, the end of the arc frame 34 extends to the outer end of the semi-circular hole 26, and the inner wall of the arc frame 34 is slidably connected to the surface of the semi-circular frame 23.
[0030] In use, a push rod frame 5 is provided on the surface of the fixed frame 10, which makes it convenient for workers to adjust the position of the fixed frame 10 through the push rod frame 5. After the concrete is added to the molding mold, the electric slide 15 is started to slide on the surface of the limiting plate 11. When the electric slide 15 moves, it pushes the stabilizer 19 to move through the rotating rod 14. At this time, the vibrating device 17 will move downward with the rotating rod 14. When the vibrating device 17 moves downward, it will move the vibrating rod 16 into the interior of the concrete. Start the vibrating device 17 to drive the vibrating rod 16 to start working. The vibrating rod 16 will vibrate inside the concrete, so that the gas inside the concrete is discharged, improving the density of the concrete and avoiding a large number of air holes on the surface of the concrete after molding, which will affect the quality. After the vibratory rod 16 is used, the electric slide 15 is activated to move the stabilizer 19 to the upper surface of the limiting plate 11. The self-locking motor 18 is then activated to drive the rotating rod 14 to rotate. As the rotating rod 14 rotates, it drives the vibratory rod 16 to rotate synchronously. The self-locking motor 18 pushes the vibratory rod 16 into the interior of the semi-circular frame 23. The vibratory rod 16 is then adjusted using the electric slide 15 to ensure that it remains horizontal inside the semi-circular frame 23 for surface cleaning. The water pump 21 is then activated to begin operation. The cleaning fluid inside the water tank 20 is transferred to the inside of the diversion pipe 25. The cleaning fluid is then diverted through the diversion pipe 25 to the inside of the two transmission frames 24 to supply water to the spray frame 27. The spray frame 27 sprays the cleaning fluid to clean the concrete residue on the surface of the vibrating rod 16, preventing the concrete from solidifying on the surface of the vibrating rod 16 and affecting its performance. The self-locking motor 18 flips the vibrating rod 16 into the inside of the two sets of semi-circular frames 23, thereby thoroughly rinsing the vibrating rod 16 through the semi-circular frames 23 and improving the cleaning effect of the vibrating rod 16. When the spraying frame 27 washes the vibratory rod 16, the electric actuator 30 is activated to push the round rod 31 to move. When the round rod 31 moves, it pushes the toothed plate 32 to move. When the toothed plate 32 moves, it drives the arc frame 34 to slide inside the semi-circular hole 26 through the engagement with the groove meshing frame 33. The semi-circular hole 26 is used to limit the arc frame 34, improving the stability of the arc frame 34 during operation. When the arc frame 34 moves, it drives the brush 36 to clean the surface of the vibratory rod 16 through the positioning plate 35. The brush 36 scrapes off the concrete residue on the surface of the vibratory rod 16, improving the cleaning effect of the vibratory rod 16. When the electric actuator 30 reciprocates, it drives the brush 36 to reciprocate inside the semi-circular frame 23, further improving the cleaning effect of the vibratory rod 16.
[0031] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A vibratory compaction device for concrete processing, comprising a roller frame (1), characterized in that, The top of the roller frame (1) is provided with a vibrating component (2); The vibrating component (2) includes a fixed frame (10), the bottom of which is fixedly connected to the top of the roller frame (1), a limiting plate (11) is fixedly connected to the inner wall of the fixed frame (10), a vertical rod (13) is fixedly connected to the top of the inner wall of the fixed frame (10), an electric slide (15) is slidably connected to the surface of the limiting plate (11), a self-locking motor (18) is fixedly connected to the surface of the electric slide (15), a rotating rod (14) is fixedly connected to the output end of the self-locking motor (18), a fixed ring (12) is fixedly connected to the surface of the rotating rod (14), a vibrating device (17) is fixedly connected to the inner wall of the fixed ring (12), a vibrating rod (16) is installed at the output end of the vibrating device (17), a stabilizing frame (19) is fixedly connected to the surface of the rotating rod (14), a rinsing component (3) is provided on the surface of the fixed frame (10), and a cleaning component (4) is provided on the surface of the rinsing component (3).
2. The vibratory compaction equipment for concrete processing according to claim 1, characterized in that: There are two roller frames (1), and the two roller frames (1) are symmetrically arranged around the fixed frame (10). There are two limiting plates (11), and the two limiting plates (11) are symmetrically arranged around the fixed frame (10). The number of electric slides (15) is the same as that of the limiting plates (11). The end of the rotating rod (14) away from the self-locking motor (18) is rotatably connected to the surface of the electric slide (15). A push rod frame (5) is fixedly connected to the surface of the fixed frame (10).
3. The vibratory compaction equipment for concrete processing according to claim 2, characterized in that: The vibrating device (17) is located inside the stabilizer (19). The stabilizer (19) is symmetrically arranged with the rotating rod (14) as the center. The output end of the vibrating device (17) passes through the stabilizer (19) and extends to the outer end of the stabilizer (19). The vibrating rod (16) is located below the stabilizer (19). The end of the vibrating device (17) is fixedly connected to the inner wall of the stabilizer (19). There are three vibrating rods (16).
4. The vibratory compaction equipment for concrete processing according to claim 3, characterized in that: The rinsing component (3) includes a water tank (20), the bottom of which is fixedly connected to the top of the fixed frame (10). A water pump (21) is connected to the surface of the water tank (20). A diversion pipe (25) is connected to the output end of the water pump (21). A transmission frame (24) is connected to the bottom of the diversion pipe (25). A semi-circular frame (23) is fixedly connected to the bottom of the transmission frame (24). A semi-circular hole (26) is opened on the surface of the semi-circular frame (23). A spray frame (27) is fixedly connected to the inner wall of the semi-circular frame (23). The bottom of the transmission frame (24) is connected to the top of the spray frame (27). A support frame (22) is fixedly connected to the top of the semi-circular frame (23). One end of the support frame (22) away from the semi-circular frame (23) is fixedly connected to the upper surface of the fixed frame (10).
5. A vibratory compaction device for concrete processing according to claim 4, characterized in that: The number of the semicircular frames (23) is set to six, and the six semicircular frames (23) are set to two groups, and each group has three. The two groups of semicircular frames (23) are symmetrically arranged with the fixed frame (10) as the center, and the three semicircular frames (23) are fixedly connected by the support frame (22).
6. A vibratory compaction device for concrete processing according to claim 5, characterized in that: There are two transmission frames (24), which are symmetrically arranged with the diversion pipe (25) as the center. The position of the semi-circular frame (23) corresponds to the vibrating rod (16).
7. A vibratory compaction device for concrete processing according to claim 6, characterized in that: The cleaning component (4) includes an electric push rod (30), the end of which is fixedly connected to the surface of a vertical rod (13), a round rod (31) is fixedly connected to the telescopic end of the electric push rod (30), a toothed plate (32) is fixedly connected to the surface of the round rod (31), an arc frame (34) is slidably connected to the inner wall of the semi-circular hole (26), a groove meshing frame (33) is fixedly connected to the top of the arc frame (34), a positioning plate (35) is fixedly connected to the bottom of the arc frame (34), and a brush bristle (36) is fixedly connected to the end of the positioning plate (35) away from the arc frame (34).
8. A vibratory compaction device for concrete processing according to claim 7, characterized in that: The number of toothed plates (32) is set to four, and the four toothed plates (32) are set to two groups, and each group has two. The two groups of toothed plates (32) are symmetrically arranged with the electric push rod (30) as the center. The bottom of the toothed plates (32) meshes with the inner wall of the groove meshing frame (33).
9. A vibratory compaction device for concrete processing according to claim 8, characterized in that: The groove engagement frame (33) is located above the semicircular frame (23), the end of the arc frame (34) extends to the outer end of the semicircular hole (26), and the inner wall of the arc frame (34) is slidably connected to the surface of the semicircular frame (23).