Radiation plate production line

Abstract

A radiant panel production line comprises a slotting section, a cutting section and a cutting section, the pipeline laying section is arranged at the downstream of the slotting section and is arranged to lay a pipeline in the groove; and the covering film laying section is arranged on the downstream of the pipeline laying production section and is arranged to cover the plate face of the laid pipeline with a covering film, and the radiation plate production line can achieve automatic production of the radiation plate.

Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of gypsum board, and in particular to a radiant panel production line. BACKGROUND

[0002] Gypsum board radiant panel, as a kind of gypsum-based composite panel, has the advantages of low energy consumption heating and can replace traditional heating radiators or floor heating. Currently, the laying of pipelines needs to be done manually, which is time-consuming and low in work efficiency. SUMMARY

[0003] The embodiment of the present application provides a radiant panel production line, which can greatly improve the production efficiency of the radiant panel.

[0004] The embodiment of the present application provides a radiant panel production line, which comprises: a slotting section configured to form a groove on the panel and comprising a slotting conveyor and a slotting device arranged in cooperation with the slotting conveyor; a pipeline laying section arranged downstream of the slotting section and configured to lay a pipeline in the groove, the pipeline laying production section comprising a pipeline laying conveyor and a pipeline laying device arranged in cooperation with the pipeline laying conveyor; a film laying section arranged downstream of the pipeline laying production section and configured to cover a film on the panel surface on which the pipeline is laid, the film laying section comprising a film laying conveyor and a film laying device arranged in cooperation with the film laying conveyor.

[0005] In an exemplary embodiment, the slotting device comprises a cutter, a driving device driving the cutter to move; The slotting device further comprises a dust removal mechanism configured to remove the cuttings removed by the cutter when slotting.

[0006] In an exemplary embodiment, the pipeline laying device comprises a movable rack, a pipe laying mechanism arranged on the movable rack and movable on the rack.

[0007] In an exemplary embodiment, the film laying section comprises a film winding machine, and a plurality of groups of pressing roller assemblies arranged downstream of the film winding machine and along the conveying path of the film laying conveyor; Each group of pressing roller assemblies comprises a plurality of pressing rollers arranged along the width direction of the film laying conveyor; The film winding machine is configured to cover the film on the panel surface on which the pipeline is laid, and the pressing roller assembly is configured to press the film and the panel together.

[0008] In an exemplary embodiment, the film laying section further comprises a film cutter mechanism arranged downstream of the pressing roller, the film cutter mechanism being configured to cut the film pressed with the panel.

[0009] In an example embodiment, the radiant panel production line further comprises a gluing section arranged between the pipe laying section and the film laying section. The gluing section is provided with a gluing conveyor and a gluing device arranged in cooperation with the gluing conveyor, the gluing device being arranged to apply glue to the panel surface of the laid pipe.

[0010] In an example embodiment, the radiant panel production line further comprises a drying section arranged between the gluing section and the film laying section. The drying section is provided with a drying conveyor and a drying device arranged in cooperation with the drying conveyor, the drying device being arranged to dry the panel with the applied glue.

[0011] In an example embodiment, the radiant panel production line further comprises an upper panel section arranged upstream of the slotting section. The upper panel section comprises a roller conveyor, a first heavy roller conveyor arranged beside the roller conveyor, and a first gantry crane. The first gantry crane is arranged across the first heavy roller conveyor and the roller conveyor, and is arranged to deliver the panels stacked on the first heavy roller conveyor one by one to the roller conveyor for upper paneling.

[0012] In an example embodiment, the upper panel section further comprises a first centering roller conveyor arranged downstream of the roller conveyor.

[0013] In an example embodiment, the radiant panel production line further comprises a lower panel section arranged downstream of the film laying section. The lower panel section comprises a panel stacking roller conveyor, a second centering roller conveyor arranged downstream of the panel stacking roller conveyor, a drum elevator arranged beside the panel stacking roller conveyor, and a second heavy roller conveyor arranged downstream of the drum elevator, and a second gantry crane. The second gantry crane is arranged across the drum elevator and the second centering roller conveyor, and is arranged to deliver the panels stacked on the panel stacking roller conveyor and the second centering roller conveyor one by one to the drum elevator for lower paneling.

[0014] The radiant panel production line of the example embodiment can realize automatic production of radiant panels through the arrangement of the slotting section, the pipe laying section, and the film laying section, greatly improving the production efficiency.

[0015] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the application. Other advantages of the application will be realized and attained by the methods and systems particularly pointed out in the written description and claims hereof. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings are used to provide an understanding of the technical solutions of the present application, and constitute a part of the specification, and are used together with the embodiments of the present application to explain the technical solutions of the present application, and do not constitute a limitation on the technical solutions of the present application.

[0017] Figure 1 A schematic view of a radiation plate according to an embodiment of the present application; Figure 2 A schematic view of a radiation plate production line according to an embodiment of the present application; Figure 3 A partial enlarged view of a slotting section and a pipe laying section according to an embodiment of the present application; Figure 4 A schematic view of a slotting device according to an embodiment of the present application; Figure 5 A schematic view of a pipe laying device according to an embodiment of the present application; Figure 6 A partial enlarged view of a gluing section according to an embodiment of the present application; Figure 7 A partial enlarged view of a drying section according to an embodiment of the present application; Figure 8 A partial enlarged view of a film covering section according to an embodiment of the present application; Figure 9 A partial enlarged view of an upper plate section according to an embodiment of the present application; Figure 10 A partial enlarged view of a lower plate section according to an embodiment of the present application.

[0018] Reference signs: radiation plate-8; base plate-80; pipe-81; radiation plate production line-100; slotting section-1; pipe laying section-2; gluing section-3; drying section-4; film covering laying section-5; upper plate section-6; lower plate section-7; slotting conveyor-11; slotting device-12; first elevator frame-120; driving cutter-121; driving device-122; dust collector-123; pipe laying conveyor-21; pipe laying device-22; second elevator frame-220; pipe laying mechanism-221; film covering laying conveyor-51; film covering unwinder-53; compression roller assembly-54; compression roller-540; cutter mechanism-55; gluing conveyor-31; gluing device-32; drying section-4; drying conveyor-41; drying device-42; first heavy load roller conveyor-61; roller conveyor-62; first centering roller conveyor-63; first gantry-64; plate stacking roller conveyor-71; second centering roller conveyor-72; drum elevator-73; second heavy load roller conveyor-74; second gantry-75. DETAILED DESCRIPTION

[0019] The present application describes a number of embodiments, but the description is exemplary rather than limiting and it will be apparent to those of ordinary skill in the art that numerous more embodiments and implementations are possible within the scope of the embodiments described in the present application. Although a number of possible combinations of features have been set forth in the accompanying figures and discussed above, many other combinations will be possible. Any feature of any embodiment can be used in combination with any other feature or element from any other embodiment or in place thereof, unless specifically restricted or un combinable. Any feature or element of any embodiment can be used in combination with features or elements from other inventive solutions to form another unique inventive solution. Thus, it is to be understood that any feature shown and / or discussed in the present application can be implemented alone or in any suitable combination. Embodiments are, therefore, not to be limited to anything discussed in the present application unless otherwise specifically stated. Moreover, various modifications and changes can be made within the scope of the appended claims.

[0020] The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in the present application can also be combined with any conventional features or elements to form unique inventive solutions. Any feature or element of any embodiment can also be combined with features or elements from other inventive solutions to form another unique inventive solution. Thus, it is to be understood that any feature shown and / or discussed in the present application can be implemented alone or in any suitable combination. Embodiments are, therefore, not to be limited to anything discussed in the present application unless otherwise specifically stated. Moreover, various modifications and changes can be made within the scope of the appended claims.

[0021] Furthermore, in describing representative embodiments, the specification can have presented the method and / or process as a particular sequence of steps. However, to the extent that the method or process depends on more than one step, the method or process should not be limited to the

[0022] As Figure 1 shown in the drawings, the radiant plate 8 of the present embodiment has a substrate 80, a pipe 81 laid on the substrate 80, and a film (not shown) covering the surface of the pipe 81, which is generally a glass fiber felt having heat insulation function. The substrate 80 of the present embodiment is a gypsum board, but can also be a board of other materials. The pipe 81 of the radiant plate 8 can be filled with hot water to achieve heat radiation, thereby increasing indoor temperature in winter.

[0023] As Figure 2 , Figure 3 , Figure 5As shown, the embodiment of the present application provides a radiant panel production line 100, which comprises a slotting section 1, a pipe laying section 2 and a film laying section 5.

[0024] The slotting section 1 is arranged to form grooves on the panel, and comprises a slotting conveyor 11 and a slotting device 12 arranged in cooperation with the slotting conveyor 11. The pipe laying section 2 is arranged downstream of the slotting section 1 and is arranged to lay pipes 81 in the grooves, and comprises a pipe laying conveyor 21 and a pipe laying device 22 arranged in cooperation with the pipe laying conveyor 21. The film laying section 5 is arranged downstream of the pipe laying section 2 and is arranged to cover the panel surface with pipes 81 with a film, and comprises a film laying conveyor 51 and a film laying device arranged in cooperation with the film laying conveyor 51.

[0025] The radiant panel production line 100 of the embodiment of the present application can realize automatic production of the radiant panel 8 by arranging the slotting section 1, the pipe laying section 2 and the film laying section 5, greatly improving the production efficiency.

[0026] As shown, Figure 4 The slotting device 12 comprises a first lifting frame 120, a cutter 121 arranged on the first lifting frame 120 and a driving device 122 driving the cutter 121 to move. The slotting device 12 further comprises a dust removal mechanism arranged to remove the cuttings removed by the cutter when slotting, and the dust removal mechanism comprises a dust collector 123 and a suction device (not shown) connected with the dust collector 123.

[0027] As shown, Figure 5 The pipe laying device 22 comprises a second lifting frame 220, a pipe laying mechanism 221 arranged on the second lifting frame 220 and movable on the second lifting frame 220, and the pipe laying mechanism 221 is connected with the pipes 81. The pipe laying mechanism 221 is arranged in cooperation with a winding frame (not shown) to lay the pipes wound on the winding frame on the base plate 80.

[0028] As shown, Figure 8 The film laying section 5 comprises a film winding machine 53 and a plurality of groups of pressing roller assemblies 54 arranged along the conveying path of the film laying conveyor 51 downstream of the film winding machine 53, and each group of pressing roller assemblies 54 comprises a plurality of pressing rollers 540 arranged along the width direction of the film laying conveyor 51. The film winding machine 53 is arranged to pull the film on the winding drum (not shown) off the winding drum to cover the panel surface with the pipes, and the pressing roller assemblies 54 are arranged to press the film and the panel.

[0029] As shown, Figure 5 The film device 5 further comprises a film cutter mechanism 55 arranged downstream of the pressing roller assemblies 54, and the film cutter mechanism 55 is arranged to separate the film pressed with the panel from the film winding machine 53. The film cutter mechanism 55 cuts off the film during the running of the panel.

[0030] As shown in Figure 1 , Figure 6 , the radiant panel production line 100 further comprises a gluing section 3 arranged between the pipe laying section 2 and the film laying section 5. The gluing section 3 is provided with a gluing conveyor 31 and a gluing device 32 arranged in cooperation with the gluing conveyor 31, and the gluing device 32 is arranged to apply glue on the surface of the panel on which the pipe 81 is laid.

[0031] As shown in Figure 1 , Figure 7 , the radiant panel production line 100 further comprises a drying section 4 arranged between the gluing section 3 and the film laying section 5. The drying section 4 is provided with a drying conveyor 41 and a drying device 42 arranged in cooperation with the drying conveyor 41, and the drying device 42 is arranged to dry the glue. The drying device 42 can be a constant temperature oven.

[0032] In operation, when the position detection device (not shown) of the slotting conveyor 11 detects that the panel reaches a predetermined position, the controller starts the slotting device 12, the first lifting frame 120 drives the cutter 121 to descend, and the driving device 122 drives the cutter 121 to slot the surface of the panel. At the same time, the dust removal mechanism is also started to remove the cuttings when the cutter 121 slots. The slotting conveyor 11 can be a belt conveyor.

[0033] When the position detection device (not shown) of the pipe laying conveyor 21 detects that the panel reaches a predetermined position, the controller starts the second lifting frame 220 to drive the pipe laying mechanism 221 to descend, and the pipe laying mechanism 221 moves on the second lifting frame 220 to lay the pipe 81 in the slot.

[0034] When the panel on which the pipe 81 is laid is conveyed to the gluing section 3, the gluing conveyor 31 continues to convey the panel to the gluing device 32, and the gluing device 32 applies glue on the surface of the panel on which the pipe 81 is laid.

[0035] When the panel on which the glue is applied is conveyed to the film laying section 5, the film roll-up machine 53 starts to work to cover the film on the surface of the panel on which the glue is applied, and the roller assembly 54 presses the film and the panel together. The film cutter mechanism 55 separates the film and the film roll-up machine 53 after the film and the panel are pressed together.

[0036] As shown in Figure 1 , Figure 9As shown, the radiant panel production line 100 also includes an upper plate section 6 located upstream of the slotting section 1. The upper plate section 6 includes a roller conveyor 62, a first heavy-duty roller conveyor 61 located beside the roller conveyor 62, and a first gantry crane 64. The first gantry crane 64 spans the first heavy-duty roller conveyor 61 and the roller conveyor 62, and is configured to transport the plates stacked on the first heavy-duty roller conveyor 61 one by one to the roller conveyor 61. The upper plate section 6 also includes a first centering roller conveyor 63 located downstream of the roller conveyor 61.

[0037] like Figure 1 , Figure 10 As shown, the radiant panel production line 100 also includes a lower panel section 7 located in the film-laying section 5. The lower panel section 7 includes a stacking roller conveyor 71, a second centering roller conveyor 72 located downstream of the stacking roller conveyor 71, a roller elevator 73 located beside the stacking roller conveyor 71, a second heavy-duty roller conveyor 74 located downstream of the roller elevator 73, and a second gantry crane 75. The second gantry crane 75 spans the roller elevator 73 and the second centering roller conveyor 72, and is configured to transport the stacked panels from the stacking roller conveyor 71 and the second centering roller conveyor 72 one by one to the roller elevator 73.

[0038] The first centering roller conveyor 63 and the second centering roller conveyor 72 are equipped with a stop centering mechanism, which is a cylinder mechanism. The first gantry crane 64 and the second gantry crane 75 are both two-axis gantry cranes.

[0039] The radiant panel production line 100 of this application embodiment can realize the sequential delivery of substrates to the slotting section 1 by setting the upper plate section 6 and the lower plate section 7, and transport away the radiant panels 8 with pipelines laid, avoiding manual handling.

[0040] The substrates of the radiant panel production line 100 implemented in this application are transported by forklift to the first heavy-duty roller conveyor 61, and then the entire stack is transported to the first heavy-duty roller conveyor 61. A single sheet of gypsum board is then transported to the roller conveyor 62 via the first gantry crane 64. After being centered and positioned by the first intermediate roller conveyor 63, it enters the grooving equipment 12 to complete the back grooving process. After grooving, it is transported to the pipeline laying equipment 22 for pipeline laying. Next, it enters the gluing equipment to apply glue to the surface of the board. After drying, it enters the drying equipment conveyor for curing and drying of the glue, and then enters the pipeline laying equipment for pressing, wrapping, and film coating (including unwinding and conveying of fiberglass mat). The fiberglass mat is then laid. After being cut by the tracking cutter, it passes through the stacking roller conveyor 71 to the second centering roller conveyor 72, and then through the second axis gantry crane 75 to complete the conveying and positioning stacking to the roller elevator 73. After the roller elevator 73 completes the stacking, it is transported to the second heavy-duty roller conveyor 74 and then transported to the warehouse by forklift.

[0041] The radiation plate production line 100 implemented by the present application realizes automatic production of the radiation plate 8, and has great popularization significance in the production and application field of decorative plates.

[0042] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0043] In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second", and the like can explicitly or implicitly include at least one of the features.

[0044] In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.

[0045] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, "connecting" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0046] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0047] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.

[0048] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. A radiant panel production line, characterized in that, include: The grooving section is configured to create grooves in the plate, and includes a grooving conveyor and grooving equipment configured to cooperate with the grooving conveyor; The pipeline laying section is located downstream of the trenching section and is configured to lay pipelines in the trench. The pipeline laying production section includes a pipeline laying conveyor and pipeline laying equipment that cooperates with the pipeline laying conveyor. The film-coating section is located downstream of the pipeline laying production section and is configured to cover the surface of the pipeline with film. The film-coating section includes a film-coating conveyor and film-coating equipment configured in conjunction with the film-coating conveyor.

2. The radiant panel production line according to claim 1, characterized in that, The grooving equipment includes a cutting tool and a drive device for moving the cutting tool. The grooving equipment also includes a dust removal mechanism, which is configured to remove the material debris cut off by the cutting tool during grooving.

3. The radiant panel production line according to claim 1, characterized in that, The pipeline laying equipment includes a movable frame and a pipe laying mechanism mounted on the movable frame and movable on the frame.

4. The radiant panel production line according to claim 1, characterized in that, The film-laying section includes a film-coating rewinder and multiple sets of pressure roller assemblies located downstream of the film-coating rewinder and arranged along the conveying path of the film-laying conveyor. Each pressure roller assembly includes multiple pressure rollers arranged along the width direction of the film-laying conveyor; The film-coating rewinder is configured to cover the surface of the pipe laying plate with film, and the pressure roller assembly is configured to press the film and the plate together.

5. The radiant panel production line according to claim 4, characterized in that, The film-laying section also includes a film-cutting mechanism located downstream of the pressure roller, which is configured to cut the film after it has been pressed with the board.

6. The radiant panel production line according to any one of claims 1-5, characterized in that, It also includes an adhesive coating section located between the downstream of the pipeline laying section and the upstream of the membrane laying section; The adhesive application section is equipped with an adhesive application conveyor and adhesive application equipment that works in conjunction with the adhesive application conveyor. The adhesive application equipment is configured to apply adhesive to the surface of the pipe laying section.

7. The radiant panel production line according to claim 6, characterized in that, It also includes a drying section located between the downstream of the adhesive coating section and the upstream of the film laying section; The drying section is equipped with a drying conveyor and a drying device that works in conjunction with the drying conveyor. The drying device is configured to dry the boards coated with adhesive.

8. The radiant panel production line according to any one of claims 1-5, characterized in that, It also includes an upper plate section located upstream of the slotted section; The upper plate section includes a roller conveyor, a first heavy-duty roller conveyor located beside the roller conveyor, and a first gantry crane; The first gantry crane spans the first heavy-duty roller conveyor and the roller conveyor, and is configured to transport the plates stacked on the first heavy-duty roller conveyor one by one to the roller conveyor for loading.

9. The radiant panel production line according to claim 8, characterized in that, The upper plate section also includes a first centering roller conveyor located downstream of the roller conveyor.

10. The radiant panel production line according to any one of claims 1-5, characterized in that, It also includes a lower plate section located in the film-laying section; The lower plate section includes a stacked plate roller conveyor, a second centering roller conveyor located downstream of the stacked plate roller conveyor, a roller elevator located beside the stacked plate roller conveyor, a second heavy-duty roller conveyor located downstream of the roller elevator, and a second gantry crane; The second gantry crane spans the roller elevator and the second centering roller conveyor, and is configured to transport the stacked plates from the stacking roller conveyor and the second centering roller conveyor one by one to the roller elevator for unloading.

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