Goods shelf stand column welding equipment

Abstract

The invention belongs to the technical field of automatic welding equipment, and particularly relates to goods shelf stand column welding equipment which comprises a mounting frame, a rotary goods shelf, a foot margin piece welding device, an upper welding device and a lower welding device. The foot margin piece welding device comprises a lifting mechanism, a rotating mechanism and a foot margin piece welding mechanism, the upper welding device comprises a first moving device, two rotating mechanisms and two first welding guns, the lower welding device comprises a second moving device, two adjusting mechanisms and two second welding guns, and the second moving device is installed on the installation frame in a sliding mode. The second moving device is located below the rotary goods shelf, the two adjusting mechanisms are both fixedly installed at the moving end above the second moving device, the two second welding guns are installed at the moving ends of the two adjusting mechanisms respectively, and automatic slag removing and circulating welding are achieved through the structure.

Description

Technical Field

[0001] This invention belongs to the field of automatic welding equipment technology, and particularly relates to a rack column welding equipment. Background Technology

[0002] Automated welding is an advanced manufacturing technology. Currently, welding is generally done manually, which has problems such as low production efficiency, difficulty in ensuring personnel safety, unstable welding quality, and significant environmental pollution, and cannot meet the needs of large-scale industrial welding.

[0003] With the development of modern logistics and the application of automated warehouses, shelving has become an indispensable tool in people's daily lives. Uprights are the most basic load-bearing components of shelving, directly affecting the safety of the shelving structure and its economic efficiency. Currently, the welding of shelving beams and uprights is generally done manually, which is labor-intensive for workers but inefficient. Using advanced welding robots or CNC equipment would be very expensive, making automated welding devices too costly and uncompetitive in the market. Summary of the Invention

[0004] The purpose of this invention is to provide a shelf upright welding device, which aims to solve the technical problems of welding quality in existing welding equipment.

[0005] To achieve the above objectives, an embodiment of the present invention provides a rack upright welding device, comprising a mounting frame, a rotating rack, a base plate welding device, an upper welding device, and a lower welding device, wherein...

[0006] Mounting brackets are used to provide assembly locations.

[0007] Both ends of the rotating rack are rotatably connected to the mounting frame, and the rotating rack is provided with mounting positions facing opposite directions.

[0008] The base plate welding device includes a lifting mechanism, a rotating mechanism, and a base plate welding mechanism. The lifting mechanism is fixedly installed on the mounting frame and is arranged adjacent to the rotating shelf. The rotating mechanism is fixedly installed on the lifting end of the lifting mechanism, and the rotating end of the rotating mechanism faces the rotating shelf. The base plate welding mechanism is installed on the rotating end of the rotating mechanism.

[0009] The upper welding device includes a first moving device, two rotating mechanisms, and two first welding torches. The first moving device is slidably mounted on the mounting frame and is located above the rotating shelf. The two rotating mechanisms are fixedly mounted on the moving ends below the first moving device, and the rotating ends of the two rotating mechanisms are inclined towards each other from top to bottom. The two first welding torches are respectively mounted on the rotating ends of the two rotating mechanisms and are inclined towards each other from top to bottom, for welding the upper part of the shelf.

[0010] The lower welding device includes a second moving device, two adjusting mechanisms, and two second welding torches. The second moving device is slidably mounted on the mounting frame and is located below the rotating shelf. The two adjusting mechanisms are fixedly mounted on the moving ends above the second moving device. The two second welding torches are respectively mounted on the moving ends of the two adjusting mechanisms. The two second welding torches are arranged close to each other from bottom to top for welding the lower part of the shelf.

[0011] Preferably, the rotating mechanism includes a rack cylinder, a rack, a U-shaped seat, a gear, and a rotating block. The U-shaped seat is fixedly mounted on the first moving device. One end of the first welding torch passes through a side plate of the U-shaped seat and the gear. The gear is rotatably mounted on the side of a side plate of the U-shaped seat. The rotating block is fixedly connected to the gear and is fixedly mounted on the first welding torch near its end. The gear and the rotating block are located between the two side plates. The rack is slidably mounted on the U-shaped seat and meshes with the gear. The rack cylinder is fixedly mounted on the U-shaped seat, and the moving end of the rack cylinder is fixedly connected to the rack.

[0012] Preferably, a connecting block is fixedly installed on the moving end of the rack cylinder, and one end of the connecting block is fixedly connected to the rack.

[0013] Preferably, the adjustment mechanism includes a horizontal adjustment module, a height adjustment module, and a mounting block. The horizontal adjustment module is fixedly installed on the second moving device, the height adjustment module is fixedly installed on the moving end of the horizontal adjustment module, the mounting block is fixedly installed on the moving end of the height adjustment module, and one end of the second welding torch is fixedly connected to the mounting block.

[0014] Preferably, the rotating rack includes a rotating rod, a first fixed frame, a second fixed frame, and a rotating motor. Both ends of the rotating rod are rotatably connected to the mounting frame. The rotating motor is fixedly mounted on the mounting frame, and the rotating end of the rotating motor is fixedly connected to one end of the rotating rod. The first fixed frame and the second fixed frame are both fixedly connected to the rotating rod, and the rotating rod is located between the first fixed frame and the second fixed frame.

[0015] Preferably, both the first and second fixing frames include two fixing rods, two limiting rods, four side mounting plates, and four side clamping cylinders. The four side mounting plates are installed opposite each other at both ends of the rotating rod. A fixing rod and a limiting rod are provided between each pair of side mounting plates located opposite each other at both ends of the rotating rod. The fixing rods are offset from the limiting rods in a direction away from the rotating rod. The two limiting rods are located between the two fixing rods. The four side clamping cylinders are installed opposite each other on the two fixing rods, and each side clamping cylinder is located on the opposite side of the two fixing rods.

[0016] Preferably, the limiting rod is provided with a plurality of column clamps at intervals, and the telescopic end of each column clamp is arranged toward the adjacent fixing rod.

[0017] Preferably, the rotating mechanism includes a rotating motor, an assembly plate, and an extension plate. The assembly plate is fixedly mounted on the mounting frame, the rotating motor is fixedly mounted on the assembly plate, the extension plate is fixedly mounted on the rotating end of the rotating motor, and the foot plate welding mechanism is fixedly mounted on the extension plate.

[0018] Preferably, the anchor plate welding mechanism includes an anchor plate welding gun and a fixing block, wherein the fixing block is fixedly installed on the extension plate, and the anchor plate welding gun is fixedly installed on the fixing block.

[0019] Preferably, the mounting frame has a material rack on the feeding side, and the material rack is arranged adjacent to the lower welding device.

[0020] The above-mentioned technical solutions of the shelving column welding equipment provided in the embodiments of the present invention have at least one of the following technical effects:

[0021] The shelving upright welding equipment of this invention is composed of a mounting frame, a rotating shelf, a base plate welding device, an upper welding device, and a lower welding device. The base plate welding device is equipped with a lifting mechanism, which is fixedly mounted on the mounting frame. A rotating mechanism is fixedly mounted on the lifting end of the lifting mechanism, with its rotating end adjacent to one end of the rotating shelf. The base plate welding device is fixedly mounted on the rotating end of the rotating mechanism. The rotating end of the rotating mechanism drives the base plate welding device to rotate, changing the welding end of the base plate welding device and thus its vertical position. The rotating shelf is rotatably mounted on the mounting frame, and two mounting positions are provided on the rotating shelf, located on opposite sides of the rotating shelf. One side is used for loading, and the other side is used for processing, realizing cyclic loading and unloading processing. Both the upper and lower welding devices are slidably mounted on the mounting frame. The upper welding device is located above the rotating rack, and the lower welding device is located below the rotating rack. The first moving device of the upper welding device is slidably mounted on the mounting frame. Two moving modules are installed at the bottom of the first moving device. A rotating mechanism is installed on the moving end of each of the two moving modules. The two moving modules drive the two rotating mechanisms to move closer and further apart. The rotating ends of the two rotating mechanisms are inclined towards each other from top to bottom. A first welding gun is installed on the rotating end of the rotating mechanism. The welding ends of the two first welding guns are close to each other and face the top of the rack column installed on the rotating rack. On both sides of the section, after the first welding torch completes welding, the rotating mechanism rotates the first welding torch to remove the residue on the welding end, preventing it from affecting the welding quality of the next welding process. The second moving device of the lower welding unit is slidably mounted on the mounting frame. The second moving device is equipped with two adjustment mechanisms, and a second welding torch is mounted on the moving end of each of the two adjustment mechanisms. The second moving device controls the second welding torch to move closer to or away from the welding point. The two second welding torches are positioned close to each other from bottom to top. In use, the shelf upright is mounted on the rotating shelf. The rotating shelf rotates, moving the shelf upright to the other side. The first and second moving devices move from one side of the rotating shelf to the other side, and the first and second welding torches move towards each other. Under the control of the moving module and the adjustment mechanism, the welding guns approach the welding positions of the shelf uprights to perform welding. After the first welding gun is completed, the welding gun is rotated by the rotating mechanism to remove the residue on the welding end of the first welding gun. At the same time, the rotating end of the rotating mechanism drives the foot piece welding mechanism to rotate up and down to weld and fix the two foot pieces. Meanwhile, the shelf upright to be welded is assembled on the other side of the rotating shelf. The rotating shelf is rotated to switch the positions of the two shelf uprights to perform welding on another shelf upright. The welded rotating shelf is removed and a new shelf upright to be welded is assembled. The above steps are repeated to achieve a continuous welding cycle. Through the above structural settings, the welding gun welding end residue is automatically cleaned while the cyclic welding is performed. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a rendering of the shelving column welding equipment provided in an embodiment of the present invention.

[0024] Figure 2 A combined effect diagram of the rotating shelf and the delivery piece welding device of the shelf column welding equipment provided in an embodiment of the present invention.

[0025] Figure 3 A top view of the rotating shelf and the delivery piece welding device of the shelf column welding equipment provided in an embodiment of the present invention.

[0026] Figure 4 This is a side view of the upper welding device of the shelf upright welding equipment provided in an embodiment of the present invention.

[0027] Figure 5 This is a rendering of the lower welding device of the shelving column welding equipment provided in an embodiment of the present invention.

[0028] Figure 6 The image shows the effect of the delivery piece welding mechanism of the shelf upright welding equipment provided in the embodiment of the present invention.

[0029] Figure 7 A rendering of the rotating mechanism of the shelving column welding equipment provided in an embodiment of the present invention.

[0030] Figure 8 A rendering of the adjustment mechanism of the shelving column welding equipment provided in an embodiment of the present invention.

[0031] The following are the labeling elements in the figure:

[0032] 10-Mounting rack 20-Rotating rack 21-Rotating rod

[0033] 22-First fixed frame 23-Second fixed frame 24-Rotating motor

[0034] 30 - Anchor plate welding device; 31 - Lifting mechanism; 32 - Rotating mechanism

[0035] 33-Anchor plate welding mechanism; 40-Upper welding device; 41-First moving device

[0036] 42-Rotating mechanism; 43-First welding torch; 50-Lower welding device

[0037] 51-Second moving device; 52-Adjusting mechanism; 53-Second welding torch

[0038] 221-Fixing rod; 222-Limiting rod; 223-Side mounting plate

[0039] 224-Side clamping cylinder; 321-Rotation motor; 322-Assembly plate

[0040] 323-Extension plate; 331-Anchor plate welding gun; 332-Fixing block

[0041] 421-Rack and pinion cylinder; 422-Rack and pinion; 423-U-shaped seat

[0042] 424-Gear; 425-Rotating block; 521-Horizontal adjustment module

[0043] 522-Height adjustment module; 523-Mounting block; 2221-Column clamp. Detailed Implementation

[0044] The embodiments of the present invention are described in detail below, and examples of these embodiments are provided in the appendix. Figures 1-8 As shown, the same or similar reference numerals throughout denote the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain embodiments of the invention, and should not be construed as limiting the invention.

[0045] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0047] In the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of the present invention according to the specific circumstances.

[0048] In one embodiment of the present invention, such as Figures 1-8 As shown, a rack upright welding device is provided, including a mounting frame 10 with a frame structure. A rotating rack 20 is rotatably mounted on the mounting frame 10. The two ends of the rotating rod 21 of the rotating rack 20 are rotatably connected to the mounting frame 10. A first fixed frame 22 and a second fixed frame 23 are mounted on the rotating rod 21. The first fixed frame 22 and the second fixed frame 23 are respectively located on both sides of the rotating rod 21. One end of the rotating rod 21 is fixedly connected to the rotating end of a rotating motor 24. The rotating motor 24 is fixedly mounted on the mounting frame 10. The rotating motor 24 drives the rotating rod 21 to rotate, switching the positions of the first fixed frame 22 and the second fixed frame 23.

[0049] like Figures 1-2 As shown, the four side mounting plates 223 of the first fixing frame 22 and the second fixing frame 23 are respectively fixedly installed at both ends of the rotating rod 21. The four side mounting plates 223 are arranged opposite each other in pairs. A fixing rod 221 and a limiting rod 222 are arranged between two opposite side mounting plates 223. The two limiting rods 222 are located between two fixing rods 221. Two side clamping cylinders 224 are arranged opposite each other on the sides of the two opposite fixing rods 221. The moving ends of the two side clamping cylinders 224 clamp the object to be welded. The shelf uprights, fixed rods 221 and limiting rods 222 are staggered. Fixed rods 221 are set away from rotating rods 21. Multiple upright clamps 2221 are spaced apart on the limiting rods 222. The telescopic ends of the upright clamps 2221 are set towards the adjacent fixed rods 221 and are used to position the shelf uprights located on the fixed rods 221. Multiple baffles are also spaced apart on the limiting rods 222. The baffles are arranged along the installation trajectory of the shelf uprights and are used to limit and position the shelf uprights.

[0050] like Figure 4As shown, the first moving device 41 of the upper welding device 40 is slidably mounted on the mounting frame 10. Two moving modules are installed below the first moving device 41 for lateral movement. Two rotating mechanisms 42 are respectively fixedly mounted on the moving ends of the moving modules. Two first welding guns 43 are respectively mounted on the rotating ends of the two rotating mechanisms 42. The rotating mechanism 42 rotates and drives the first welding guns 43 to rotate back and forth within a certain angle range. The moving module drives the two first welding guns 43 to move closer to or away from the shelf column.

[0051] like Figure 4 and Figure 7 As shown, the U-shaped base 423 of the rotating mechanism 42 is fixedly installed on the moving end of the moving module. A rack cylinder 421 is fixedly installed on the outside of the U-shaped base 423. A rack 422 is slidably arranged on the bottom surface of the opening of the U-shaped base 423. The rack 422 is fixedly connected to the connecting block provided on the moving end of the rack cylinder 421. The first welding torch 43 passes through the two side plates of the U-shaped base 423. A gear 424 and a rotating block 425 are sleeved and installed on the first welding torch 43. The rotating block 425 is fixedly connected to the first welding torch 43. The first welding torch 43 passes through the gear 424. The gear 424 is rotatably installed on the side of one side plate of the U-shaped base. The gear 424 is fixedly connected to the rotating block 425. The rotating block 425 is used to drive the first welding torch 43 to rotate. The gear 424 and the rotating block 425 are both located between the two side plates. The rack 422 is meshed with the gear 424 to drive the first welding torch 43 to rotate and complete the torch-throwing action.

[0052] like Figure 5 As shown, the second moving device 51 of the lower welding device 50 is slidably mounted on the mounting frame 10. Two adjustment mechanisms 52 are installed above the second moving device 51. The adjustment mechanisms 52 can move closer to and away from the shelf uprights and move up and down. A second welding gun 53 is installed on the moving end of the adjustment mechanism 52. The adjustment mechanism 52 drives the second welding gun 53 to move closer to the welding position away from the shelf uprights, and at the same time adjusts the height of the second welding gun 53.

[0053] like Figure 5 and Figure 8 As shown, the horizontal adjustment module 521 of the adjustment mechanism 52 is fixedly installed on the second moving device 51. The height adjustment module 522 is fixedly installed on the moving end of the horizontal adjustment module 521. The mounting block 523 is installed on the moving end of the height adjustment module 522. One end of the second welding torch 53 is fixedly installed on the mounting block 523.

[0054] like Figure 6As shown, the lifting mechanism 31 on the anchor plate welding device 30 is fixedly mounted on the mounting frame 10, and the lifting mechanism 31 is adjacent to one end of the rotating shelf 20. An assembly plate 322 of the rotating mechanism 32 is fixedly mounted on the lifting end of the lifting mechanism 31. A rotating motor 321 is mounted on the assembly plate 322. One end of an extension plate 323 is fixedly mounted on the rotating end of the rotating motor 321. A fixing block 332 of the anchor plate welding mechanism 33 is mounted on the other end of the extension plate 323. An anchor plate welding gun 331 is fixedly mounted on the fixing block 332.

[0055] like Figure 1 As shown, a material rack is provided on the feeding side of the mounting frame 10, and the material rack is arranged adjacent to the first moving device 41.

[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A shelving post welding apparatus, characterized by: include Mounting brackets are used to provide assembly locations; A rotating rack, both ends of which are rotatably connected to the mounting frame, and the rotating rack is provided with mounting positions facing opposite directions; A base plate welding device, comprising a lifting mechanism, a rotating mechanism, and a base plate welding mechanism. The lifting mechanism is fixedly installed on the mounting frame and is arranged adjacent to the rotating shelf. The rotating mechanism is fixedly installed on the lifting end of the lifting mechanism, with the rotating end of the rotating mechanism facing the rotating shelf. The base plate welding mechanism is installed on the rotating end of the rotating mechanism. The upper welding device includes a first moving device, two rotating mechanisms, and two first welding torches. The first moving device is slidably mounted on the mounting frame and is located above the rotating shelf. The two rotating mechanisms are fixedly mounted on the moving ends below the first moving device, and the rotating ends of the two rotating mechanisms are inclined towards each other from top to bottom. The two first welding torches are respectively mounted on the rotating ends of the two rotating mechanisms and are inclined towards each other from top to bottom, for welding the upper part of the shelf. The lower welding device includes a second moving device, two adjusting mechanisms, and two second welding torches. The second moving device is slidably mounted on the mounting frame and is located below the rotating shelf. The two adjusting mechanisms are fixedly mounted on the moving ends above the second moving device. The two second welding torches are respectively mounted on the moving ends of the two adjusting mechanisms. The two second welding torches are arranged close to each other from bottom to top for welding the lower part of the shelf.

2. The shelving post welding apparatus of claim 1, wherein: The rotating mechanism includes a rack cylinder, a rack, a U-shaped seat, a gear, and a rotating block. The U-shaped seat is fixedly mounted on the first moving device. One end of the first welding torch passes through a side plate of the U-shaped seat and the gear. The gear is rotatably mounted on the side of a side plate of the U-shaped seat. The rotating block is fixedly connected to the gear and is fixedly mounted on the first welding torch near its end. The gear and the rotating block are located between the two side plates. The rack is slidably mounted on the U-shaped seat and meshes with the gear. The rack cylinder is fixedly mounted on the U-shaped seat, and the moving end of the rack cylinder is fixedly connected to the rack.

3. The shelving post welding apparatus of claim 2, wherein: A connecting block is fixedly installed on the moving end of the rack cylinder, and one end of the connecting block is fixedly connected to the rack.

4. The shelving post welding apparatus of claim 1, wherein: The adjustment mechanism includes a horizontal adjustment module, a height adjustment module, and a mounting block. The horizontal adjustment module is fixedly installed on the second moving device, the height adjustment module is fixedly installed on the moving end of the horizontal adjustment module, and the mounting block is fixedly installed on the moving end of the height adjustment module. One end of the second welding torch is fixedly connected to the mounting block.

5. The shelving post welding apparatus of claim 1, wherein: The rotating shelf comprises a rotating rod, a first fixing frame, a second fixing frame and a rotating motor, both ends of the rotating rod are rotationally connected with the mounting frame, the rotating motor is fixedly installed on the mounting frame, the rotating end of the rotating motor is fixedly connected with one end of the rotating rod, the first fixing frame and the second fixing frame are fixedly connected with the rotating rod, and the rotating rod is located between the first fixing frame and the second fixing frame.

6. The shelving post welding apparatus of claim 5, wherein: The first fixing frame and the second fixing frame each comprise two fixing rods, two limiting rods, four side mounting plates and four side clamping cylinders, two of the side mounting plates are oppositely installed at both ends of the rotating rod, one fixing rod and one limiting rod are arranged between the two side mounting plates oppositely arranged at both ends of the rotating rod, the fixing rod is arranged in a staggered manner away from the limiting rod in the direction away from the rotating rod, the two limiting rods are located between the two fixing rods, and two of the side clamping cylinders are oppositely arranged on the two fixing rods, respectively, and each side clamping cylinder is located on the opposite side surface between the two fixing rods.

7. The shelving post welding apparatus of claim 6, wherein: A plurality of column clamps are arranged on the limiting rod in a spaced manner, and the telescopic end of each column clamp is arranged towards the adjacent fixing rod.

8. The shelving post welding apparatus of claim 1, wherein: The rotating mechanism comprises a rotating motor, an assembly plate and an extension plate, the assembly plate is fixedly installed on the mounting frame, the rotating motor is fixedly installed on the assembly plate, the extension plate is fixedly installed on the rotating end of the rotating motor, and the foot piece welding mechanism is fixedly installed on the extension plate.

9. The shelving post welding apparatus of claim 8, wherein: The foot piece welding mechanism comprises a foot piece welding gun and a fixing block, the fixing block is fixedly installed on the extension plate, and the foot piece welding gun is fixedly installed on the fixing block.

10. The shelving post welding apparatus of claim 1, wherein: The mounting frame is provided with a rack on the feeding side, and the rack is arranged adjacent to the lower welding device.

Images