Equipment for manufacturing friction plate

By automating the feeding of the spiral feeder and the moving feed tube, the problem of unstable performance caused by the uncertainty of manual weighing and addition in the preparation of friction plates is solved, and efficient and stable production of friction plates is achieved.

CN121361175APending Publication Date: 2026-01-20NANTONG LINTEX NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202511840600.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-01-20

AI Technical Summary

Technical Problem

In the existing technology, the weighing and addition of raw materials in the preparation process of friction plates is time-consuming and uncertain, resulting in unstable performance of the friction plates.

Method used

It adopts a spiral feeding component and a movable feeding tube structure, combined with a drive motor and transmission gear system, to achieve automated control of material addition and feeding, reducing manual intervention.

Benefits of technology

The process of manufacturing friction pads has been automated and continuous, ensuring the accuracy and stability of material addition and improving production efficiency and the performance consistency of friction pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a friction plate manufacturing device which comprises a shell, a fixing frame is arranged below the shell, a cavity is formed in the shell, a spiral discharging piece is arranged in the cavity, a through hole is formed in the lower wall of the shell, the lower end of the spiral discharging piece extends into the through hole, a rail is further arranged at the lower end of the shell, and a friction plate is arranged on the rail. When the device is implemented, a user loads materials into the shell, powder in the shell can fall into the fixed discharging pipe through the use of the spiral discharging piece, and the discharging amount can be controlled by controlling the rotation of the spiral discharging piece; and then the fixed discharging pipe is moved to the position above the mold, the movable discharging pipe extends into the mold, then the materials fall down, then feeding operation is achieved, manual participation is not needed in the whole process, the feeding amount is convenient to control, and the device is suitable for continuous production of a production line.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of friction plate production equipment, and particularly relates to a device for manufacturing a friction plate. BACKGROUND

[0002] When the friction plate is manufactured, the most commonly used method is a hot pressing method, that is, different powdery materials are added to a mold, and the materials are bonded to a steel back through hot pressing, so as to manufacture the friction plate.

[0003] In the prior art, when the materials are added, the operation steps are as follows: first, the steel back is placed below the mold of the hot pressing device; second, a predetermined weight of the powdery raw material is weighed and added to the mold; and third, the hot pressing device performs hot pressing operation to hot press the raw material and the steel back.

[0004] In the above operation process, the weighing and adding of the raw material are the most time-consuming processes, and due to the uncertainty of manual weighing, the stability of the performance of the friction plate cannot be guaranteed. SUMMARY

[0005] To solve the problems in the background art, the application provides the following technical scheme: a device for manufacturing a friction plate, comprising a shell, a fixing frame is arranged below the shell,

[0006] The shell has a cavity inside, and a spiral feeding piece is arranged in the cavity, a through hole is formed in the lower wall of the shell, the lower end of the spiral feeding piece extends into the through hole, and the lower end of the shell is further provided with a track,

[0007] The side surface of the fixing frame is located in the track, and the fixing frame can slide along the track, a pushing rod is further fixed to the side surface of the fixing frame, a fixed feeding pipe is fixed to the fixing frame, the lower end of the fixed feeding pipe is sleeved with a movable feeding pipe, and the upper end of the fixed feeding pipe can slide below the through hole, so that the materials in the cavity can enter the fixed feeding pipe and the movable feeding pipe,

[0008] The movable feeding pipe can move up and down, and an opening and closing structure is arranged at the lower end of the movable feeding pipe, which can gradually open when the movable feeding pipe moves downward, so that the materials fall down.

[0009] Preferably, the fixed feeding pipe and the movable feeding pipe form a feeding structure, there are a plurality of feeding structures, and each feeding structure corresponds to a spiral feeding piece, a driving motor is fixed to one side of the shell, a chain wheel is fixed to the output end of the driving motor and the upper end of the spiral feeding piece, and a chain is arranged outside the chain wheel.

[0010] Preferably, a fixing seat is fixed outside the fixed feeding pipe, the lower end surface of the fixing seat is connected with the upper end surface of the movable feeding pipe through the second spring, a push rod is penetrated in the fixing seat, the lower end of the push rod is abutted against the upper end surface of the movable feeding pipe, a rotating gear capable of rotating is arranged in the fixing seat, a rack is arranged on the surface of the push rod, the rotating gear and the rack are matched with each other, and the first steel wire is further wound outside the rotating gear, so that when the first steel wire is pulled, the rotating gear can drive the push rod to move downwards.

[0011] Preferably, the opening and closing structure comprises a movable flap and an elastic rubber ring, the elastic rubber ring is a conical structure with the upper end being larger than the lower end, the lower end of the elastic rubber ring can be closed under the action of the elasticity of the elastic rubber ring, the upper end of the elastic rubber ring is connected with the lower end of the movable feeding pipe, the movable flap has two and is arranged outside the elastic rubber ring respectively, the second steel wire is connected between the lower end of the fixing seat and the outer wall of the movable flap, so that when the movable feeding pipe moves downwards, the second steel wire can pull the lower end of the movable flap apart and open the lower end of the elastic rubber ring.

[0012] Preferably, the surface of the push rod is provided with a protrusion, the inside of the fixing seat is provided with a groove, a pushing piece is further arranged outside the fixed feeding pipe, the pushing piece has elasticity, one end of the pushing piece is fixed with the fixed feeding pipe, the other end of the pushing piece is fixed with a knocking block, the pushing piece and the outer wall of the fixed feeding pipe have a gap, the push rod penetrates through the gap, the fixed feeding pipe is made of iron material, and the knocking block is made of magnetic material.

[0013] Preferably, a mounting frame is further arranged on one side of the shell, the end of the push rod away from the fixing frame penetrates through the mounting frame, the end of the first steel wire away from the fixing seat is fixed in the mounting frame, a first transmission gear is arranged outside the push rod, a lead screw is arranged in the mounting frame, a third transmission gear is fixed outside the lead screw, the first transmission gear and the third transmission gear are connected and driven through the second transmission gear, the first transmission gear is threadedly matched with the push rod, a sliding seat is threadedly matched outside the lead screw, and the surface of the sliding seat can be pressed against the surface of the first steel wire.

[0014] Preferably, a slide is arranged at the lower end of the shell, the upper end of the fixed feeding pipe is located in the slide, a baffle is arranged in the slide, one end of the baffle extends into the slide, and the baffle and the side wall of the slide are connected through the first spring.

[0015] Preferably, the slide has a plurality of through holes, each fixed feeding pipe is inserted into one slide, and the upper end and the middle part of the fixed feeding pipe are connected through a smooth inclined surface.

[0016] Preferably, the number of the slide is one, and the heights of the upper ends of the fixed feeding pipes decrease in sequence.

[0017] Compared with the prior art, the present application has the beneficial effects of:

[0018] In the implementation of the device, the user fills the material into the shell, and through the use of the spiral feeding element, the powder in the shell can fall into the fixed feeding pipe, and the control of the rotation of the spiral feeding element can control the amount of feeding; then by moving the fixed feeding pipe above the mold and making the movable feeding pipe extend into the mold, the material falls down, thereby realizing the feeding operation, the whole process does not need manual participation, and the amount of feeding is convenient to control, so that the device is suitable for continuous production of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application, and are used to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0020] Figure 1 is a schematic view of the overall front structure of the present application;

[0021] Figure 2 is a schematic view of the internal structure of the shell of the present application;

[0022] Figure 3 is a schematic view of the internal structure of the shell of the present application; Figure 2

[0023] Figure 4 is a schematic view of the cooperation of the fixed feeding pipe and the movable feeding pipe of the present application;

[0024] Figure 5 is a schematic view of the cooperation of the fixed feeding pipe and the movable feeding pipe of the present application; Figure 4

[0025] Figure 6 is a schematic view of the cooperation of the fixed seat and the push rod of the present application;

[0026] Figure 7 is a schematic view of the top structure of the present application;

[0027] Figure 8 is a schematic view of the internal structure of the mounting frame of the present application;

[0028] Figure 9 is a schematic view of the side structure of the shell of the first embodiment of the present application;

[0029] Figure 10 is a schematic view of the internal structure of the shell of the second embodiment of the present application.

[0030] ​​In the figure: 1, the shell; 2, the fixed frame; 3, the drive motor; 4, the push rod; 5, the fixed blanking pipe; 6, the movable blanking pipe; 7, the strip; 8, the chain wheel; 9, the spiral blanking piece; 10, the baffle; 11, the first spring; 12, the movable flap; 13, the fixed seat; 14, the push rod; 15, the first steel rope; 16, the rotating gear; 17, the actuating piece; 18, the second steel rope; 19, the elastic rubber ring; 20, the protrusion; 21, the groove; 22, the second spring; 23, the knocking block; 24, the mounting frame; 25, the first transmission gear; 26, the second transmission gear; 27, the lead screw; 28, the third transmission gear; 29, the sliding seat. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0032] By Figures 1-10 The present application discloses an equipment for manufacturing friction plate, comprising a shell 1, a fixed frame 2 is arranged below the shell 1,

[0033] The inside of the shell 1 has a cavity, and a spiral blanking piece 9 is arranged in the cavity, a through hole is formed on the lower wall of the shell 1, the lower end of the spiral blanking piece 9 extends into the through hole, and a track is further arranged at the lower end of the shell 1,

[0034] The side of the fixed frame 2 is located in the track, and the fixed frame 2 can slide along the track 2, a push rod 4 is further fixedly connected to the side of the fixed frame 2, and a fixed blanking pipe 5 is fixedly connected to the fixed frame 2, the lower end of the fixed blanking pipe 5 is sleeved with a movable blanking pipe 6, and the upper end of the fixed blanking pipe 5 can slide below the through hole, so that the material in the cavity can enter into the fixed blanking pipe 5 and the movable blanking pipe 6,

[0035] The movable blanking pipe 6 can move up and down, and an opening and closing structure is arranged at the lower end of the movable blanking pipe 6, which can gradually open when the movable blanking pipe 6 moves downward, so that the material falls down.

[0036] In the implementation of the device, the user fills the material into the shell 1, and through the use of the spiral blanking piece 9, the powder in the shell 1 can fall into the fixed blanking pipe 5, and the control of the rotation of the spiral blanking piece 9 can control the amount of blanking; then the fixed blanking pipe 5 is moved above the mold, the movable blanking pipe 6 is extended into the mold, and the material falls down, thereby realizing the operation of feeding.

[0037] Afterwards, the fixed blanking pipe 5 and the movable blanking pipe 6 are reset, so as to complete a feeding cycle, and the above operation is repeated, so that the automatic reciprocating feeding is realized, and the structure can be provided with multiple groups in application, so as to adapt to the operation of feeding multiple materials.

[0038] The fixed blanking pipe 5 and the movable blanking pipe 6 form a blanking structure, and the blanking structure has multiple groups, and each small blanking structure is provided with a spiral blanking piece 9, a driving motor 3 is fixedly connected to one side of the shell 1, a chain wheel 8 is fixedly connected to the output end of the driving motor 3 and the upper end of the spiral blanking piece 9, and a chain 7 is arranged outside the chain wheel 8, that is, when the driving motor 3 operates, the spiral blanking piece 9 can convey the materials in the shell 1 downwards and into the fixed blanking pipe 5. The surface of the spiral blanking piece 9 has a spiral plate, so that the material conveying can be realized.

[0039] In order to make the movable blanking pipe 6 move downwards, the following technical scheme is provided: a fixed seat 13 is fixedly connected to the outside of the fixed blanking pipe 5, the lower end surface of the fixed seat 13 is connected to the upper end surface of the movable blanking pipe 6 through a second spring 22, a push rod 14 is arranged to penetrate the fixed seat 13, the lower end of the push rod 14 is in abutment with the upper end surface of the movable blanking pipe 6, a rotating gear 16 capable of rotating is arranged in the fixed seat 13, a rack 19 is arranged on the surface of the push rod 14, the rotating gear 16 and the rack 19 are matched with each other, and a first steel wire 15 is further wound outside the rotating gear 16, so that when the first steel wire 15 is pulled, the rotating gear 16 can drive the push rod 14 to move downwards.

[0040] The opening and closing structure comprises the movable flap 12 and the elastic rubber ring 19, the elastic rubber ring 19 is a conical structure with large upper end and small lower end, the lower end of the elastic rubber ring 19 can be closed under the action of its elasticity, the upper end of the elastic rubber ring 19 is connected to the lower end of the movable blanking pipe 6, the movable flap 12 has two and is arranged outside the elastic rubber ring 19, and the second steel wire 18 is connected between the lower end of the fixed seat 13 and the outer wall of the movable flap 12, so that when the movable blanking pipe 6 moves downwards, the second steel wire 18 can pull the lower end of the movable flap 12 apart and open the lower end of the elastic rubber ring 19.

[0041] When the movable blanking pipe 6 moves downwards initially, the second steel wire 18 can be gradually tightened, and when the movable blanking pipe 6 is lowered to a predetermined height, that is, when it is inserted into the mold, the second steel wire 18 can pull the movable flap 12, so that the lower ends of the two movable flaps 12 are separated from each other, and the lower end of the elastic rubber ring 19 is opened, so that the materials can fall down.

[0042] The surface of the push rod 14 is provided with a protrusion 20, the inside of the fixed seat 13 is provided with a groove 21, the fixed blanking pipe 5 is further provided with a poking piece 17, the poking piece 17 is elastic, one end of the poking piece 17 is fixedly connected with the fixed blanking pipe 5, the other end of the poking piece 17 is fixedly connected with a knocking block 23, the poking piece 17 and the outer wall of the fixed blanking pipe 5 have a gap, the push rod 14 passes through the gap, the fixed blanking pipe 5 is made of iron material, and the knocking block 23 is made of magnetic material.

[0043] Since the raw material of the friction plate is mostly powder, it may be blocked and cannot fall normally when falling in the pipe. In the scheme, the protrusion 20 cooperates with the groove to form a short impact effect when the push rod 14 moves downward, thereby ensuring that the material in the movable blanking pipe 6 can fall normally. The protrusion 20 can also lift the poking piece 17 upward, so that when the protrusion 20 and the poking piece 17 are separated, the knocking block 23 can quickly combine with the fixed blanking pipe 5 under the action of magnetic force, thereby forming a knocking effect, and thereby achieving the purpose of shaking the material in the fixed blanking pipe 5.

[0044] When the protrusion 20 enters the fixed seat 13, the protrusion and the fixed seat 13 are extruded to increase the friction force. When the protrusion 20 enters the groove 21 and the protrusion and the fixed seat 13 are separated, the friction force instantaneously decreases. At this time, the first steel wire 15 can make the push rod 14 instantaneously increase the moving speed, thereby forming an impact effect.

[0045] The housing 1 is further provided with a mounting frame 24, the end of the push rod 4 away from the fixed frame 2 passes through the mounting frame 24, the end of the first steel wire 15 away from the fixed seat 13 is fixedly connected in the mounting frame 24, the first transmission gear 25 is arranged outside the push rod 4, the lead screw 27 is arranged in the mounting frame 24, the third transmission gear 28 is fixedly connected outside the lead screw 27, the first transmission gear 25 and the third transmission gear 28 are connected and transmitted through the second transmission gear 26, the first transmission gear 25 is in threaded cooperation with the push rod 4, the sliding seat 29 is arranged in threaded cooperation outside the lead screw 27, and the surface of the sliding seat 29 can press the surface of the first steel wire 15.

[0046] The first transmission gear 25 is driven by the motor, when the motor is running, the first transmission gear 25 rotates, and the first transmission gear 25 is threadedly connected with the push rod 4, so that the push rod 4 can move forward, and then the fixed frame 2 is pushed forward, until the movable blanking pipe 6 moves above the mold. When the push rod 4 moves forward, the screw rod 27 can also rotate, so that the sliding seat 29 slides forward, and at this time, the first steel wire 15 slides out of the mounting frame 24, so that in the initial stage of the mounting frame 24 sliding forward, the fixed frame 2 moves forward with the fixed blanking pipe 5 and the movable blanking pipe 6, and when the fixed frame 2 moves to the predetermined position, the first steel wire 15 can provide a pulling force, at this time the movable blanking pipe 6 can be elongated downward, so as to ensure that the material falls into the mold.

[0047] The lower end of the shell 1 is provided with a slide, and the upper end of the fixed blanking pipe 5 is located in the slide. A baffle 10 is arranged in the slide, one end of the baffle 10 extends into the slide, and the baffle 10 is connected with the side wall of the slide through the first spring 11.

[0048] The spiral blanking piece 9 can achieve the effect that the material cannot fall when it is not rotating to a certain extent, but in order to further ensure that the material will not fall, the baffle 10 structure is arranged, that is, when the fixed blanking pipe 5 moves to one side of the through hole, the baffle 10 can block the through hole under the action of the first spring 11; when the fixed blanking pipe 5 moves below the through hole, the fixed blanking pipe 5 can push the baffle 10 to open the through hole.

[0049] As shown in Figure 9 The slide has a plurality of through holes, and each fixed blanking pipe 5 is inserted into one of the slides. The upper end and the middle part of the fixed blanking pipe 5 are connected by a smooth inclined surface. The fixed blanking pipe 5 at the middle position is a vertical structure, and the fixed blanking pipe 5 at both sides has an inclined surface structure, so as to ensure that the fixed frame 2 will not interfere with each other when it is pushed.

[0050] As shown in Figure 10 The number of the slide is one, and the height of the upper end of the fixed blanking pipe 5 decreases in turn, that is, as shown in the figure, the moving direction of the fixed frame 2 is to the left, and each fixed blanking pipe 5 can fall into the material. In this embodiment, a plurality of fixed blanking pipes 5 can be arranged on the same size shell 1.

[0051] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the scope of the present application is not limited to these specific embodiments.

[0052] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, and it is intended that the scope of the application be limited solely by the scope of the appended claims and the equivalents thereof.

Claims

1. Apparatus for manufacturing a friction plate, characterized in that: Including shell (1), be provided with fixed frame (2) below shell (1), The inside of shell (1) has a cavity, and a spiral feeder (9) is provided in the cavity, a through hole is formed in the lower wall of shell (1), the lower end of spiral feeder (9) extends into the through hole, and the lower end of shell (1) is also provided with a track, The side of fixed frame (2) is located in the track, and fixed frame (2) can slide along track (2), a push rod (4) is also fixed to the side of fixed frame (2), a fixed feeder pipe (5) is fixed to fixed frame (2), the lower end of fixed feeder pipe (5) is sleeved with a movable feeder pipe (6), and the upper end of fixed feeder pipe (5) can slide below the through hole, so that the material in the cavity can enter fixed feeder pipe (5) and movable feeder pipe (6), Movable feeder pipe (6) can move up and down, and an opening and closing structure is arranged at the lower end of movable feeder pipe (6), which can gradually open when movable feeder pipe (6) moves downward, so that the material falls.

2. The apparatus for manufacturing a friction plate according to claim 1, characterized by: The fixed feeder pipe (5) and the movable feeder pipe (6) form a feeder structure, and the feeder structure has a plurality of spiral feeders (9), and a drive motor (3) is fixed to one side of shell (1), and a sprocket (8) is fixed to the output end of drive motor (3) and the upper end of spiral feeder (9), and a chain (7) is arranged outside the sprocket (8).

3. The apparatus for manufacturing a friction plate according to claim 2, characterized by: A fixed seat (13) is fixed to the outside of fixed feeder pipe (5), the lower end surface of fixed seat (13) is connected to the upper end surface of movable feeder pipe (6) through a second spring (22), a push rod (14) penetrates through fixed seat (13), the lower end of push rod (14) abuts against the upper end surface of movable feeder pipe (6), a rotating gear (16) is arranged in fixed seat (13) and can rotate, a rack (19) is arranged on the surface of push rod (14), the rotating gear (16) and the rack (19) are matched with each other, and a first steel wire (15) is wound outside the rotating gear (16), so that when the first steel wire (15) is pulled, the rotating gear (16) can drive the push rod (14) to move downward.

4. The apparatus for manufacturing a friction plate according to claim 3, characterized by: The opening and closing structure includes movable flap (12) and elastic rubber ring (19), the elastic rubber ring (19) is a conical structure with large upper end and small lower end, the lower end of elastic rubber ring (19) can be closed under the action of its own elasticity, the upper end of elastic rubber ring (19) is connected to the lower end of movable feeder pipe (6), movable flap (12) has two and is arranged outside elastic rubber ring (19), respectively, and the outer wall of movable flap (12) is connected to the lower end of fixed seat (13) through a second steel wire (18), so that when movable feeder pipe (6) moves downward, the lower end of movable flap (12) can be pulled open by second steel wire (18), and the lower end of elastic rubber ring (19) is opened.

5. The apparatus for manufacturing a friction plate according to claim 4, characterized by: The surface of the push rod (14) is provided with a convex (20), the inside of the fixed seat (13) is provided with a groove (21), a poking piece (17) is further provided outside the fixed blanking pipe (5), the poking piece (17) is elastic, one end of the poking piece (17) is fixedly connected with the fixed blanking pipe (5), the other end of the poking piece (17) is fixedly connected with a knocking block (23), the poking piece (17) and the outer wall of the fixed blanking pipe (5) have a gap, the push rod (14) passes through the gap, the fixed blanking pipe (5) is made of iron material, and the knocking block (23) is made of magnetic material.

6. The apparatus for manufacturing a friction plate according to claim 5, characterized by: A mounting rack (24) is further arranged on one side of the shell (1), one end of the push rod (4) away from the fixed rack (2) passes through the mounting rack (24), the end of the first steel wire (15) away from the fixed seat (13) is fixedly connected in the mounting rack (24), a first transmission gear (25) is arranged outside the push rod (4), a lead screw (27) is arranged in the mounting rack (24), a third transmission gear (28) is fixedly connected outside the lead screw (27), the first transmission gear (25) and the third transmission gear (28) are connected and driven through the second transmission gear (26), the first transmission gear (25) is in threaded connection with the push rod (4), and a sliding seat (29) is in threaded connection outside the lead screw (27), the surface of the sliding seat (29) can be pressed on the surface of the first steel wire (15).

7. The apparatus for manufacturing a friction plate according to claim 1, characterized by: A slide is arranged at the lower end of the shell (1), the upper end of the fixed blanking pipe (5) is located in the slide, and a baffle (10) is arranged in the slide, one end of the baffle (10) extends into the slide, and the baffle (10) is connected with the side wall of the slide through the first spring (11).

8. The apparatus for manufacturing a friction plate according to claim 7, characterized by: The slide has a plurality of through holes, each fixed blanking pipe (5) is inserted into one of the slides, and the upper end and the middle part of the fixed blanking pipe (5) are connected through a smooth inclined surface.

9. The apparatus for manufacturing a friction plate according to claim 7, characterized by: The number of the slide is one, and the upper end height of the fixed blanking pipe (5) decreases in sequence.