Special-shaped column bracket node and manufacturing method thereof
The design of the irregular column corbel joint solves the problem of balancing shape and strength in steel structure buildings, providing a stable and reliable connection and an efficient construction method, thereby improving the overall rigidity and seismic performance of the building.
Patent Information
- Application Number
- CN202410953569.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2026-01-16
AI Technical Summary
In steel structure buildings, the design of irregular nodes is difficult to balance the unique shape and strength requirements, and the construction is complicated, which affects the overall rigidity and stability of the building.
The irregular column corbel joint is adopted, including irregular column, upper chord node plate, lower chord node plate, horizontal and inclined corbels. Through the method of through connection and segmented prefabrication, the stability and construction convenience of the joint are ensured.
It achieves high bonding strength and stable connection of irregular column joints, with good seismic performance and load-bearing capacity, high construction efficiency, and simple on-site installation.
Smart Images

Figure CN121345237A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of building technology, in particular to a special-shaped column corbel joint and a manufacturing method thereof. BACKGROUND
[0002] With the rapid development of steel structure buildings, the use of steel structure buildings in high-rise and super high-rise buildings is also increasing. In most super high-rise steel structure buildings, in order to ensure the safety performance of the structure, a truss layer and an evacuation layer are usually considered to be set at key positions during design. The added truss layer not only enhances the overall rigidity and stability of the building, but also greatly improves the resistance of the building to lateral loads such as wind load and earthquake, which is crucial for resisting the increased lateral load due to the increase in height.
[0003] In the truss layer, the steel structure joint occupies a pivotal position and is the key to affecting the strength of the truss layer structure. With people's increasing demand for the aesthetics of buildings, more and more special-shaped joints are needed, and the design and use of special-shaped joints have attracted more and more attention. How to balance the unique shape and strength of the special-shaped joint and construction has become a problem. SUMMARY
[0004] The purpose of the present application is to provide a special-shaped column corbel joint and a manufacturing method thereof, which is stable and reliable in joint connection and convenient to construct.
[0005] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:
[0006] A special-shaped column corbel joint, comprising a special-shaped column, an upper chord joint plate, a lower chord joint plate, a horizontally arranged first corbel, and an obliquely arranged second corbel; the special-shaped column is divided into an upper chord section, a middle section, and a lower chord section from top to bottom, and is internally provided with a plurality of internal partition plates; the upper chord joint plate is fixedly arranged in the upper chord section, the lower chord joint plate is fixedly arranged in the lower chord section, both sides of the upper chord joint plate and both sides of the lower chord joint plate are penetrated to the outside of the special-shaped column, and the first corbel and the second corbel are inserted therein, and the second corbel is located between the first corbel.
[0007] Further, the special-shaped column comprises a circular pipe, a conical pipe, an arc-shaped pipe piece, and two triangular sealing plates; the conical pipe and the arc-shaped pipe piece are arranged at the side of the circular pipe; the two triangular sealing plates are arranged in parallel and at intervals, and the edges thereof are respectively connected to the two sides of the arc-shaped pipe piece and the outer wall of the circular pipe; the upper part of the arc-shaped pipe piece is connected to the outer wall of the circular pipe, and the lower part thereof is connected to the conical pipe, and a closed cavity is formed between the arc-shaped pipe piece and the outer wall of the circular pipe; the internal partition plates are arranged between the circular pipe and the arc-shaped pipe piece and inside the circular pipe.
[0008] Further, the lower chord node is fixedly provided with a support plate, the support plate is horizontally arranged in the special-shaped column and located outside the circular tube; three edges of the triangular sealing plate are connected with the outer wall of the circular tube, the support plate and the arc-shaped tube piece, thereby sealingly connecting the arc-shaped tube piece and the outer wall of the circular tube; the position of the support plate corresponds to the position of the wing plate of the first corbel, the support plate partially penetrates out of the special-shaped column and is fixedly connected with the wing plate of the first corbel away from the circular tube; the conical tube is connected with the arc-shaped tube piece through the support plate.
[0009] Further, the circular tube comprises an inclined circular tube segment and a vertical circular tube segment, the inclined circular tube segment is connected below the vertical circular tube segment, and the inclined circular tube segment and the vertical circular tube segment are respectively slotted and inserted into the upper chord node plate; the lower chord node plate is arranged along two mutually parallel bending lines, one of the bending lines is located inside the circular tube, and the other is located between the arc-shaped tube piece and the circular tube, and the triangular sealing plate is parallel to the part of the lower chord node plate located between the two bending lines.
[0010] Further, a plurality of third corbels are horizontally connected outside the special-shaped column and correspond to the first corbels in position height.
[0011] Further, an external insertion plate is vertically fixed outside the special-shaped column, and an internal stiffening plate is vertically fixed inside the special-shaped column, the third corbel is slotted and inserted into the external insertion plate, and the internal stiffening plate corresponds to the external insertion plate in position.
[0012] Further, a through plate is vertically fixed outside the special-shaped column, the through plate penetrates through the special-shaped column and is connected to the upper chord node plate or the lower chord node plate, and the third corbel is slotted and inserted into the through plate.
[0013] A manufacturing method of a special-shaped column corbel node, comprising the following steps:
[0014] S1. manufacturing first, second and third prefabricated parts, specifically comprising: welding the upper chord segment and the corresponding inner partition plate on the upper chord node plate, then welding the corresponding first and second corbels on both sides of the upper chord node plate to manufacture the first prefabricated part; assembling and welding the middle segment and the corresponding inner partition plate to manufacture the second prefabricated part; welding the lower chord segment and the corresponding inner partition plate on the lower chord node plate, then welding the corresponding first and second corbels on both sides of the lower chord node plate to manufacture the third prefabricated part.
[0015] S2. welding the upper chord segment, the middle segment and the lower chord segment to form a special-shaped column to connect the first, second and third prefabricated parts, and then sealing the pre-designed hand hole of the special-shaped column.
[0016] Further, step S1 comprises:
[0017] S11. According to the positional relationship between the upper chord segment, the middle segment and the lower chord segment, the positional relationship between the inclined circular pipe segment and the vertical circular pipe segment, the positional relationship between the support plate and the special-shaped column and the positional relationship between the through plate and the special-shaped column, the circular pipe is divided into multiple segments, and the triangular sealing plate and the arc-shaped pipe piece are divided into multiple blocks;
[0018] S12. The circular pipe is assembled and welded, and the inner stiffening plate is welded, and the inner partition plate is assembled in the circular pipe by using the disassembly method;
[0019] S13. The support plate and the through plate are welded and assembled, and the triangular sealing plate and the arc-shaped pipe piece are assembled and welded, and the inner partition plate is welded between the outer wall of the circular pipe, the triangular sealing plate and the arc-shaped pipe piece;
[0020] S14. The first bracket and the second bracket are welded on the upper chord node plate and the lower chord node plate;
[0021] S15. The outer insertion plate is welded on the outer side of the circular pipe, and the third bracket is correspondingly welded on the outer insertion plate and the through plate;
[0022] S16. The conical pipe is welded.
[0023] Further, in the process of manufacturing the first prefabricated part, the step S1 further comprises: drawing an assembly ground on the water platform according to the positional relationship between the vertical circular pipe segment and the upper chord node plate, then vertically placing the vertical circular pipe segment and inserting the upper chord node plate, to ensure that the projection of the vertical circular pipe segment and the upper chord node plate coincides with the assembly ground. In the process of manufacturing the second prefabricated part, the step S1 further comprises: drawing an assembly ground on the water platform according to the positional relationship between the inclined circular pipe segment and the lower chord node plate, then erecting a jig, fixing the lower chord node plate on the jig to make one side of the lower chord node plate horizontal, to ensure that the projection of the lower chord node plate corresponds to the assembly ground, then inserting the corresponding inclined circular pipe segment on the lower chord node plate, to ensure that the projection of the inclined circular pipe segment coincides with the assembly ground, and to control the relative distance between the inclined circular pipe segment and the horizontal plane of the lower chord node plate.
[0024] The present application has the following beneficial effects:
[0025] The present application provides a special-shaped column bracket node and a manufacturing method thereof, the node is provided with a special-shaped column with unique structure, and the bracket is inserted through the upper chord node plate and the lower chord node plate arranged in a penetrating manner, the combination strength between the special-shaped column and each bracket is high, the connection is stable and reliable, the whole node structure is reasonable, the force transmission is clear, the node has good anti-seismic performance and bearing capacity, and the assembly and manufacturing can be basically completed in advance in a factory, the assembly sequence is reasonable, the efficiency is high, and the on-site installation is also relatively simple and convenient. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a structural schematic view of the present application.
[0027] Figure 2This is a schematic diagram (II) of the structure of the present invention.
[0028] Figure 3 This is a schematic diagram of the structure of the first preform of the present invention.
[0029] Figure 4 This is a schematic diagram of the connection structure between the circular tube and the upper chord node plate of the present invention.
[0030] Figure 5 This is a schematic diagram of the structure of the second preform of the present invention.
[0031] Figure 6 This is a schematic diagram of the half-section structure of the second preform of the present invention.
[0032] Figure 7 This is a schematic diagram of the third preform structure of the present invention.
[0033] Figure 8 This is a schematic diagram of the connection structure between the circular tube and the lower chord node plate of the present invention.
[0034] Figure 9 This is a schematic diagram of the assembly sequence of the first prefabricated component of the present invention.
[0035] Figure 10 This is a schematic diagram of the projection layout of the vertical circular pipe section and the upper chord node plate of the present invention.
[0036] Figure 11 This is a schematic diagram of the assembly sequence of the inner partition of the first prefabricated component of the present invention.
[0037] Figure 12 This is a schematic diagram of the assembly sequence of the second preform of the present invention.
[0038] Figure 13 This is a schematic diagram of the assembly sequence of the third preform of the present invention.
[0039] Figure 14 This is a schematic diagram of the projection layout of the lower chord node plate of the present invention.
[0040] Figure 15 This is a schematic diagram of the projection layout of the oblique circular pipe segment and the lower chord node plate of the present invention.
[0041] Explanation of main component symbols: 1. Irregular column; 2. Upper chord node plate; 3. Lower chord node plate; 4. First corbel; 5. Second corbel; 6. Upper chord section; 7. Middle section; 8. Lower chord section; 9. Inner partition; 9a~9d, first~fourth group of inner partitions; 10. Circular tube; 11. Tapered tube; 12. Arc-shaped tube segment; 13. Triangular sealing plate; 14. Support plate; 15. Inclined circular tube segment; 16. Vertical circular tube segment; 17. Third corbel; 18. Outer insert plate; 19. Inner stiffening plate; 20. Through plate; 21. Handhole sealing plate; 22. Ground sample; 23. Positioning line; 24. Projection point; 25. Plumb line; 26. Frame. Detailed Implementation
[0042] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0043] like Figures 1-15 As shown, this invention discloses an irregular column corbel joint, including an irregular column 1, an upper chord node plate 2, a lower chord node plate 3, a horizontally arranged first corbel 4, and an inclined second corbel 5. The irregular column 1 is divided into three sections from top to bottom: an upper chord segment 6, a middle segment 7, and a lower chord segment 8, and has multiple internal partitions 9. The upper chord node plate 2 is fixedly installed inside the upper chord segment 6, and the lower chord node plate 3 is fixedly installed inside the lower chord segment 8. Both sides of the upper chord node plate 2 and the lower chord node plate 3 extend to the outside of the irregular column 1, and are each connected to the first corbel 4 and the second corbel 5. Both the first corbel 4 and the second corbel 5 are H-shaped corbels, and multiple stiffening plates are fixedly installed between the flanges of the first corbel 4 to enhance the structural strength. Each second bracket 5 is positioned between the first brackets 4. That is, at the upper chord section 6 of the irregular column 1, the second bracket 5 is inserted diagonally below the first bracket 4, while at the lower chord section 8 of the irregular column 1, the second bracket 5 is inserted diagonally above the first bracket 4.
[0044] The irregular column 1 mainly includes components such as a round tube 10, a tapered tube 11, an arc-shaped tube segment 12, and a triangular sealing plate 13. Among them, the round tube 10 includes an inclined circular tube segment 15 and a vertically arranged vertical circular tube segment 16. The inclined circular tube segment 15 is connected below the vertical circular tube segment 16, and the inclined circular tube segment 15 and the vertical circular tube segment 16 are respectively slotted and inserted into the upper chord node plate 2. That is, the upper chord segment 6, the middle segment 7, and the lower chord segment 8 of the irregular column 1 are all partially composed of the inclined circular tube segment 15, and there is a certain angle between the inclined circular tube segment 15 and the vertical circular tube segment 16.
[0045] The arc-shaped tube segment 12 is vertically arranged on the side of the circular tube 10 segment, especially the oblique circular tube segment 15. The tapered tube 11 is coaxially arranged with the arc-shaped tube segment 12 and connected below the arc-shaped tube segment 12. Two triangular sealing plates 13 are symmetrically arranged, parallel and spaced apart, with their edges connecting the two sides of the arc-shaped tube segment 12 and the outer wall of the circular tube 10, respectively. The upper part of the arc-shaped tube segment 12 connects to the outer wall of the circular tube 10, and the lower part connects to the tapered tube 11, thus forming a closed cavity between the arc-shaped tube segment 12 and the outer wall of the circular tube 10. The inner partition plate 9 is arranged inside the circular tube 10 along the axial direction of the circular tube 10, and is also arranged between the outer wall of the circular tube 10 and the triangular sealing plates 13 and the arc-shaped tube segment 12. When the inner partition 9 is placed inside the circular tube 10, it is in the shape of a circular ring or a fan ring. When the inner partition 9 is placed between the circular tube 10, the triangular sealing plate 13 and the arc-shaped tube segment 12, it is in the shape of a crescent or a semi-crescent, so as to play a good supporting role and improve the structural bearing capacity and stability.
[0046] Both the upper chord node plate 2 and the lower chord node plate 3 are bent. After bending, the included angle between the plates of the upper chord node plate 2 used to insert the first bracket 4 and the second bracket 5 is an obtuse angle, and the same applies to the lower chord node plate 3. The lower chord node plate 3 is bent along two parallel bending lines, one of which is located inside the circular tube 10, and the other is located between the arc-shaped tube 12 and the circular tube 10. The two sides of the lower chord node plate 3 pass through the circular tube 10 and the arc-shaped tube 12 to the outside of the irregular column 1, respectively. The part of the lower chord node plate 3 located between the two bending lines is parallel to the two triangular sealing plates 13.
[0047] Two sets of support plates 14 are vertically fixed to the lower chord node. These two sets of support plates 14 are positioned opposite each other on both sides of the lower chord node plate 3, corresponding to the wing plates of the first corbel 4 connected to the lower chord node plate 3. The support plates 14 are horizontally positioned inside the irregular column 1 and outside the circular tube 10. A portion of the support plate 14 extends out of the irregular column 1 and is fixedly connected to the wing plate of the first corbel 4 facing away from the circular tube 10. The three sides of the aforementioned triangular sealing plate 13 are respectively connected to the outer wall of the circular tube 10, the arc-shaped tube segment 12, and the support plate 14 corresponding to the lower wing plate of the first corbel 4, thus sealing the arc-shaped tube segment 12 and the outer wall of the circular tube 10 in conjunction with the support plates 14. The tapered tube 11 is correspondingly connected below the support plate 14, thereby connecting to the arc-shaped tube segment 12.
[0048] In addition, several third brackets 17 are fixedly connected to the outer side of the irregular column 1. The third brackets 17 are horizontally arranged and their positions and heights correspond to those of the first brackets 4. The third brackets 17 can be H-shaped brackets or box-shaped brackets. They can be directly welded to the outer side of the irregular column 1, or they can be connected to the irregular column 1 through the outer insert plate 18 and the through plate 20.
[0049] When the third bracket 17 is connected to the irregular column 1 via the outer insert plate 18, the outer insert plate 18 is vertically fixed to the outside of the irregular column 1, while an inner stiffening plate 19 is vertically fixed inside the irregular column 1. The inner stiffening plate 19 is fixedly connected to the inner wall of the irregular column 1, and can even extend and be fixed to the upper chord node plate 2 and the lower chord node plate 3. The positions of the inner stiffening plate 19 and the outer insert plate 18 correspond internally and externally, which can enhance the structural bearing capacity and improve the local stress distribution. The third bracket 17 can be slotted to insert the outer insert plate 18 to securely connect the irregular column 1.
[0050] When the third bracket 17 is connected to the irregular column 1 through the through plate 20, the irregular column 1 and the outer wall of the irregular column 1 are perpendicular to each other. One side of the through plate 20 passes through the irregular column 1 and is connected to the upper chord node plate 2 or the lower chord node plate 3, and the other side is connected to the third bracket 17. The third bracket 17 is stably connected to the irregular column 1 by slotting and inserting.
[0051] In this embodiment, four third brackets 17 are provided at the upper chord section 6 of the irregular column 1. Two of the third brackets 17 are H-shaped brackets directly welded to the outside of the round tube 10, and the other two are box-shaped brackets connected by inserting an outer plate 18. Four third brackets 17 are provided at the lower chord section 8 of the irregular column 1. Two of the third brackets 17 are H-shaped brackets directly welded to the outside of the round tube 10, one third bracket 17 is a box-shaped bracket connected to the outside of the round tube 10 by inserting an outer plate 18, and the other third bracket 17 is a box-shaped bracket connected by inserting a through plate 20.
[0052] Based on this node, the present invention also discloses a method for fabricating a corbel node for an irregularly shaped column 1, which mainly includes the following steps:
[0053] S1. Fabrication of the first, second, and third precast components. The fabrication of the first, second, and third precast components can be performed sequentially or simultaneously. Specifically, the upper chord section 6 of the irregular column 1 and the corresponding inner partition 9 are welded onto the upper chord node plate 2. Then, the corresponding first bracket 4 and second bracket 5 are welded onto both sides of the upper chord node plate 2 to fabricate the first precast component. The middle section 7 of the irregular column 1 and the corresponding inner partition 9 are assembled and welded to fabricate the second precast component. The lower chord section 8 of the irregular column 1 and the corresponding inner partition 9 are welded onto the lower chord node plate 3. Then, the corresponding first bracket 4 and second bracket 5 are welded onto both sides of the lower chord node plate 3 to fabricate the third precast component. All three precast components can be pre-assembled and welded in the factory for on-site construction.
[0054] S2. The upper chord section 6, the middle section 7 and the lower chord section 8 are welded on site to form an irregular column 1 to connect the first precast part, the second precast part and the third precast part. Then, the hand hole sealing plate 21 is welded to seal the pre-set hand hole on the irregular column 1, and the above-mentioned irregular column 1 corbel node can be made.
[0055] Due to the special structure of the irregular column 1, which requires segmented assembly and welding, and the fact that when adding the third bracket 17, some of the third brackets 17 need to be installed through the outer insert plate 18 and the through plate 20, the first prefabricated component, the second prefabricated component, and the third prefabricated component are mainly manufactured in the following order:
[0056] S11. Based on the positional relationships between the upper chord segment 6, the middle segment 7, and the lower chord segment 8; the positional relationships between the oblique circular tube segment 15 and the vertical circular tube segment 16; the positional relationships between the support plate 14 and the irregular column 1; and the positional relationships between the through plate 20 and the irregular column 1, the circular tube 10 is divided into multiple segments, and the triangular sealing plate 13 and the arc-shaped tube segment 12 are divided into multiple pieces. At the same time, slots are made on the circular tube 10 corresponding to the upper chord node plate 2 and the lower chord node plate 3 for insertion, and the arc-shaped tube segment 12 is pre-cut according to the position and size of the hand hole.
[0057] S12. Assemble and weld the corresponding circular tubes 10, and simultaneously install and weld the inner partition plate 9 inside the circular tube 10 using the retraction method. When manufacturing the first and third precast components, it is also necessary to pre-draw assembly position lines corresponding to components such as the inner stiffening plate 19, support plate 14, and through plate 20 on the upper chord node plate 2 and lower chord node plate 3. During the assembly and welding of the circular tubes 10, the inner stiffening plate 19 is installed and welded inside the circular tube 10 according to the assembly position lines.
[0058] For example, when manufacturing the first precast component, the corresponding section of the circular tube 10 and the inner stiffening plate 19 need to be welded onto the upper chord node plate 2 first, and the inner partition plate 9 inside the section of the circular tube 10 needs to be removed and unwelded at the same time. When welding the inner partition plate 9, the inner partition plate 9 can be divided into four groups, and the first group of inner partition plates 9a, the second group of inner partition plates 9b, the third group of inner partition plates 9c and the fourth group of inner partition plates 9d are welded from the inside of the circular tube 10 to both ends in sequence.
[0059] S13. Weld the support plate 14 and the through plate 20, and assemble and weld the divided triangular sealing plate 13 and the arc-shaped tube segment 12. At the same time, weld the inner partition plate 9 on the outer wall of the round tube 10 and between the triangular sealing plate 13 and the arc-shaped tube segment 12. In this embodiment, the welding of the support plate 14 only needs to be carried out in the fabrication of the third prefabricated part.
[0060] S14. The first bracket 4 and the second bracket 5 are welded onto the upper chord node plate 2 and the lower chord node plate 3.
[0061] S15. Weld an outer insert plate 18 to the outside of the round tube 10, and weld a third bracket 17 to the outer insert plate 18 and the through plate 20 respectively.
[0062] S16. Welding the tapered tube 11. In this embodiment, the welding of the tapered tube 11 only needs to be carried out during the fabrication of the third preform.
[0063] Furthermore, step S11 above also includes pre-bending the upper chord node plate 2 and the lower chord node plate 3, and checking the bending angle and dimensions.
[0064] When manufacturing the first prefabricated component, step S13 further includes: drawing an assembly pattern 22 on a horizontal platform based on the positional relationship between the vertical circular pipe segment 16 and the upper chord node plate 2, and marking four positioning lines 23 along the axial direction on the outer wall of the vertical circular pipe segment 16. These positioning lines 23 correspond to the four circumferential division points of the vertical circular pipe segment 16, with one of the positioning lines 23 located at the longitudinal weld seam during the rolling of the vertical circular pipe segment 16. The assembly pattern 22 includes at least the outline of the outer wall of the vertical circular pipe segment 16, the outline of the upper chord node plate 2, and projection points 24 corresponding to the four positioning lines 23. Then, the vertical circular pipe segment 16 is placed vertically and the upper chord node plate 2 is inserted. The projections of the vertical circular pipe segment 16 and the upper chord node plate 2 are adjusted using a plumb line 25 to ensure they coincide with the assembly pattern 22. Finally, the vertical circular pipe segment 16 and the upper chord node plate 2 are welded together to ensure precise assembly and welding of the vertical circular pipe segment 16.
[0065] When manufacturing the second precast component, steps S14-S16 are not required. However, when manufacturing the third precast component, step S13 further includes: drawing an assembly pattern 22 on a horizontal platform based on the positional relationship between the inclined circular pipe segment 15 and the lower chord node plate 3; and marking four positioning lines 23 along the axial direction on the corresponding section of the inclined circular pipe segment 15. These positioning lines 23 correspond to the four circumferential division points of the inclined circular pipe segment 15, with one of the positioning lines 23 located at the longitudinal weld seam during the rolling of the inclined circular pipe segment 15. The assembly pattern 22 includes at least the outline of the lower chord node plate 3, the bending line position line, and projection points 24 corresponding to the four positioning lines 23. After the assembly pattern 22 is drawn, a jig 26 is erected, and the lower chord node plate 3 is placed on the jig 26 with one side horizontal. The projection of the lower chord node plate 3 is adjusted using a plumb line 25 to ensure it corresponds to the assembly pattern 22. After confirmation, the lower chord node plate 3 is fixed to the jig 26. Next, insert the inclined circular pipe section 15 onto the lower chord node plate 3, and adjust it by using the plumb line 25 to ensure that the projection of the inclined circular pipe section 15 coincides with the assembly pattern 22. Control the relative distance between the inclined circular pipe section 15 and the upper horizontal plane of the lower chord node plate 3 to ensure that the assembly and welding between the inclined circular pipe section 15 and the lower chord node plate 3 are accurate and in place.
[0066] In summary, this node has a unique structure. The irregular column 1 of the node has high bonding strength and stable and reliable connection with the first bracket 4, the second bracket 5, and the third bracket 17. The entire node has a reasonable structure, clear force transmission, and good seismic performance and load-bearing capacity. When manufacturing the node, it can be divided into three prefabricated parts: the first prefabricated component, the second prefabricated component, and the third prefabricated component. These three parts can be prefabricated in the factory and then welded on site. The assembly sequence of the node is reasonable and efficient, and the on-site installation is also relatively simple and convenient.
[0067] Although the invention has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that various changes in form and detail to the invention without departing from the spirit and scope of the invention as defined in the appended claims are within the scope of protection of the invention.
Claims
1. A shaped column bracket node, characterized by: The special-shaped column is divided into an upper chord segment, a middle segment and a lower chord segment from top to bottom, and is internally provided with a plurality of inner partition plates; the upper chord node plate is fixedly arranged in the upper chord segment, and the lower chord node plate is fixedly arranged in the lower chord segment; the two sides of the upper chord node plate and the two sides of the lower chord node plate are both penetrated to the outside of the special-shaped column, and are both inserted with the first bracket and the second bracket, and the second bracket is located between the first brackets.
2. A shaped column bracket joint as claimed in claim 1, characterised in that: The special-shaped column comprises a circular pipe, a conical pipe, an arc-shaped pipe sheet and two triangular sealing plates; the conical pipe and the arc-shaped pipe sheet are arranged at the side edges of the circular pipe; the triangular sealing plates are arranged in parallel and at intervals, and the edges are respectively connected to the two sides of the arc-shaped pipe sheet and the outer wall of the circular pipe; the upper part of the arc-shaped pipe sheet is connected to the outer wall of the circular pipe, and the lower part is connected to the conical pipe, and a closed cavity is formed between the arc-shaped pipe sheet and the outer wall of the circular pipe; the inner partition plates are arranged between the circular pipe and the arc-shaped pipe sheet and in the circular pipe.
3. A shaped column bracket joint as claimed in claim 2, characterised in that: The support plate is fixedly arranged on the lower chord node, and is arranged horizontally in the special-shaped column and located outside the circular pipe; the three edges of the triangular sealing plate are respectively connected to the outer wall of the circular pipe, the support plate and the arc-shaped pipe sheet, so as to close and connect the arc-shaped pipe sheet and the outer wall of the circular pipe; the position of the support plate corresponds to the position of the wing plate of the first bracket, the support plate partially penetrates out of the special-shaped column, and is fixedly connected to the wing plate of the first bracket away from the circular pipe; the conical pipe is connected to the arc-shaped pipe sheet through the support plate.
4. A shaped column bracket joint as claimed in claim 2, characterised in that: The circular pipe comprises an inclined circular pipe segment and a vertical circular pipe segment, the inclined circular pipe segment is connected below the vertical circular pipe segment, and the inclined circular pipe segment and the vertical circular pipe segment are respectively grooved and inserted with the upper chord node plate; the lower chord node plate is arranged in a bent manner along two mutually parallel bending lines, one of which is located in the circular pipe, and the other of which is located between the arc-shaped pipe sheet and the circular pipe, and the triangular sealing plate is parallel to the part of the lower chord node plate located between the two bending lines.
5. A shaped column bracket joint as claimed in claim 2, characterised in that: A plurality of third brackets are horizontally connected outside the special-shaped column, and the positions of the third brackets correspond to the positions of the first brackets.
6. A shaped column bracket joint as claimed in claim 5, characterised in that: The outer side of the special-shaped column is vertically fixed with an outer insertion plate, and the inner side is vertically fixed with an inner stiffening plate, the third bracket is grooved and inserted with the outer insertion plate, and the positions of the inner stiffening plate and the outer insertion plate correspond to each other.
7. A shaped column bracket joint as claimed in claim 5, characterised in that: The outer side of the special-shaped column is vertically fixed with a penetrating plate, the penetrating plate penetrates through the special-shaped column and is connected to the upper chord node plate or the lower chord node plate, and the third bracket is grooved and inserted with the penetrating plate.
8. A method of making a shaped column corbel joint as claimed in any one of claims 1 to 7, characterised in that, The method comprises the following steps: S1. manufacturing first, second and third prefabricated parts, specifically comprising: welding the upper chord segment and the corresponding inner partition plate on the upper chord node plate, then welding the corresponding first bracket and second bracket on both sides of the upper chord node plate to manufacture the first prefabricated part; assembling and welding the middle segment and the corresponding inner partition plate to manufacture the second prefabricated part; welding the lower chord segment and the corresponding inner partition plate on the lower chord node plate, then welding the corresponding first bracket and second bracket on both sides of the lower chord node plate to manufacture the third prefabricated part; S2. Welding the upper chord section, the middle section and the lower chord section to form a special-shaped column on site to connect the first prefabricated part, the second prefabricated part and the third prefabricated part, and then sealing the preset hand hole on the special-shaped column.
9. The method of claim 8, wherein the method further comprises: The step S1 comprises: S11. Dividing the circular tube into multiple sections according to the positional relationship between the upper chord section, the middle section and the lower chord section, the positional relationship between the inclined circular tube section and the vertical circular tube section, the positional relationship between the support plate and the special-shaped column, and the positional relationship between the through plate and the special-shaped column, and dividing the triangular sealing plate and the arc-shaped tube piece into multiple pieces; S12. Assembling and welding the circular tube, and welding the inner stiffening plate, while using the disassembly method to assemble and weld the inner partition plate in the circular tube; S13. Assembling and welding the support plate and the through plate, and assembling and welding the triangular sealing plate and the arc-shaped tube piece, while welding the inner partition plate between the outer wall of the circular tube, the triangular sealing plate and the arc-shaped tube piece; S14. Welding the first corbel and the second corbel on the upper chord node plate and the lower chord node plate; S15. Welding the outer insertion plate on the outer side of the circular tube, and welding the third corbel on the outer insertion plate and the through plate; S16. Welding the conical tube.
10. The manufacturing method of the special-shaped column corbel node according to claim 8, wherein: In the manufacturing of the first prefabricated part, the step S1 further comprises: drawing an assembly ground on the water platform according to the positional relationship between the vertical circular tube section and the upper chord node plate, and then vertically placing the vertical circular tube section and inserting the upper chord node plate to ensure that the projection of the vertical circular tube section and the upper chord node plate coincides with the assembly ground; In the manufacturing of the second prefabricated part, the step S1 further comprises: drawing an assembly ground on the water platform according to the positional relationship between the inclined circular tube section and the lower chord node plate, and then erecting a jig frame, fixing the lower chord node plate on the jig frame with one side horizontal to ensure that the projection of the lower chord node plate corresponds to the assembly ground, and then inserting the corresponding inclined circular tube section on the lower chord node plate to ensure that the projection of the inclined circular tube section coincides with the assembly ground, and controlling the relative distance between the inclined circular tube section and the horizontal surface on the lower chord node plate.