Intelligent assembly and detection integrated device for LED lamp production

Abstract

This invention relates to the field of LED lighting assembly technology, specifically to an intelligent assembly and testing integrated device for LED lighting production. The device includes a worktable, a frame clamping and lifting assembly, a feeding assembly, a driving assembly, and a frame storage assembly. The frame storage assembly is located below the worktable and stores LED alloy frames. The frame clamping and lifting assembly is positioned between the worktable and the frame storage assembly to retrieve the LED alloy frames stored in the frame storage assembly. By employing the frame clamping and lifting assembly, the frame is positioned and clamped, and precisely lifted and rotated, facilitating frame positioning. Combined with two feeding assemblies, diffuser plates, lamp bases, or lampshades can be quickly placed sequentially within the frame, achieving precise and rapid assembly, avoiding multiple positioning steps, and improving assembly efficiency.

Description

Technical Field

[0001] This invention relates to the field of LED lighting assembly technology, and more specifically to an intelligent assembly and testing integrated device for LED lighting production. Background Technology

[0002] LED lights are a type of high-efficiency lighting tool. Their main components are LED strips or light belts composed of LED beads, a mounting chassis or base as the main body, a driver connecting the positive and negative terminals, and related electrical components. Disc-shaped LED lights mainly consist of a frame, a metal chassis (composite LED strip and driver), and a diffuser plate. The main assembly step is to assemble these three components.

[0003] Chinese patent application number CN202210732814.9 discloses an automatic assembly equipment for LED strip light covers, including an aluminum base conveying mechanism, a light cover clamping mechanism, a pre-installation positioning mechanism, a moving module, a light cover rolling mechanism, and a product output mechanism. By setting up the pre-installation positioning mechanism and the light cover rolling mechanism, the pre-installation positioning mechanism performs an opening and positioning operation on the light cover head and presses down the light cover head, performing pre-installation of the light cover head and the aluminum base head to obtain an initial product. Then, the light cover rolling mechanism rolls the light cover along the forming direction of the light cover length from the head of the conveyed initial product until the overall assembly of the light cover and the aluminum base is completed. This completes the overall assembly of the light cover and the aluminum base, eliminating manual operation, improving the assembly efficiency and quality of the light cover and the aluminum base, and ensuring the consistency of the assembly effect of the LED strip light cover.

[0004] In existing technologies, common assembly processes involve checking whether components such as LED light strips or LED light belts are functioning properly before proceeding to the next assembly step, which is then transported by a conveyor belt. This conveying method has a high degree of adaptability, but correspondingly, the supporting automated equipment needs to be more complex. Furthermore, while the conveyor belt method is highly adaptable, the position of the light fixtures needs to be recalibrated at each workstation, requiring multiple cooperating drive devices in conjunction with the corresponding automated equipment, thus affecting the assembly time. Summary of the Invention

[0005] To address the aforementioned shortcomings of existing technologies, this invention provides an intelligent assembly and testing integrated device for LED lighting production, which effectively solves the problem of how existing technologies address the need for repositioning of each workpiece on the conveyor belt.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] This invention provides an intelligent assembly and testing integrated equipment for LED lighting production, including a workbench, a frame clamping and lifting assembly, a feeding assembly, a driving assembly, and a frame storage assembly;

[0008] The frame storage component is placed below the workbench, and the frame storage component contains an LED alloy frame.

[0009] The frame clamping and lifting component is placed between the worktable and the frame storage component to retrieve the LED alloy frame stored in the frame storage component.

[0010] The feeding components are symmetrically distributed on both sides of the workbench, and they contain lamp bases for conveying diffuser plates and lamp bases or lamp shades and lamp bases to the top of the workbench, respectively.

[0011] The drive assembly includes a mounting bracket fixed to the top of the workbench and a stepper motor in the middle of the mounting bracket. The stepper motor works with the frame clamping and lifting assembly to drive the frame clamping and lifting assembly to rotate. After the assembled LED is rotated, the bolts are tightened.

[0012] Furthermore, bolt fastening supports are distributed above the workbench, and multiple bolt fastening heads corresponding to the threaded holes on the feeding assembly are fixedly installed at the bottom of the bolt fastening supports.

[0013] Furthermore, the frame clamping and lifting assembly includes a fixed cylinder and two side frame supports in pairs. The fixed cylinder is distributed between the two side frame supports in the same group, and two position push rods are symmetrically fixedly connected inside the fixed cylinder. The output ends of the two position push rods are distributed in opposite directions and are fixedly connected to the ends of the side frame supports.

[0014] Furthermore, the bottom of the frame bracket is symmetrically slidably connected with a support plate, the bottom surface of the support plate is flush with the frame bracket, a movable plate is fixedly connected to one side of the support plate, and a first cylinder is fixedly connected to one side of the movable plate. The first cylinder is embedded and fixedly connected inside the frame bracket.

[0015] Furthermore, lifting push rods and central push rods are distributed on both sides of the frame storage component. The central push rod is located at the center below the worktable. The top of the output end of the central push rod is horizontally rotatably connected to a middle connecting block. The top of the output end of the lifting push rod is fixedly connected to a middle seat. Multiple inclined blocks are slidably inserted into the top of the middle seat through a spring. Rectangular slots are provided on both the middle connecting block and the lifting head. The middle connecting block is fixedly connected between two fixed cylinders. The lifting head is fixedly connected to one side of the fixed cylinder. The output end of the stepper motor is equipped with a drive shaft corresponding to the rectangular slot of the middle connecting block.

[0016] Furthermore, the frame storage assembly includes a storage base serving as a bottom support. Multiple vertical rods are movably inserted into the top of the storage base to restrict the position of the LED alloy frame. The storage base has a hollow structure, and a fixed seat is fixedly connected to the bottom of the cavity. A second rotating frame is symmetrically rotatably connected to the fixed seat. A first rotating frame is rotatably connected to the end of the second rotating frame. A contact plate is rotatably connected to the top of the first rotating frame. A lifting plate is fixedly connected to the top of the contact plate. The LED alloy frame is placed on top of the lifting plate. A lifting push rod is fixedly connected to the connection between the first and second rotating frames. A fixed seat is fixedly connected to the top of the storage base. The tail end of the lifting push rod is slidably connected within the fixed seat to restrict the position of the tail end of the lifting push rod.

[0017] Furthermore, the feeding assembly includes feeding trays symmetrically distributed on both sides of the workbench. A feeding frame is fixedly connected to the top of the feeding tray via a support column. Fixed frames are embedded and fixedly connected to the bottom of the opposite side plates of the feeding frame. Insert plates and lifting plates are slidably inserted into the fixed frames. The lifting plates are used to support stacked feeding assemblies, diffuser plates, lampshades, and other related components. Insert plates are used to insert between stacked feeding assemblies, diffuser plates, lampshades, and other related components and to lift them. A connecting rod is fixedly connected to the outward-facing side of both the insert plates and the lifting plates. A connecting plate is fixedly connected to the end of the connecting rod. A second cylinder is fixedly connected between the connecting plate and the fixed frame. A feeding push rod is fixedly connected to the bottom of one side of the feeding frame. A push plate is fixedly connected to the output end of the feeding push rod, which is used to push the stacked feeding assemblies, diffuser plates, lampshades, and other related components that fall onto the feeding tray into the LED alloy frame.

[0018] Furthermore, a push rod is fixedly connected to one side of the workbench, and a conveyor belt is distributed on the other side of the workbench. The top surface of the conveyor belt is flush with the top surface of the workbench. The workbench is used to push the assembled LED lights onto the conveyor belt.

[0019] The technical solution provided by this invention has the following advantages compared with the known prior art:

[0020] 1. By using a frame clamping and lifting component, the frame is positioned and clamped, and the frame is precisely lifted and rotated, which facilitates the positioning of the frame. With the help of two feeding components, the diffuser plate, lamp base or lampshade can be placed in the frame in sequence, achieving accurate and fast assembly, avoiding multiple positioning, and improving assembly efficiency.

[0021] 2. By employing the cooperation between the frame storage component and the frame clamping and lifting component, after each LED alloy frame is removed, the stacked LED alloy frames can be lifted, making it convenient for the frame clamping and lifting component to clamp and remove the LED alloy frames. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a partial structural schematic diagram of the present invention;

[0025] Figure 3 This is a schematic diagram of the frame clamping and lifting component and the edge storage component of the present invention;

[0026] Figure 4 This is a schematic diagram of the relevant structure of the insertion plate of the present invention;

[0027] Figure 5 This is a schematic diagram of the relevant structure at the lifting push rod of the present invention;

[0028] Figure 6 This is a schematic diagram of the separated frame storage component structure of the present invention;

[0029] Figure 7 This is a front view of the contact plate of the present invention;

[0030] Figure 8 This is a schematic diagram of the feeding assembly of the present invention;

[0031] Figure 9 This is a schematic diagram of the relevant structure of the support plate of the present invention.

[0032] The labels in the diagram represent: 1. Workbench; 2. Frame clamping and lifting assembly; 201. Frame bracket; 202. Intermediate connecting block; 203. Fixed cylinder; 204. Position push rod; 205. Lifting push rod; 206. Middle push rod; 207. Inclined block; 208. Lifting head; 209. First cylinder; 210. Moving plate; 211. Insertion plate; 212. Intermediate seat; 3. Lamp base; 4. Bolt fastening support; 5. Bolt fastening head; 6. Conveyor belt; 7. LED alloy frame; 8. Feeding assembly. ; 801, Feeding tray; 802, Feeding frame; 803, Feeding push rod; 804, Fixing frame; 805, Second cylinder; 806, Connecting plate; 807, Connecting rod; 808, Insert plate; 809, Lifting plate; 9, Drive assembly; 901, Mounting bracket; 902, Stepper motor; 10, Frame storage assembly; 101, Storage base; 102, Lifting plate; 103, Contact plate; 104, First rotating frame; 105, Second rotating frame; 106, Lifting push rod; 107, Fixing seat; 11, Pushing push rod. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0034] The present invention will be further described below with reference to embodiments.

[0035] Reference Figures 1 to 9 Example: An integrated intelligent assembly and testing equipment for LED lighting production includes a workbench 1, a frame clamping and lifting assembly 2, a feeding assembly 8, a driving assembly 9, and a frame storage assembly 10.

[0036] The frame storage component 10 is placed below the workbench 1, and the frame storage component 10 stores the LED alloy frame 7.

[0037] The frame clamping and lifting component 2 is placed between the workbench 1 and the frame storage component 10, and is used to remove the LED alloy frame 7 stored in the frame storage component 10.

[0038] The feeding assembly 8 is symmetrically distributed on both sides of the workbench 1. It contains a lamp base 3 and is used to feed the diffuser plate and lamp base 3 or the lamp cover and lamp base 3 to the top of the workbench 1 respectively.

[0039] The drive assembly 9 includes a mounting bracket 901 fixed on the top of the workbench 1 and a stepper motor 902 in the middle of the mounting bracket 901. The stepper motor 902 cooperates with the frame clamping and lifting assembly 2 to drive the frame clamping and lifting assembly 2 to rotate. After the assembled LED is rotated, the bolts are tightened.

[0040] Specifically, bolt fastening supports 4 are distributed above the workbench 1, and multiple bolt fastening heads 5 corresponding to the threaded holes on the feeding assembly 8 are fixedly installed at the bottom of the bolt fastening supports 4.

[0041] The assembly of LED lights mainly involves three components: a diffuser plate, a base 3, and an LED alloy frame 7. Since the base 3 usually needs to provide magnetic attraction for the LED strip or help fix the LED strip, it is usually made of iron. The driver and reflector accessories are integrated on the base 3. The installation sequence is as follows: place the lampshade or diffuser plate on the LED alloy frame 7, then place the base 3 on the LED alloy frame 7, and then fasten it with clips or bolts to complete the assembly.

[0042] The frame storage component 10 stores the LED alloy frame 7 for reserve use. After the frame clamping and lifting component 2 moves down, it takes out the LED alloy frame 7 and then raises it with the top surface of the LED alloy frame 7 until it is flush with the top surface of the worktable 1. Then, the feeding components 8 distributed on both sides of the worktable 1 convey the diffuser plate or lampshade inside to the position of the LED alloy frame 7. The position can be calibrated by a cylinder or manually. After the diffuser plate or lampshade is neatly placed in the LED alloy frame 7, the bottom frame of the LED alloy frame 7 will rise together with the diffuser plate or lampshade until the bottom surface of the frame clamping and lifting component 2 is flush with the top surface of the worktable 1. At this time, the frame clamping and lifting component 2 will be driven by the stepper motor 902. The stepper motor 902 rotates, driving the frame clamping and lifting component 2 to rotate 18. At 0°, move the combined diffuser plate and lamp base 3 or lampshade and lamp base 3, along with the LED alloy frame 7, directly below the bolt fastening support 4. Then, the bolt fastening head 5 moves down and tightens the bolt, thus completing the LED lamp assembly. Depending on the needs, the diffuser plate or lampshade can be placed in one of the feeding components 8, while the lamp base 3 can be placed in the other. This allows for the assembly of the diffuser plate and lamp base 3 or lampshade and lamp base 3, along with the frame, within a smaller space, reducing the need for calibration of the LED alloy frame 7. Consequently, assembly time is reduced, saving space costs and improving assembly efficiency. It is important to note that the diffuser plate or lampshade must be placed inside the LED alloy frame 7 before the lamp base 3.

[0043] The operation of the bolt fastening head 5 and its cooperation with related components are existing technologies. After each bolt is tightened, a bolt needs to be added. The other cooperating components of the bolt fastening head 5 are not shown in detail in the figure, so they will not be elaborated here. Correspondingly, the bolt fastening head 5 can also be replaced manually, which can be adjusted according to the actual situation. The bolt tightening work performed by multiple bolt fastening heads 5 should be carried out simultaneously, which can help shorten the bolt tightening time.

[0044] Correspondingly, the relevant data of the driver and LED beads in each stacked lamp base 3 can be detected in the feeding component 8, such as whether the resistance of the LED is normal, whether the voltage and current values ​​are within the normal range, and whether the driver can provide normal functional support, so as to ensure that the assembled lamp is qualified.

[0045] Specifically, the frame clamping and lifting assembly 2 includes a fixed cylinder 203 and two side frame supports 201 in pairs. The fixed cylinder 203 is distributed between the two side frame supports 201 in the same group, and two position push rods 204 are symmetrically fixedly connected inside the fixed cylinder 203. The output ends of the two position push rods 204 are distributed in opposite directions and are fixedly connected to the ends of the side frame supports 201.

[0046] The two frame brackets 201 form a frame that conforms to the external shape of the LED alloy frame 7, so as to fit the shape of the LED alloy frame 7. The position push rod 204 between the two frame brackets 201 can adjust the distance between the frame brackets 201. Correspondingly, when installing the position push rod 204, the distance between the two position push rods 204 can also be adjusted, thereby increasing the width between the frame brackets 201. It can be adjusted according to needs. A telescopic component, such as a telescopic rod or a flexible telescopic rod, can also be set in the middle of the frame bracket 201, or two position push rods 204 can be added.

[0047] When installing the two position push rods 204, it is important to note that the two position push rods 204 should be symmetrically distributed about the fixed cylinder 203, and the two position push rods 204 should extend and retract the same distance synchronously when working, so as to ensure that the two frame brackets 201 in the same group separate or approach at the same distance and speed. The frame brackets 201 have two groups, and the two groups of frame brackets 201 are also called symmetrically distributed.

[0048] Specifically, a bracket 211 is symmetrically slidably connected to the bottom of the frame bracket 201. The bottom surface of the bracket 211 is flush with the frame bracket 201. A movable plate 210 is fixedly connected to one side of the bracket 211. A first cylinder 209 is fixedly connected to one side of the movable plate 210. The first cylinder 209 is embedded and fixedly connected inside the frame bracket 201.

[0049] When the two sets of frame brackets 201 descend, the position push rod 204 on the frame bracket 201 corresponding to the frame storage component 10 needs to extend outward to widen the distance between the two frame brackets 201, so that the insert plate 211 can slide down along the outside of the LED alloy frame 7. At the same time, the first cylinder 209 is activated, pushing the moving plate 210 and the insert plate 211 towards the outside of the frame bracket 201. After the frame bracket 201 descends to a certain position and the insert plate 211 is below the LED alloy frame 7, the position push rod 204 and the first cylinder 209 retract synchronously, allowing the frame bracket 201 and the insert plate 211 to retract. Simultaneously, it is inserted into the gap between the stacked LED alloy frame 7, forcing one of the LED alloy frame 7 to be above the insert plate 211. Under the contraction of the frame bracket 201, the position of the LED alloy frame 7 is clamped. In this way, during the rising, falling and rotating process of the frame bracket 201, the LED alloy frame 7 will be clamped inside the frame bracket 201. Only by controlling the rising position and the rotation angle, the position of the LED alloy frame 7 can be accurately determined. This facilitates positioning when the diffuser plate and lamp base 3 or the lampshade and lamp base 3 are placed inside the LED alloy frame 7.

[0050] Specifically, lifting push rods 205 and middle push rods 206 are distributed on both sides of the frame storage component 10. The middle push rod 206 is located at the center below the worktable 1. The top of the output end of the middle push rod 206 is horizontally rotatably connected to the middle connecting block 202. The top of the output end of the lifting push rod 205 is fixedly connected to the middle seat 212. The top of the middle seat 212 is slidably inserted with multiple inclined blocks 207 by springs. The middle connecting block 202 and the lifting head 208 are both provided with rectangular slots. The middle connecting block 202 is fixedly connected between two fixed cylinders 203. The lifting head 208 is fixedly connected to one side of the fixed cylinder 203. The output end of the stepper motor 902 is equipped with a drive shaft corresponding to the rectangular slot of the middle connecting block 202.

[0051] The middle push rod 206 is located in the middle of the two sets of frame supports 201, and the middle connecting block 202 is also located in the middle of the two sets of frame supports 201. During lifting, the lifting push rod 205 and the middle push rod 206 are lifted simultaneously. The lifting push rod 205 is designed to help the middle push rod 206 overcome the weight of the frame supports 201 at this position after the diffuser plate and lamp base 3 or lampshade and lamp base 3 and LED alloy frame 7 are stacked. The middle push rod 206 and the lifting push rod 205 lift the frame supports 201. After being lifted to the top surface of workbench 1, the diffuser plate and lamp base 3 or the lamp cover and lamp base 3 are placed on the LED alloy frame 7 in sequence. Then, the middle push rod 206 and the lifting push rod 205 continue to lift the frame bracket 201 to the top surface of workbench 1. At this time, the middle connecting block 202 is fitted on the drive shaft of the stepper motor 902. The stepper motor 902 drives the middle connecting block 202 to rotate 180° through the drive shaft, moving the assembled lamp to below the bolt fastening head 5 and performing the final fastening work.

[0052] The lifting head 208, which rotates 180°, will be locked between the four inclined blocks 207, creating a certain resistance effect to prevent the lifting head 208 from sliding off the top of the lifting push rod 205 when it is lifted. Correspondingly, an electromagnet can also be installed on the top of the intermediate seat 212 to generate an attraction force on the lifting head 208, which can also fix the lifting head 208 during the lifting process. The power can be turned off when the frame bracket 201 rotates.

[0053] It should be noted that the 180° rotation of the stepper motor 902 driving the frame bracket 201 should be a back-and-forth rotation, that is, a half-turn clockwise followed by a half-turn counterclockwise. This is to prevent the air pipes of the multiple cylinders on it from getting twisted together. Accordingly, the stepper motor 902 should only be able to rotate 180° to avoid the stepper motor 902's drive shaft being unable to be inserted into the intermediate connecting block 202 next time.

[0054] Specifically, the frame storage assembly 10 includes a storage base 101 as a bottom support. Multiple vertical rods are movably inserted into the top of the storage base 101 to limit the position of the LED alloy frame 7. The storage base 101 has a hollow structure, and a fixed seat 107 is fixedly connected to the bottom of the cavity of the storage base 101. A second rotating frame 105 is symmetrically rotatably connected to the fixed seat 107. A first rotating frame 104 is rotatably connected to the end of the second rotating frame 105. A contact plate 103 is rotatably connected to the top of the first rotating frame 104. A lifting plate 102 is fixedly connected to the top of the contact plate 103. The LED alloy frame 7 is placed on the top of the lifting plate 102. A lifting push rod 106 is fixedly connected to the connection between the first rotating frame 104 and the second rotating frame 105. The fixed seat 107 is fixedly connected to the top of the storage base 101. The tail end of the lifting push rod 106 is slidably connected in the fixed seat 107 to limit the position of the tail end of the lifting push rod 106.

[0055] Due to the limitations of multiple vertical bars on the storage base 101, the frame bracket 201 can only be moved down to the top of the vertical bars at most. Therefore, it is necessary to rely on the lifting plate 102 to lift the topmost LED alloy frame 7 above the position of the vertical bars, so as to facilitate the frame bracket 201 to clamp the LED alloy frame 7. The lifting process of the lifting plate 102 mainly relies on the compression of the first rotating frame 104 and the second rotating frame 105 by the lifting push rod 106. The combination of the first rotating frame 104 and the second rotating frame 105 is similar to a simple jack structure. The advantage of this structure is that it can lift a greater height within a limited space. And because the LED alloy frame 7 is relatively light, the first rotating frame 104 and the second rotating frame 105 can bear the load of multiple LED alloy frame 7s. When the lifting push rod 106 pushes out, the first rotating frame 104 and the second rotating frame 105 gradually tend to a vertical state. Therefore, it can lift the contact plate 103 and the lifting plate 102, and this process can be precisely controlled by the lifting push rod 106. Correspondingly, it can also be controlled so that after each LED alloy frame 7 is removed, the stacked LED alloy frame 7 can be lifted to the height of one LED alloy frame 7, so as to help the frame bracket 201 and the insert plate 211 to smoothly clamp and remove one LED alloy frame 7.

[0056] Specifically, the feeding assembly 8 includes feeding trays 801 symmetrically distributed on both sides of the workbench 1. The top of the feeding trays 801 is fixedly connected to a feeding frame 802 via a support column. The bottom of the opposite side plates of the feeding frame 802 are each fixedly connected to a fixing frame 804. An insert plate 808 and a lifting plate 809 are slidably inserted into the fixing frame 804. The lifting plate 809 is used to support the stacked feeding assemblies 8, diffuser plates, lampshades, and other related components. The insert plate 808 is used to insert between the stacked feeding assemblies 8, diffuser plates, lampshades, and other related components. The device is lifted and supported. A connecting rod 807 is fixedly connected to the outward side of both the insert plate 808 and the lifting plate 809. A connecting plate 806 is fixedly connected to the end of the connecting rod 807. A second cylinder 805 is fixedly connected between the connecting plate 806 and the fixed frame 804. A feeding push rod 803 is fixedly connected to the bottom of one side of the feeding frame 802. A push plate is fixedly connected to the output end of the feeding push rod 803. The push plate is used to push the stacked feeding components 8, diffuser plates, lamp covers and other related components that fall on the feeding tray 801 into the LED alloy frame 7.

[0057] A diffuser plate and lamp base 3 or lampshade and lamp base 3 are placed in the loading frame 802. The bottom edge of the diffuser plate and lamp base 3 or lampshade and lamp base 3 is supported by a lifting plate 809, while an insert plate 808 is inserted between two diffuser plates or two lamp bases 3. When it is necessary to install the diffuser plate and lamp base 3 or lampshade and lamp base 3, the lifting plate 809 is driven by the second cylinder 805 to slide outward. After the diffuser plate and lamp base 3 or lampshade and lamp base 3 lose the support of the lifting plate 809, they fall naturally onto the loading tray 801. The insert plate 808 remains stationary, continuously supporting the stacked diffuser plates and lamp base 3 or lampshade and lamp base 3. The base 3 is then lifted, and the lifting plate 809 extends outward. At this time, the lifting plate 809 is suspended in the air, and no diffuser plate or lamp base 3 or lampshade and lamp base 3 is placed on it. Then the insert plate 808 slides outward, and the stacked diffuser plate and lamp base 3 or lampshade and lamp base 3 slide down along the edge of the feeding frame 802. Then the insert plate 808 extends out again and inserts into the gap between the stacked diffuser plate and lamp base 3 or lampshade and lamp base 3. This will cause the lifting plate 809 to lift only one diffuser plate or lampshade or lamp base 3, while the insert plate 808 will lift each stacked diffuser plate or lampshade or lamp base 3. In this way, one diffuser plate or lampshade or lamp base 3 can be released individually at a time.

[0058] After the diffuser plate, lampshade, or lamp base 3 falls onto the loading tray 801, the loading push rod 803 is activated, pushing the diffuser plate, lampshade, or lamp base 3 toward the LED alloy frame 7, completing the assembly between the diffuser plate and lamp base 3 or the lampshade and lamp base 3 and the LED alloy frame 7. It should be noted that the loading tray 801 should have openings or adopt a frame shape to prevent air from being unable to escape quickly from under the diffuser plate, lampshade, or lamp base 3 after it falls in a completely parallel manner with the loading tray 801, causing the diffuser plate, lampshade, or lamp base 3 to slide on the loading tray 801. Correspondingly, the height of the loading frame 802 should also be increased according to the actual situation to help store more diffuser plates, lampshades, or lamp bases 3.

[0059] Specifically, a pusher rod 11 is fixedly connected to one side of the workbench 1, and a conveyor belt 6 is distributed on the other side of the workbench 1. The top surface of the conveyor belt 6 is flush with the top surface of the workbench 1. The workbench 1 is used to push the assembled LED lamps onto the conveyor belt 6. Before pushing the LED lamps, other push rods or lifting components under the workbench 1 can be used to raise the lamps to a certain height to prevent the lamps from being blocked by the positions of other components.

[0060] After the bolt fastening head 5 fastens the bolts onto the LED alloy frame 7 and the lamp base 3, the pusher rod 11 pushes the assembled lamp towards the conveyor belt 6. Then, the frame bracket 201 descends to clamp the LED alloy frame 7, and the lamp is transported to the packaging stage along with the conveyor belt 6, completing the assembly of the lamp.

[0061] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent assembly and detection integrated device for LED lamp production, comprising a workbench (1), a frame clamping lifting assembly (2), a feeding assembly (8), a driving assembly (9) and a frame storage assembly (10), characterized in that, the frame storage assembly (10) is arranged below the workbench (1), and the frame storage assembly (10) stores led alloy frames (7); the frame clamping lifting assembly (2) is arranged between the workbench (1) and the frame storage assembly (10), and is used for taking out the led alloy frames (7) stored in the frame storage assembly (10); the feeding assembly (8) is symmetrically arranged on both sides of the workbench (1), and stores lamp bases (3) therein, and is used for conveying diffusion plates and lamp bases (3) or lampshades and lamp bases (3) to the top of the workbench (1) respectively; the driving assembly (9) comprises a mounting frame (901) fixed to the top of the workbench (1) and a stepping motor (902) in the middle of the mounting frame (901), the stepping motor (902) cooperates with the frame clamping lifting assembly (2) to drive the frame clamping lifting assembly (2) to rotate, and after the combined LED is rotated, the screw fastening work is carried out; the frame clamping lifting assembly (2) comprises a fixed cylinder (203) and two frame supports (201) arranged in pairs, the fixed cylinder (203) is arranged between the two frame supports (201) in the same group, and two position push rods (204) are symmetrically and fixedly connected in the fixed cylinder (203), the output ends of the two position push rods (204) are arranged in opposite directions and are fixedly connected with the end portions of the frame supports (201); the bottom of the frame support (201) is symmetrically and slidably connected with a supporting plate (211), the bottom surface of the supporting plate (211) is flush with the frame support (201), one side of the supporting plate (211) is fixedly connected with a moving plate (210), one side of the moving plate (210) is fixedly connected with a first air cylinder (209), and the first air cylinder (209) is embeddedly and fixedly connected in the frame support (201); the two sides of the frame storage assembly (10) are respectively provided with a lifting push rod (205) and a middle push rod (206), the middle push rod (206) is arranged at the central position below the workbench (1), the output end top of the middle push rod (206) is horizontally rotatably connected with a middle connecting block (202), the output end top of the lifting push rod (205) is fixedly connected with a middle seat (212), a plurality of inclined blocks (207) are slidably and inserted into the middle seat (212) through springs, the middle connecting block (202) is fixedly connected between the two fixed cylinders (203), the lifting head (208) is fixedly connected to one side of the fixed cylinder (203), and the output end of the stepping motor (902) is provided with a driving shaft corresponding to the rectangular groove of the middle connecting block (202). The frame storage assembly (10) includes a storage base (101) as a bottom support, a plurality of vertical rods are movably inserted on the top of the storage base (101) for limiting the position of the led alloy frame (7), the storage base (101) is a hollow structure, and the hollow bottom of the storage base (101) is fixedly connected with a fixing seat (107), the fixing seat (107) is symmetrically and rotatably connected with a second rotating frame (105), the end of the second rotating frame (105) is rotatably connected with a first rotating frame (104), the top of the first rotating frame (104) is rotatably connected with a contact plate (103), the top of the contact plate (103) is fixedly connected with a lifting plate (102), the led alloy frame (7) is placed on the top of the lifting plate (102), the connecting part of the first rotating frame (104) and the second rotating frame (105) is fixedly connected with a lifting push rod (106), the top of the storage base (101) is fixedly connected with the fixing seat (107), and the tail end of the lifting push rod (106) is slidingly connected in the fixing seat (107) for limiting the position of the tail end of the lifting push rod (106). 2.The intelligent assembly and detection integrated device for LED lamp production of claim 1, wherein, The upper part of the workbench (1) is provided with a bolt fastening support (4), and a plurality of bolt fastening heads (5) corresponding to the threaded holes of the feeding assembly (8) are fixedly installed on the bottom of the bolt fastening support (4). 3.The intelligent assembly and detection integrated device for LED lamp production of claim 1, wherein, The feeding assembly (8) comprises feeding discs (801) symmetrically arranged on both sides of the workbench (1), the top of each feeding disc (801) is fixedly connected with a feeding frame (802) through a supporting column, the bottom of the opposite two side plates of the feeding frame (802) is fixedly connected with a fixed frame (804) embedded therein, the fixed frame (804) is slidingly inserted with an insertion plate (808) and a lifting plate (809), the lifting plate (809) is used for lifting the stacked feeding assembly (8) or diffuser plate or lampshade, the insertion plate (808) is used for being inserted between the stacked feeding assembly (8) or diffuser plate or lampshade and being lifted, the outer side of each of the insertion plate (808) and the lifting plate (809) is fixedly connected with a connecting rod (807), the end of the connecting rod (807) is fixedly connected with a connecting plate (806), the connecting plate (806) and the fixed frame (804) are fixedly connected with a second air cylinder (805), one side of the bottom of the feeding frame (802) is fixedly connected with a feeding push rod (803), and a push plate is fixedly connected on the output end of the feeding push rod (803) for pushing the stacked feeding assembly (8) or diffuser plate or lampshade falling on the feeding disc (801) into the led alloy frame (7). 4.The intelligent assembly and detection integrated device for LED lamp production of claim 1, wherein, One side of the workbench (1) is fixedly connected with a pushing push rod (11), the other side of the workbench (1) is provided with a conveying belt (6), and the top surface of the conveying belt (6) is flush with the top surface of the workbench (1), so that the workbench (1) can push the assembled LED lamp to the conveying belt (6).

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