Glass fiber reinforced plastic composite washing tower with intelligent monitoring device
By introducing intelligent monitoring devices into the washing tower, including sampling tubes, sample storage tanks, and conductivity analyzers, the problems of wash liquid carry-out and temperature monitoring were solved, enabling the rational use of wash liquid and temperature control, thereby improving washing efficiency and quality.
Patent Information
- Application Number
- CN202511503421.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-01-23
AI Technical Summary
Existing scrubbing towers tend to carry scrubbing liquid with them when exhausting flue gas, making it impossible to monitor the conductivity of the scrubbing liquid and monitor the temperature at multiple points inside the scrubbing tower, resulting in a decrease in scrubbing efficiency.
The fiberglass composite washing tower with intelligent monitoring device is adopted. The conductivity of the washing liquid is monitored by sampling tube, sample liquid temporary storage tank and conductivity analyzer. Temperature sensor on the mounting plate monitors the temperature inside the tower in real time, and liquid level gauge is equipped to monitor the liquid level, so as to ensure the rational use of washing liquid and temperature control.
It enables real-time monitoring of the conductivity of the washing liquid and the temperature inside the tower, preventing excessive contamination of the washing liquid, improving washing efficiency and quality, ensuring that the washing process is carried out under optimal conditions, and reducing resource waste and environmental pollution.
Smart Images

Figure CN121371965A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of washing tower, more particularly to a glass steel composite washing tower with intelligent monitoring device. BACKGROUND
[0002] Chemical enterprises often produce a large amount of acidic or alkaline waste gas in the production process, if not purified and directly discharged into the atmosphere, it will inevitably cause great damage to the environment, as a new type of gas purification treatment equipment, the washing tower is improved on the basis of the floatable filler layer gas purifier, and is widely used in the pretreatment of industrial waste gas purification, dust removal and other aspects, and the purification effect is remarkable, with the increasing awareness of environmental protection, the application of waste gas treatment equipment in the industrial field becomes more and more widely.
[0003] However, the existing washing tower has the following problems in use: When discharging the flue gas after washing, the washing liquid is easily taken out; In the process of washing the flue gas, the conductivity of the washing liquid cannot be monitored, so that the excessively polluted washing liquid may be used for a long time, thereby causing the washing effect to decrease; The multi-point temperature inside the washing tower cannot be monitored.
[0004] In summary, the existing washing tower has the problems of easy smoke discharge of washing liquid, inability to monitor the conductivity of the washing liquid and inability to monitor the multi-point temperature inside the washing tower, therefore, a glass steel composite washing tower with intelligent monitoring device is disclosed. SUMMARY
[0005] The purpose of the present application is to overcome the deficiencies in the prior art, and to provide a glass steel composite washing tower with intelligent monitoring device. The glass steel composite washing tower with intelligent monitoring device of the present application can monitor the conductivity of the washing liquid through the sampling pipe, the sample liquid temporary storage box and the conductivity analyzer.
[0006] To achieve the above purpose, the present application adopts the following technical solution: a glass steel composite washing tower with intelligent monitoring device, comprising a tower body, a grid plate is arranged below the inner wall of the tower body, an inlet and a filler placement opening are arranged above the grid plate on the outer wall of the tower body, a tower top is arranged at the top end of the tower body, a liquid level meter and a liquid discharge opening are arranged at the bottom of the outer wall of the tower body, and the liquid discharge opening is located at the bottom end of the outer wall of the tower body, a valve is arranged in the liquid discharge opening, and a flue gas outlet pipe is arranged at the top end of the tower top. The sampling pipe is provided with at least one third liquid guide pipe on the side wall, one end of the third liquid guide pipe away from the sampling pipe is provided with a sample liquid temporary storage box, and the sample liquid temporary storage box is assembled on the outer wall of the tower body, one end of the sample liquid temporary storage box away from the tower body is provided with a conductivity analyzer, the top of the conductivity analyzer is provided with a detection tube, one end of the detection tube away from the conductivity analyzer is provided with a conductivity sensor, and the conductivity sensor is arranged in the sample liquid temporary storage box; The sampling pipe is provided with at least one third liquid guide pipe on the side wall, one end of the third liquid guide pipe away from the sampling pipe is provided with a sample liquid temporary storage box, and the sample liquid temporary storage box is assembled on the outer wall of the tower body, one end of the sample liquid temporary storage box away from the tower body is provided with a conductivity analyzer, the top of the conductivity analyzer is provided with a detection tube, one end of the detection tube away from the conductivity analyzer is provided with a conductivity sensor, and the conductivity sensor is arranged in the sample liquid temporary storage box; The sampling pipe is provided with at least one third liquid guide pipe on the side wall, one end of the third liquid guide pipe away from the sampling pipe is provided with a sample liquid temporary storage box, and the sample liquid temporary storage box is assembled on the outer wall of the tower body, one end of the sample liquid temporary storage box away from the tower body is provided with a conductivity analyzer, the top of the conductivity analyzer is provided with a detection tube, one end of the detection tube away from the conductivity analyzer is provided with a conductivity sensor, and the conductivity sensor is arranged in the sample liquid temporary storage box; The sampling pipe is provided with at least one third liquid guide pipe on the side wall, one end of the third liquid guide pipe away from the sampling pipe is provided with a sample liquid temporary storage box, and the sample liquid temporary storage box is assembled on the outer wall of the tower body, one end of the sample liquid temporary storage box away from the tower body is provided with a conductivity analyzer, the top of the conductivity analyzer is provided with a detection tube, one end of the detection tube away from the conductivity analyzer is provided with a conductivity sensor, and the conductivity sensor is arranged in the sample liquid temporary storage box; The sampling pipe is provided with at least one third liquid guide pipe on the side wall, one end of the third liquid guide pipe away from the sampling pipe is provided with a sample liquid temporary storage box, and the sample liquid temporary storage box is assembled on the outer wall of the tower body, one end of the sample liquid temporary storage box away from the tower body is provided with a conductivity analyzer, the top of the conductivity analyzer is provided with a detection tube, one end of the detection tube away from the conductivity analyzer is provided with a conductivity sensor, and the conductivity sensor is arranged in the sample liquid temporary storage box;
[0007] Preferably, the defoamer fixing assembly comprises a connecting plate, a fixed pressing plate and a movable shaft, the connecting plate is fixed to the top outer wall of the defoamer mounting seat, the connecting plate is internally provided with a fixed pressing plate, and the fixed pressing plate is rotationally connected with the connecting plate through the movable shaft.
[0008] Preferably, the fixed pressing plate is provided with a limiting hole near one end of the connecting plate on both sides, a limiting rod is arranged in the limiting hole, one end of the limiting rod away from the limiting hole is fixed with a limiting rod connecting block, one end of the connecting plate away from the fixed pressing plate is fixed with a stop block, the limiting rod connecting block is located between the stop block and the connecting plate, and the limiting rod connecting block and the stop block are connected through a plurality of limiting springs.
[0009] Preferably, the pressing plate is provided with at least two pressing blocks, the number of the pressing blocks corresponds to the number of the defoamer fixing assemblies, and the outer wall of the pressing plate is provided with at least two fixed seats.
[0010] Preferably, the fixed pressing plate is provided with a pressing groove on both sides, the pressing block is provided with a clamping block at the bottom end on both sides, the bottom end of the pressing block is provided with a positioning rod, and the fixed pressing plate is provided with a positioning hole accommodating the positioning rod.
[0011] Preferably, the top wall of the sampling pipe is provided with at least one set of second liquid guide pipes, each set of the second liquid guide pipes is provided with a plurality of second liquid guide pipes, and the top end of each set of the second liquid guide pipes is provided with a sampling seat, and the sampling seat is internally provided with sampling holes corresponding to the number of the second liquid guide pipes in each set.
[0012] Preferably, the sampling pipe is provided with at least one sampling pipe sleeve ring, and the sampling pipe sleeve ring is fixed to the inner wall of the tower body.
[0013] Preferably, the sampling liquid temporary storage tank is provided with a liquid level window near one end of the conductivity analyzer, the bottom end of the sampling liquid temporary storage tank is provided with a fourth liquid guide pipe, the fourth liquid guide pipe is provided with a through pipe away from the conductivity analyzer, and the through pipe is internally provided with a valve.
[0014] Preferably, the mounting plate is provided with a plurality of mounting holes, and the temperature sensor is provided with mounting clamping columns on both sides and near one end of the mounting plate, and the temperature sensor is assembled on the mounting plate through the mounting clamping columns.
[0015] Preferably, the inside of the smoke outlet pipe is provided with a plurality of first guide plates near one end of the tower top, and the inside of the smoke outlet pipe is provided with a plurality of second guide plates away from one end of the tower top.
[0016] Compared with the prior art, the technical scheme of the present application has the following beneficial effects: The glass steel composite washing tower with an intelligent monitoring device is provided with a support block inside the bottom of the demister mounting seat, which provides stable support for the wire mesh demister and ensures that the wire mesh demister will not be displaced during the working process. The demister fixing assembly further enhances the fixing effect of the wire mesh demister, and the pressing plate further limits the demister fixing assembly and the wire mesh demister, preventing them from loosening or shaking under the impact of the airflow of the wire mesh demister, thereby ensuring that the wire mesh demister can work stably and preventing the position of the wire mesh demister from deviating during use, which in turn leads to a decrease in the effect of removing foam and liquid drops in the flue gas after washing. When the flue gas containing foam and liquid drops passes through the wire mesh demister, the foam and liquid drops will adhere to the wire mesh, thereby realizing gas-liquid separation and improving the cleanliness of the discharged flue gas. At the same time, this structure design also facilitates the disassembly and maintenance of the wire mesh demister in the later period. When the wire mesh demister needs to be cleaned or replaced, the wire mesh demister can be easily taken out through the cooperation of the pressing plate and the demister fixing assembly, thereby reducing the maintenance cost and time. When the washing work is carried out in the tower body, the washing liquid can flow into the sample liquid temporary storage box through the sampling pipe, the conductivity sensor can detect the conductivity of the washing liquid in the sample liquid temporary storage box, and data can be transmitted to the conductivity analyzer, along with the progress of the washing process, the concentration of pollutants in the washing liquid will gradually increase, and the conductivity will also change accordingly, through the monitoring of the conductivity, the workers can accurately master the pollution degree of the washing liquid, when the conductivity reaches a certain threshold, it means that the washing effect of the washing liquid may decrease, at this time, the valve of the liquid discharge port can be opened in time to discharge the seriously polluted circulating liquid, and the circulating liquid is arranged to be replaced, so that the continuous and efficient operation of the washing tower is ensured, and the influence of the washing effect caused by excessive pollution of the washing liquid is avoided; The multiple temperature sensors mounted on the mounting plate of the inner wall of the tower body cooperate with the temperature display of the outer wall of the tower body, the temperature sensors can sense the temperature of different positions in the tower in real time, and transmit the temperature data to the temperature display, in the washing process, the temperature change in the tower will affect the washing effect, too high temperature can cause the solubility of some pollutants to change, or affect the rate of chemical reaction, through the temperature display, the workers can observe the temperature in the tower in real time, and timely adjust the washing process parameters, such as adjusting the flow and temperature of the circulating liquid, so as to ensure that the washing process is carried out under the best temperature condition, improve the washing efficiency and quality, in addition, multiple temperature sensors can monitor the temperature of multiple positions in the tower, the workers can comprehensively judge the situation in the tower through the temperature of different points, and then make more accurate judgment; The liquid level meter is mounted at the bottom of the outer wall of the tower body, the liquid level meter can display the liquid level height of the washing liquid in the tower body in real time, the workers can intuitively understand the storage amount of the washing liquid by observing the liquid level meter, when the liquid level is too low, the washing liquid can be added in time to avoid affecting the normal operation of the washing work due to insufficient washing liquid, when the liquid level is too high, the washing liquid can be properly discharged through the liquid discharge port to prevent the washing liquid from overflowing the tower body and causing resource waste and environmental pollution, and the liquid level in the washing process is ensured to be maintained in a reasonable interval range. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the present application; Figure 2 It is a whole structure schematic view of the present application; Figure 3 It is a whole internal structure schematic view of the present application; Figure 4 It is a whole internal cross-section structure schematic view of the present application; Figure 5 It is a defoaming device mounting seat, defoaming device fixing assembly and pressing plate connecting structure schematic view of the present application; Figure 6The schematic diagram of the disengagement structure of the pressing plate from the demister mounting seat and the demister fixing assembly of the present application; Figure 7 The schematic diagram of the demister mounting seat structure of the present application; Figure 8 The schematic diagram of the demister fixing assembly structure of the present application; Figure 9 The schematic diagram of the sampling tube and the sample liquid temporary storage box structure of the present application; Figure 10 The schematic diagram of the mounting plate structure of the present application; Figure 11 The schematic diagram of the smoke outlet pipe structure of the present application; Figure 12 The schematic diagram of the Figure 8 The schematic diagram of the enlarged structure at A in the above figure.
[0018] In the figure, 10 is the tower body; 101 is the smoke inlet; 102 is the filler placement opening; 103 is the tower top; 104 is the liquid level meter; 105 is the liquid discharge opening; 106 is the grid plate; 20 is the circulating pump; 201 is the first liquid guide pipe; 202 is the spray pipe fitting; 30 is the smoke outlet pipe; 301 is the first flow guide plate; 302 is the second flow guide plate; 40 is the demister mounting seat; 401 is the wire mesh demister; 402 is the support block; 50 is the demister fixing assembly; 501 is the connecting plate; 502 is the fixed pressing plate; 5021 is the positioning hole; 5022 is the pressing groove; 5023 is the movable shaft; 5024 is the limiting hole; 503 is the limiting rod; 504 is the limiting rod connecting block; 505 is the stop block; 506 is the limiting spring; 60 is the pressing plate; 601 is the pressing block; 6011 is the clamping block; 6012 is the positioning rod; 602 is the fixed seat; 70 is the sampling tube; 701 is the second liquid guide pipe; 702 is the sampling seat; 7021 is the sampling hole; 703 is the third liquid guide pipe; 704 is the sampling tube sleeve ring; 80 is the sample liquid temporary storage box; 801 is the conductivity analyzer; 802 is the detection tube; 803 is the liquid level window; 804 is the fourth liquid guide pipe; 8041 is the through pipe; 90 is the mounting plate; 901 is the mounting hole; 902 is the temperature sensor; 9021 is the mounting clamping column; 903 is the temperature display. DETAILED DESCRIPTION
[0019] The present application will be further described below in conjunction with the specific embodiments. In the figures, only the schematic diagrams are shown, not the actual figures, and they cannot be understood as limitations to the present application; in order to better illustrate the embodiments of the present application, some components in the figures may be omitted, enlarged or reduced, and they do not represent the actual product size; for those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the figures.
[0020] Example 1 As Figures 1-12As shown, the present application provides a glass steel composite washing tower with intelligent monitoring device, which comprises a tower body 10, a grid plate 106 is arranged below the inner wall of the tower body 10, an inlet 101 and a filler placing port 102 are arranged above the grid plate 106 on the outer wall of the tower body 10, a tower top 103 is arranged at the top end of the tower body 10, a liquid level meter 104 and a liquid discharge port 105 are arranged at the bottom of the outer wall of the tower body 10, the liquid discharge port 105 is located at the bottom end of the outer wall of the tower body 10, a valve is arranged in the liquid discharge port 105, and a smoke outlet pipe 30 is arranged at the top end of the tower top 103; a sampling pipe 70 is arranged inside the tower body 10 above the grid plate 106, at least one third liquid guide pipe 703 is arranged on the side wall of the sampling pipe 70, a sample liquid temporary storage box 80 is arranged at the end of the third liquid guide pipe 703 away from the sampling pipe 70, the sample liquid temporary storage box 80 is arranged on the outer wall of the tower body 10, an electric conductivity analyzer 801 is arranged at the end of the sample liquid temporary storage box 80 away from the tower body 10, a detection pipe 802 is arranged at the top of the electric conductivity analyzer 801, an electric conductivity sensor is arranged at the end of the detection pipe 802 away from the electric conductivity analyzer 801, and the electric conductivity sensor is arranged inside the sample liquid temporary storage box 80; a spraying pipe fitting 202 is arranged inside the tower body 10 above the sampling pipe 70, a first liquid guide pipe 201 is arranged on the side wall of the spraying pipe fitting 202, a circulating pump 20 is arranged at the end of the first liquid guide pipe 201 away from the spraying pipe fitting 202, and the circulating pump 20 is arranged at the bottom end of the tower body 10; a demister mounting seat 40 is arranged inside the tower body 10 above the spraying pipe fitting 202, a wire mesh demister 401 is arranged in the demister mounting seat 40, a support block 402 is arranged at the bottom of the demister mounting seat 40, and the support block 402 is used for supporting the wire mesh demister 401; at least two demister fixing assemblies 50 are arranged at the top end of the demister mounting seat 40, a pressing plate 60 is arranged at the top end of the demister fixing assembly 50, and the pressing plate 60 is used for limiting the demister fixing assembly 50 and the wire mesh demister 401; at least one mounting plate 90 is arranged on the inner wall of the tower body 10, a plurality of temperature sensors 902 are arranged on the mounting plate 90, and a temperature display 903 is arranged on the outer wall of the tower body 10.
[0021] The glass fiber reinforced plastic composite washing tower with an intelligent monitoring device of the application has the support block 402 located at the bottom inside the defoamer mounting seat 40, which provides stable support for the wire mesh defoamer 401 and ensures that the wire mesh defoamer 401 will not be displaced during the working process. The defoamer fixing assembly 50 further strengthens the fixing effect of the wire mesh defoamer 401, and the pressing plate 60 further limits the defoamer fixing assembly 50 and the wire mesh defoamer 401 to prevent them from loosening or shaking under the airflow impact of the wire mesh defoamer 401, so as to ensure that the wire mesh defoamer 401 can work stably and prevent the position of the wire mesh defoamer 401 from deviating during use, which in turn causes the effect of removing the foam and liquid drops in the flue gas after washing to decrease. When the flue gas with foam and liquid drops passes through the wire mesh defoamer 401, the foam and liquid drops will be attached to the wire mesh, so as to realize gas-liquid separation and improve the cleanliness of the discharged flue gas. At the same time, the structure design is also convenient for disassembling and maintaining the wire mesh defoamer 401 later. When the wire mesh defoamer 401 needs to be cleaned or replaced, the wire mesh defoamer 401 can be easily taken out through the cooperation of the pressing plate 60 and the defoamer fixing assembly 50, which reduces the maintenance cost and time. When the washing work is carried out inside the tower body 10, the washing liquid will flow into the sample liquid temporary storage box 80 through the sampling pipe 70. The conductivity sensor can detect the conductivity of the washing liquid in the sample liquid temporary storage box 80 and transmit the data to the conductivity analyzer 801. With the progress of the washing process, the pollutant concentration in the washing liquid will gradually increase, and the conductivity will also change accordingly. Through the monitoring of the conductivity, the staff can accurately master the pollution degree of the washing liquid. When the conductivity reaches a certain threshold value, it means that the washing effect of the washing liquid may decrease. At this time, the valve of the liquid discharge port 105 can be opened in time to discharge the seriously polluted circulating liquid, and the circulating liquid is arranged to be replaced, so as to ensure the continuous and efficient operation of the washing tower and avoid affecting the washing effect due to excessive pollution of the washing liquid.The plurality of temperature sensors 902 mounted on the mounting plate 90 of the inner wall of the tower body 10 cooperate with the temperature display 903 of the outer wall of the tower body. The temperature sensors 902 can sense the temperature at different positions in the tower in real time and transmit the temperature data to the temperature display 903. During the washing process, the temperature change in the tower will affect the washing effect. If the temperature is too high, the solubility of some pollutants may change, or the rate of chemical reaction may be affected. Through the temperature display 903, the staff can observe the temperature in the tower in real time and adjust the washing process parameters in a timely manner, such as adjusting the flow and temperature of the circulating liquid, to ensure that the washing process is carried out under the best temperature conditions, improve the washing efficiency and quality. In addition, the plurality of temperature sensors 902 can monitor the temperature at multiple positions in the tower. The staff can comprehensively judge the situation in the tower through the temperature at different points, and then make more accurate judgments. The liquid level meter 104 is mounted at the bottom of the outer wall of the tower body 10. The liquid level meter 104 can display the liquid level of the washing liquid in the tower body 10 in real time. The staff can intuitively understand the inventory of the washing liquid by observing the liquid level meter 104. When the liquid level is too low, the washing liquid can be added in time to avoid affecting the normal progress of the washing work due to insufficient washing liquid. When the liquid level is too high, the washing liquid can be properly discharged through the liquid discharge port 105 to prevent the washing liquid from overflowing the tower body 10 and causing resource waste and environmental pollution. The liquid level is maintained within a reasonable range during the washing process. The grid plate 106 is arranged below the inner wall of the tower body and is used to support the filler layer. The flue gas entering the tower body 10 can be fully contacted with the washing liquid sprayed by the spray pipe 202, which improves the gas-liquid contact area and mass transfer efficiency, and thus enhances the washing effect. It is worth noting that the above-mentioned circulating pump 20, liquid level meter 104, wire mesh demister 401, conductivity analyzer 801, temperature sensor 902 and temperature display 903 can adopt mature models suitable for the field. In addition, the connection circuit thereof is well known to those skilled in the art, and the specific model and connection circuit of the above-mentioned structure are not described in detail.
[0022] Further, in another embodiment, the demister fixing assembly 50 includes a connecting plate 501, a fixed pressing plate 502 and a movable shaft 5023. The connecting plate 501 is fixed to the top end outer wall of the demister mounting seat 40. The fixed pressing plate 502 is mounted in the connecting plate 501. The fixed pressing plate 502 is rotatably connected to the connecting plate 501 through the movable shaft 5023.
[0023] The fixed pressing plate 502 can be flexibly rotated around the movable shaft 5023. When the wire mesh demister 401 needs to be installed, the fixed pressing plate 502 is rotated to tightly fit the edge of the wire mesh demister 401, and then the fixed pressing plate 502 is fixed with the connecting plate 501 through fasteners, so as to stably install the wire mesh demister 401 on the demister mounting seat 40. When disassembling, the fasteners are loosened and the fixed pressing plate 502 is rotated, so that the wire mesh demister 401 can be conveniently removed from the demister mounting seat 40. The structure design not only ensures the stability of the installation of the wire mesh demister 401, but also greatly simplifies the installation and disassembly process of the wire mesh demister 401, facilitates the regular cleaning, maintenance and replacement of the wire mesh demister 401 by the staff, ensures that the wire mesh demister 401 always maintains good demisting effect, and avoids affecting the normal operation of the washing tower due to clogging or damage of the wire mesh demister 401.
[0024] Further, in another embodiment, limit holes 5024 are formed on both sides of the fixed pressing plate 502 close to one end of the connecting plate 501, a limit rod 503 is assembled in the limit hole 5024, a limit rod connecting block 504 is fixed to the outer wall of the limit rod 503 away from the limit hole 5024, a stop block 505 is fixed to the outer wall of the connecting plate 501 away from the fixed pressing plate 502, and the limit rod connecting block 504 is located between the stop block 505 and the connecting plate 501. The limit rod connecting block 504 and the stop block 505 are connected by a plurality of limit springs 506.
[0025] When the staff needs to rotate the fixed pressing plate 502, the limit rod 503 can be pulled away from the fixed pressing plate 502, at which time the limit spring 506 is in a compressed state. Then the fixed pressing plate 502 can be rotated around the movable shaft 5023 until it is tightly fitted with the edge of the wire mesh demister 401. When the fixed pressing plate 502 is tightly fitted with the edge of the wire mesh demister 401, the staff can loosen the limit rod 503, and the limit spring 506 can gradually return to its original state, thereby pushing the limit rod 503 towards the fixed pressing plate 502 until the limit rod 503 is clamped in the limit hole 5024, thereby limiting the fixed pressing plate 502 horizontally, further enhancing the tightness of the fixed pressing plate 502 and the edge of the wire mesh demister 401, avoiding the fixed pressing plate 502 from deviating due to vibration during the operation of the washing tower, and thus improving the overall stability of the wire mesh demister 401 after installation. When the wire mesh demister 401 needs to be disassembled, the limit rod 503 can be pulled out of the limit hole 5024, and the fixed pressing plate 502 can be rotated to complete the disassembly operation of the wire mesh demister 401. The quick fixing and disassembly structure realized by the cooperation of the limit rod 503, the limit hole 5024 and the limit spring 506 greatly simplifies the operation process and reduces the operation difficulty of the staff, making the maintenance work of the wire mesh demister 401 more convenient and efficient, effectively saving maintenance time and labor cost.
[0026] Further, in another embodiment, the pressing plate 60 is provided with at least two pressing blocks 601, and the number of pressing blocks 601 corresponds to the number of demister fixing assemblies 50. The outer wall of the pressing plate 60 is provided with at least two fixing seats 602. The two sides of the fixing pressing plate 502 are provided with pressing grooves 5022. The two sides of the bottom end of the pressing block 601 are provided with clamping blocks 6011. The middle part of the bottom end of the pressing block 601 is provided with a positioning rod 6012. The middle part of the fixing pressing plate 502 is provided with a positioning hole 5021 for accommodating the positioning rod 6012.
[0027] A threaded hole is formed through the fixing seat 602. The pressing plate 60 is fixed on the demister mounting seat 40 through the fixing seat 602 and a bolt. At this time, the pressing plate 60 is attached to the upper surface of the wire mesh demister 401. The pressing block 601 can abut against the top of the demister fixing assembly 50. When the pressing plate 60 is fixed on the demister mounting seat 40 through the bolt on the fixing seat 602, the clamping blocks 6011 on the two sides of the pressing block 601 can be embedded in the pressing grooves 5022 on the two sides of the fixing pressing plate 502, thereby limiting the fixing pressing plate 502 in the vertical direction to prevent displacement. At the same time, the positioning rod 6012 in the middle part of the bottom end of the pressing block 601 is inserted into the positioning hole 5021 in the middle part of the fixing pressing plate 502, thereby further ensuring the accuracy of the alignment of the pressing block 601 and the fixing pressing plate 502. The pressing plate 60 and the demister fixing assembly 50 can form a full-covering limiting and fixing on the top edge of the wire mesh demister 401, thereby further ensuring the working stability and demisting efficiency of the wire mesh demister 401.
[0028] Further, in another embodiment, the top wall of the sampling pipe 70 is provided with at least one set of second liquid guide pipes 701. Each set of second liquid guide pipes 701 is provided with a plurality of second liquid guide pipes 701. The top end of each set of second liquid guide pipes 701 is provided with a sampling seat 702. The inside of the sampling seat 702 is provided with sampling holes 7021 corresponding to the number of second liquid guide pipes 701 in each set.
[0029] During the gas washing process of the washing tower, a certain amount of washing liquid flows from the sampling holes 7021 in the inside of the sampling seat 702 into the second liquid guide pipes 701, and then flows into the sampling pipe 70 through the second liquid guide pipes 701. In addition, the second liquid guide pipes 701 can be arranged in multiple groups at different positions of the sampling pipe 70 according to actual needs. Correspondingly, the sampling seat 702 is also provided with multiple sampling seats 702 according to the number and position of the second liquid guide pipes 701. The arrangement of multiple sampling seats 702 at different positions can realize larger range sampling operation. To some extent, the large range sampling can improve the accuracy of sampling, so that the obtained sample is more representative, thereby providing more reliable data support for subsequent related operations or analysis.
[0030] Further, in another embodiment, the sampling tube 70 is peripherally sleeved with at least one sampling tube sleeve ring 704, and the sampling tube sleeve ring 704 is fixed to the inner wall of the tower body 10.
[0031] The sampling tube sleeve ring 704 can stabilize the installation position of the sampling tube 70 inside the tower body 10, avoiding displacement or shaking of the sampling tube 70 due to vibration or air flow impact during operation of the washing tower. Meanwhile, the fixed connection mode of the sampling tube sleeve ring 704 and the inner wall of the tower body 10 can be selected from welding, bolt connection or buckle connection according to actual installation requirements, to ensure the reliability and stability of the connection. In addition, if the length of the sampling tube 70 is relatively long, multiple sampling tube sleeve rings 704 can be peripherally arranged at intervals, to further enhance the support effect of the sampling tube 70 through the joint action of multiple sleeve rings, preventing the sampling tube 70 from being bent and deformed due to its own gravity or external forces, and ensuring that the sampling tube 70 can stably perform sampling work for a long time.
[0032] Further, in another embodiment, the sample liquid temporary storage tank 80 is provided with a liquid level window 803 near one end of the conductivity analyzer 801, and the sample liquid temporary storage tank 80 is provided with a fourth liquid guide pipe 804 at the bottom end. The fourth liquid guide pipe 804 is provided with a guide pipe 8041 at the end away from the conductivity analyzer 801, and the guide pipe 8041 is connected to the inside of the tower body 10 away from the fourth liquid guide pipe 804. The guide pipe 8041 is provided with a valve inside.
[0033] The operator can directly observe the real-time liquid level height of the sample liquid in the sample liquid temporary storage tank 80 through the liquid level window 803, so as to timely understand the storage condition of the sample liquid and perform corresponding processing. The fourth liquid guide pipe 804 is arranged to guide the sample liquid in the sample liquid temporary storage tank 80 out, and the guide pipe 8041 is connected to the inside of the tower body 10, so that the sample liquid can be returned to the inside of the tower body 10 when needed, realizing the recycling or reprocessing of the sample liquid. The valve inside the guide pipe 8041 controls the flow and cut-off of the sample liquid. When it is needed to discharge the liquid in the sample liquid temporary storage tank 80 or perform a return operation, the valve can be opened. When the sample liquid temporary storage tank 80 is in a sampling and analysis state or needs to keep the internal sample liquid stable, the valve can be closed to ensure the normal work of the sample liquid temporary storage tank 80.
[0034] Further, in another embodiment, the mounting plate 90 is provided with a plurality of mounting holes 901, and the temperature sensor 902 is provided with mounting clamping columns 9021 on both sides near one end of the mounting plate 90. The temperature sensor 902 is assembled on the mounting plate 90 through the mounting clamping columns 9021.
[0035] The threaded hole is arranged on the mounting column 9021, and an operator can use common connecting pieces such as bolts to cooperate with the mounting hole 901, so as to complete installation and fixation of the temperature sensor 902. In addition, the mounting plate 90 is designed with a plurality of mounting holes 901, which are reasonably distributed and sufficient in quantity, so that a worker can select different positions to install the temperature sensor 902 according to actual work requirements, so as to ensure that the temperature sensor 902 can be arranged at different key points inside the tower body 10, thereby realizing monitoring of multiple points of temperature inside the tower body 10, which not only improves the coverage range of temperature detection, but also further guarantees the accuracy and reliability of the temperature detection result.
[0036] Further, in another embodiment, a plurality of first guide plates 301 are arranged at one end of the flue gas outlet pipe 30 close to the tower top 103, and a plurality of second guide plates 302 are arranged at the other end of the flue gas outlet pipe 30 away from the tower top 103.
[0037] The flue gas outlet pipe 30 is designed as an elbow, so that when the flue gas flows in the flue gas outlet pipe 30, the residence time of the flue gas in the flue gas outlet pipe can be effectively prolonged through the turning at the elbow and the guiding action of the first guide plates 301 and the second guide plates 302. At the same time, the first guide plates 301 and the second guide plates 302 can also have a certain buffering and dispersing effect on the flue gas, so as to avoid the direct and rapid discharge of the flue gas, so that the part of liquid carried therein has more opportunities to contact the inner wall of the flue gas outlet pipe 30 or the first guide plates 301 and the second guide plates 302, thereby reducing the occurrence of liquid discharge with flue gas and improving the purification efficiency of the scrubbing tower.
[0038] Working principle: when the glass fiber reinforced plastic composite scrubbing tower with an intelligent monitoring device is running, the flue gas to be treated is introduced into the tower body 10 through the flue gas inlet 10. At this time, the circulating pump 20 is started to deliver the scrubbing liquid at the bottom of the tower body 10 to the spray pipe 202 through the first liquid guide pipe 201. The scrubbing liquid is uniformly sprayed on the filler layer through the spray head on the spray pipe 202 to form a liquid film. The flue gas contacts the liquid film on the surface of the filler layer during the rising process, and the pollutants in the flue gas are absorbed or chemically reacted by the scrubbing liquid to achieve preliminary purification. The preliminarily purified flue gas continues to rise and then enters the wire mesh demister 401. The wire mesh demister 401 can effectively remove the liquid droplets carried in the flue gas to avoid resource waste and secondary pollution caused by the discharge of the liquid droplets with the flue gas. The purified flue gas passes through the flue gas outlet pipe 30, and under the guidance of the first guide plates 301 and the second guide plates 302, the residence time is prolonged, and the liquid droplets are further separated, and finally discharged from the flue gas outlet pipe 30. In this process, the conductivity analyzer 801 monitors the conductivity of the circulating liquid in real time, the temperature sensor 902 monitors the temperature at different positions in the tower, the liquid level meter 104 displays the washing liquid level, and the staff adjusts the process parameters in a timely manner according to these monitoring data to ensure the efficient and stable operation of the washing tower. At the same time, the defoamer fixing assembly 50 and the pressing plate 60 work together to ensure the stable installation of the wire mesh defoamer 401, the sampling pipe 70 and the sample liquid temporary storage box 80 provide convenience for the composition analysis of the washing liquid, and the sampling pipe sleeve ring 704 ensures the stability of the sampling pipe 70. The temperature sensor 902 on the mounting plate 90 realizes multi-point temperature monitoring through reasonable arrangement.
[0039] Unless otherwise specified and limited, in the present application, if there are terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. The orientation or positional relationship shown in the drawings is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation. Therefore, the terms describing the orientation or positional relationship in the present application are used only for exemplary description, and cannot be understood as a limitation on the present application. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the drawings and according to the specific circumstances.
[0040] Unless otherwise specified and limited, in the present application, if there are terms such as "set", "connected" and "connected", they should be understood broadly, for example, they can be fixedly connected, or they can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0041] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the examples, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A fiberglass composite scrubbing tower with an intelligent monitoring device, characterized in that: The tower includes a tower body (10), a grid plate (106) is provided on the lower part of the inner wall of the tower body (10), a smoke inlet (101) and a filling material placement port (102) are installed on the outer wall of the tower body (10) above the grid plate (106), a tower top (103) is installed at the top of the tower body (10), a liquid level gauge (104) and a drain port (105) are installed at the bottom of the outer wall of the tower body (10), and the drain port (105) is located at the bottom of the outer wall of the tower body (10), a valve is provided in the drain port (105), and a smoke outlet pipe (30) is installed at the top of the tower top (103). A sampling tube (70) is provided above the grid plate (106) inside the tower body (10). At least one third liquid guide tube (703) is provided on the side wall of the sampling tube (70). A sample liquid storage tank (80) is provided at one end of the third liquid guide tube (703) away from the sampling tube (70). The sample liquid storage tank (80) is assembled on the outer wall of the tower body (10). A conductivity analyzer (801) is provided at one end of the sample liquid storage tank (80) away from the tower body (10). A detection tube (802) is provided on the top of the conductivity analyzer (801). A conductivity sensor is provided at one end of the detection tube (802) away from the conductivity analyzer (801). The conductivity sensor is located inside the sample liquid storage tank (80). Above the sampling tube (70), a spray pipe fitting (202) is provided inside the tower body (10). A first liquid guide pipe (201) is provided on the side wall of the spray pipe fitting (202). A circulation pump (20) is installed at the end of the first liquid guide pipe (201) away from the spray pipe fitting (202), and the circulation pump (20) is located at the bottom of the tower body (10). Above the spray pipe fitting (202), there is a demister mounting base (40) inside the tower body (10). A wire mesh demister (401) is installed inside the demister mounting base (40). A support block (402) is provided at the bottom inside the demister mounting base (40) to support the wire mesh demister (401). The top of the demister mounting base (40) is provided with at least two demister fixing components (50), and the top of the demister fixing components (50) is equipped with a pressure plate (60), which is used to limit the demister fixing components (50) and the wire mesh demister (401). The inner wall of the tower body (10) is provided with at least one mounting plate (90), and a number of temperature sensors (902) are mounted on the mounting plate (90). The outer wall of the tower body (10) is provided with a temperature display (903), and the temperature display (903) is used in conjunction with the number of temperature sensors (902).
2. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 1, characterized in that: The demister fixing assembly (50) includes a connecting plate (501), a fixing plate (502), and a movable shaft (5023). The connecting plate (501) is fixed to the outer wall of the top of the demister mounting base (40). The fixing plate (502) is installed inside the connecting plate (501). The fixing plate (502) is rotatably connected to the connecting plate (501) through the movable shaft (5023).
3. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 2, characterized in that: The fixed pressure plate (502) has a limiting hole (5024) on one side near the end of the connecting plate (501). A limiting rod (503) is installed in the limiting hole (5024). A limiting rod connecting block (504) is fixed on the outer wall of the end of the limiting rod (503) away from the limiting hole (5024). A stop block (505) is fixed on the outer wall of the end of the connecting plate (501) away from the fixed pressure plate (502). The limiting rod connecting block (504) is located between the stop block (505) and the connecting plate (501). The limiting rod connecting block (504) and the stop block (505) are connected by several limiting springs (506).
4. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 3, characterized in that: The pressure plate (60) is provided with at least two pressure blocks (601), and the number of pressure blocks (601) corresponds to the number of demister fixing components (50). The outer wall of the pressure plate (60) is provided with at least two fixing seats (602).
5. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 4, characterized in that: The fixed pressure plate (502) has pressure grooves (5022) on both sides, the pressure block (601) has a locking block (6011) at the bottom of both sides, the pressure block (601) has a positioning rod (6012) at the middle of the bottom of the pressure block (601), and the fixed pressure plate (502) has a positioning hole (5021) in the middle to accommodate the positioning rod (6012).
6. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 1, characterized in that: The top wall of the sampling tube (70) is provided with at least one set of second liquid guide tubes (701), and there are several sets of second liquid guide tubes (701). The top of the set of second liquid guide tubes (701) is provided with a sampling seat (702), and the sampling seat (702) is provided with sampling holes (7021) corresponding to the number of sets of second liquid guide tubes (701).
7. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 6, characterized in that: At least one sampling tube collar (704) is fitted around the sampling tube (70), and the sampling tube collar (704) is fixed to the inner wall of the tower body (10).
8. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 1, characterized in that: The sample storage tank (80) is provided with a liquid level window (803) at one end near the conductivity analyzer (801). The sample storage tank (80) is provided with a fourth liquid guide pipe (804) at the bottom. The fourth liquid guide pipe (804) is provided with a connecting pipe (8041) at one end away from the conductivity analyzer (801). The connecting pipe (8041) is connected to the inside of the tower body (10) at one end away from the fourth liquid guide pipe (804). A valve is provided inside the connecting pipe (8041).
9. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 1, characterized in that: The mounting plate (90) has a plurality of mounting holes (901), and the temperature sensor (902) has mounting posts (9021) on both sides near one end of the mounting plate (90). The temperature sensor (902) is mounted on the mounting plate (90) through the mounting posts (9021).
10. The fiberglass composite scrubbing tower with intelligent monitoring device according to claim 1, characterized in that: The smoke outlet pipe (30) has several first guide plates (301) at the end near the top of the tower (103), and several second guide plates (302) at the end away from the top of the tower (103).