Inorganic self-insulation block and sandwich panel manufacturing plugboard feeding device

Abstract

The application discloses a kind of inorganic self-insulation block and sandwich panel manufacturing plugboard feeding device, it is used to turn the inner core of the above-mentioned sandwich insulation panel manufacturing process to outer layer pouring mold, it includes head-to-head butt joint conveying mechanism and lifting mechanism, clamping mechanism is set on lifting mechanism, wherein clamping mechanism includes translation drive assembly, lifting drive assembly is set on translation drive assembly and clamping assembly is set on lifting drive assembly, clamping mechanism is driven to move between lifting mechanism and pouring mold by translation drive assembly, clamping mechanism is driven by lifting drive assembly, and its clamping assembly drives the inner core of clamping to be inserted into outer layer slurry by descending.This application realizes the conveying, clamping and placement of inner core board, and can accurately and uniformly place inner core board in place when placing, instead of manual placement, with the advantages of low cost, high efficiency.

Description

Technical Field

[0001] This invention relates to building material manufacturing apparatus, and more particularly to a plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels. Background Technology

[0002] The significance of building insulation: By reducing heat transfer between the inside and outside of buildings, energy conservation and consumption reduction can be achieved, living comfort can be improved, and the building's lifespan can be extended.

[0003] Current shortcomings of building insulation: Public safety threats: Debris falling from the insulation layer of high-rise buildings has a powerful impact, causing multiple casualties and posing a significant threat to urban public safety. Building function degradation: The deteriorated areas lead to a significant increase in building energy consumption. Actual measurement data shows that winter energy consumption in areas with missing insulation is 40%-60% higher than in areas with intact insulation, while also causing problems such as condensation and mold on interior walls. Economic and social costs: The cost of repairing the insulation layer of a single building is typically hundreds of thousands of yuan, and the repair process requires the occupation of public space and disrupts residents' lives.

[0004] Based on this, sandwich insulation panels are currently being developed. However, since the manufacturing process of sandwich insulation panels requires placing the inner core panel into a casting mold and then wrapping it with air from the outer layer, it is difficult to place it in place manually and the placement cannot be guaranteed to be accurate. Therefore, there is an urgent need to design a device for conveying and placing the outer core panel. Summary of the Invention

[0005] The present invention addresses the problems in the prior art. The technical problem to be solved by the present invention is to provide a plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels.

[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows: An insert plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels is used to transfer the inner core of the aforementioned sandwich insulation panel manufacturing process to the outer layer casting mold. It includes a conveying mechanism and a lifting mechanism connected end to end, and a clamping mechanism disposed on the lifting mechanism. The clamping mechanism includes a translation drive component, a lifting drive component disposed on the translation drive component, and a clamping component disposed on the lifting drive component. The clamping mechanism is driven by the translation drive component to move between the lifting mechanism and the casting mold. The clamping mechanism is driven by the lifting drive component to drive its clamping component to lower the clamped inner core and insert it into the outer layer slurry.

[0007] Preferably, the clamping mechanism includes: The mounting frame is provided with several straight guide holes / grooves; The scissor gripper has several gripping rods at one end and a lever shaft at the hinged position at the other end, with the bottom of the lever shaft inserted into a guide hole / groove. A lever that passes through each actuating shaft and is equipped with a cushioning component; A drive cylinder, which is directly or indirectly connected to one end of a tie rod to provide the power to pull and tighten; When clamping is required, the drive cylinder pulls the lever, and the abutment component on the lever abuts against the drive shaft and drives the drive shaft to slide along the guide hole / groove. During the sliding, the two clamping rods of the scissor gripper come closer and clamp the inner core. When the drive cylinder returns to its original position, the scissor gripper releases.

[0008] Preferably, the abutting component includes a first collar, a spring, and a second collar. The first collar and the second collar are fixedly and movably sleeved on the pull rod, respectively. The spring is sleeved on the pull rod and its two ends are fixed to the first collar and the second collar, respectively. When the pull rod is pulled, the second collar abuts against the actuating shaft. When the actuating shaft moves, the spring is compressed, thereby playing a buffering role when clamped.

[0009] Preferably, the scissor gripper includes a first link, a second link, a third link, and a fourth link. One end of the first link and the second link are rotatably connected via a pivot shaft. The other ends of the first link and the second link are rotatably connected to the third link and the fourth link, respectively. The middle of the third link and the fourth link are rotatably connected to the same hinge shaft set on the mounting frame to form an X-shaped structure. Each side of the X-shaped structure is provided with four clamping rods. The four clamping rods are in pairs, and the two pairs clamp and release simultaneously.

[0010] Preferably, a tension spring is provided between the two clamping rods on the same side. When the drive cylinder returns to its original position, the tension spring pulls the X-shaped structure open, thereby releasing the two sets of pull rods.

[0011] Preferably, the conveying mechanism is a chain-type conveying mechanism, and the lifting mechanism is equipped with a support guide wheel. Both the conveying mechanism and the lifting mechanism are equipped with a limit clamping plate assembly, and the two clamping plates of the limit clamping plate assembly are equipped with clamping guide wheels. The inner core is supported by the chain joint of the chain-type conveying mechanism and moves with the chain-type conveying mechanism. When moving, its position is restricted by the clamping guide wheel on the conveying mechanism, and when docking, it is horizontally inserted between the clamping guide wheels of the lifting mechanism and supported by the support guide wheel. When the support guide wheel is in place, the inner core is pushed by the next inner core and moves.

[0012] Compared with the prior art, the present invention has the following advantages: the present application realizes the conveying, clamping and placement of the inner core board, and the inner core board can be accurately and evenly placed in place during placement, replacing manual placement, which has the advantages of low cost and high efficiency. Secondly, the inner core board can be buffered and protected by the buffer structure during clamping to avoid clamping damage. Attached Figure Description

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be regarded as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are not necessarily drawn to scale.

[0014] Figure 1 This is a perspective view of the conveying mechanism and the lifting mechanism in this application; Figure 2 for Figure 1 Enlarged view of point A in the middle; Figure 3 This is a perspective view of the clamping mechanism in this application; Figure 4 for Figure 3 Enlarged view of point B in the middle; Figure 5 A 3D view of the clamping components; In the diagram: 10, conveying mechanism; 101, chain conveying mechanism; 121, 122, clamping guide wheels; 20, lifting mechanism; 201, supporting guide wheel; 30, clamping mechanism; 301, main frame; 303, drive cylinder; 304, clamping mechanism; 3040, actuating shaft; 3041, first connecting rod; 3042, second connecting rod; 3043, third connecting rod; 3044, fourth connecting rod; 3045, pull rod; 3046, tension spring; 3047, first collar; 3048, spring; 3049, second collar; 305, mounting frame; 3051, strip hole; 3052, hinge shaft; 01, inner core; 02, clamping rod. Detailed Implementation

[0015] Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0016] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures. Example

[0017] This embodiment mainly describes the title of a plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels, as follows: A plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels, such as Figure 1-5As shown, this device is used to transfer the inner core 01 of the sandwich insulation board manufacturing process described in Example 1 to the outer casting mold. It includes a conveying mechanism 10 and a lifting mechanism 20 connected end-to-end, and a clamping mechanism 30 disposed on the lifting mechanism 20. The clamping mechanism 30 includes a translation drive assembly, a lifting drive assembly disposed on the translation drive assembly, and a clamping assembly 304 disposed on the lifting drive assembly. The clamping mechanism 30 is driven by the translation drive assembly to move between the lifting mechanism 20 and the casting mold. The clamping mechanism 30 is driven by the lifting drive assembly to drive its clamping assembly 304 to lower the clamped inner core 01 and insert it into the outer slurry. The translation drive assembly is slidably disposed on the main frame 301 and driven to move by a walking mechanism. The lifting drive assembly is a lifting cylinder connected to the mounting frame 305. This solution realizes the conveying, clamping, and placement of the inner core board, and can accurately and evenly place the inner core board into position during placement, replacing manual placement, and has the advantages of low cost and high efficiency.

[0018] Preferably, the clamping mechanism 30 includes: Mounting frame 305, which is provided with several straight guide holes / grooves; The scissor gripper has several gripping rods 02 at one end and a toggle shaft 3040 at the hinged position at the other end. The bottom of the toggle shaft 3040 is inserted into the guide hole / groove. A lever 3045 passes through each actuating shaft 3040 and is provided with a cushioning component; Drive cylinder 303, which is directly or indirectly connected to one end of tie rod 3045 to provide the power to pull and tighten; When clamping is required, the drive cylinder 303 pulls the pull rod 3045. The abutting component on the pull rod 3045 abuts against the drive shaft and drives the drive shaft to slide along the guide hole / groove. When sliding, the two clamping rods 02 of the scissor gripper approach and clamp the inner core 01. When the drive cylinder 303 returns to its original position, the scissor gripper releases.

[0019] Preferably, the abutment assembly includes a first collar 3047, a spring 3048, and a second collar 3049. The first collar 3047 and the second collar 3049 are respectively fixedly and movably sleeved on the pull rod 3045. The spring 3048 is sleeved on the pull rod 3045, and its two ends are respectively fixed to the first collar 3047 and the second collar 3049. When the pull rod 3045 is pulled, the second collar 3049 abuts against the actuating shaft 3040. When the actuating shaft 3040 moves, the spring 3048 is compressed, thus providing a buffering effect during clamping. This solution can buffer and protect the inner core plate during clamping by using the buffer structure to avoid clamping damage.

[0020] Preferably, the scissor gripper includes a first link 3041, a second link 3042, a third link 3043, and a fourth link 3044. One end of the first link 3041 and the second link 3042 are rotatably connected via a pivot shaft 3040. The other ends of the first link 3041 and the second link 3042 are rotatably connected to the third link 3043 and the fourth link 3044, respectively. The middle of the third link 3043 and the fourth link 3044 are rotatably connected to the same hinge shaft 3052 mounted on the mounting frame 305, forming an X-shaped structure. Each side of the X-shaped structure has four clamping rods 02. The four clamping rods 02 are arranged in pairs, and the two pairs clamp and release simultaneously. The scissor gripper includes two pairs of clamping rods 02 that clamp simultaneously, which not only maintains clamping synchronization but also improves the stability of clamping through dual-position clamping.

[0021] Preferably, a tension spring 3046 is provided between the two clamping rods 02 on the same side. When the drive cylinder 303 returns to its original position, the tension spring 3046 pulls the X-shaped structure open, thereby releasing the two sets of pull rods 3045. In this scheme, the return to its original position can be achieved by the tension spring 3046, and the drive cylinder 303 and the pull rods 3045 can be flexibly connected, such as by a soft rope and a fixed pulley.

[0022] Preferably, the conveying mechanism 10 is a chain-type conveying mechanism 101, and the lifting mechanism 20 is provided with a support guide wheel 201. Both the conveying mechanism 10 and the lifting mechanism 20 are provided with a limiting clamping plate group, and the two clamping plates of the limiting clamping plate group are provided with clamping guide wheels 121, 122. The inner core 01 is supported by the chain joint of the chain-type conveying mechanism 101 and moves with the chain-type conveying mechanism 101. When moving, its position is limited by the clamping guide wheels 121, 122 on the conveying mechanism 10, and when docking, it is horizontally inserted between the clamping guide wheels 121, 122 of the lifting mechanism 20 and simultaneously supported by the support guide wheel 201. When the support guide wheel 201 is in use, the inner core 01 is pushed and moved by the next inner core 01. This solution uses a chain conveyor 101 to transport the inner core 01 and insert it into the lifting mechanism. When the lifting mechanism is full, the conveyor 10 is closed and the inner core 01 is lifted to the clamping position by the lifting mechanism 20 and then clamped by the clamping mechanism 30 and transported to the top of the outer layer casting mold. Then it is lowered to insert the inner core 01 into the outer layer slurry.

[0023] It should be noted that in this embodiment, the conveyor chain and clamping mechanism 30 adopt a multi-row structure, and the conveying and clamping actions of a single row are synchronized. Additionally, the tension spring 3046 in the figure is in an unmounted state.

[0024] In the description of this invention, it should be noted that the terms "upper," "lower," "front," "rear," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this invention is usually placed when in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

Claims

1. A plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels, used to transfer the inner core of the sandwich insulation panel manufacturing process to the outer casting mold, characterized in that, The system includes a conveying mechanism and a lifting mechanism that connect end to end, and a clamping mechanism mounted on the lifting mechanism. The conveying chain and clamping mechanism are arranged in a multi-row structure, with the conveying and clamping actions of each row synchronized. The clamping mechanism includes a translation drive component, a lifting drive component mounted on the translation drive component, and a clamping component mounted on the lifting drive component. The clamping mechanism is driven by the translation drive component to move between the lifting mechanism and the casting mold. The clamping mechanism is driven by the lifting drive component to drive its clamping component to lower the clamped inner core and insert it into the outer layer of slurry. The clamping mechanism also includes: a mounting frame with several linear guide holes / grooves; and scissor-type grippers with several clamping rods at one end and a lever shaft at the hinged position at the other end, with the bottom of the lever shaft inserted into the guide hole / groove. A pull rod passes through each actuating shaft and has a cushioning component on it; a drive cylinder is directly or indirectly connected to one end of the pull rod to provide the power for pulling and tightening; when clamping is required, the drive cylinder pulls the pull rod, the cushioning component on the pull rod abuts against the drive shaft and drives the drive shaft to slide along the guide hole / groove. When sliding, the two clamping rods of the scissor-type jaws approach and clamp the inner core. When the drive cylinder returns to its original position, the scissor-type jaws release; wherein, the cushioning component includes a first collar, a spring and a second collar. The first collar and the second collar are respectively fixed and movably sleeved on the pull rod. The spring is sleeved on the pull rod and its two ends are respectively fixed to the first collar and the second collar. When the pull rod is pulled, the second collar abuts against the actuating shaft. When the actuating shaft moves, the spring is compressed, thus playing a cushioning role when clamping.

2. The insert plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels according to claim 1, characterized in that, The scissor gripper includes a first link, a second link, a third link, and a fourth link. One end of the first link and the second link are rotatably connected via a pivot shaft. The other ends of the first link and the second link are rotatably connected to the third link and the fourth link, respectively. The middle of the third link and the fourth link are rotatably connected to the same hinge shaft set on the mounting frame to form an X-shaped structure. Each side of the X-shaped structure is provided with four clamping rods. The four clamping rods are in pairs, and the two pairs clamp and release simultaneously.

3. The insert plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels according to claim 2, characterized in that, A tension spring is installed between the two clamping rods on the same side. When the drive cylinder returns to its original position, the tension spring pulls the X-shaped structure open, thereby releasing the two sets of pull rods.

4. The insert plate feeding device for manufacturing inorganic self-insulating blocks and sandwich panels according to claim 1, characterized in that, The conveying mechanism is a chain-type conveying mechanism. The lifting mechanism is equipped with supporting guide wheels. Both the conveying mechanism and the lifting mechanism are equipped with limit clamping plate assemblies, and the two clamping plates of the limit clamping plate assemblies are equipped with clamping guide wheels. The inner core is supported by the chain joint of the chain-type conveying mechanism and moves with the chain-type conveying mechanism. When moving, its position is restricted by the clamping guide wheels on the conveying mechanism. When docking, it is horizontally inserted between the clamping guide wheels of the lifting mechanism and supported by the supporting guide wheels. When the supporting guide wheels are in use, the inner core is pushed by the next inner core and moves.

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