Beam formwork building block, outer beam and outer beam construction method
By integrating the design of beam formwork blocks and using multiple connection methods, the complexity of construction and the problem of weak connections in the external beam structure of existing building construction have been solved, achieving rapid and precise on-site assembly and improving the stability of the overall structure.
Patent Information
- Application Number
- CN202511638685.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-01-16
AI Technical Summary
In existing building construction, external beam structures suffer from problems such as long construction cycles, complex formwork support, excessive wet work, the need for separate treatment of insulation and decoration, and weak connections. Cracks and leaks are particularly prone to occur at corners and T-joints, making it difficult to achieve rapid and precise on-site assembly.
The design incorporates integrated beam formwork blocks, including standardized blocks for corner beams, crossbeams, and T-beams. These blocks are rapidly assembled using mortise and tenon joints, bolts, and connectors, and feature cavities within the blocks to facilitate the arrangement of the steel mesh and the pouring of self-compacting concrete.
It achieves the unity of structure, insulation and decoration, simplifies the construction process, improves building quality and construction efficiency, ensures the firm connection of key nodes, and enhances the overall structural stability and strength.
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Figure CN121345271A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the construction field, and in particular to a beam formwork block, an outer beam and an outer beam construction method. BACKGROUND
[0002] In the existing building construction, the outer beam structure usually adopts the traditional cast-in-place concrete construction method, which has problems such as long construction period, complex formwork support, more wet work on site, and separate treatment of thermal insulation and decoration. In addition, the traditional outer beam component is not firmly connected at complex nodes such as corners and T-joints, which is prone to cracks and leakage, affecting the integrity and durability of the structure. Although some prefabricated beam components have been proposed, there are still deficiencies in the integrated design of thermal insulation and decoration, and the assembly method is complex, making it difficult to achieve fast and accurate on-site assembly.
[0003] Therefore, there is an urgent need for an outer beam system and its construction method that integrates structure, thermal insulation and decoration, has standardization and modularization characteristics, and is easy to construct and reliable in connection. SUMMARY
[0004] The purpose of the present application is to overcome the defects of the prior art, provide a beam formwork block, an outer beam and an outer beam construction method, integrate the outer decorative layer, the thermal insulation layer and the inner structural layer, realize the unity of structure, thermal insulation and decoration functions, simplify the construction process and improve the building quality; through the combination of standardized blocks such as corner beams, cross beams and T-beams, fast and accurate on-site assembly is realized, and the construction efficiency is greatly improved.
[0005] To achieve the above purpose, in a first aspect, the present application provides a beam formwork block, comprising: a corner beam outer decorative layer located at the outermost layer and realized by using decorative materials; a corner beam thermal insulation layer closely attached to the inner side of the corner beam outer decorative layer for heat and sound insulation; a corner beam inner structural layer connected to the inner side of the corner beam thermal insulation layer through a corner beam connecting part at the bottom, forming a corner beam longitudinal gap and a corner beam transverse direction, and the outer side of the corner beam connecting part has a corner beam semi-concave gap; Wherein, the outer end of the corner beam outer decorative layer is a 45-degree bevel for splicing with the outer end of the other corner beam outer decorative layer at a right angle; the outer end of the corner beam thermal insulation layer is a 45-degree bevel for splicing with the outer end of the other corner beam thermal insulation layer at a right angle; the outer end of the corner beam inner structural layer is a 45-degree bevel for splicing with the outer end of the other corner beam inner structural layer at a right angle; thereby forming a corner beam cavity inside the two corner beam longitudinal gaps, and the corner beam transverse direction is connected; The corner beam outer decorative layer and the corner beam inner structure layer are longitudinally staggered with the corner beam thermal insulation layer, so that the upper part forms a longitudinal protrusion of the corner beam formwork and the lower part forms a longitudinal recess of the corner beam formwork.
[0006] Preferably, the corner beam thermal insulation layer and the corner beam connecting part are arranged in a recessed manner with the corner beam outer decorative layer and the corner beam inner structure layer, so that a transverse recess of the corner beam formwork is formed on the outer side.
[0007] Further preferably, the transverse recess of the corner beam formwork is connected to the external transverse beam formwork block through plug-in connection, so that the corner beam half recess and the transverse beam half recess of the external transverse beam formwork block form a combined hole, and the transverse direction of the corner beam is communicated with the transverse direction of the external transverse beam formwork block.
[0008] Preferably, two corner beam formwork blocks spliced into a right angle are connected through mortise and tenon connection at the splicing position of the external corner, so as to realize the interlocking of the two corner beam formwork blocks; and are fixed through bolts and corner connecting parts at the splicing position of the internal corner.
[0009] Further preferably, the corner beam inner structure layer is provided with screw holes matched with the bolts and grooves matched with the corner connecting parts.
[0010] Preferably, two corner beam formwork blocks spliced into a right angle are fixed through a closing strip at the splicing position of the internal corner, and the closing strip includes two straightly connected closing areas, and the two closing areas accommodate the two spliced corner beam inner structure layers respectively.
[0011] In a second aspect, the application provides a transverse beam formwork block, which comprises: a transverse beam outer decorative layer located at the outermost layer and realized by using a decorative material; a transverse beam thermal insulation layer closely attached to the inner side of the transverse beam outer decorative layer and used for heat and sound insulation; a transverse beam inner structure layer connected to the inner side of the transverse beam thermal insulation layer through a transverse beam connecting part to form a transverse direction of the transverse beam; the transverse beam connecting part has a transverse beam longitudinal hole in the center and a transverse beam half recess on the outer side of both ends; wherein the transverse beam outer decorative layer and the transverse beam inner structure layer are staggered with the transverse beam thermal insulation layer and the transverse beam connecting part, so that a transverse recess of the transverse beam formwork is formed on one outer side and a transverse direction of the transverse beam formwork is formed on the other outer side; the transverse recess of the transverse beam formwork is plugged into the transverse direction of another transverse beam formwork block, so that the transverse beam half recess and the transverse beam half recess of the external transverse beam formwork block form a combined hole; The transverse beam outer decorative layer and the transverse beam inner structure layer are longitudinally staggered with the transverse beam thermal insulation layer, so that the upper part forms a longitudinal protrusion of the transverse beam formwork and the lower part forms a longitudinal recess of the transverse beam formwork.
[0012] Preferably, the transverse beam formwork is transversely inserted into the transverse recess of the external corner beam formwork block, so that the transverse beam semi-recess and the corner beam semi-recess of the external corner beam formwork block form a combined hole, and the transverse beam is transversely communicated with the transverse beam of the external corner beam formwork block.
[0013] Preferably, the two transverse beam formwork blocks spliced into a flat corner are fixed by bolts and flat connectors.
[0014] Preferably, the transverse beam inner structure layer is provided with screw holes matched with the bolts and grooves matched with the corner connectors.
[0015] Preferably, the transverse beam inner structure layer and the transverse beam insulation layer are both pre-buried with steel joints, and the pre-buried steel joints of the transverse beam inner structure layer and the transverse beam insulation layer are welded with short steel joints to connect and fix the transverse beam inner structure layer and the transverse beam insulation layer.
[0016] In a third aspect, the application provides a T-shaped beam formwork block, which comprises: a T-shaped beam outer decorative layer located at the outermost layer and realized by using decorative materials; a T-shaped beam insulation layer closely attached to the inner side of the T-shaped beam outer decorative layer for heat and sound insulation; a T-shaped beam inner structure layer connected to the inner side of the T-shaped beam insulation layer through a T-shaped beam connecting part to form a T-shaped beam longitudinal notch and a T-shaped beam transverse; the outer side of the T-shaped beam connecting part has a T-shaped beam semi-recess; wherein the outer end of the T-shaped beam outer decorative layer is longitudinally flat for splicing with the outer end of other T-shaped beam outer decorative layers into a flat corner; the outer end of the T-shaped beam insulation layer is longitudinally flat for splicing with the outer end of other T-shaped beam insulation layers into a flat corner; the outer end of the T-shaped beam inner structure layer is longitudinally at a 45-degree angle for splicing with the first structure layer outer end of the external inner beam transition module into a right angle; meanwhile, the outer end of the other T-shaped beam inner structure layer is longitudinally at a 45-degree angle for splicing with the second structure layer outer end of the external inner beam transition module into a right angle, thereby forming a T-shaped beam structure, and the T-shaped beam transverse and the inner beam transition beam transverse notch of the external inner beam transition module are communicated; the T-shaped beam outer decorative layer and the T-shaped beam inner structure layer are longitudinally staggered with the T-shaped beam insulation layer, thereby forming a T-shaped beam formwork longitudinal protrusion at the upper part and a T-shaped beam formwork longitudinal recess at the lower part.
[0017] Preferably, the T-shaped beam insulation layer and the T-shaped beam connecting part are protrudingly arranged between the T-shaped beam outer decorative layer and the T-shaped beam inner structure layer, thereby forming a T-shaped beam formwork transverse protrusion on the outer side.
[0018] Preferably, the T-shaped beam template transverse protrusion is insertedly connected with the transverse beam template transverse recess of the external transverse beam template block, so that the T-shaped beam half-recess and the transverse beam half-recess of the external transverse beam template block form a combined hole, and the T-shaped beam transverse recess and the transverse recess of the external transverse beam template block are in communication.
[0019] Preferably, the T-shaped beam template block T-shaped beam outer decorative layer and the transverse beam outer decorative layer of the external transverse beam template block are fixed through a planar connector.
[0020] In a fourth aspect, the present application provides an outer beam, comprising: a plurality of corner beam template blocks of the first aspect, a plurality of transverse beam template blocks of the second aspect, and a plurality of T-shaped beam template blocks of the third aspect; The corner beam template block comprises: A corner beam outer decorative layer is located at the outermost layer and is realized by using a decorative material; A corner beam insulation layer is closely attached to the inner side of the corner beam outer decorative layer and is used to achieve heat and sound insulation; A corner beam inner structural layer is connected to the inner side of the corner beam insulation layer through a corner beam connecting part, forming a corner beam longitudinal recess and a corner beam transverse recess, and the outer side of the corner beam connecting part has a corner beam half-recess; The outer end of the corner beam outer decorative layer is a 45-degree bevel in the longitudinal direction, used for splicing with the outer end of the other corner beam outer decorative layer to form a right angle; the outer end of the corner beam insulation layer is a 45-degree bevel in the longitudinal direction, used for splicing with the outer end of the other corner beam insulation layer to form a right angle; the outer end of the corner beam inner structural layer is a 45-degree bevel in the longitudinal direction, used for splicing with the outer end of the other corner beam inner structural layer to form a right angle; thus, the corner beam cavity is formed inside by the corner beam longitudinal recess, and the corner beam transverse recess is in communication; The corner beam outer decorative layer and the corner beam inner structural layer are longitudinally staggered with the corner beam insulation layer, so as to form a corner beam template longitudinal protrusion at the upper part and a corner beam template longitudinal recess at the lower part; The corner beam insulation layer and the corner beam connecting part are recessed with the corner beam outer decorative layer and the corner beam inner structural layer, so as to form a corner beam template transverse recess on the outer side; The transverse beam template block is connected with the corner beam template block, and the transverse beam template block comprises: A transverse beam outer decorative layer is located at the outermost layer and is realized by using a decorative material; A transverse beam insulation layer is closely attached to the inner side of the transverse beam outer decorative layer and is used to achieve heat and sound insulation; A transverse beam inner structural layer is connected to the inner side of the transverse beam insulation layer through a transverse beam connecting part, forming a transverse beam transverse recess; the transverse beam connecting part has a transverse beam longitudinal hole in the center, and the outer side of both ends of the transverse beam connecting part has a transverse beam half-recess; The outer decorative layer and the inner structure layer of the beam are staggered with the heat preservation layer and the connecting part of the beam, so that a transverse recess is formed on one side of the beam formwork, and a transverse protrusion is formed on the other side of the beam formwork. The transverse protrusion of the beam formwork is inserted into the transverse recess of the corner beam formwork block, so that the combined hole is formed by the transverse recess of the beam and the transverse recess of the corner beam, and the transverse recess is communicated with the transverse recess of the corner beam; the transverse recess of the beam formwork is inserted into the transverse protrusion of the other beam formwork block, so that the combined hole is formed by the transverse recess of the beam and the transverse recess of the beam; The outer decorative layer and the inner structure layer of the beam are longitudinally staggered with the heat preservation layer of the beam, so that a longitudinal protrusion is formed on the upper part of the beam formwork, and a longitudinal recess is formed on the lower part of the beam formwork. The T-shaped beam formwork block is connected with the beam formwork block, and the T-shaped beam formwork block comprises: The outer decorative layer of the T-shaped beam is located at the outermost layer and is realized by using decorative materials. The heat preservation layer of the T-shaped beam is closely attached to the inner side of the outer decorative layer of the T-shaped beam, and is used for heat insulation and sound insulation. The inner structure layer of the T-shaped beam is connected with the inner side of the heat preservation layer of the T-shaped beam through the connecting part of the T-shaped beam, and forms a longitudinal recess and a transverse recess of the T-shaped beam; the outer side of the connecting part of the T-shaped beam has a T-shaped beam half recess. The outer end of the outer decorative layer of the T-shaped beam is longitudinally planar, and is used for splicing with the outer end of other outer decorative layers of the T-shaped beam to form a straight angle; the outer end of the heat preservation layer of the T-shaped beam is longitudinally planar, and is used for splicing with the outer end of other heat preservation layers of the T-shaped beam to form a straight angle. The outer end of the inner structure layer of the corner beam is longitudinally 45-degree bevel, and is used for splicing with the first structure layer outer end bevel of the outer inner beam transition module to form a right angle; at the same time, the outer end of the other inner structure layer of the corner beam is longitudinally bevel, and is used for splicing with the second structure layer outer end bevel of the outer inner beam transition module to form a right angle, so as to form a T-shaped beam structure, and the two transverse recesses of the T-shaped beam and the inner beam transition beam transverse recess of the outer inner beam transition module are communicated; the outer decorative layer of the T-shaped beam and the inner structure layer of the T-shaped beam are protruded with the heat preservation layer of the T-shaped beam and the connecting part of the T-shaped beam, so as to form a transverse protrusion of the T-shaped beam formwork on the outer side; the transverse protrusion of the T-shaped beam formwork is inserted into the transverse recess of the beam formwork, so that the combined hole is formed by the T-shaped beam half recess and the beam half recess, and the T-shaped beam transverse is communicated with the corner beam transverse recess; The outer decorative layer and the inner structure layer of the T-shaped beam are longitudinally staggered with the heat preservation layer of the T-shaped beam, so that a longitudinal protrusion is formed on the upper part of the T-shaped beam formwork, and a longitudinal recess is formed on the lower part of the T-shaped beam formwork. The transverse recesses of the corner beam, the transverse recesses of the beam and the transverse recesses of the T-shaped beam are communicated with each other to form an outer beam cavity.
[0021] Preferably, the outer beam further comprises an outer beam steel mesh frame accommodated in the outer beam cavity.
[0022] Further preferably, the outer beam cavity is filled with self-compacting paste through the transverse gap, longitudinal hole and combined hole.
[0023] In a fifth aspect, the present application provides a construction method for the outer beam of the fourth aspect, characterized in that the method comprises: Formwork setting: setting a support frame and laying beam formwork blocks in the support frame to a closed loop; Steel mesh frame making and installation: making and installing a beam steel mesh frame according to the shape and size of the secondary structure beam section, the beam steel mesh frame comprising longitudinal reinforcement and stirrups, and the stirrups can be set in an encryption area; Secondary pouring: pouring self-compacting concrete into the beam formwork block cavity to fill the cavity.
[0024] Preferably, the method further comprises setting a gradient circular arc on the bottom plate of the pre-arched beam formwork block to form an arc of 1 / 1000-10 / 1000 at the bottom of the secondary poured structure beam.
[0025] The beam formwork block, outer beam and outer beam construction method provided by the embodiments of the present application have the following technical effects: (1) Integrated design: integrating the outer decorative layer, thermal insulation layer and inner structural layer into one, realizing the unity of structure, thermal insulation and decoration functions, simplifying the construction process and improving the building quality.
[0026] (2) Modular assembly: through the combination of standardized blocks such as corner beams, transverse beams and T-shaped beams, fast and accurate on-site assembly is realized, and the construction efficiency is greatly improved.
[0027] (3) Reliable connection: using various connection methods such as mortise and tenon, bolts and connectors to ensure the firm connection of components at key nodes such as corners, flat angles and T-shaped joints, and to enhance the stability of the overall structure.
[0028] (4) Cavity grouting reinforcement: the continuous cavity formed by the transverse gap, longitudinal hole and combined hole facilitates the arrangement of the steel mesh frame and the pouring of self-compacting concrete, and improves the structural strength and integrity. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 FIG. 1 is a structural diagram of a corner beam formwork block provided by an embodiment of the present application; Figure 2 FIG. 2 is a top view of a corner beam formwork block provided by an embodiment of the present application; Figure 3 FIG. 3 is a side view of a corner beam formwork block provided by an embodiment of the present application; Figure 4A two corner beam formwork block external corner connection amplification schematic diagram provided for the embodiment of the present application; Figure 5 Another two corner beam formwork block internal corner connection amplification schematic diagram provided for the embodiment of the present application; Figure 6 A beam formwork block structure schematic diagram provided for the embodiment of the present application; Figure 7 A beam formwork block plan view provided for the embodiment of the present application; Figure 8 A beam formwork block side view provided for the embodiment of the present application; Figure 9 A beam formwork block plan view provided for the embodiment of the present application with a pre-embedded steel bar joint; Figure 10 A beam formwork block structure schematic diagram provided for the embodiment of the present application after welding of the pre-embedded steel bar joint; Figure 11 A connection schematic diagram provided for the embodiment of the present application after splicing of two beam formwork blocks; Figure 12 A T-shaped beam formwork block structure schematic diagram provided for the embodiment of the present application; Figure 13 A T-shaped beam formwork block plan view provided for the embodiment of the present application; Figure 14 A T-shaped beam formwork block side view provided for the embodiment of the present application; Figure 15 An external inner beam transition module structure schematic diagram provided for the embodiment of the present application; Figure 16 An external inner beam transition module plan view provided for the embodiment of the present application; Figure 17 An external beam and inner beam combined structure schematic diagram provided for the embodiment of the present application; Figure 18 An external beam construction method flowchart provided for the embodiment of the present application; Figure 19 A pre-cambered beam explosion schematic diagram provided for the embodiment of the present application; Figure 20 A pre-cambered beam formwork block structure schematic diagram provided for the embodiment of the present application; Figure 21 A pre-cambered beam formwork block structure schematic diagram provided for the embodiment of the present application; Figure 20 A partial A section schematic diagram provided for the embodiment of the present application; Figure 22 A secondary structure pre-cambered beam structure schematic diagram provided for the embodiment of the present application; Figure 23 Figure 22 A partial B section schematic diagram provided for the embodiment of the present application; DETAILED DESCRIPTION
[0030] The technical solutions of the present application are described in further detail below with reference to the accompanying drawings and examples.
[0031] It should be noted that the present application includes five aspects: The first aspect is a corner beam formwork block.
[0032] The second aspect is a cross beam formwork block matched with the first aspect.
[0033] The third aspect is a T-beam formwork block matched with the second aspect.
[0034] The fourth aspect is an outer beam comprising a plurality of the first aspect corner beam formwork blocks, the second aspect cross beam formwork blocks, and the third aspect T-beam formwork blocks.
[0035] The fifth aspect is an outer beam construction method.
[0036] The five aspects are described in detail below.
[0037] The first aspect, the present application provides a corner beam formwork block 11, Figure 1 A corner beam formwork block structure diagram provided by an embodiment of the present application, Figure 2 A corner beam formwork block top view provided by an embodiment of the present application, Figure 3 A corner beam formwork block side view provided by an embodiment of the present application, in combination with Figures 1 to 3 As shown, the corner beam formwork block 11 comprises a corner beam outer decorative layer 111, a corner beam thermal insulation layer 112, and a corner beam inner structural layer 113, which are introduced below.
[0038] The corner beam outer decorative layer 111 is located at the outermost layer and is realized by using decorative materials, which can be a UHPC facing board.
[0039] The corner beam thermal insulation layer 112 is closely attached to the inner side of the corner beam outer decorative layer and is used to realize heat and sound insulation, which can be an aerogel coating, can realize adhesion with the corner beam outer decorative layer 111 and the corner beam inner structural layer 113, and has good sound insulation and heat insulation effects.
[0040] The inner structure layer 113 of the corner beam, which can be a high-performance prefabricated concrete component such as fiber-reinforced concrete (FRC), ultra-high-performance concrete (UHPC), or high-performance durable concrete (HDC), is connected to the inner side of the corner beam insulation layer 112 through the corner beam connecting part 114, which is made of the same material as the corner beam insulation layer 112 and is integrally connected. The corner beam insulation layer 113, the corner beam connecting part 114, and the corner beam insulation layer 112 form a longitudinal gap 119 and a transverse gap 1190 of the corner beam, which are used to place the reinforcing mesh and subsequent grouting. The outer side of the corner beam connecting part has a semirecessed gap 115, which can be a semicircular structure and forms a circular structure with the semirecessed gap of other formwork blocks for subsequent grouting. To achieve the combination of two corner beam formwork blocks 11, the outer end of the corner beam outer decorative layer 111 is a 45-degree bevel, which is used to splice the outer end of the other corner beam outer decorative layer 111 at a right angle. The outer end of the corner beam insulation layer 112 is a 45-degree bevel, which is used to splice the outer end of the other corner beam insulation layer 112 at a right angle. The outer end of the corner beam inner structure layer 113 is a 45-degree bevel, which is used to splice the outer end of the other corner beam inner structure layer 113 at a right angle. Thus, the two longitudinal gaps 119 form an internal corner beam cavity 110, as shown in Figure 17 The transverse gap 1190 is connected, which is used to place the reinforcing mesh and subsequent grouting.
[0041] In some preferred embodiments, the two corner beam formwork blocks 11 spliced at a right angle are connected by mortise and tenon joints at the external corner splicing part, achieving the interlocking of the two corner beam formwork blocks 11. At the internal corner splicing part, a bolt and a corner connecting piece are used for fixation. Specifically, the corner beam insulation layer 113 is provided with a screw hole matched with the bolt and a groove matched with the corner connecting piece. The corner connecting piece is fixed in the groove, and then fixed by the bolt and the screw hole, thereby achieving the fixation at the internal corner. The corner connecting piece can be an embedded dumbbell-shaped connecting piece.
[0042] In other preferred embodiments, the two corner beam formwork blocks 11 spliced at a right angle are fixed by a first closing strip at the internal corner splicing part. The first closing strip includes two straightly connected closing areas, which accommodate the two first corner column inner structure layers spliced respectively.
[0043] It can be understood that the corner beam formwork block 11 needs to be inserted with a wall formwork block below. Therefore, to achieve the up-down insertion with other wall formwork blocks, the corner beam outer decorative layer 111 and the corner beam inner structure layer 113 are longitudinally staggered with the corner beam insulation layer 112, thereby forming a corner beam formwork longitudinal protrusion 116 at the upper part and a corner beam formwork longitudinal recess 117 at the lower part.
[0044] In some preferred embodiments, the side surface of the corner beam formwork block 11 needs to be inserted with the external beam formwork block 12, so that in order to realize the insertion with the external beam formwork block, the corner beam insulation layer 112 and the corner beam connecting part 114 are arranged in a recessed manner with the corner beam outer decorative layer 111 and the corner beam inner structural layer 113, so as to form a corner beam formwork transverse recess 118 on the outer side, and it needs to be noted that the structure of the external beam formwork block 12 is introduced in the second aspect below.
[0045] Specifically, when the corner beam formwork block 11 is inserted with the external beam formwork block 12, the corner beam formwork transverse recess 118 is inserted and connected with the external beam formwork block protrusion 1280 of the external beam formwork block 12, so that the corner beam half recess 115 and the beam half recess 125 of the external beam formwork block 12 form a combined hole for subsequent grouting, and the corner beam transverse notch 1190 and the transverse notch 1290 of the external beam formwork block 12 are in communication for placing a steel mesh frame and subsequent grouting.
[0046] Secondly, the beam formwork block 12 cooperates with the first aspect, Figure 6 A schematic diagram of a beam formwork block structure is provided for the embodiment of the present application, Figure 7 A top view of a beam formwork block is provided for the embodiment of the present application, Figure 8 A side view of a beam formwork block is provided for the embodiment of the present application, in combination Figures 6 to 8 As shown, the beam formwork block 12 includes a beam outer decorative layer 121, a beam insulation layer 122, and a beam inner structural layer 123, and the layer structure thereof is introduced below.
[0047] The beam outer decorative layer 121 is located at the outermost layer and is realized by using a decorative material, and specifically can be a UHPC facing plate.
[0048] The beam insulation layer 122 is closely attached to the inner side of the beam outer decorative layer and is used to realize heat and sound insulation, and specifically can be an aerogel coating, which can realize adhesion with the beam outer decorative layer 121 and the beam inner structural layer 123 and has good sound insulation and heat insulation effects.
[0049] The inner structure layer 123 of the cross beam, which can be a high-performance prefabricated concrete component such as fiber-reinforced concrete (FRC), ultra-high-performance concrete (UHPC), or high-performance durable concrete (HDC), is connected to the inner side of the cross beam insulation layer through the cross beam connecting part 124, which is made of the same material as the cross beam inner structure layer 123 and is integrally connected. The cross beam inner structure layer 123, the cross beam connecting part 124, and the cross beam insulation layer 122 form a cross beam transverse gap 1290 for placing a steel mesh frame and subsequent grouting. The central part of the cross beam connecting part 124 has a cross beam longitudinal hole 129 for subsequent grouting, and the outer side of both ends of the cross beam connecting part has a cross beam semi-recess 125, which can be a semicircular structure, and forms a circular structure with the semi-recess of other formwork blocks for subsequent grouting.
[0050] To improve the stability between the cross beam inner structure layer 123 and the cross beam insulation layer 122 inside the cross beam formwork block 12, steel joints are pre-embedded in the cross beam inner structure layer 123 and the cross beam insulation layer 122. The pre-embedded steel joints of the cross beam inner structure layer 123 and the cross beam insulation layer 122 are welded with short steel bars to connect and fix the cross beam inner structure layer 123 and the cross beam insulation layer 122, as shown in Figure 9 and 12 . To realize the combination between two cross beam formwork blocks 12, the cross beam outer decorative layer 121 and the cross beam inner structure layer 123 are staggered with the cross beam insulation layer 122 and the cross beam connecting part 124, forming a cross beam formwork transverse recess 128 on one side and a cross beam formwork transverse protrusion 1280 on the other side. The cross beam formwork transverse recess 128 is inserted into the cross beam formwork transverse protrusion 1280 of another cross beam formwork block, and the cross beam semi-recess 125 forms a combined hole with the cross beam semi-recess 125 of the external cross beam formwork block 12 for subsequent grouting.
[0051] In some preferred embodiments, as shown in Figure 11 , two cross beam formwork blocks 12 spliced into a straight angle are fixed with bolts and flat connectors. Specifically, the cross beam inner structure layer 123 is provided with screw holes matched with the bolts and grooves matched with the corner connectors, the corner connectors are fixed in the grooves, and the bolts and screw holes are fixed, thereby realizing the fixation. The corner connector can be an embedded dumbbell-shaped connector.
[0052] It can be understood that the cross beam formwork block 12 needs to be inserted into the wall formwork block below. Therefore, to realize the upward and downward insertion with other wall formwork blocks, the cross beam outer decorative layer 121 and the cross beam inner structure layer 123 are longitudinally staggered with the cross beam insulation layer 122, forming a cross beam formwork longitudinal protrusion 126 at the upper part and a cross beam formwork longitudinal recess 127 at the lower part.
[0053] In some preferred embodiments, the side of the crossbeam formwork block 12 that is inserted needs to be connected to the external corner beam formwork block 11. Therefore, in order to achieve the connection with the external corner beam formwork block 11, the transverse protrusion 1280 of the crossbeam formwork is inserted into the transverse recess 118 of the corner beam formwork of the external corner beam formwork block 11. Thus, the transverse recess 125 of the crossbeam and the transverse recess 115 of the corner beam of the external corner beam formwork block 11 form a combined hole, and the transverse notch 1290 of the crossbeam is connected to the transverse notch 1190 of the crossbeam of the external corner beam formwork block 11, for placing the steel mesh and subsequent grouting.
[0054] Thirdly, regarding the T-beam formwork block 13, which cooperates with the second aspect. Figure 12 This is a schematic diagram of a T-beam formwork block structure provided in an embodiment of the present invention. Figure 13 This is a top view of a T-beam formwork block provided in an embodiment of the present invention. Figure 14 A side view of a T-beam formwork block provided in an embodiment of the present invention, combined with Figures 12 to 14 As shown, the T-beam formwork block 13 includes an outer decorative layer 131, an inner insulation layer 132, and an inner structural layer 133. The structure of these layers is described below.
[0055] The T-beam exterior decorative layer 131, located on the outermost layer, is achieved using decorative materials, specifically UHPC surface panels.
[0056] The T-beam insulation layer 132 is tightly attached to the inner side of the T-beam outer decorative layer to achieve heat insulation and sound insulation. Specifically, it can be an aerogel coating that can be bonded to the T-beam outer decorative layer 131 and the T-beam inner structural layer 133, and has good sound insulation, heat insulation and thermal insulation effects.
[0057] The inner structural layer 133 of the T-beam can be a high-performance precast concrete component, such as fiber-reinforced concrete (FRC), ultra-high performance concrete (UHPC), or high-performance durable concrete (HDC). It is connected to the inner side of the T-beam insulation layer 132 through the T-beam connection part 134. The T-beam connection part 134 and the T-beam insulation layer 132 are made of the same material and are integrally connected. The corner beam insulation layer 113, the T-beam connection part 134 and the T-beam insulation layer 132 form a longitudinal notch 139 and a transverse notch 1390 for placing the steel mesh and subsequent grouting. The outer side of the T-beam connection part has a T-beam semi-recessed notch 135, which can be a semi-circular structure. It forms a circular structure with the semi-recessed notches of other formwork blocks for subsequent grouting. Two T-shaped beam formwork blocks 13 and one external inner beam transition module 15 can form a T-shaped beam structure. When the T-shaped beam structure is spliced, in order to realize the combination between the two T-shaped beam formwork blocks 13, the outer end of the T-shaped beam outer decorative layer 131 is longitudinally flat, used for splicing with the outer end of other T-shaped beam outer decorative layers 131 as a straight angle; the outer end of the T-shaped beam insulation layer 132 is longitudinally flat, used for splicing with the outer end of other T-shaped beam insulation layers 132 as a straight angle; further, as shown in Figure 15 and Figure 16 , the outer end of the T-shaped beam inner structure layer 133 is longitudinally at a 45-degree angle, used for splicing with the first structure layer 151 of the external inner beam transition module 15 as a right angle; at the same time, the outer end of the other T-shaped beam inner structure layer 133 is longitudinally at an angle, used for splicing with the second structure layer 153 of the external inner beam transition module 15 as a right angle, so as to form a T-shaped beam structure, and the two T-shaped beam transverse notches 1390 and the inner beam transition beam transverse notch 1590 of the external inner beam transition module 15 are in communication, used for placing a steel mesh frame and subsequent grouting, two T-shaped beam formwork blocks 13 and one external inner beam transition module 15 can form a T-shaped beam structure, as shown in Figure 17 .
[0058] It should be noted that, as shown in Figure 15 and Figure 16 , the above-mentioned inner beam transition formwork block 15 includes an inner beam transition first structure layer 151, an inner beam transition second structure layer 153, and an inner beam transition connecting part 154, and the layer structure thereof will be introduced below. The inner beam transition first structure layer 151 is arranged on the outer side. The inner beam transition second structure layer 153 is arranged on the inner side, connected with the inner beam transition first structure layer 151 through the inner beam transition connecting part 154, forming an inner beam transition longitudinal notch 159 and an inner beam transition transverse notch 1590, used for placing a steel mesh frame and subsequent grouting, and the outer side of the inner beam transition connecting part has an inner beam transition semi-recess 155, which can be a semicircular structure, and forms a circular structure with the semi-recess of other formwork blocks, used for subsequent grouting. The outer end of the inner beam transition first structure layer 151 is longitudinally at a 45-degree angle, and the outer end of the inner beam transition second structure layer 153 is longitudinally at a 45-degree angle, matched with the T-shaped beam formwork block 13.
[0059] It can be understood that the lower part of the T-shaped beam formwork block 13 needs to be inserted into a column block, and thus in order to realize the up-down insertion with other column blocks, the T-shaped beam outer decorative layer 131 and the T-shaped beam inner structure layer 133 are longitudinally staggered with the T-shaped beam insulation layer 132, so as to form a T-shaped beam formwork longitudinal protrusion 136 on the upper part and a T-shaped beam formwork longitudinal recess 137 on the lower part.
[0060] It is understood that the side of the T-beam formwork block 13 can be inserted into the crossbeam formwork block 12 mentioned above. In order to achieve the insertion of the two, the T-beam insulation layer 112 and the T-beam connection part 134 are provided between the T-beam outer decorative layer 131 and the T-beam inner structural layer 133, thereby forming a T-beam formwork transverse protrusion 138 on the outside. Furthermore, the T-beam formwork transverse protrusion 138 is inserted into the crossbeam formwork transverse recess 128 of the outer crossbeam formwork block 12, thereby forming a combined hole with the T-beam semi-recess 135 and the crossbeam semi-recess 125 of the outer crossbeam formwork block 12, and the T-beam transverse notch 1390 is connected with the transverse notch 1290 of the outer crossbeam formwork block 12 for placing the steel mesh and subsequent grouting.
[0061] Preferably, the T-beam outer decorative layer 131 of the T-beam formwork block 13 and the outer beam outer decorative layer 121 of the outer beam formwork block 12 are fixed together by bolts and flat connectors. Specifically, the T-beam outer decorative layer 131 and the outer beam outer decorative layer 121 are provided with screw holes that match the bolts and grooves that match the flat connectors. The flat connectors are fixed in the grooves and then fixed by bolts and screw holes, thereby achieving fixation. The flat connectors here can be embedded dumbbell-shaped connectors.
[0062] Fourthly, such as Figure 17 As shown, the outer beam and inner beam include multiple corner beam formwork blocks 11, beam formwork blocks 12, T-beam formwork blocks 13, secondary beam formwork blocks 14, and secondary beam transition formwork blocks 15. This application provides an outer beam including multiple of the above-mentioned first-sided corner beam formwork blocks 11, second-sided transverse beam formwork blocks 12, and third-sided T-beam formwork blocks 13. The structures of the three are the same as those mentioned above. Their structures are briefly described below.
[0063] The corner beam formwork block 11 includes an outer decorative layer 111, a corner beam insulation layer 112, and an inner structural layer 113. The structure of each layer is described below.
[0064] The corner beam outer decorative layer 111 is located at the outermost layer and is implemented by using a decorative material, and can be a UHPC facing plate. The corner beam insulation layer 112 is closely attached to the inner side of the corner beam outer decorative layer, and is used to achieve heat and sound insulation. Specifically, it can be an aerogel coating, which can be glued with the corner beam outer decorative layer 111 and the corner beam inner structural layer 113, and has good sound insulation and heat insulation effects. The corner beam inner structural layer 113 can be a high-performance prefabricated concrete member, such as fiber reinforced concrete (FRC), ultra-high performance concrete (UHPC), or high-performance durable concrete (HDC). The bottom is connected to the inner side of the corner beam insulation layer 112 through the corner beam connecting part 114. The corner beam connecting part 114 and the corner beam insulation layer 112 are made of the same material and are integrally connected. The corner beam insulation layer 113, the corner beam connecting part 114, and the corner beam insulation layer 112 form a corner beam longitudinal gap 119 and a corner beam transverse gap 1190, which are used to place a steel mesh frame and subsequent grouting. The outer side of the corner beam connecting part has a corner beam semi-recess 115, which can be a semicircular structure and forms a circular structure with the semi-recess of other formwork blocks, which is used for subsequent grouting. In order to realize the combination of two corner beam formwork blocks 11, the outer end of the corner beam outer decorative layer 111 is a 45-degree bevel, which is used to splice with the outer end of the other corner beam outer decorative layer 111 to form a right angle. The outer end of the corner beam insulation layer 112 is a 45-degree bevel, which is used to splice with the outer end of the other corner beam insulation layer 112 to form a right angle. The outer end of the corner beam inner structural layer 113 is a 45-degree bevel, which is used to splice with the outer end of the other corner beam inner structural layer 113 to form a right angle. Thus, the two corner beam longitudinal gaps 119 form a corner beam cavity 110 inside, as shown in Figure 17 The corner beam transverse gap 1190 is connected, which is used to place a steel mesh frame and subsequent grouting.
[0065] In some preferred embodiments, the two corner beam formwork blocks 11 spliced into a right angle are connected by a mortise and tenon joint at the external corner splicing part, realizing the interlocking of the two corner beam formwork blocks 11. At the internal corner splicing part, a bolt and a corner connecting piece are used for fixing. Specifically, the corner beam insulation layer 113 is provided with a screw hole matched with the bolt and a groove matched with the corner connecting piece. The corner connecting piece is fixed in the groove, and then fixed by the bolt and the screw hole, thereby realizing the fixing of the internal corner. The corner connecting piece can be an embedded dumbbell-shaped connecting piece.
[0066] In other preferred embodiments, the two corner beam formwork blocks 11 spliced into a right angle are fixed by a first closing strip at the internal corner splicing part. The first closing strip includes two straightly connected closing areas, and the two closing areas accommodate the two first corner column inner structural layers spliced respectively.
[0067] It can be understood that the wall formwork block needs to be inserted under the corner beam formwork block 11, so that the outer decorative layer 111 and the inner structural layer 113 of the corner beam are longitudinally staggered with the corner beam insulation layer 112, thereby forming a longitudinal protrusion 116 of the corner beam formwork on the upper part and a longitudinal recess 117 of the corner beam formwork on the lower part.
[0068] In some preferred embodiments, the side of the corner beam formwork block 11 needs to be inserted with the external beam formwork block 12, so that the corner beam insulation layer 112 and the corner beam connecting part 114 are recessed with the corner beam outer decorative layer 111 and the corner beam inner structural layer 113, thereby forming a transverse recess 118 of the corner beam formwork on the outer side. It should be noted that the structure of the external beam formwork block 12 is introduced in the second aspect below.
[0069] Specifically, when the corner beam formwork block 11 is inserted with the external beam formwork block 12, the transverse recess 118 of the corner beam formwork is inserted and connected with the external beam formwork protrusion 1280 of the external beam formwork block 12, so that the corner beam half recess 115 and the half recess 125 of the external beam formwork block 12 form a combined hole for subsequent grouting, and the corner beam transverse recess 1190 and the transverse recess 1290 of the external beam formwork block 12 are in communication for placing the steel mesh frame and subsequent grouting.
[0070] The beam formwork block 12 includes a beam outer decorative layer 121, a beam insulation layer 122, and a beam inner structural layer 123, the layer structure of which is introduced below.
[0071] The beam outer decorative layer 121 is located in the outermost layer and is realized by using decorative materials, which can be a UHPC facing board. The beam insulation layer 122 is closely attached to the inner side of the beam outer decorative layer and is used to achieve heat and sound insulation, which can be an aerogel coating that can realize adhesion with the beam outer decorative layer 121 and the beam inner structural layer 123 and has good sound insulation and heat insulation effects. The beam inner structural layer 123 can be a high-performance prefabricated concrete member, such as fiber-reinforced concrete (FRC), ultra-high performance concrete (UHPC), or high-performance durable concrete (HDC), which is connected to the inner side of the beam insulation layer through the beam connecting part 124. The beam connecting part 124 and the beam inner structural layer 123 are of the same material and are integrally connected, and the beam inner structural layer 123, the beam connecting part 124, and the beam insulation layer 122 form a beam transverse recess 1290 for placing the steel mesh frame and subsequent grouting. The beam connecting part 124 has a beam longitudinal hole 129 in the center for subsequent grouting, and the outer side of both ends of the beam connecting part has a beam half recess 125, which can be a semicircular structure and forms a circular structure with the half recess of other formwork blocks for subsequent grouting.
[0072] In order to improve the stability between the inner structural layer 123 and the thermal insulation layer 122 of the beam formwork block 12, the embedded steel joint 40 is arranged in the inner structural layer 123 and the thermal insulation layer 122, the embedded steel joint 40 in the inner structural layer 123 and the embedded steel joint in the thermal insulation layer 122 are welded by short steel, so as to connect and fix the inner structural layer 123 and the thermal insulation layer 122, which is specifically shown in Figure 9 and 12 . In order to realize the combination between two beam formwork blocks 12, the outer decorative layer 121 and the inner structural layer 123 are staggered with the thermal insulation layer 122 and the beam connecting part 124, so as to form a beam formwork transverse recess 128 on one side and a beam formwork transverse protrusion 1280 on the other side; the beam formwork transverse recess 128 is inserted with the beam formwork transverse protrusion 1280 of the other beam formwork block, so as to form a combination hole by the beam half recess 125 and the beam half recess 125 of the external beam formwork block 12, which is used for subsequent grouting.
[0073] In some preferred embodiments, as shown in Figure 11 , the two beam formwork blocks 12 spliced into a flat angle are fixed by bolts and flat connectors, specifically, the inner structural layer 123 is provided with screw holes matched with the bolts and grooves matched with the corner connectors, the corner connectors are fixed in the grooves, and then fixed by the bolts and the screw holes, so as to realize the fixation, and the corner connector here can be an embedded dumbbell-shaped connector.
[0074] It can be understood that the beam formwork block 12 needs to be inserted with a wall formwork block below, so as to realize the upward and downward insertion with other wall formwork blocks, the outer decorative layer 121 and the inner structural layer 123 are arranged longitudinally staggered with the thermal insulation layer 122, so as to form a beam formwork longitudinal protrusion 126 on the upper part and a beam formwork longitudinal recess 127 on the lower part.
[0075] In some preferred embodiments, the side of the beam formwork block 12 needs to be inserted with an external corner beam formwork block 11, so as to realize the insertion with the external corner beam formwork block 11, the beam formwork transverse protrusion 1280 is inserted with the corner beam formwork transverse recess 118 of the external corner beam formwork block 11, so as to form a combination hole by the beam half recess 125 and the corner beam half recess 115 of the external corner beam formwork block 11, and the beam transverse notch 1290 is communicated with the beam transverse notch 1190 of the external corner beam formwork block 11, which is used for placing a steel mesh frame and subsequent grouting.
[0076] The T-shaped beam formwork block 13 comprises a T-shaped beam outer decorative layer 131, a T-shaped beam thermal insulation layer 132, and a T-shaped beam inner structural layer 133. The layer structure thereof is introduced as follows.
[0077] The T-shaped beam outer decorative layer 131 is located at the outermost layer and is implemented by using a decorative material, and can be a UHPC facing board. The T-shaped beam thermal insulation layer 132 is closely attached to the inner side of the T-shaped beam outer decorative layer and is used to achieve heat and sound insulation, and can be an aerogel coating, which can be glued with the T-shaped beam outer decorative layer 131 and the T-shaped beam inner structural layer 133 and has good sound insulation and heat insulation effects. The T-shaped beam inner structural layer 133 can be a high-performance prefabricated concrete member, such as fiber reinforced concrete (FRC), ultra-high performance concrete (UHPC), or high-performance durable concrete (HDC), and is connected to the inner side of the T-shaped beam thermal insulation layer 132 through a T-shaped beam connecting part 134. The T-shaped beam connecting part 134 and the T-shaped beam thermal insulation layer 132 are integrally connected and are made of the same material. The T-shaped beam thermal insulation layer 113, the T-shaped beam connecting part 134, and the T-shaped beam thermal insulation layer 132 form a T-shaped beam longitudinal gap 139 and a T-shaped beam transverse gap 1390, which are used to place a steel mesh frame and subsequent grouting. The outer side of the T-shaped beam connecting part has a T-shaped beam semi-recess 135, which can be a semicircular structure and forms a circular structure with the semi-recess of other formwork blocks, which is used for subsequent grouting. Two T-shaped beam formwork blocks 13 and one external inner beam transition module 15 can form a T-shaped beam structure. In order to realize the combination between the two T-shaped beam formwork blocks 13, the outer end of the T-shaped beam outer decorative layer 131 is longitudinally flat, which is used to splice with the outer end of other T-shaped beam outer decorative layers 131 to form a straight angle. The outer end of the T-shaped beam thermal insulation layer 132 is longitudinally flat, which is used to splice with the outer end of other T-shaped beam thermal insulation layers 132 to form a straight angle. Further, as shown in Figure 15 and Figure 16 , the outer end of the T-shaped beam inner structural layer 133 is longitudinally at an angle of 45 degrees, which is used to splice with the outer end of the first structural layer 151 of the external inner beam transition module 15 to form a right angle. At the same time, the outer end of the other T-shaped beam inner structural layer 133 is longitudinally at an angle, which is used to splice with the outer end of the second structural layer 153 of the external inner beam transition module 15 to form a right angle, thereby forming a T-shaped beam structure, and the two T-shaped beam transverse gaps 1390 and the inner beam transition beam transverse gap 1590 of the external inner beam transition module 15 are connected, which are used to place a steel mesh frame and subsequent grouting. Two T-shaped beam formwork blocks 13 and one external inner beam transition module 15 can form a T-shaped beam structure, as shown in Figure 17 .
[0078] It should be noted that the inner beam transition formwork block 15 described above includes an inner beam transition first structural layer 151, an inner beam transition second structural layer 153, and an inner beam transition connecting portion 154, and the layer structure thereof will be introduced below. The inner beam transition first structural layer 151 is arranged on the outer side. The inner beam transition second structural layer 153 is arranged on the inner side and is connected with the inner beam transition first structural layer 151 through the inner beam transition connecting portion 154, forming an inner beam transition longitudinal notch 159 and an inner beam transition transverse notch 1590 for placing a steel mesh frame and subsequent grouting, and the outer side of the inner beam transition connecting portion has an inner beam transition semi-recessed notch 155, which can be a semicircular structure, and forms a circular structure with the semi-recessed notch of other formwork blocks for subsequent grouting. The outer end of the inner beam transition first structural layer 151 is a 45-degree inclined surface in the longitudinal direction, and the outer end of the inner beam transition second structural layer 153 is a 45-degree inclined surface in the longitudinal direction, which is matched with the T-beam formwork block 13.
[0079] It can be understood that the lower side of the T-beam formwork block 13 needs to be inserted into the column block, and thus in order to realize the upper and lower insertion with other column blocks, the T-beam outer decorative layer 131 and the T-beam inner structural layer 133 are arranged longitudinally staggered with the T-beam thermal insulation layer 132, so as to form a T-beam formwork longitudinal protrusion 136 on the upper part and a T-beam formwork longitudinal recess 137 on the lower part.
[0080] It can be understood that the side surface of the T-beam formwork block 13 can be inserted into the transverse beam formwork block 12 of the second aspect described above, and thus in order to realize the insertion of the two, the T-beam thermal insulation layer 112 and the T-beam connecting portion 134 are protrudingly arranged between the T-beam outer decorative layer 131 and the T-beam inner structural layer 133, so as to form a T-beam formwork transverse protrusion 138 on the outer side; further, the T-beam formwork transverse protrusion 138 is inserted and connected with the transverse beam formwork transverse recess 128 of the external transverse beam formwork block 12, so that the T-beam semi-recessed notch 135 and the transverse beam semi-recessed notch 125 of the external transverse beam formwork block 12 form a combined hole, and the T-beam transverse notch 1390 and the transverse notch 1290 of the external transverse beam formwork block 12 are in communication, which are used for placing a steel mesh frame and subsequent grouting.
[0081] Preferably, the T-beam outer decorative layer 131 of the T-beam formwork block 13 and the transverse beam outer decorative layer 121 of the external transverse beam formwork block 12 are fixed through bolts and planar connecting pieces, and specifically, the T-beam outer decorative layer 131 and the transverse beam outer decorative layer 121 are provided with screw holes matched with the bolts and grooves matched with the planar connecting pieces, the planar connecting pieces are fixed in the grooves, and the fixing is realized through the bolts and the screw holes. The planar connecting piece here can be an embedded dumbbell-shaped connecting piece.
[0082] The outer beam cavity is formed by the mutually connected corner beam transverse gap 1190, the transverse beam transverse gap 1290 and the T-shaped beam transverse gap 1390, and is used for placing a steel bar framework and subsequent grouting.
[0083] In some preferred embodiments, the outer beam further comprises an outer beam steel bar framework, the outer beam cavity is further filled with self-compacting grout through the transverse beam longitudinal hole 129 and the combined hole, and thus the connection strength between the outer beam steel bar framework and the outer beam formwork block is improved.
[0084] In a fifth aspect, the application further provides a construction method based on the outer beam of the fourth aspect, as shown in the following steps. Figure 18 As shown in the following steps: Step 101, formwork setting: setting a support frame, laying beam formwork blocks in the support frame to form a closed loop.
[0085] According to the actual design needs, the support frame is set according to the arrangement of the beam, and permanent support or temporary support can be used. The first aspect corner beam formwork block 11, the second aspect transverse beam formwork block 12 and the third aspect T-shaped beam formwork block 13 are laid in the support frame, and the outer beam with a closed loop structure is formed.
[0086] Step 102, steel bar framework manufacturing and installation: manufacturing and installing a beam steel bar framework according to the shape and size of the secondary structure beam cross section, the beam steel bar framework comprising longitudinal bars and stirrups, and the stirrup encryption area can be set.
[0087] Since the steel bar framework is arranged in the outer beam cavity formed by the plurality of beam formwork blocks, the steel bar framework (which can be prefabricated or field tied) is manufactured according to the shape and size of the secondary structure column cross section in the cavity, and then installed. Further, those skilled in the art can set the stirrup encryption area and encrypt important areas as needed.
[0088] Step 103, secondary pouring: pouring self-compacting concrete into the beam formwork block cavity until the cavity is filled.
[0089] The manufactured steel bar framework is fixed in the beam formwork block cavity, and then self-compacting concrete is poured into the beam formwork block cavity until the cavity is filled, thereby realizing the connection and fixation between the outer beam steel bar framework and the outer beam formwork block.
[0090] In preferred embodiments, the method further comprises: setting a gradient circular arc on the bottom plate of the pre-cambered beam formwork block, so that the bottom of the secondary poured structure beam forms an arc of 1 / 1000-10 / 1000. The pre-cambered beam is described in detail below. Figure 19 A pre-cambered beam explosion schematic diagram is provided for the embodiments of the application,Figure 20 A schematic diagram of a pre-arched beam formwork block structure provided for an embodiment of the present application, Figure 21 A schematic diagram of a pre-arched beam formwork block structure provided for an embodiment of the present application, Figure 20 A schematic diagram of a pre-arched beam formwork block structure provided for an embodiment of the present application, Figure 22 A schematic diagram of a pre-arched beam formwork block structure provided for an embodiment of the present application, Figure 23 A schematic diagram of a pre-arched beam formwork block structure provided for an embodiment of the present application, Figure 22 A schematic diagram of a pre-arched beam formwork block structure provided for an embodiment of the present application, Figures 19 to 23 As shown in the drawings, the mechanical properties of the large-span beam component are higher, and therefore the present application also provides a pre-arched beam formwork block 1000, a secondary structure beam reinforcement framework 2000, and a secondary structure pre-arched beam 3000. In order to improve the stress performance of the beam component without increasing or with less increase in the beam cross-sectional height and reinforcement ratio, and to meet the demand for larger-span space construction, based on the previous beam formwork block, by optimizing the formwork block bottom plate, a gradient circular arc bottom plate is arranged along the height direction of the block, so that the secondary structure beam (reinforced concrete main beam, secondary beam) is arched, the adverse deformation is reduced, and the overall stability and safety of the structure are improved.
[0091] The pre-arched beam formwork block corresponds to the corner beam formwork block 11a, the beam formwork block 12a, the T-beam formwork block 13a, the secondary beam formwork block 14a, and the secondary beam transition formwork block 15a of the corresponding beam module block of the previous beam module block, and only the bottom plate structure is different. According to the change of the beam span, a gradient circular arc is arranged on the bottom plate of the pre-arched beam formwork block, so that the bottom of the secondary pouring structure beam forms an arc (h / l) of 1 / 1000-10 / 1000. The pre-arched beam formwork block needs to be assembled in the designed order to ensure the continuity of the circular arc. The formwork blocks can be numbered in advance (for example, sequentially numbered from small to large according to Arabic numerals from the middle to both ends), and assembled according to the number during construction. After sequentially completing the formwork block assembly and the reinforcement framework installation, the secondary pouring of concrete can be performed in the formwork block cavity to form a secondary structure pre-arched beam component. The bottom of the beam component forms an arc according to the arc of the formwork block bottom plate, and the pre-arched effect is achieved.
[0092] The beam formwork block, the outer beam, and the outer beam construction method provided by the embodiment of the present application have the following technical effects: (1) Integrated design: The outer decorative layer, the thermal insulation layer, and the inner structural layer are integrated, realizing the unity of structure, thermal insulation, and decoration functions, simplifying the construction process, and improving the building quality.
[0093] (2) Modular assembly: Through the combination of standardized blocks such as corner beams, cross beams, and T-beams, fast and accurate on-site assembly is realized, and the construction efficiency is greatly improved.
[0094] (3) Connection is reliable: adopt mortise and tenon, bolt, connecting piece and other connection mode, ensure that the component is firmly connected in the key node such as corner, flat angle, T joint, and enhance the stability of the overall structure.
[0095] (4) Cavity grouting enhancement: the continuous cavity formed by transverse gap, longitudinal hole and combined hole facilitates the arrangement of steel mesh frame and the pouring of self-compacting concrete, improves the structural strength and integrity. In the present application, the term "multiple" refers to two or more, unless otherwise explicitly limited. The terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, "connecting" can be fixed connection, or detachable connection, or integrally connected; "connected" can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0096] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "front", "back" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or units referred to must have a particular direction, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application.
[0097] In the description of the present application, the terms "one specific embodiment", "some embodiments", "one embodiment" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present description, the illustrative expression of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0098] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present application, and it should be understood that the above description is only a specific embodiment of the present application and does not limit the protection scope of the present application, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A corner beam formwork block, characterized by, The corner beam formwork block comprises: A corner beam outer decorative layer is located at the outermost layer and is implemented by using a decorative material; A corner beam insulation layer is attached to the inner side of the corner beam outer decorative layer and is used to achieve heat and sound insulation; A corner beam inner structural layer is connected to the inner side of the corner beam insulation layer through a corner beam connecting part at the bottom, forms a corner beam longitudinal gap and a corner beam transverse gap, and has a corner beam semi-recess on the outer side of the corner beam connecting part; The outer end of the corner beam outer decorative layer is a 45-degree bevel, which is used to splice with the outer end of the outer decorative layer of another corner beam to form a right angle; the outer end of the corner beam insulation layer is a 45-degree bevel, which is used to splice with the outer end of the insulation layer of another corner beam to form a right angle; the outer end of the corner beam inner structural layer is a 45-degree bevel, which is used to splice with the outer end of the inner structural layer of another corner beam to form a right angle; thus, the two corner beam longitudinal gaps form a corner beam cavity inside, and the corner beam transverse gap is connected; The corner beam outer decorative layer and the corner beam inner structural layer are longitudinally staggered with the corner beam insulation layer, so that a corner beam formwork longitudinal protrusion is formed at the upper part and a corner beam formwork longitudinal recess is formed at the lower part.
2. The corner beam formwork block of claim 1, wherein The corner beam insulation layer and the corner beam connecting part are arranged in a recessed manner with the corner beam outer decorative layer and the corner beam inner structural layer, so that a corner beam formwork transverse recess is formed on the outer side.
3. The corner beam formwork block of claim 2, wherein, The corner beam formwork transverse recess is connected to the outer beam formwork block protrusion of the outer beam formwork block through plug-in connection, so that the corner beam semi-recess and the beam semi-recess of the outer beam formwork block form a combined hole, and the corner beam transverse gap is connected to the transverse gap of the outer beam formwork block.
4. The corner beam formwork block of claim 1, wherein, Two corner beam formwork blocks spliced into a right angle are connected through mortise and tenon joints at the external corner splicing part, so as to realize the interlocking of the two corner beam formwork blocks; and the two corner beam formwork blocks are fixed through bolts and corner connecting parts at the internal corner splicing part.
5. The corner beam formwork block of claim 4, wherein, The corner beam inner structural layer is provided with screw holes matched with the bolts and grooves matched with the corner connecting parts.
6. The corner beam formwork block of claim 1, wherein Two corner beam formwork blocks spliced into a right angle are fixed through closing strips at the internal corner splicing part, and the closing strips comprise two straightly connected closing areas, which respectively accommodate the two spliced corner beam inner structural layers.
7. A beam formwork block characterised in that, The beam formwork block comprises: A beam outer decorative layer is located at the outermost layer and is implemented by using a decorative material; A beam insulation layer is attached to the inner side of the beam outer decorative layer and is used to achieve heat and sound insulation; A beam inner structural layer is connected to the inner side of the beam insulation layer through a beam connecting part, forms a beam transverse gap, and has a beam semi-recess on the outer side of the beam connecting part; The beam outer decorative layer and the beam inner structural layer are staggered with the beam insulation layer and the beam connecting part, so that a beam formwork transverse recess is formed on one side of the outer side and a beam formwork transverse protrusion is formed on the other side of the outer side; the beam formwork transverse recess is connected to the beam formwork transverse protrusion of another beam formwork block through plug-in connection, so that the beam semi-recess and the beam semi-recess of the outer beam formwork block form a combined hole; The outer decorative layer and the inner structure layer of the crossbeam are longitudinally staggered with the heat preservation layer of the crossbeam, so that the upper part forms a longitudinal protrusion of the crossbeam formwork, and the lower part forms a longitudinal recess of the crossbeam formwork.
8. The cross beam formwork block of claim 7, wherein, The transverse of the crossbeam formwork is inserted into the transverse recess of the corner beam formwork of the external corner beam formwork block, so that the half recess of the crossbeam and the half recess of the corner beam of the external corner beam formwork block form a combined hole, and the transverse of the crossbeam is in communication with the transverse of the corner beam formwork block of the external corner beam formwork.
9. The cross beam formwork block of claim 7, wherein, The two crossbeam formwork blocks spliced into a flat corner are fixed by bolts and plane connectors.
10. The cross beam formwork block of claim 9, wherein, The inner structure layer of the crossbeam is provided with screw holes matched with the bolts and grooves matched with the corner connectors.
11. The cross beam formwork block of claim 7, wherein, The inner structure layer of the crossbeam and the heat preservation layer of the crossbeam are connected and fixed by welding short steel bars between the embedded steel joints of the inner structure layer of the crossbeam and the embedded steel joints of the heat preservation layer of the crossbeam.
12. A T-beam formwork block characterized by, The T-shaped beam formwork block comprises: A T-shaped beam outer decorative layer is located at the outermost layer and is realized by using decorative materials; A T-shaped beam heat preservation layer is attached to the inner side of the T-shaped beam outer decorative layer and is used for heat and sound insulation; A T-shaped beam inner structure layer is connected to the inner side of the T-shaped beam heat preservation layer through a T-shaped beam connecting part to form a T-shaped beam longitudinal recess and a T-shaped beam transverse recess; the outer side of the T-shaped beam connecting part has a T-shaped beam half recess; The outer end of the T-shaped beam outer decorative layer is longitudinally flat for splicing with the outer end of other T-shaped beam outer decorative layers into a flat corner; the outer end of the T-shaped beam heat preservation layer is longitudinally flat for splicing with the outer end of other T-shaped beam heat preservation layers into a flat corner; The outer end of the T-shaped beam inner structure layer is longitudinally at an angle of 45 degrees for splicing with the outer end of the first structure layer of the external inner beam transition module into a right angle; meanwhile, the outer end of the other T-shaped beam inner structure layer is longitudinally at an angle for splicing with the outer end of the second structure layer of the external inner beam transition module into a right angle, so as to form a T-shaped beam structure, and the two T-shaped beam transverse recesses and the inner beam transition beam transverse recess of the external inner beam transition module are in communication; the T-shaped beam outer decorative layer and the T-shaped beam inner structure layer are longitudinally staggered with the T-shaped beam heat preservation layer, so that the upper part forms a longitudinal protrusion of the T-shaped beam formwork, and the lower part forms a longitudinal recess of the T-shaped beam formwork.
13. The T-beam formwork block of claim 12, wherein, The T-shaped beam heat preservation layer and the T-shaped beam connecting part are protrudingly arranged between the T-shaped beam outer decorative layer and the T-shaped beam inner structure layer, so as to form a transverse protrusion of the T-shaped beam formwork on the outer side.
14. The T-beam form block of claim 12, wherein, The transverse protrusion of the T-shaped beam formwork is inserted into the transverse recess of the crossbeam formwork of the external crossbeam formwork block, so that the half recess of the T-shaped beam and the half recess of the crossbeam of the external crossbeam formwork block form a combined hole, and the T-shaped beam transverse recess is in communication with the transverse recess of the external crossbeam formwork block.
15. The T-beam form block of claim 12, wherein, The T-shaped beam outer decorative layer of the T-shaped beam formwork block and the crossbeam outer decorative layer of the external crossbeam formwork block are fixed by a plane connector.
16. An outer spar characterized by, The outer beam comprises: a plurality of corner beam formwork blocks of any one of claims 1-6, a plurality of crossbeam formwork blocks of any one of claims 7-11, and a plurality of T-shaped beam formwork blocks of any one of claims 12-15; The corner beam formwork block comprises: The outer decorative layer of the corner beam is located at the outermost layer and is realized by using decorative materials; The heat insulation layer of the corner beam is tightly attached to the inner side of the outer decorative layer of the corner beam and is used for heat and sound insulation; The inner structure layer of the corner beam is connected to the inner side of the heat insulation layer of the corner beam through the corner beam connecting part, forms a longitudinal gap and a transverse gap of the corner beam, and the outer side of the corner beam connecting part has a semi-concave gap of the corner beam; The outer end of the outer decorative layer of the corner beam is a 45-degree bevel, which is used for splicing with the outer end of the outer decorative layer of other corner beams to form a right angle; the outer end of the heat insulation layer of the corner beam is a 45-degree bevel, which is used for splicing with the outer end of the heat insulation layer of other corner beams to form a right angle; the outer end of the inner structure layer of the corner beam is a 45-degree bevel, which is used for splicing with the outer end of the inner structure layer of other corner beams to form a right angle; thus, the longitudinal gap of the corner beam forms a cavity inside, and the transverse gap of the corner beam is connected; The outer decorative layer of the corner beam and the inner structure layer of the corner beam are longitudinally staggered with the heat insulation layer of the corner beam, so that a longitudinal protrusion of the corner beam formwork is formed at the upper part and a longitudinal concave gap of the corner beam formwork is formed at the lower part; The heat insulation layer of the corner beam and the corner beam connecting part are recessed with the outer decorative layer of the corner beam and the inner structure layer of the corner beam, so that a transverse concave gap of the corner beam formwork is formed on the outer side; The beam formwork block is connected with the corner beam formwork block, and the beam formwork block comprises: The outer decorative layer of the beam is located at the outermost layer and is realized by using decorative materials; The heat insulation layer of the beam is tightly attached to the inner side of the outer decorative layer of the beam and is used for heat and sound insulation; The inner structure layer of the beam is connected to the inner side of the heat insulation layer of the beam through the beam connecting part, forms a transverse gap of the beam, and the central part of the beam connecting part has a longitudinal hole of the beam, and the outer side of both ends of the beam connecting part has a semi-concave gap of the beam; The outer decorative layer of the beam and the inner structure layer of the beam are staggered with the heat insulation layer of the beam and the beam connecting part, so that a transverse concave gap of the beam formwork is formed on one side of the outer side and a transverse protrusion of the beam formwork is formed on the other side of the outer side; The transverse protrusion of the beam formwork is inserted into the transverse concave gap of the corner beam formwork block, so that the semi-concave gap of the beam and the semi-concave gap of the corner beam form a combined hole, and the transverse gap is connected with the transverse gap of the corner beam; the transverse concave gap of the beam formwork is inserted into the transverse protrusion of the beam formwork of other beam formwork blocks, so that the semi-concave gap of the beam and the semi-concave gap of the beam form a combined hole; The outer decorative layer of the beam and the inner structure layer of the beam are longitudinally staggered with the heat insulation layer of the beam, so that a longitudinal protrusion of the beam formwork is formed at the upper part and a longitudinal concave gap of the beam formwork is formed at the lower part; The T-shaped beam formwork block is connected with the beam formwork block, and the T-shaped beam formwork block comprises: The outer decorative layer of the T-shaped beam is located at the outermost layer and is realized by using decorative materials; The heat insulation layer of the T-shaped beam is tightly attached to the inner side of the outer decorative layer of the T-shaped beam and is used for heat and sound insulation; The inner structure layer of the T-shaped beam is connected to the inner side of the heat insulation layer of the T-shaped beam through the T-shaped beam connecting part, forms a longitudinal gap and a transverse gap of the T-shaped beam, and the outer side of the T-shaped beam connecting part has a semi-concave gap of the T-shaped beam; The outer end of the T-shaped beam outer decoration layer is longitudinally flat, and is used for splicing with the outer end of other T-shaped beam outer decoration layers to form a straight angle. The outer end of the inner structure layer of the corner beam is longitudinally inclined at 45 degrees, and is used for splicing with the first structure layer outer end inclined surface of the outer inner beam transition module to form a right angle; meanwhile, the outer end of the inner structure layer of the other corner beam is longitudinally inclined, and is used for splicing with the second structure layer outer end inclined surface of the outer inner beam transition module to form a right angle, thereby forming a T-shaped beam structure, and the T-shaped beam transverse gap and the inner beam transition beam transverse gap of the outer inner beam transition module are in communication; the T-shaped beam outer decoration layer and the T-shaped beam inner structure layer protrude from the T-shaped beam insulation layer and the T-shaped beam connecting part, thereby forming a T-shaped beam formwork transverse protrusion on the outer side; the T-shaped beam formwork transverse protrusion is inserted into the beam formwork transverse recess, thereby forming a combined hole of the T-shaped beam half recess and the beam half recess, and the T-shaped beam transverse gap and the corner beam transverse gap are in communication. The T-shaped beam outer decoration layer and the T-shaped beam inner structure layer are longitudinally staggered with the T-shaped beam insulation layer, thereby forming a T-shaped beam formwork longitudinal protrusion on the upper part and a T-shaped beam formwork longitudinal recess on the lower part. The corner beam transverse gap, the beam transverse gap and the T-shaped beam transverse gap in communication constitute an outer beam cavity.
17. The outer spar of claim 16, wherein, The outer beam further comprises an outer beam steel mesh frame accommodated in the outer beam cavity.
18. The outer spar of claim 17, wherein, The outer beam cavity is filled with self-compacting slurry through the beam longitudinal hole 129 and the combined hole.
19. An outer beam construction method according to any one of claims 16 to 18, wherein, The method comprises: Formwork setting: setting a support frame, and laying beam formwork blocks in the support frame to a closed loop; Steel mesh frame manufacturing and installation: manufacturing and installing a beam steel mesh frame according to the cross-sectional shape and size of the secondary structure beam, wherein the beam steel mesh frame comprises longitudinal reinforcement and stirrups, and a stirrup encryption area can be arranged; Secondary pouring: pouring self-compacting concrete in the beam formwork block cavity until the cavity is filled.
20. The outer spar construction method of claim 19, wherein, The method further comprises arranging a gradient circular arc on the bottom plate of the pre-arched beam formwork block, so that the bottom of the secondary poured structure beam forms an arc of 1 / 1000-10 / 1000.