Efficient tool for conducting five-axis multi-angle machining on piston

By combining the synergistic effect of a miniature vortex air pump and a gas guide tube, along with the design of wear-resistant clamping pads, the problem of debris affecting positioning accuracy during five-axis multi-angle piston machining was solved, achieving efficient and safe piston machining.

CN121374231APending Publication Date: 2026-01-23JIANGSU ZENGRUI INTELLIGENT CONTROL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511882110.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

During the five-axis multi-angle machining of the piston, machining debris can easily drift into the mounting hole of the pressure plate, resulting in decreased clamping reliability and positioning accuracy deviation, which affects machining accuracy and safety.

Method used

A miniature vortex air pump and a gas guide tube work together to form a directional airflow barrier, preventing debris from entering the pressure plate mounting hole. At the same time, wear-resistant clamping pads with TiN wear-resistant coating and ceramic heat insulation plates are used to enhance clamping stability and heat insulation effect, and a detection structure can promptly remind you to perform maintenance.

Benefits of technology

It effectively prevents debris residue, ensures piston positioning stability and machining accuracy, reduces operating costs, avoids safety accidents, and improves machining efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an efficient tool for conducting five-axis multi-angle machining on a piston, and relates to the field of piston machining. The efficient tool comprises a piston positioning seat, a gas collection mounting box, a miniature vortex type gas pump, a gas collection pipe, a gas guide pipe and a piston positioning pressing plate; the gas collection mounting box is in bolted connection with the lower part of the piston positioning seat; the miniature vortex type air pump is connected to the inner side of the air collection mounting box through bolts; the gas collecting pipe is fixedly connected to the middle part of the piston positioning seat; a plurality of gas guide pipes are arranged, and the plurality of gas guide pipes are fixedly connected to the outer side of the gas collecting pipe in a circumferential array manner; by means of the piston positioning pressing plate, machining chippings can be effectively prevented from entering a pressing plate mounting hole, the piston positioning stability in the follow-up clamping process is guaranteed, and the problem that chippings generated in the machining process when the tool pressing plate is taken down are likely to fly into the pressing plate mounting hole is solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of piston processing, in particular to a high-efficiency tooling for five-axis multi-angle processing of a piston. BACKGROUND

[0002] When the piston is processed by five-axis multi-angle processing, the tooling needs to be installed in the five-axis machining area first, then the piston is placed in the limiting groove of the positioning tooling, the pressure plate is fixed in the corresponding position by using the bolt to press the piston tightly, after the clamping and fixing of the piston are completed, the piston is processed by multi-angle through the flexible swing of the five-axis machine rotating shaft, the tooling will not interfere with the machining action of the five-axis machine, the multi-angle feature processing can be completed at one time, the clamping times of the piston are reduced, the auxiliary clamping time is significantly shortened, the overall processing efficiency is improved, and more importantly, the positioning error caused by multiple clamping is avoided.

[0003] For example, the patent with publication number CN211305618U discloses a five-axis machining center tooling suitable for various automobile front steering knuckles, which comprises a bottom plate, a hydraulic cylinder is arranged on the bottom plate, a positioning mandrel is arranged on the hydraulic cylinder, the upper part of the positioning mandrel has a smaller diameter than the lower part, a through hole, a positioning pin and a limiting missing groove are arranged in the center of the positioning mandrel, the positioning pin and the limiting missing groove are matched with the positioning groove and the positioning protrusion on the pressure plate respectively, the drawbar can pass through the positioning groove and the through hole in sequence from top to bottom and then be screwed with the piston rod of the hydraulic cylinder, and the pressure plate can be tightened under the drive of the hydraulic cylinder, so that the front steering knuckle is clamped, fixed blocks are arranged on the bottom plate, and a positioning plate can move forward and backward under the drive of power, the fixed blocks and the positioning plate are located on the left side and the right side of the positioning mandrel respectively, and protrusions are arranged on the side of the fixed blocks and the positioning plate close to the positioning mandrel; the present utility model effectively avoids displacement and deformation of the front steering knuckle in the processing process, and ensures the machining precision.

[0004] However, after the piston processing is completed, the tooling pressure plate needs to be removed to cancel the fixation of the piston, at this time, the debris generated in the processing process is easy to float into the installation hole of the pressure plate, which not only affects the pressing reliability of the pressure plate on the piston when clamped next time, but also directly reduces the positioning accuracy of the piston, and further causes slight shaking in the processing process of the piston, affecting the processing precision of the piston. SUMMARY

[0005] Therefore, the present application provides a high-efficiency tool for five-axis multi-angle machining of a piston, which can effectively prevent machining debris from entering the pressing plate mounting hole by forming a directional airflow barrier through the synergistic effect of a micro vortex air pump and a gas guide pipe, thereby avoiding problems such as reduced pressing reliability and positioning accuracy deviation caused by debris residue, ensuring the stability of piston positioning during subsequent clamping, eliminating piston shaking caused by inaccurate positioning during machining, ensuring the precision consistency of five-axis multi-angle machining, and realizing precise guidance of pressing plate installation through the cooperation of the guide limiting insertion hole and the guide limiting insertion plate. The corresponding design of the piston limiting groove and the piston positioning groove allows the piston to be clamped more closely. The wear-resistant clamping gasket plated with a TiN wear-resistant coating not only enhances the wear resistance of the clamping surface, prolongs the service life of the tool, but also improves the stability of clamping. In combination with the heat insulation effect of the ceramic heat insulation lining, the tool can effectively block the diffusion of heat generated during machining, thereby avoiding deformation of the tool due to temperature difference and further ensuring the positioning accuracy. The tool can also issue an alarm when the piston is not installed, thereby avoiding safety accidents caused by incorrect operation of the five-axis machine. In addition, the tool can timely remind maintenance in the event of abnormal conditions such as wear of the wear-resistant gasket, thereby preventing the production of defective products caused by tool failure. The wear-resistant clamping gasket can be individually replaced after wear, without the need for overall replacement of the tool, thereby significantly reducing the use cost and maintenance cycle. The tool can simultaneously fix multiple pistons, thereby improving the processing efficiency of the pistons.

[0006] The present application provides a high-efficiency tool for five-axis multi-angle machining of a piston, which specifically comprises: a piston positioning seat, a gas collection mounting box, a micro vortex air pump, a gas collection pipe, a positioning structure, a detection structure, a gas guide pipe, and a piston positioning pressing plate. The gas collection mounting box is bolted to the lower part of the piston positioning seat. The micro vortex air pump is bolted to the inner side of the gas collection mounting box. The gas collection pipe is fixedly connected to the middle part of the piston positioning seat, and the gas collection pipe is fixedly connected to the output end of the micro vortex air pump. The positioning structure is arranged on the outer side of the piston positioning seat. The gas guide pipe is provided with a plurality of gas guide pipes, which are circumferentially arrayed and fixedly connected to the outer side of the gas collection pipe. The gas guide pipes are all arranged on the inner side of the piston positioning seat. The piston positioning pressing plate is provided with a plurality of piston positioning pressing plates, which are evenly distributed and bolted to the outer side of the piston positioning seat. The detection structure is arranged on the outer side of the piston positioning seat.

[0007] Further, the positioning structure comprises a piston limiting groove and a first ceramic heat insulation lining. The piston limiting groove is provided with a plurality of piston limiting grooves, which are evenly distributed and arranged on the outer side of the piston positioning seat. The first ceramic heat insulation lining is provided with a plurality of first ceramic heat insulation linings, which are respectively fixedly connected to the outer side of the plurality of piston limiting grooves.

[0008] Further, the positioning structure further comprises first wear-resistant clamping pads; the first wear-resistant clamping pads are provided in plurality, and the plurality of first wear-resistant clamping pads are respectively fixedly connected to the outer sides of the plurality of first ceramic heat insulation lining plates; the first wear-resistant clamping pads are made of wear-resistant metal materials, and the surfaces of the first wear-resistant clamping pads are plated with TiN wear-resistant coatings.

[0009] Further, the positioning structure further comprises guide limiting insertion holes and guide limiting insertion plates; the guide limiting insertion holes are provided in plurality, and the plurality of guide limiting insertion holes are uniformly distributed and formed on the outer side of the piston positioning seat; the guide limiting insertion plates are provided in plurality, and the plurality of guide limiting insertion plates are respectively fixedly connected to the upper portions of the plurality of piston positioning pressing plates; the plurality of guide limiting insertion plates are respectively inserted into the plurality of guide limiting insertion holes.

[0010] Further, the positioning structure further comprises first positioning installation holes and second positioning installation holes; the first positioning installation holes are provided in plurality, and the plurality of first positioning installation holes are uniformly distributed and formed on the outer side of the piston positioning seat; the second positioning installation holes are provided in plurality, and the plurality of second positioning installation holes are respectively formed on the lower portions of the plurality of piston positioning pressing plates.

[0011] Further, the positioning structure further comprises piston positioning grooves and second ceramic heat insulation lining plates; the piston positioning grooves are provided in plurality, and the plurality of piston positioning grooves are respectively formed on the inner sides of the plurality of piston positioning pressing plates; the second ceramic heat insulation lining plates are provided in plurality, and the plurality of second ceramic heat insulation lining plates are respectively fixedly connected to the inner sides of the plurality of piston positioning grooves.

[0012] Further, the positioning structure further comprises second wear-resistant clamping pads; the second wear-resistant clamping pads are provided in plurality, and the plurality of second wear-resistant clamping pads are respectively fixedly connected to the inner sides of the plurality of second ceramic heat insulation lining plates; the second wear-resistant clamping pads are made of wear-resistant metal materials, and the surfaces of the second wear-resistant clamping pads are plated with TiN wear-resistant coatings.

[0013] Further, the detection structure comprises engineering plastic installation blocks and reset elastic members; the engineering plastic installation blocks are provided in plurality, and the plurality of engineering plastic installation blocks are uniformly distributed and inserted into the lower portion of the piston positioning seat; the reset elastic members are provided in plurality, and the inner ends of the plurality of reset elastic members are fixedly connected to the lower portion of the piston positioning seat, and the outer ends of the plurality of reset elastic members are respectively fixedly connected to the inner sides of the plurality of engineering plastic installation blocks.

[0014] Further, the detection structure further comprises industrial pressure sensors; the industrial pressure sensors are provided in plurality, the plurality of industrial pressure sensors are fixedly connected to the outer sides of the plurality of engineering plastic mounting blocks respectively, the control circuits of the plurality of industrial pressure sensors are connected in series with the control circuit of the micro vortex air pump, and the control circuits of the plurality of industrial pressure sensors are connected in parallel with each other.

[0015] Further, the detection structure further comprises sound-light alarms and press switches; the sound-light alarms are provided in plurality, the plurality of sound-light alarms are uniformly distributed and bolted to the outer sides of the piston positioning seats; the press switches are provided in plurality, the plurality of press switches are arranged on the inner sides of the plurality of engineering plastic mounting blocks respectively, and the plurality of press switches are connected in series with the control circuits of the plurality of sound-light alarms respectively. Beneficial effects

[0016] The micro vortex air pump and the gas guide pipe cooperate to form a directional airflow barrier, which can effectively prevent machining debris from entering the pressing plate mounting hole, avoid problems such as a decrease in pressing reliability and a deviation of positioning accuracy caused by debris residues, ensure the stability of the piston positioning in the subsequent clamping process, eliminate the piston shaking caused by inaccurate positioning during machining, ensure the precision consistency of five-axis multi-angle machining, and realize precise guidance of the pressing plate installation through cooperation of the guide limiting insertion hole and the guide limiting insertion plate. The corresponding design of the piston limiting groove and the piston positioning groove makes the piston clamping more fitted. The wear-resistant clamping gasket plated with a TiN wear-resistant coating not only enhances the wear resistance of the clamping surface, prolongs the service life of the tooling, but also improves the stability of clamping. In cooperation with the heat insulation effect of the ceramic heat insulation lining, the heat generated during the machining process is effectively blocked from spreading, avoiding deformation of the tooling due to temperature difference, further ensuring the positioning accuracy. The alarm can be issued when the piston is not installed, avoiding the misoperation of the staff to start the five-axis machine and causing safety accidents. At the same time, the alarm can timely remind maintenance in the case of wear of the wear-resistant gasket and other abnormal conditions, preventing the generation of defective products caused by tooling failure. The wear-resistant clamping gasket can be individually replaced after wear, without the need for overall replacement of the tooling, greatly reducing the use cost and maintenance cycle. The plurality of pistons can be fixed simultaneously, improving the machining efficiency of the pistons. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.

[0018] The drawings in the following description only relate to some embodiments of the present application, but are not limited to the present application.

[0019] In the drawings: Figure 1 is a schematic diagram of the overall structure of the present application.

[0020] Figure 2 Figure 1 is a schematic diagram of the positional relationship of the piston positioning seat, the gas collection mounting box and the gas guide pipe of the present application.

[0021] Figure 3 Figure 2 is a schematic diagram of the split structure of the piston positioning seat, the engineering plastic mounting block, the first ceramic heat insulation lining and the first wear-resistant clamping gasket of the present application.

[0022] Figure 4 Figure 3 is a schematic diagram of the split structure of the piston positioning pressing plate, the second ceramic heat insulation lining and the second wear-resistant clamping gasket of the present application.

[0023] Figure 5 Figure 4 is a schematic diagram of the positional relationship of the engineering plastic mounting block, the industrial pressure sensor, the reset elastic member and the press switch of the present application.

[0024] Figure 6 Figure 5 is a schematic diagram of the positional relationship of the gas collection mounting box, the gas collection pipe and the gas guide pipe of the present application.

[0025] Figure 7 Figure 6 is a schematic diagram of the split structure of the gas collection mounting box and the gas collection pipe of the present application.

[0026] Figure 8 Figure 7 is a schematic diagram of the split structure of the piston positioning seat, the engineering plastic mounting block, the first ceramic heat insulation lining and the first wear-resistant clamping gasket of the present application. Figure 7 Figure 8 is a schematic diagram of the partial enlarged structure at A in Figure 7 of the present application.

[0027] List of reference signs 1, piston positioning seat; 101, piston limiting groove; 102, first ceramic heat insulation lining; 103, first wear-resistant clamping gasket; 104, audible and visual alarm; 105, guide limiting jack; 106, first positioning mounting hole; 107, engineering plastic mounting block; 108, industrial pressure sensor; 109, reset elastic member; 110, press switch; 2, gas collection mounting box; 3, micro vortex air pump; 4, gas collection pipe; 5, gas guide pipe; 6, piston positioning pressing plate; 601, guide limiting plugboard; 602, second positioning mounting hole; 603, piston positioning groove; 604, second ceramic heat insulation lining; 605, second wear-resistant clamping gasket. DETAILED DESCRIPTION Example 1

[0028] Please refer to Figures 1 to 8 : The application provides a high-efficiency tool for five-axis multi-angle machining of a piston, which comprises a piston positioning seat 1, a gas collecting mounting box 2, a micro vortex air pump 3, a gas collecting pipe 4, a positioning structure, a gas guide pipe 5 and a piston positioning pressing plate 6; the gas collecting mounting box 2 is bolt-connected to the lower part of the piston positioning seat 1; the micro vortex air pump 3 is bolt-connected to the inner side of the gas collecting mounting box 2; the gas collecting pipe 4 is fixedly connected to the middle part of the piston positioning seat 1, and the gas collecting pipe 4 is fixedly connected to the output end of the micro vortex air pump 3; the positioning structure is arranged on the outer side of the piston positioning seat 1; the gas guide pipe 5 is provided with a plurality of gas guide pipes 5 which are fixedly connected in a circumferential array on the outer side of the gas collecting pipe 4, and the plurality of gas guide pipes 5 are arranged on the inner side of the piston positioning seat 1; the piston positioning pressing plate 6 is provided with a plurality of piston positioning pressing plates 6 which are evenly distributed and bolt-connected to the outer side of the piston positioning seat 1.

[0029] The positioning structure comprises piston limiting grooves 101 and first ceramic heat insulation lining plates 102; the plurality of piston limiting grooves 101 are evenly distributed and arranged on the outer side of the piston positioning seat 1; the plurality of first ceramic heat insulation lining plates 102 are fixedly connected to the outer side of the plurality of piston limiting grooves 101.

[0030] The positioning structure further comprises first wear-resistant clamping gaskets 103; the plurality of first wear-resistant clamping gaskets 103 are fixedly connected to the outer side of the plurality of first ceramic heat insulation lining plates 102, the first wear-resistant clamping gaskets 103 are made of wear-resistant metal materials, and the surfaces of the first wear-resistant clamping gaskets 103 are plated with TiN wear-resistant coatings.

[0031] The positioning structure further comprises guide limiting insertion holes 105 and guide limiting insertion plates 601; the plurality of guide limiting insertion holes 105 are evenly distributed and arranged on the outer side of the piston positioning seat 1; the plurality of guide limiting insertion plates 601 are fixedly connected to the upper parts of the plurality of piston positioning pressing plates 6; and the plurality of guide limiting insertion plates 601 are respectively inserted into the plurality of guide limiting insertion holes 105.

[0032] The positioning structure further comprises first positioning mounting holes 106 and second positioning mounting holes 602; the plurality of first positioning mounting holes 106 are evenly distributed and arranged on the outer side of the piston positioning seat 1; and the plurality of second positioning mounting holes 602 are arranged on the lower parts of the plurality of piston positioning pressing plates 6.

[0033] The positioning structure further comprises a piston positioning groove 603 and a second ceramic heat insulation lining plate 604; the piston positioning groove 603 is provided with a plurality of piston positioning grooves 603, and the plurality of piston positioning grooves 603 are respectively arranged on the inner side of the plurality of piston positioning pressing plates 6; the second ceramic heat insulation lining plate 604 is provided with a plurality of second ceramic heat insulation lining plates 604, and the plurality of second ceramic heat insulation lining plates 604 are respectively fixedly connected to the inner side of the plurality of piston positioning grooves 603.

[0034] The positioning structure further comprises a second wear-resistant clamping gasket 605; the second wear-resistant clamping gasket 605 is provided with a plurality of second wear-resistant clamping gaskets 605, and the plurality of second wear-resistant clamping gaskets 605 are respectively fixedly connected to the inner side of the plurality of second ceramic heat insulation lining plates 604; the second wear-resistant clamping gasket 605 is made of a wear-resistant metal material, and a TiN wear-resistant coating is plated on the surface of the second wear-resistant clamping gasket 605.

[0035] The specific use and role of the embodiment are as follows: when the piston is fixed, the piston to be machined is first placed on the outer side of the piston limiting groove 101, then the piston positioning pressing plate 6 is placed on the outer side of the piston, the piston positioning groove 603 is aligned with the piston, the guide limiting plug plate 601 is inserted into the guide limiting insertion hole 105, the movement of the piston positioning pressing plate 6 is guided through the guide limiting plug plate 601 and the guide limiting insertion hole 105, the bolt is screwed into the first positioning mounting hole 106 and the second positioning mounting hole 602, and the position of the piston positioning pressing plate 6 is fixed; at this time, the first wear-resistant clamping gasket 103 and the second wear-resistant clamping gasket 605 can be in close contact with the piston to complete the fixation of the piston to be machined, the five-axis machine is used to machine the piston at multiple angles, the first ceramic heat insulation lining plate 102 and the second ceramic heat insulation lining plate 604 can block the heat generated during the machining of the piston, reduce the diffusion of heat, and avoid the deformation of the piston limiting groove 101 caused by the temperature difference between the machining positions of the piston positioning seat 1; when the piston positioning pressing plate 6 is removed after the machining of the piston is completed, the micro vortex air pump 3 in the gas collecting box 2 is started to suck the gas into the gas collecting pipe 4, and the gas enters the guide limiting insertion hole 105 and the first positioning mounting hole 106 through the gas guide pipe 5; at this time, there is a large wind resistance in the guide limiting insertion hole 105 and the first positioning mounting hole 106, so that the debris cannot enter the guide limiting insertion hole 105 and the first positioning mounting hole 106 during the disassembly of the piston and the piston positioning pressing plate 6. Embodiment two

[0036] As shown in Figures 2 to 5 On the basis of the first embodiment, a detection structure is further included; the detection structure is arranged on the outer side of the piston positioning seat 1.

[0037] ​The detection structure comprises an engineering plastic mounting block 107 and a reset elastic member 109; the engineering plastic mounting block 107 is provided in plurality, and the plurality of engineering plastic mounting blocks 107 are evenly distributed and inserted into the lower part of the piston positioning seat 1; the reset elastic member 109 is provided in plurality, and the inner ends of the plurality of reset elastic members 109 are fixedly connected to the lower part of the piston positioning seat 1, and the outer ends of the plurality of reset elastic members 109 are fixedly connected to the inner sides of the plurality of engineering plastic mounting blocks 107.

[0038] The detection structure further comprises an industrial pressure sensor 108; the industrial pressure sensor 108 is provided in plurality, and the plurality of industrial pressure sensors 108 are fixedly connected to the outer sides of the plurality of engineering plastic mounting blocks 107; the control circuits of the plurality of industrial pressure sensors 108 are connected in series with the control circuit of the micro vortex air pump 3, and the control circuits of the plurality of industrial pressure sensors 108 are connected in parallel with each other.

[0039] The detection structure further comprises an audible and visual alarm 104 and a press switch 110; the audible and visual alarm 104 is provided in plurality, and the plurality of audible and visual alarms 104 are evenly distributed and bolted to the outer sides of the piston positioning seat 1; the press switch 110 is provided in plurality, and the plurality of press switches 110 are arranged on the inner sides of the plurality of engineering plastic mounting blocks 107, and the plurality of press switches 110 are connected in series with the control circuits of the plurality of audible and visual alarms 104.

[0040] The specific use and role of the embodiment are as follows: during the process of pressing the piston by the piston positioning pressing plate 6, the industrial pressure sensor 108 senses the gradually increasing pressure, and sends a signal to the micro vortex air pump 3 to stop working, so as to reduce the resistance of the piston positioning pressing plate 6 during installation, when the piston is completely pressed, the reset elastic member 109 is compressed, the press switch 110 is extruded by the engineering plastic mounting block 107 and the piston positioning seat 1 to make the contact disconnected, and the sound and light alarm 104 is powered off to stop working, when the piston positioning pressing plate 6 is removed, the industrial pressure sensor 108 senses the gradually decreasing pressure, at this time, the industrial pressure sensor 108 sends a signal to the micro vortex air pump 3 to start working, at the same time, the engineering plastic mounting block 107 is automatically reset under the action of the restoring force of the reset elastic member 109, so that the press switch 110 is no longer extruded, at this time, the contact of the press switch 110 is closed, at this time, the sound and light alarm 104 starts to issue an alarm to remind the staff that the piston is not installed at this time, so as to avoid that the staff mistakenly opens the five-axis machine, when the first wear-resistant clamping pad 103 or the second wear-resistant clamping pad 605 is worn, the piston positioning pressing plate 6 cannot be installed and pressed tightly, at this time, the pressure of the press switch 110 is not enough to make the contact disconnected, and the sound and light alarm 104 will continuously issue an alarm to remind the staff to timely overhaul the tooling, after the first wear-resistant clamping pad 103 or the second wear-resistant clamping pad 605 is worn, the first wear-resistant clamping pad 103 or the second wear-resistant clamping pad 605 can be replaced alone, so that the whole tooling is avoided to be replaced.

[0041] In this paper, the following points need attention: 1. The drawings of the embodiment only relate to the structures involved in the embodiment, and other structures can refer to the general design.

[0042] 2. In the case of no conflict, the features in the embodiment and the embodiments can be combined with each other to obtain new embodiments.

[0043] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A high-efficiency tool for five-axis multi-angle machining of a piston, comprising a piston positioning seat (1), a gas collection mounting box (2), a micro vortex air pump (3), a gas collection pipe (4), a positioning structure, a detection structure, a gas guide pipe (5), and a piston positioning pressing plate (6); the gas collection mounting box (2) is bolted to the lower part of the piston positioning seat (1); characterized in that: The micro-vortex air pump (3) is bolted on the inner side of the gas collecting mounting box (2); the gas collecting pipe (4) is fixedly connected to the middle part of the piston positioning seat (1), and the gas collecting pipe (4) is fixedly connected with the output end of the micro-vortex air pump (3); the positioning structure is arranged on the outer side of the piston positioning seat (1); the gas guide pipe (5) is provided with a plurality of gas guide pipes (5) which are circumferentially arranged and fixedly connected on the outer side of the gas collecting pipe (4), and the plurality of gas guide pipes (5) are arranged on the inner side of the piston positioning seat (1); the piston positioning pressing plate (6) is provided with a plurality of piston positioning pressing plates (6) which are evenly distributed and bolted on the outer side of the piston positioning seat (1); and the detection structure is arranged on the outer side of the piston positioning seat (1).

2. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 1, wherein: The positioning structure comprises a piston limiting groove (101) and a first ceramic heat insulation lining plate (102); the piston limiting groove (101) is provided with a plurality of piston limiting grooves (101) which are evenly distributed and arranged on the outer side of the piston positioning seat (1); and the first ceramic heat insulation lining plate (102) is provided with a plurality of first ceramic heat insulation lining plates (102) which are fixedly connected to the outer side of the plurality of piston limiting grooves (101) respectively.

3. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 2, wherein: The positioning structure further comprises a first wear-resistant clamping gasket (103); the first wear-resistant clamping gasket (103) is provided with a plurality of first wear-resistant clamping gaskets (103) which are fixedly connected to the outer side of the plurality of first ceramic heat insulation lining plates (102) respectively, the first wear-resistant clamping gasket (103) is made of wear-resistant metal material, and the surface of the first wear-resistant clamping gasket (103) is plated with a TiN wear-resistant coating.

4. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 3, wherein: The positioning structure further comprises a guide limiting insertion hole (105) and a guide limiting insertion plate (601); the guide limiting insertion hole (105) is provided with a plurality of guide limiting insertion holes (105) which are evenly distributed and arranged on the outer side of the piston positioning seat (1); and the guide limiting insertion plate (601) is provided with a plurality of guide limiting insertion plates (601) which are fixedly connected to the upper part of the plurality of piston positioning pressing plates (6) respectively; and the plurality of guide limiting insertion plates (601) are respectively inserted into the plurality of guide limiting insertion holes (105).

5. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 4, wherein: The positioning structure further comprises a first positioning mounting hole (106) and a second positioning mounting hole (602); the first positioning mounting hole (106) is provided with a plurality of first positioning mounting holes (106) which are evenly distributed and arranged on the outer side of the piston positioning seat (1); and the second positioning mounting hole (602) is provided with a plurality of second positioning mounting holes (602) which are arranged on the lower part of the plurality of piston positioning pressing plates (6) respectively.

6. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 5, wherein: The positioning structure further comprises piston positioning grooves (603) and second ceramic thermal insulation liners (604); the piston positioning grooves (603) are provided in plurality, and each of the plurality of piston positioning grooves (603) is arranged on the inner side of the piston positioning pressing plate (6); the second ceramic thermal insulation liners (604) are provided in plurality, and each of the plurality of second ceramic thermal insulation liners (604) is fixedly connected to the inner side of the piston positioning groove (603).

7. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 6, wherein: The positioning structure further comprises second wear-resistant clamping gaskets (605); the second wear-resistant clamping gaskets (605) are provided in plurality, and each of the plurality of second wear-resistant clamping gaskets (605) is fixedly connected to the inner side of the second ceramic thermal insulation liner (604); the second wear-resistant clamping gasket (605) is made of wear-resistant metal material, and a TiN wear-resistant coating is plated on the surface of the second wear-resistant clamping gasket (605).

8. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 1, wherein: The detection structure comprises engineering plastic mounting blocks (107) and reset elastic members (109); the engineering plastic mounting blocks (107) are provided in plurality, and each of the plurality of engineering plastic mounting blocks (107) is evenly distributed and inserted into the lower part of the piston positioning seat (1); the reset elastic members (109) are provided in plurality, and the inner end of each of the plurality of reset elastic members (109) is fixedly connected to the lower part of the piston positioning seat (1), and the outer end of each of the plurality of reset elastic members (109) is fixedly connected to the inner side of the engineering plastic mounting block (107).

9. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 8, wherein: The detection structure further comprises industrial pressure sensors (108); the industrial pressure sensors (108) are provided in plurality, and each of the plurality of industrial pressure sensors (108) is fixedly connected to the outer side of the engineering plastic mounting block (107); the control circuit of each of the plurality of industrial pressure sensors (108) is connected in series with the control circuit of the micro vortex air pump (3), and the control circuits of the plurality of industrial pressure sensors (108) are connected in parallel with each other.

10. The high efficiency tooling for five-axis multi-angle machining of a piston of claim 9, wherein: The detection structure further comprises sound-light alarms (104) and press switches (110); the sound-light alarms (104) are provided in plurality, and each of the plurality of sound-light alarms (104) is evenly distributed and bolted to the outer side of the piston positioning seat (1); the press switches (110) are provided in plurality, and each of the plurality of press switches (110) is arranged on the inner side of the engineering plastic mounting block (107); and each of the plurality of press switches (110) is connected in series with the control circuit of the sound-light alarm (104).

Citation Information

Patent Citations

  • The five-axis machining center tool is suitable for various automobile front steering knuckles

    CN211305618U