Sludge deep dehydration device and system

By installing a filter cloth monitoring mechanism in the sludge deep dewatering device, the status of the filter cloth is determined by a brightness sensor and air pressure difference. This solves the problem of lag in filter cloth damage monitoring, enables real-time monitoring and timely alarm of the filter cloth status, and improves the intelligence and dewatering efficiency of the equipment.

CN121292778AActive Publication Date: 2026-01-09JIANGSU TONGYONG ENVIRONMENTAL GRP CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202511528907.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-01-09
Estimated Expiration
2045-10-24

AI Technical Summary

Technical Problem

In existing technologies, filter cloth condition monitoring mainly relies on manual inspection, which has a serious lag and cannot detect filter cloth damage in a timely manner.

Method used

A sludge deep dewatering device was designed, equipped with a filter cloth monitoring mechanism, including an upper monitoring box and a lower monitoring box, and equipped with a monitoring light, a brightness sensor and an air pump. The device judges whether there are cracks or blockages in the filter cloth by combining brightness and air pressure difference, and issues an alarm when an abnormality is detected.

Benefits of technology

It enables real-time monitoring and accurate alarm of filter cloth status, timely detection of cracks or blockages, reduces adverse effects, and improves dewatering efficiency and equipment operation intelligence.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121292778A_ABST
    Figure CN121292778A_ABST
Patent Text Reader

Abstract

The invention relates to a sludge deep dehydration device and system applied to the field of sludge treatment, the sludge deep dehydration device comprises a belt filter press, the belt filter press is provided with two pieces of filter cloth rolling circularly, each piece of filter cloth is provided with a cleaning mechanism, and the sludge deep dehydration device also comprises two filter cloth monitoring mechanisms respectively arranged on the two pieces of filter cloth, the filter cloth monitoring mechanism comprises an upper monitoring box and a lower monitoring box which are matched with the filter cloth, a monitoring light supply lamp is fixedly mounted in the upper monitoring box, a plurality of brightness sensors distributed along a rectangular array are arranged in the lower monitoring box, and the top end of the upper monitoring box is communicated with an inflation pipe; real-time monitoring of the state of the filter cloth is achieved, an alarm can be given when it is monitored that the filter cloth has cracks, so that related technicians can find the cracks in time and correspondingly maintain and process the filter cloth in time, adverse effects caused by the cracks in the filter cloth can be remarkably reduced, the cracks are actively opened by ingeniously utilizing the air pressure difference in the monitoring process, and the monitoring efficiency is improved. And the monitoring accuracy is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to a dewatering device, in particular to a sludge deep dewatering device and system applied to the field of sludge treatment. BACKGROUND

[0002] Sludge treatment is a process of reducing, stabilizing and harmless treatment of sludge. Dewatering is the core link of sludge treatment. The moisture content of sludge is usually as high as 95%-99%, and the volume of sludge will be greatly reduced after dewatering, which can significantly reduce the transportation and disposal cost.

[0003] The Chinese invention patent with publication number CN113716830B discloses a single filter cloth deep sludge dewatering equipment and its working method. The patent increases an ultrasonic vibration mechanism on the tank body of the sludge conditioning tank, uses the action of ultrasonic waves to destroy part of the sludge flocculation, accelerates the dissolution of soluble pollutants, and the coagulation of flocculants, thereby improving the dewatering rate of the filter press.

[0004] The Chinese invention patent with publication number CN118005251B discloses a belt type sludge filter press device and filter pressing method. The patent can complete the synchronous adjustment work of multiple tensioning assemblies at the same time through the operation of the synchronous driving mechanism, without the need for multiple operations of the tensioning assembly.

[0005] The belt filter press is widely used in sludge deep dewatering due to its high continuous operation efficiency. It clamps sludge through two tensioned filter cloths, and realizes solid-liquid separation under the action of roller extrusion and shearing. If the sludge contains hard particles such as sand, metal scraps and glass slag, these hard particles will repeatedly rub the surface of the filter cloth when the filter cloth moves with the roller. The edges and corners of the particles may directly scratch the filter cloth fibers. Especially in the high pressure area (such as the pressing roller), the scratches will quickly expand into cracks. As a key component of the belt filter press, once the filter cloth has cracks, it will cause solid leakage, dewatering efficiency reduction and other adverse consequences. In the existing technology, the filter cloth state monitoring mainly relies on manual inspection, which has serious lag and cannot timely discover the damage of the filter cloth. Therefore, we propose a sludge deep dewatering device and system. SUMMARY

[0006] In view of the above existing technology, the technical problem to be solved by the present application is that in the existing technology, the filter cloth state monitoring mainly relies on manual inspection, which has serious lag and cannot timely discover the damage of the filter cloth.

[0007] To solve the above problems, the present application provides a kind of sludge deep dewatering device, including belt filter press, belt filter press is provided with two circulating roller filter cloth, and each filter cloth is equipped with cleaning mechanism, it further includes two filter cloth monitoring mechanism respectively on two filter cloths, filter cloth monitoring mechanism includes with filter cloth matching upper monitoring box and lower monitoring box, upper monitoring box, lower monitoring box is symmetrically arranged about filter cloth, and upper monitoring box, lower monitoring box are slidably attached to filter cloth, the bottom of upper monitoring box, the top of lower monitoring box are set as open, monitoring light is fixedly installed in upper monitoring box, a plurality of brightness sensors distributed along rectangular array are provided in lower monitoring box, the top of upper monitoring box is connected with inflation tube, the end of inflation tube away from upper monitoring box is connected with air pump, and exhaust pipe is communicated on the outer wall of lower monitoring box;

[0008] Filter cloth monitoring mechanism further includes cloth monitoring intelligent police system, and the cloth monitoring intelligent police system includes monitoring control module, crack judgment module and abnormal alarm module.The monitoring control module is signal connected with the monitoring light, the brightness sensor and the air pump.The brightness sensor is signal connected with the crack judgment module.The crack judgment module is signal connected with the abnormal alarm module.

[0009] In the sludge deep dewatering device, the filter cloth monitoring mechanism can monitor the filter cloth state in real time, and can alarm when cracks are detected in the filter cloth, so that relevant technical personnel can timely discover and timely maintain and process the filter cloth.

[0010] As a further improvement of the present application, the filter cloth monitoring mechanism further includes two connecting frames for connecting the upper monitoring box and the lower monitoring box. The connecting frames are arranged in a C shape, and the two ends of the connecting frames are fixedly connected with the upper monitoring box and the lower monitoring box, respectively. The two connecting frames are located on the left and right sides of the upper monitoring box, respectively. The connecting frames are fixedly connected with the body of the belt filter press. In the forward direction of the filter cloth, the filter cloth monitoring mechanism is located downstream of the cleaning mechanism.

[0011] As another improvement of the present application, an upper air pressure sensor is arranged in the upper monitoring box, and a lower air pressure sensor is arranged in the lower monitoring box. The upper air pressure sensor and the lower air pressure sensor are signal connected with the crack judgment module.

[0012] As a supplement to another improvement of the present application, the crack judgment module is pre-set with a brightness threshold value and an air pressure difference drop threshold value. The crack judgment module is configured to calculate a real-time air pressure difference based on the air pressure data monitored by the upper air pressure sensor and the lower air pressure sensor, and to determine whether there is a crack on the filter cloth by analyzing the brightness data monitored by the brightness sensor and the real-time air pressure difference.

[0013] As a supplement to another improvement of the present application, the judgment logic of the crack judgment module for determining whether there is a crack on the filter cloth is as follows:

[0014] When the luminance data monitored by the at least one luminance sensor exceeds the luminance threshold value, and the real-time air pressure difference is lower than the air pressure difference drop threshold value, the crack judgment module determines that there is a crack on the filter cloth and controls the abnormal alarm module to alarm.

[0015] As a supplement to another improvement of the present application, the filter cloth intelligent monitoring system further comprises a blockage judgment module, the upper air pressure sensor and the lower air pressure sensor are further signal connected with the blockage judgment module, and the blockage judgment module is signal connected with the abnormal alarm module.

[0016] As a supplement to another improvement of the present application, the blockage judgment module is provided with a preset air pressure difference rise threshold value, the air pressure difference rise threshold value is greater than the air pressure difference drop threshold value, and the blockage judgment module is configured to calculate the real-time air pressure difference according to the air pressure data monitored by the upper air pressure sensor and the lower air pressure sensor, and determine whether the filter cloth has a blockage phenomenon by analyzing the real-time air pressure difference.

[0017] As a supplement to another improvement of the present application, the judgment logic of the blockage judgment module for determining whether the filter cloth has a blockage phenomenon is as follows:

[0018] When the real-time air pressure difference exceeds the air pressure difference rise threshold value, the blockage judgment module determines that the filter cloth has a blockage phenomenon and controls the abnormal alarm module to alarm.

[0019] The application further provides a sludge deep dewatering system, which comprises:

[0020] The sludge deep dewatering device;

[0021] A sludge conditioning device for adding a chemical conditioning agent to the sludge;

[0022] A feed pump for inputting the sludge conditioned by the sludge conditioning device into the belt filter press;

[0023] A sludge cake conveyor arranged at the discharge end of the belt filter press;

[0024] A management control unit signal connected with the sludge conditioning device, the belt filter press, the feed pump and the sludge cake conveyor.

[0025] The management control unit is provided with a preset delay time length;

[0026] The crack judgment module is signal connected with the management control unit, when the crack judgment module determines that there is a crack on the filter cloth, the management control unit controls the sludge conditioning device, the feed pump and the belt filter press to stop immediately, and controls the sludge cake conveyor to stop according to the delay time length.

[0027] In summary, the filter cloth monitoring mechanism is provided in the application, the filter cloth state is monitored in real time, and an alarm is given when a crack is detected in the filter cloth, so that the relevant technical personnel can find and timely maintain and process the filter cloth, thereby significantly reducing the adverse effects of the cracks in the filter cloth, and during the monitoring, the crack is actively opened by the pressure difference, thereby greatly improving the accuracy of the monitoring; and through the joint arrangement of the upper air pressure sensor, the lower air pressure sensor and the like, when the crack judgment module judges whether there is a crack in the filter cloth, the crack judgment module will make a comprehensive judgment based on the brightness and the pressure difference, thereby effectively avoiding misjudgment and further improving the accuracy of the monitoring; in addition, through the joint arrangement of the blockage judgment module and the like, the filter cloth monitoring mechanism can also monitor whether there is a blockage phenomenon in the filter cloth, and an alarm will also be given when the blockage phenomenon is detected in the filter cloth, prompting the relevant technical personnel to timely process, thereby improving the intelligence and functionality of the filter cloth monitoring mechanism, and further improving the effect and efficiency of sludge dewatering. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the filter cloth monitoring mechanism in the first embodiment of the application;

[0029] Figure 2 It is a schematic diagram of the sectional structure at the upper monitoring box in the first embodiment of the application;

[0030] Figure 3 It is a structural block diagram of the monitoring and alarming system in the first embodiment of the application;

[0031] Figure 4 It is a logic flow chart of the crack judgment module judging whether there is a crack in the filter cloth in the first embodiment of the application;

[0032] Figure 5 It is a schematic diagram of the sectional structure at the upper monitoring box in the second embodiment of the application;

[0033] Figure 6 It is a structural block diagram of the monitoring and alarming system in the second embodiment of the application;

[0034] Figure 7 It is a logic flow chart of the crack judgment module judging whether there is a crack in the filter cloth in the second embodiment of the application;

[0035] Figure 8 It is a structural block diagram of the sludge deep dewatering system in the third embodiment of the application.

[0036] Explanation of reference numerals in the drawing:

[0037] 001, filter cloth; 201, upper monitoring box; 202, lower monitoring box; 203, connecting frame; 204, monitoring light; 205, brightness sensor; 206, air charging pipe; 207, air pump; 208, air exhaust pipe; 209, upper air pressure sensor; 210, lower air pressure sensor. DETAILED DESCRIPTION

[0038] The three embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0039] First embodiment:

[0040] Figures 1-4 A sludge deep dewatering device is shown, which comprises a belt filter press provided with two circulating and rolling filter cloths 001, and each filter cloth 001 is provided with a cleaning mechanism, and further comprises two filter cloth monitoring mechanisms respectively arranged on the two filter cloths 001, the filter cloth monitoring mechanism comprises an upper monitoring box 201 and a lower monitoring box 202 matched with the filter cloth 001, the upper monitoring box 201 and the lower monitoring box 202 are symmetrically arranged above and below the filter cloth 001, and the upper monitoring box 201 and the lower monitoring box 202 are slidably attached to the filter cloth 001, the bottom end of the upper monitoring box 201 and the top end of the lower monitoring box 202 are both arranged in an open shape, the upper monitoring box 201 is fixedly installed with a monitoring light 204, the lower monitoring box 202 is provided with a plurality of brightness sensors 205 distributed in a rectangular array, the top end of the upper monitoring box 201 is communicated with an air charging pipe 206, one end of the air charging pipe 206 away from the upper monitoring box 201 is connected with an air pump 207, and the outer wall of the lower monitoring box 202 is communicated with an air exhaust pipe 208.

[0041] As a further improvement of the present application, the filter cloth monitoring mechanism further comprises two connecting frames 203 for connecting the upper monitoring box 201 and the lower monitoring box 202, the connecting frame 203 is arranged in a C shape, the two ends of the connecting frame 203 are fixedly connected with the upper monitoring box 201 and the lower monitoring box 202 respectively, and the two connecting frames 203 are respectively located on the left and right sides of the upper monitoring box 201, and the connecting frame 203 is fixedly connected with the body of the belt filter press.

[0042] The filter cloth monitoring mechanism further comprises a filter cloth monitoring and warning system, which comprises a monitoring control module, a crack judgment module and an abnormality warning module, the monitoring control module is signal connected with the monitoring light 204, the brightness sensor 205 and the air pump 207, the brightness sensor 205 is signal connected with the crack judgment module, the crack judgment module is signal connected with the abnormality warning module, and the crack judgment module is pre-set with a brightness threshold value.

[0043] When the belt filter is started to dewater the sludge, the monitoring control module starts the monitoring light 204, the brightness sensor 205 and the air pump 207, the brightness sensor 205 is used to monitor the brightness data in real time, and the brightness data monitored by the brightness sensor 205 is transmitted to the crack judgment module in real time, the crack judgment module is used to judge whether there is a crack on the filter cloth 001 by analyzing the brightness data, when the belt filter is running, the filter cloth 001 will slide through the upper monitoring box 201 and the lower monitoring box 202 in a cycle, under normal circumstances, that is, when there is no crack on the filter cloth 001, the light emitted by the monitoring light 204 can only enter the lower monitoring box 202 in a small amount (even difficult), and the brightness data monitored by each brightness sensor 205 is at a low level, but if there is a crack on the filter cloth 001, when the crack passes through the upper monitoring box 201 and the lower monitoring box 202, the light emitted by the monitoring light 204 will enter the lower monitoring box 202 in a large amount through the crack, causing the brightness data monitored by the brightness sensor 205 to increase significantly (the brightness data exceeds the brightness threshold), therefore, the brightness sensor 205 can judge whether there is a crack on the filter cloth 001 by analyzing the brightness data, when the brightness sensor 205 determines that there is a crack on the filter cloth 001, the brightness sensor 205 will control the abnormal alarm module to alarm;

[0044] After the air pump 207 is started, it will continuously fill air into the upper monitoring box 201 through the air pipe 206 at a constant volume flow, so that there is a pressure difference between the upper monitoring box 201 and the lower monitoring box 202, when the crack passes between the upper monitoring box 201 and the lower monitoring box 202, under the action of the pressure difference, the crack will be opened, so that more light can enter the lower monitoring box 202, avoiding the misjudgment caused by the closure of the crack, and greatly improving the accuracy and reliability of the filter cloth 001 state monitoring;

[0045] Therefore, by arranging the filter cloth monitoring mechanism, the filter cloth state is monitored in real time, and when the filter cloth 001 is found to have a crack, an alarm is given, so that the relevant technical personnel can find and timely maintain and process the filter cloth 001, thereby the adverse effects caused by the crack in the filter cloth 001 can be significantly reduced, and during the monitoring, the crack is actively opened by the pressure difference, which greatly improves the accuracy of the monitoring.

[0046] In the forward direction of the filter cloth 001, the filter cloth monitoring mechanism is located downstream of the cleaning mechanism, so that the filter cloth monitoring mechanism monitors the cleaned filter cloth 001, which can improve the accuracy of monitoring and judgment.

[0047] Second embodiment:

[0048] Figures 5-7A sludge deep dewatering device is shown. Unlike the first embodiment, the upper monitoring box 201 is also equipped with an upper air pressure sensor 209, and the lower monitoring box 202 is also equipped with a lower air pressure sensor 210. Both the upper air pressure sensor 209 and the lower air pressure sensor 210 are connected to the crack judgment module. The crack judgment module is also preset with a pressure difference reduction threshold. The crack judgment module is configured to calculate the real-time air pressure difference based on the air pressure data monitored by the upper air pressure sensor 209 and the lower air pressure sensor 210, and to determine whether there are cracks on the filter cloth 001 by analyzing the brightness data monitored by the brightness sensor 205 and the real-time air pressure difference.

[0049] The upper air pressure sensor 209 and the lower air pressure sensor 210 are used to monitor the air pressure in the upper monitoring box 201 and the lower monitoring box 202 in real time, respectively. The air pressure data monitored by the upper air pressure sensor 209 and the lower air pressure sensor 210 are transmitted to the crack judgment module in real time. The crack judgment module calculates the real-time air pressure difference between the upper monitoring box 201 and the lower monitoring box 202 based on the air pressure data. In this embodiment, when the crack judgment module judges whether there is a crack on the filter cloth 001, it also makes a comprehensive judgment based on the real-time air pressure difference. Since when the crack passes between the upper monitoring box 201 and the lower monitoring box 202, the air in the upper monitoring box 201 can flow quickly into the lower monitoring box 202 through the crack, which will also cause the real-time air pressure difference to drop significantly (the real-time air pressure difference is lower than the air pressure difference drop threshold). Therefore, when the brightness data increases significantly and the air pressure difference also drops significantly, the crack judgment module will determine that there is a crack on the filter cloth 001, which can effectively prevent false judgment.

[0050] Therefore, by combining the upper air pressure sensor 209 and the lower air pressure sensor 210, the crack detection module can make a comprehensive judgment based on both brightness and air pressure difference when determining whether there is a crack on the filter cloth 001. This can effectively avoid misjudgment and further improve the accuracy of monitoring.

[0051] The intelligent alarm monitoring system also includes a blockage judgment module. The upper air pressure sensor 209 and the lower air pressure sensor 210 are both connected to the blockage judgment module. The blockage judgment module is also connected to the abnormal alarm module. The blockage judgment module has a preset air pressure difference rise threshold, which is greater than the air pressure difference fall threshold.

[0052] The air pressure data monitored by the upper air pressure sensor 209 and the lower air pressure sensor 210 are also transmitted to the blockage judgment module in real time. The blockage judgment module also calculates the real-time air pressure difference between the upper monitoring box 201 and the lower monitoring box 202 based on the air pressure data, and judges whether there is a blockage in the filter cloth 001 by analyzing the real-time air pressure difference. When the filter cloth 001 is blocked, the airflow will be affected when the blockage passes through the upper monitoring box 201 and the lower monitoring box 202, causing the real-time air pressure difference to increase significantly (the real-time air pressure difference exceeds the air pressure difference rise threshold). Therefore, the blockage judgment module can judge whether there is a blockage in the filter cloth 001 by analyzing the real-time air pressure difference. When the blockage judgment module determines that the filter cloth 001 is blocked, the blockage judgment module will control the abnormal alarm module to issue an alarm.

[0053] Therefore, by combining the blockage detection module and other components, the filter cloth monitoring mechanism can also monitor whether there is a blockage in the filter cloth 001, and will also issue an alarm when a blockage is detected in the filter cloth 001, prompting relevant technicians to take timely action. This not only improves the intelligence and functionality of the filter cloth monitoring mechanism, but also further improves the effect and efficiency of sludge dewatering.

[0054] The third implementation method:

[0055] Figure 8 A sludge deep dewatering system is shown, comprising:

[0056] Sludge deep dewatering device;

[0057] Sludge conditioning equipment is used to add chemical conditioning agents to sludge;

[0058] The feed pump is used to feed the sludge, after it has been conditioned by the sludge conditioning device, into the belt filter press.

[0059] A sludge cake conveyor is installed at the discharge end of a belt filter press and is used to transport sludge cakes.

[0060] The central control unit is connected to the sludge conditioning unit, belt filter press, feed pump, and sludge cake conveyor via signal connections.

[0061] The management and control unit has a preset delay duration;

[0062] The crack detection module is connected to the management control unit. When the crack detection module determines that there is a crack on the filter cloth 001, the management control unit controls the sludge conditioning device, feed pump and belt filter press to stop immediately. It also controls the cake conveyor to stop after a delay. Immediately stopping the belt filter press can avoid the risks of continuous sludge leakage and aggravated filter cloth tearing. Immediately stopping the feed pump can prevent the belt filter press inlet from being blocked. Immediately stopping the sludge conditioning device can prevent the ineffective consumption of chemicals. The delayed stopping of the cake conveyor is to empty the formed cake.

[0063] In light of current practical needs, the above-described embodiments adopted in this application are not limited to these. Any changes made within the scope of knowledge possessed by those skilled in the art without departing from the concept of this application still fall within the protection scope of this invention.

Claims

1. A sludge deep dewatering device, comprising a belt filter press, wherein the belt filter press is provided with two circulating roller filter cloths (001), and each filter cloth (001) is equipped with a cleaning mechanism, characterized in that, It also includes two filter cloth monitoring mechanisms respectively disposed on two filter cloths (001). The filter cloth monitoring mechanism includes an upper monitoring box (201) and a lower monitoring box (202) that match the filter cloth (001). The upper monitoring box (201) and the lower monitoring box (202) are symmetrically arranged about the filter cloth (001) and both the upper monitoring box (201) and the lower monitoring box (202) slide against the filter cloth (001). The bottom end of the upper monitoring box (201) and the lower monitoring box (202) are respectively disposed on the filter cloth (001). The top of each of the upper and lower monitoring boxes is open. A monitoring lamp (204) is fixedly installed inside the upper monitoring box (201). Multiple brightness sensors (205) are arranged in a rectangular array inside the lower monitoring box (202). An air inflator (206) is connected to the top of the upper monitoring box (201). An air pump (207) is connected to the end of the air inflator (206) away from the upper monitoring box (201). An exhaust pipe (208) is connected to the outer wall of the lower monitoring box (202). The filter cloth monitoring mechanism also includes a filter cloth monitoring and intelligent alarm system, which includes a monitoring and control module, a crack judgment module, and an abnormal alarm module. The monitoring and control module is connected to the monitoring light supply lamp (204), the brightness sensor (205), and the air pump (207). The brightness sensor (205) is connected to the crack judgment module, and the crack judgment module is connected to the abnormal alarm module.

2. The sludge deep dewatering device according to claim 1, characterized in that, The filter cloth monitoring mechanism also includes two connecting frames (203) for connecting the upper monitoring box (201) and the lower monitoring box (202). The connecting frames (203) are C-shaped. The two ends of the connecting frames (203) are fixedly connected to the upper monitoring box (201) and the lower monitoring box (202) respectively. The two connecting frames (203) are located on the left and right sides of the upper monitoring box (201) respectively. The connecting frames (203) are fixedly connected to the body of the belt filter press. Along the forward direction of the filter cloth (001), the filter cloth monitoring mechanism is located downstream of the cleaning mechanism.

3. The sludge deep dewatering device according to claim 1, characterized in that, The upper monitoring box (201) is equipped with an upper air pressure sensor (209), and the lower monitoring box (202) is equipped with a lower air pressure sensor (210). Both the upper air pressure sensor (209) and the lower air pressure sensor (210) are connected to the crack judgment module.

4. The sludge deep dewatering device according to claim 3, characterized in that, The crack detection module is preset with a brightness threshold and a pressure difference reduction threshold. The crack detection module is configured to calculate the real-time pressure difference based on the pressure data monitored by the upper pressure sensor (209) and the lower pressure sensor (210), and to determine whether there is a crack on the filter cloth (001) by analyzing the brightness data monitored by the brightness sensor (205) and the real-time pressure difference.

5. The sludge deep dewatering device according to claim 4, characterized in that, The logic for determining whether a crack exists on the filter cloth (001) by the crack detection module is as follows: When the brightness data detected by at least one brightness sensor (205) exceeds the brightness threshold and the real-time air pressure difference is lower than the air pressure difference drop threshold, the crack judgment module determines that there is a crack on the filter cloth (001) and controls the abnormal alarm module to issue an alarm.

6. The sludge deep dewatering device according to claim 5, characterized in that, The monitoring and intelligent alarm system also includes a blockage judgment module. The upper air pressure sensor (209) and the lower air pressure sensor (210) are both connected to the blockage judgment module. The blockage judgment module is also connected to the abnormal alarm module.

7. The sludge deep dewatering device according to claim 6, characterized in that, The blockage judgment module is preset with a pressure difference rise threshold, which is greater than the pressure difference fall threshold. The blockage judgment module is configured to calculate the real-time pressure difference based on the pressure data monitored by the upper pressure sensor (209) and the lower pressure sensor (210), and to determine whether there is a blockage in the filter cloth (001) by analyzing the real-time pressure difference.

8. The sludge deep dewatering device according to claim 7, characterized in that, The logic for determining whether the filter cloth (001) is blocked by the blockage detection module is as follows: When the real-time air pressure difference exceeds the air pressure difference rise threshold, the blockage judgment module determines that the filter cloth (001) is blocked and controls the abnormal alarm module to issue an alarm.

9. A sludge deep dewatering system, characterized in that, include: The sludge deep dewatering device as described in any one of claims 1-8; Sludge conditioning equipment is used to add chemical conditioning agents to sludge; The feed pump is used to feed the sludge, after it has been conditioned by the sludge conditioning device, into the belt filter press. A sludge cake conveyor is installed at the discharge end of the belt filter press; The central control unit is connected to the sludge conditioning unit, belt filter press, feed pump, and sludge cake conveyor via signal connections.

10. A sludge deep dewatering system according to claim 9, characterized in that, The management and control unit has a preset delay duration; The crack detection module is connected to the management control unit. When the crack detection module determines that there is a crack on the filter cloth (001), the management control unit controls the sludge conditioning device, feed pump and belt filter press to stop immediately, and controls the sludge cake conveyor to stop after a delay according to the delay time.

Citation Information

Patent Citations

  • Single filter cloth deep sludge dewatering equipment and working method thereof

    CN113716830B

  • Belt type sludge filter pressing device and filter pressing method

    CN118005251B

  • Sludge high-dryness dehydration reduction system equipment and method

    CN118561492A

  • Automatic control of a belt filter press for use in sludge processing

    FI20205888A1