Processing equipment for manganese-copper precision resistance alloy
By employing multiple micro-nozzles and a negative pressure suction system on the cold rolling mill, combined with real-time monitoring equipment, zoned lubrication control was achieved, solving the problem of difficult-to-control lubrication system and improving cold rolling quality and roll cleanliness.
Patent Information
- Application Number
- CN202511751542.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-01-20
AI Technical Summary
The existing lubrication system of cold rolling mills is difficult to achieve local lubrication control, resulting in inconsistent friction coefficients of strip in the roll width direction, causing uneven transverse thickness and affecting the quality of cold rolling.
Multiple micro-nozzles and a negative pressure suction system are used to control the oil volume through precision valves. Combined with a laser strip shape gauge and thickness gauge to monitor the strip shape and thickness in real time, zoned lubrication control is achieved. Oil and debris on the surface of the rolls are removed by a negative pressure air knife, and the lubricating oil is recycled.
It achieves the formation of a uniform oil film on the roll surface, improves cold rolling quality, reduces thickness unevenness, enhances roll cleanliness, and reduces the risk of friction scratches.
Smart Images

Figure CN121360745A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the alloy processing technical field, specifically, a kind of manganese copper precision resistance alloy processing equipment. BACKGROUND
[0002] In the processing flow of manganese copper precision resistance alloy, cold rolling is a crucial process, which is to roll the strip after solid solution treatment to the target thickness, and to accumulate energy through plastic deformation to provide driving force for subsequent recrystallization heat treatment. The uniformity of the cold rolling process directly determines the uniformity of the microstructure of the alloy, the distribution of internal residual stress and the flatness quality. Non-uniform deformation will lead to uneven grain size and texture deviation during subsequent recrystallization, ultimately affecting the stability of resistance value and temperature coefficient.
[0003] The existing cold rolling mill is usually equipped with a traditional rolling oil lubrication system, which sprays rolling oil to the roll and strip surface through a row of simple nozzles to achieve lubrication, cooling and cleaning. The current lubrication system has a simple oil path structure, and there is a slight difference in the outlet pressure of each nozzle, which leads to uneven oil film thickness on the surface of the roll, making the friction coefficient of the strip in the width direction of the roll inconsistent, causing uneven thickness and uneven microstructure in the transverse direction. The lubrication system uses centralized oil supply, which is difficult to achieve local lubrication control, especially in the edge position of the strip, where the stress is concentrated and the heat is dissipated quickly, which is a high-risk area for cracks and warping. The traditional lubrication system is difficult to provide differentiated lubrication conditions for the edge area. During rolling, the oil adheres to the surface of the roll. With the rotation of the roll and the continuous injection of oil, the difference in oil film thickness in the width direction of the roll gradually increases, further expanding the uneven thickness of the cold rolling. SUMMARY
[0004] The present application provides a manganese copper precision resistance alloy processing equipment to solve the problem of uneven friction coefficient of the strip in the width direction of the roll caused by the difficulty of local lubrication control of the existing lubrication system and the accumulation of oil on the surface of the roll, which leads to uneven thickness of the strip in the transverse direction and reduces the quality of cold rolling.
[0005] The technical scheme of the present application is as follows: a manganese copper precision resistance alloy processing equipment, comprising a machine base and a roll, the roll being rotatably arranged on the machine base, further comprising:
[0006] A spray beam is connected to an oil inlet pipe, and an oil inlet valve is arranged on the oil inlet pipe. A liquid level meter is installed on the spray beam. The spray beam and the roll correspond to each other, and the spray beam is located on the side of the roll entering the strip.
[0007] A plurality of micro nozzles are provided, the micro nozzles are communicated with the oil supply pipe and the spray beam, the micro nozzles are equidistantly arranged on the spray beam, the micro nozzles are communicated with the gas supply pipe, the gas supply pipe is provided with a precision valve, and the micro nozzles have an outlet for spraying oil onto the roller;
[0008] A negative pressure suction system is arranged on one side of the roller discharging the strip, and is used for removing the oil remaining on the surface of the roller after rolling, the outlet of the negative pressure suction system is communicated with the gas supply pipe, and the negative pressure suction system comprises:
[0009] A negative pressure air knife is arranged corresponding to the roller, the negative pressure air knife is communicated with a vacuum pump, the outlet of the vacuum pump is communicated with an exhaust pipe, a pressure relief member is arranged at the outlet of the exhaust pipe, and the gas supply pipe is communicated with the exhaust pipe.
[0010] The pressure relief member comprises:
[0011] A baffle is connected to the exhaust pipe through a compression spring, and the compression spring compresses the baffle to the outlet of the exhaust pipe.
[0012] A measuring member is arranged on one side of the roller discharging the strip, and is used for detecting the shape and transverse thickness distribution of the strip and adjusting the gas amount of the gas supply pipe to adjust the amount of the spray head, and the measuring member comprises:
[0013] A laser shape meter and a thickness gauge, the laser shape meter is used for detecting the shape of the strip, the thickness gauge is used for detecting the transverse thickness of the strip, and the laser shape meter and the thickness gauge can transmit signals to a central controller in real time and adjust the opening and closing amount of the precision valve on the gas supply pipe to adjust the oil spraying amount.
[0014] In order to reduce the temperature deformation of the roller after long-time rolling, rotating shafts are fixedly connected to both ends of the roller, the rotating shafts are rotatably arranged on the machine base, the rotating shafts and the roller are hollow structures, the roller and the rotating shafts are communicated, one of the rotating shafts is communicated with the spray beam, and the other rotating shaft is communicated with an oil supply pipe for supplying oil.
[0015] In order to improve the cleaning effect of the roller, an oil absorption pad is arranged at the inlet of the negative pressure air knife, and the oil absorption pad is in contact with the roller.
[0016] In order to increase the strength of the roller, a filler block is arranged in the roller, and a plurality of support plates are fixedly connected between the filler block and the inner wall of the roller.
[0017] For recycling the sucked oil, a recycling tank is further arranged, the air outlet of the vacuum pump and the negative pressure air knife are communicated with the top of the recycling tank, a recycling opening is arranged on the recycling tank, a filter drawer is sealingly and slidably arranged at the recycling opening, and a sponge pad is arranged in the filter drawer.
[0018] The working principle and beneficial effects of the present application are as follows:
[0019] 1. In the present application, the independent control of multiple micro-nozzles is realized through the arrangement of the precision valve, which lays the foundation for partition control. The air outlet of the air supply pipe is controlled by the precision valve, thereby the oil quantity sprayed by the micro-nozzle can be controlled. The plate shape and thickness of the strip are monitored by the measuring element. If waves are found at the corresponding position, the system determines that the lubrication of this area is excessive, reduces the air outlet and thus reduces the oil quantity of this area, increases the friction of the roller to flatten the strip, and accurately controls the oil quantity through the micro-nozzle and the precision valve. The multiple micro-nozzles form a dense array, which can form a uniform and controllable oil film on the surface of the roller, and provide differential lubrication conditions for different areas, thereby improving the rolling quality.
[0020] 2. In the present application, the vacuum pump sucks air into the negative pressure air knife to form a strong negative pressure environment, and the debris and oil on the surface of the roller are sucked into the inside of the recycling tank. The oil absorption pad further blocks and absorbs the debris and oil, thereby improving the cleaning effect of the roller. The sponge pad and the filter drawer block the debris to filter the oil, which is convenient for recycling the oil. The airflow generated by the vacuum pump supplies air to the air supply pipe, and the precision valve accurately controls the air supply quantity. The part after rolling is cleaned to reduce the residue of the oil on the surface of the roller, thereby reducing the unevenness of the lubricating oil on the surface of the roller caused by the accumulation of the oil film, and reducing the scratches of the strip and the roller caused by the debris residue. BRIEF DESCRIPTION OF DRAWINGS
[0021] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0022] Figure 1 It is a structural schematic view of the first perspective of the whole application;
[0023] Figure 2 It is a structural schematic view of the second perspective of the whole application;
[0024] Figure 3 It is a structural schematic view of the machine base, roller, recycling tank and negative pressure suction system of the present application;
[0025] Figure 4 It is a structural schematic view of the roller, jet beam, filler block and vacuum pump of the present application;
[0026] Figure 5The structure diagram of the liquid level meter, micro nozzle, oil supply pipe and gas supply pipe of the application;
[0027] Figure 6 The structure diagram of the micro nozzle, oil supply pipe, gas supply pipe and precision valve of the application;
[0028] Figure 7 The structure diagram of the oil absorption pad, recovery box, filter drawer and negative pressure suction system of the application;
[0029] Figure 8 The structure diagram of the exhaust pipe and pressure relief of the application;
[0030] Figure 9 The structure diagram of the filter drawer of the application;
[0031] Figure 10 The structure diagram of the oil absorption pad and negative pressure air knife of the application;
[0032] Figure 11 The structure diagram of the machine base, roller, rotating shaft and hydraulic cylinder of the application.
[0033] In the figure:
[0034] 1, machine base; 2, roller; 3, spray beam; 4, oil inlet pipe; 5, oil inlet valve; 6, liquid level meter; 7, micro nozzle; 8, oil supply pipe; 9, gas supply pipe; 10, precision valve; 11, oil absorption pad; 12, recovery box; 13, filter drawer; 14, sponge pad; 15, air exhaust pipe; 16, partition; 17, liquid discharge pipe; 18, rotating shaft; 19, filling block; 20, support plate; 21, sliding seat; 22, hydraulic cylinder; 23, transfer seat; 24, oil supply pipe;
[0035] 101, negative pressure air knife; 102, vacuum pump; 103, exhaust pipe;
[0036] 201, baffle; 202, compression spring; 203, fixed plate;
[0037] 301, laser plate shape instrument; 302, thickness gauge. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments of the application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the application.
[0039] As Figures 1 to 11As shown in the figure, this embodiment proposes a processing equipment for manganese copper precision resistance alloy, including a machine base 1 and a roller 2. The roller 2 is rotatably mounted on the machine base 1. It also includes a spray beam 3, a micro nozzle 7, a negative pressure suction system and a measuring component.
[0040] like Figures 1 to 6 As shown, the spray beam 3 is connected to an oil inlet pipe 4, and an oil inlet valve 5 is installed on the oil inlet pipe 4. A level gauge 6 is installed on the spray beam 3. The spray beam 3 corresponds one-to-one with the roll 2. The spray beam 3 is located on the side of the roll 2 where it enters the strip. Multiple micro-nozzles 7 are provided. The micro-nozzles 7 are connected to the spray beam 3 through an oil supply pipe 8. The multiple micro-nozzles 7 are equidistantly arranged on the spray beam 3. The micro-nozzles 7 are connected to an air supply pipe 9, and a precision valve 10 is installed on the air supply pipe 9. The micro-nozzles 7 have an outlet for spraying oil into the roll 2. The oil inlet pipe 4 supplies oil to the inside of the spray beam 3. The lubricating oil is supplied to the nozzle. The level gauge 6 can be a float-type level gauge or a radar level gauge to monitor the oil level within the spray beam 3. The level gauge 6 can send an electrical signal to the central controller to control the opening and closing of the oil inlet valve 5, ensuring timely oil supply to the spray beam 3 and preventing insufficient lubricating oil. Simultaneously, when the oil level reaches a certain point, the oil inlet pipe 4 is closed to stop oil supply, preventing excessive oil in the spray beam 3 from creating high pressure that could cause lubricating oil to directly enter the micro-nozzle 7, thus reducing the workload of the oil pump. The effect of pressure on the injection volume is mainly controlled in this embodiment by adjusting the air supply pressure through the air supply pipe 9. The outlet diameter of the micro-nozzle 7 is extremely small, ranging from 0.1 to 0.5 mm. The precision valve 10 can be controlled by a piezoelectric ceramic actuator, and the valve core opening can be precisely adjusted within milliseconds. High-pressure air enters the interior of the micro-nozzle 7 from the air supply pipe 9 and is ejected, creating a negative pressure environment within the micro-nozzle 7. Through the negative pressure generated between the micro-nozzle 7 and the oil supply pipe 8, the lubricating oil is drawn upwards. The oil impacts the septum inside the micro-nozzle 7, turning into an extremely fine mist that is sprayed outward. The piezoelectric ceramic brake has an extremely fast response speed, allowing for high-frequency pulse-type adjustment of the oil volume, achieving "droplet-level" control. By controlling the valve core opening degree and opening time of the precision valve 10, the amount of oil sprayed onto the surface of the roll 2 by each micro-nozzle 7 can be precisely controlled, achieving zoned control of the oil film on the surface of the roll 2. Multiple micro-nozzles 7 form a dense array, similar to "inkjet printing," which can form a uniform and controllable oil film on the surface of the roll 2.
[0041] like Figures 1 to 10As shown, the negative pressure suction system is arranged on one side of the strip discharging side of the roller 2, and is used to remove the oil liquid remaining on the surface of the roller 2 after rolling. The outlet of the negative pressure suction system is communicated with the air supply pipe 9. The negative pressure suction system comprises a negative pressure air knife 101, and the negative pressure air knife 101 and the roller 2 are in one-to-one correspondence. The negative pressure air knife 101 is communicated with a vacuum pump 102. The outlet of the vacuum pump 102 is communicated with an exhaust pipe 103. A pressure relief member is arranged at the outlet of the exhaust pipe 103. The air supply pipe 9 and the exhaust pipe 103 are communicated. The pressure relief member comprises a baffle 201. The baffle 201 is connected with the exhaust pipe 103 through a compression spring 202. The compression spring 202 presses the baffle 201 against the outlet of the exhaust pipe 103. A fixed plate 203 is fixedly connected inside the exhaust pipe 103. The baffle 201 is connected with the fixed plate 203 through the compression spring 202 and an extension rod. The baffle 201 is in contact with the outlet of the exhaust pipe 103. The negative pressure air knife 101 is suctioned by the vacuum pump 102. The inlet of the negative pressure air knife 101 is relatively narrow. A large negative pressure environment is formed at the inlet, so that the oil liquid and metal scraps on the surface of the roller 2 can be sucked into the negative pressure air knife 101. In order to improve the cleaning effect of the roller 2, an oil absorption pad 11 is arranged at the inlet of the negative pressure air knife 101. The oil absorption pad 11 is in contact with the roller 2. The oil absorption pad 11 can absorb the oil liquid on the surface of the roller 2 and block the metal scraps, so that the negative pressure air knife 101 can clean the roller 2 completely. The oil absorption pad 11 can scrape off the residual oil liquid and metal scraps on the surface of the roller 2, which can in turn promote the negative pressure air knife 101 to suck the oil liquid and metal scraps. The oil absorption pad 11 is located on the side away from the other negative pressure air knife 101, that is, on the side along the rotating direction of the roller 2. The oil absorption pad 11 can block the oil liquid and metal scraps at the inlet of the negative pressure air knife 101, so that the negative pressure air knife 101 can suck the oil liquid and metal scraps. In order to recycle the oil liquid, a recycling box 12 is arranged. The outlet of the vacuum pump 102 and the negative pressure air knife 101 are communicated with the top of the recycling box 12. A recycling opening is arranged on the recycling box 12. A filter drawer 13 is sealingly and slidably arranged at the recycling opening. A sponge pad 14 is arranged in the filter drawer 13. The inside of the recycling box 12 forms a negative pressure environment by the vacuum pump 102. The outlet of the vacuum pump 102 and the top of the recycling box 12 are communicated, so that the oil liquid is not sucked into the vacuum pump 102. The negative pressure air knife 101 is communicated with the recycling box 12 through a suction pipe 15. A partition plate 16 is arranged between the outlet of the suction pipe 15 and the communication position of the recycling box 12 and the vacuum pump 102, so that the metal scraps are not sucked into the vacuum pump 102. Under the action of negative pressure, the metal scraps and lubricating oil liquid in the negative pressure air knife 101 enter the inside of the recycling box 12. The sponge pad 14 absorbs the lubricating oil liquid and filters the lubricating oil liquid. After the sponge pad 14 absorbs a certain amount of lubricating oil liquid, the sponge pad 14 is saturated. The lubricating oil liquid drops to the bottom of the recycling box 12. A liquid discharge pipe 17 is communicated with the bottom of the recycling box 12, so that the lubricating oil liquid can be recycled. After a certain period of time, the filter drawer 13 is taken out from the inside of the recycling box 12.The inside of the sponge pad 14 can be cleaned, and the lubricating oil liquid in the sponge pad 14 can be squeezed out and recycled. The gas discharged by the vacuum pump 102 enters the inside of the gas supply pipe 9 to supply gas to the gas supply pipe 9. The gas inlet amount of each gas supply pipe 9 is adjusted by the precision valve 10. The baffle 201 is closed to the exhaust pipe 103 under the action of the compression spring 202, so as to ensure that the gas discharged by the vacuum pump 102 enters the inside of the gas supply pipe 9 to supply gas for the ejection of the oil liquid. When the gas outlet amount of the vacuum pump 102 is too large and exceeds the required amount of the gas supply pipe 9, the pressure in the exhaust pipe 103 increases, the baffle 201 can be pushed open, and the normal exhaust of the vacuum pump 102 is ensured.
[0042] As shown in Figures 1 to 2 The measuring element is arranged on one side of the roll 2 discharging the strip, and is used for detecting the plate shape and the transverse thickness distribution of the strip and adjusting the gas amount of the gas supply pipe 9 to adjust the oil ejection amount. The measuring element includes a laser plate shape meter 301 and a thickness gauge 302. The laser plate shape meter 301 is used for detecting the plate shape of the strip, and the thickness gauge 302 is used for detecting the transverse thickness of the strip. The laser plate shape meter 301 and the thickness gauge 302 can transmit signals to the central controller in real time and adjust the opening and closing amount of the precision valve 10 on the gas supply pipe 9 to adjust the oil ejection amount. The laser plate shape meter 301 is a plurality of straight-line lasers installed obliquely along the rolling direction and the strip width direction of the plate strip. Laser irradiation forms a linear shape on the surface of the plate strip. The linear laser shape is extracted and calculated and analyzed by a digital image processing technology, and finally the plate shape information of the plate strip is obtained. The thickness gauge 302 can use an isotope thickness gauge 302. The isotope thickness gauge 302 can measure the thickness of metal materials by using the principle that different substances have different absorption and scattering of radiation. Common isotopes include gamma rays and beta rays. The laser plate shape meter 301 and the thickness gauge 302 are installed as close to the roll 2 as possible to reduce the lag adjustment time of the plate shape and the plate thickness. The plate shape and the thickness of the strip after rolling by the roll 2 are monitored by the laser plate shape meter 301 and the thickness gauge 302. The central controller has a pre-stored lubrication model. When the laser plate shape meter 301 detects that waves appear in the middle of the strip, the system determines that the lubrication in this area is excessive, and then adjusts the precision valve 10 at the corresponding position, that is, the middle position of the plurality of gas supply pipes 9, to reduce the gas outlet amount and thus reduce the oil ejection amount, increase the friction between the roll 2 and the strip, and thus flatten the strip. Conversely, if waves appear at the edge position, the oil supply at the corresponding edge position is reduced, and real-time, active and zoned lubrication control based on plate and thickness feedback is realized.
[0043] As shown in Figures 1 to 11As shown, in order to reduce the temperature deformation of the roller 2 for a long time rolling, the both ends of the roller 2 are fixedly connected with the rotating shafts 18, the rotating shafts 18 are rotatably arranged on the machine base 1, the rotating shafts 18 and the roller 2 are hollow structures, the roller 2 and the rotating shafts 18 are communicated, one of the two rotating shafts 18 is communicated with the spraying beam 3, the other rotating shaft 18 is communicated with the oil feeding pipe 24 for feeding oil, in order to increase the strength of the roller 2, the inside of the roller 2 is arranged with the filling block 19, a plurality of support plates 20 are fixedly connected between the filling block 19 and the inner wall of the roller 2, the rotating shaft 18 on the lower roller 2 is directly rotatably arranged on the machine base 1, the machine base 1 is arranged with the sliding groove, the inside of the sliding groove is slidably arranged with the sliding seat 21, the rotating shaft 18 on the upper roller 2 is rotatably arranged on the sliding seat 21, the machine base 1 is arranged with the hydraulic cylinder 22, the sliding seat 21 is fixedly connected with the output end of the hydraulic cylinder 22 through the connecting frame, the lower roller 2 is in a fixed position, the two sliding seats 21 are driven to synchronously ascend and descend through the hydraulic cylinder 22, so as to adjust the height of the upper roller 2, the distance between the two rollers 2 is adjusted to adapt to the rolling of the strip with different thickness, the spraying beam 3 and the negative pressure air knife 101 on the lower side are fixedly connected on the machine base 1, the spraying beam 3 and the negative pressure air knife 101 on the upper side are fixedly connected with the sliding seat 21 through the connecting frame, the spraying beam 3 and the negative pressure air knife 101 on the upper side are synchronously ascended and descended with the upper roller 2, the three are kept relatively static, the negative pressure air knife 101 on the upper side is communicated with the recovery box 12 through the flexible hose, the gas supply pipe 9 on the upper side is communicated with the vacuum pump 102 through the flexible hose, so as to adapt to the ascending and descending of the spraying beam 3 and the negative pressure air knife 101 with the upper roller 2, the hollow intermediate rotating seat 23 is rotatably arranged on the outside of the rotating shaft 18, a plurality of penetrating holes are arranged on the rotating shaft 18 and communicated with the inside cavity, the penetrating holes are located in the inside of the intermediate rotating seat 23, that is, the intermediate rotating seat 23 is communicated with the inside of the rotating shaft 18 through the penetrating holes, the oil feeding pipe 24 is communicated with the intermediate rotating seat 23 on one side, the intermediate rotating seat 23 on the other side is communicated with the oil inlet pipe 4, the arrangement of the intermediate rotating seat 23 avoids the hindering to the end of the rotating shaft 18, that is, the position where the rotating shaft 18 is connected with the driving mechanism, the rotating of the rotating shaft 18 is realized, and the communication between the rotating shaft 18 and the oil circuit is realized, the driving mechanism is the driving mechanism of the existing cold rolling mill, that is, the motor, the speed reducer and the universal shaft, the roller 2 is driven to rotate through the motor, and the two rollers 2 are relatively rotated, the rolling and conveying of the strip are realized, and the traction mechanism is further arranged for winding and traction of the rolled strip, the driving mechanism and the traction mechanism are the existing technology of the cold rolling mill known to those skilled in the art, and are not the main innovation point of the present application, which is not shown in the figure and will not be described here, which does not affect the understanding of the present application, the oil feeding pipe 24 is communicated with the oil supply equipment, the oil supply equipment conveys the lubricating oil into the inside of the intermediate rotating seat 23, the rotating shaft 18 and the roller 2 through the oil feeding pipe 24, the lubricating oil in the inside of the roller 2 can cool and cool the roller 2, the space in the inside of the roller 2 is reduced through the filling block 19,The lubricating oil liquid contacts the side wall of the roller 2, that is, the working position, reduces the deformation caused by the temperature rise of the roller 2 due to long-time friction rolling, and then the lubricating oil liquid enters the inside of the injection beam 3 through the oil inlet pipe 4 to prepare for oil injection lubrication.
[0044] The working principle or use process of the manganese-copper precision resistance alloy processing equipment is as follows:
[0045] The distance between the two rollers 2 is adjusted according to the rolling needs, that is, the upper roller 2 is lifted and lowered by the hydraulic cylinder 22, the strip passes through the roll gap between the two rollers 2, the driving mechanism drives the rotating shaft 18 and the roller 2 to rotate, the two rollers 2 rotate relative to each other, and the traction mechanism winds and pulls the rolled strip;
[0046] During the rolling process, the external oil supply device sends lubricating oil liquid to the inside of the rotating shaft 18 and the roller 2 through the oil supply pipe 24, the lubricating oil liquid enters the inside of the injection beam 3 through the oil inlet pipe 4, the vacuum pump 102 sends gas to the inside of the gas supply pipe 9, the high-pressure gas is injected into the micro-nozzle to form a negative pressure environment, the lubricating oil liquid in the injection beam 3 is sucked into the micro-nozzle through the oil supply pipe 8 and forms an oil mist to spray on the surface of the roller 2 to form a lubricating oil film, the liquid level meter 6 monitors the oil amount in the injection beam 3 and transmits an electric signal to the central controller, the oil inlet valve 5 is opened and closed to control the oil inlet pipe 4, so that the oil amount in the injection beam 3 is maintained within a suitable range;
[0047] The plate shape and thickness of the rolled strip are monitored by the laser sheet shape instrument 301 and the thickness gauge 302, and the data information is transmitted to the central controller, the central controller judges the required oil amount at each position, transmits an electric signal to the precision valve 10 to control the gas supply amount of the gas supply pipe 9 to precisely control the oil injection amount of the micro-nozzle, and realizes the partition control of the oil amount of each area of the roller 2;
[0048] The vacuum pump 102 pumps gas to the recovery tank 12, so that the negative pressure air knife 101 adsorbs the outlet position of the roller 2, the oil absorption pad 11 blocks the oil liquid and debris remaining on the surface of the roller 2, the negative pressure air knife 101 sucks the oil liquid and debris into the inside of the recovery tank 12, the sponge pad 14 filters and absorbs the lubricating oil liquid, and the excess lubricating oil liquid can be recycled through the liquid discharge pipe 17.
[0049] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A processing plant for manganese-copper precision resistance alloys, comprising a bed (1) and a roller (2), characterized in that, Also include: The injection beam (3) is communicated with the oil inlet pipe (4), the oil inlet valve (5) is arranged on the oil inlet pipe (4), the liquid level meter (6) is installed on the injection beam (3), the injection beam (3) and the roller (2) one by one, the injection beam (3) is located on the side of the roller (2) entering the strip; A plurality of micro nozzles (7) are provided, the micro nozzles (7) are communicated with the injection beam (3) through the oil supply pipe (8), a plurality of micro nozzles (7) are equidistantly arranged on the injection beam (3), the micro nozzles (7) are communicated with the gas supply pipe (9), the precision valve (10) is installed on the gas supply pipe (9), the micro nozzles (7) have an outlet for spraying oil on the roller (2); A negative pressure suction system is arranged on the side of the roller (2) discharging the strip, which is used to remove the oil remaining on the surface of the roller (2) after rolling, and the outlet of the negative pressure suction system is communicated with the gas supply pipe (9); A measuring element is arranged on the side of the roller (2) discharging the strip, which is used to detect the plate shape and transverse thickness distribution of the strip and control the gas amount of the gas supply pipe (9) to control the amount of the spray head.
2. The apparatus according to claim 1, wherein The negative pressure suction system comprises: A negative pressure air knife (101) is arranged on the side of the roller (2) discharging the strip, which is used to remove the oil remaining on the surface of the roller (2) after rolling, and the outlet of the negative pressure suction system is communicated with the gas supply pipe (9); 3. The apparatus according to claim 2, wherein The pressure relief element comprises: A baffle (201) is connected to the exhaust pipe (103) by a compression spring (202), and the compression spring (202) presses the baffle (201) against the outlet of the exhaust pipe (103).
4. The apparatus according to claim 3, wherein The measuring element comprises: A laser plate shape instrument (301) and a thickness gauge (302) are arranged on the side of the roller (2) discharging the strip, which are used to detect the plate shape and transverse thickness distribution of the strip, and the laser plate shape instrument (301) and the thickness gauge (302) can transmit signals to a central controller in real time and control the opening and closing amount of the precision valve (10) on the gas supply pipe (9) to adjust the oil injection amount.
5. The apparatus for processing of a manganese-copper precision resistance alloy according to claim 4, wherein Both ends of the roller (2) are fixedly connected with a rotating shaft (18), the rotating shaft (18) is rotatably arranged on the machine base (1), and the rotating shaft (18) and the roller (2) are both hollow structures, the roller (2) and the rotating shaft (18) are communicated, one of the two rotating shafts (18) is communicated with the injection beam (3), and the other rotating shaft (18) is communicated with an oil feeding pipe (24) for feeding oil.
6. The apparatus according to claim 5, wherein A filler block (19) is arranged in the roller (2), and a plurality of support plates (20) are fixedly connected between the filler block (19) and the inner wall of the roller (2).
7. The apparatus according to claim 6, wherein The inlet of the negative pressure air knife (101) is provided with an oil absorption pad (11), and the oil absorption pad (11) is in contact with the roller (2).
8. The apparatus according to claim 7, wherein A recycling box (12) is further included, the suction port of the vacuum pump (102) and the negative pressure air knife (101) are communicated with the top of the recycling box (12), a recycling opening is formed on the recycling box (12), a filter drawer (13) is sealingly and slidably installed at the recycling opening, and a sponge pad (14) is arranged in the filter drawer (13).