System and process for preparing dry-mixed mortar from all solid wastes
By using a whole-solid-waste dry-mixed mortar preparation system, which utilizes servo motor-driven screening and mixing components combined with a drying component, the problems of high energy consumption and insufficient durability in dry-mixed mortar preparation have been solved. This system achieves efficient and environmentally friendly dry-mixed mortar preparation, improving durability and resource utilization.
Patent Information
- Application Number
- CN202411827009.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-01-23
AI Technical Summary
Existing dry-mixed mortar preparation equipment is energy-intensive and lacks durability. Traditional dry-mixed mortar production relies on non-renewable resources, leading to resource shortages and environmental pollution.
A dry-mixed mortar preparation system using all solid waste is employed. Through a servo motor-driven screening and mixing component, combined with a drying component, screening, drying, and mixing are integrated into one operation. Waterproofing agents and air-entraining agents are used to improve the mortar performance.
It reduces energy consumption in preparation, improves the durability and preparation efficiency of dry-mixed mortar, reduces dependence on non-renewable resources, and reduces environmental pollution.
Smart Images

Figure CN121374852A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solid waste resource utilization technology, specifically to a system for preparing dry-mixed mortar from all solid waste and its preparation process. Background Technology
[0002] Solid waste refers to all solid waste. With the acceleration of urbanization and the rapid development of industry, the amount of solid waste generated has increased exponentially, including construction waste, tailings, fly ash, slag and other industrial waste. The accumulation of these solid wastes not only occupies a large amount of land resources, but also causes serious pollution to the surrounding ecological environment, such as soil pollution, water pollution and air pollution such as dust, which bring many negative impacts to ecological balance and human health.
[0003] In the current technology, the demand for dry-mixed mortar in the construction industry continues to grow steadily. The production of traditional dry-mixed mortar mainly relies on raw materials such as natural sand and cement. However, natural sand resources are non-renewable resources, and over-exploitation has led to resource shortages. Converting solid waste into dry-mixed mortar can reduce dependence on traditional resources such as natural sand. However, the current dry-mixed mortar preparation requires the use of multiple devices to complete screening, crushing and mixing, which consumes too much electricity. The prepared dry-mixed mortar also has insufficient durability during long-term use.
[0004] Therefore, we propose a system for preparing dry-mixed mortar from all solid waste and its preparation process to solve the problems mentioned above. Summary of the Invention
[0005] The purpose of this invention is to provide a system for preparing dry-mixed mortar from solid waste and its preparation process, so as to solve the problems of high energy consumption and insufficient durability of the current dry-mixed mortar preparation devices and processes mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a system for preparing dry-mixed mortar from solid waste, comprising a support assembly, a screening assembly disposed on the top of the support assembly, a drying assembly fixedly connected to one side of the support assembly, the screening assembly including a servo motor and a first screen cylinder, both ends of the first screen cylinder being fixedly connected to a first fixing ring, a plurality of first fixing strips being uniformly fixedly connected to the inner wall of the first screen cylinder along the circumferential direction, a connecting frame being fixedly connected to one side of each of the plurality of first fixing strips, and a second screen cylinder being fixedly connected between the inner walls of the plurality of connecting frames. Both ends of the first and second fixing rings are fixedly connected. Multiple second fixing strips are evenly fixedly connected to the inner wall of the second mesh cylinder along the circumferential direction. A collision plate is fixedly connected to one side of each of the multiple second fixing strips. A fixing cover is fixedly connected between one side of the first fixing ring and one side of the second fixing ring. The drying assembly includes a mounting frame. An air pump is provided on the outer surface of the mounting frame. A fixing pipe is fixedly connected to the output end of the air pump. An air supply pipe is fixedly connected to one end of the fixing pipe. A heating coil is provided on the inner wall of one end of the air supply pipe. A protective mesh plate is fixedly connected to one end of the air supply pipe.
[0007] Preferably, the outer surface of the fixed cover is provided with a rotating groove, and the inner wall of the fixed cover is fixedly connected with a fixed bearing, and the inner wall of the fixed bearing is fixedly connected to the outer surface of the air duct.
[0008] Preferably, a first connecting cylinder is fixedly connected to one side of one of the first fixing rings, a second connecting cylinder is fixedly connected to one side of one of the second fixing rings, a limit ring is fixedly connected to the outer surface of one of the first fixing rings, and a drive wheel is fixedly connected to the output shaft of the servo motor, with the outer side of the drive wheel in contact with the outer side of the limit ring.
[0009] Preferably, the support assembly includes a first support column and a second support column. A controller is disposed on the outer surface of the second support column. The servo motor is disposed on the top of the first support column. Fixing plates are fixedly connected to both sides between the top of the first support column and the top of the second support column. Protective side plates are fixedly connected to the top of both fixing plates. A material discharge channel is fixedly connected between the bottoms of the two fixing plates. A discharge bin is fixedly connected to the outer surface of the first support column near the top edge.
[0010] Preferably, two fixing frames are fixedly connected to the top of the first support column and the top of the second support column. Each fixing frame is rotatably connected to an auxiliary wheel, and the outer surfaces of each pair of auxiliary wheels are in contact with the outer surfaces of the two first fixing rings.
[0011] Preferably, two support plates are fixedly connected between the opposite outer surfaces of the first support column and the second support column. A mixing component is provided on the top of the two support plates. The mixing component includes a mixing chamber. A feeding port is fixedly connected to the top of one side of the mixing chamber. Limiting sleeves are fixedly connected to the opposite inner walls of the mixing chamber. Rotating blocks are rotatably connected to the inner walls of the two limiting sleeves. Rotating rods are fixedly connected between the opposite sides of the two rotating blocks. Multiple mixing mesh plates are fixedly connected to the outer surface of the rotating rods. A rotating hole is opened on one side of the inner wall of the mixing chamber.
[0012] Preferably, two positioning plates are fixedly connected between the inner walls of the second support column, and connecting bearings are fixedly connected to the inner walls of the two positioning plates. A rotating shaft is fixedly connected between the inner walls of the two connecting bearings. One end of the rotating shaft is fixedly connected to the outer surface of one of the rotating blocks, and the other end of the rotating shaft is rotatably connected to the inner wall of the rotating hole. A driven wheel is fixedly connected to the other end of the rotating shaft. A driven groove is formed on the outer surface of the driven wheel, and a conveyor belt is movably connected between the inner wall of the driven groove and the inner wall of the rotating groove.
[0013] A process for preparing dry-mixed mortar from all solid waste includes the following steps: The first step is to collect various types of solid waste, classify the collected waste, separate different types of waste, and crush them. The second step is to screen the crushed solid waste according to different particle sizes and dry the particles with higher moisture content. The third step involves mixing the pretreated solid waste with other additives, which requires a high proportion of fine aggregates and an appropriate amount of cement. The fourth step is to mix the prepared raw materials and ingredients to ensure that all raw materials are fully mixed to form a uniform dry-mixed mortar.
[0014] Preferably, the screening in the second step is carried out in a graded manner, which can separate solid waste particles of different sizes and collect qualified particles.
[0015] Preferably, the additives mentioned in the fourth step are waterproofing agents and air-entraining agents. The waterproofing agent can improve the impermeability of the mortar, and the air-entraining agent can introduce a large number of uniformly distributed micro-bubbles into the mortar, thereby improving the pore structure of the mortar.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1. During use, the servo motor is started, which drives the drive wheel to rotate. The crushed raw material is fed into the second screen cylinder and rotates continuously. The raw material particles collide with the collision plate, breaking up the adhering particles. The fine particles are conveyed out through the feeding channel, while the larger particles remain between the first and second screen cylinders. The connection between the first and second screen cylinders is achieved through the connecting frame. The remaining raw material after screening is discharged through the discharge bin. The conveyor belt drives the fixed cover, driven wheel, and rotating rod to rotate, realizing the stirring effect of the mixing screen. It has a servo motor that drives both screening and mixing functions simultaneously, reducing energy consumption through linkage. By starting the air pump and energizing the heating coil, the airflow enters the second screen cylinder for screening through the fixed pipe and air supply pipe, thereby drying the raw material particles during screening. Thus, drying can be achieved simultaneously with screening, improving the preparation efficiency.
[0017] 2. During use, the servo motor drives the mixing chamber to rotate, which in turn drives the rotating shaft. The rotating shaft is connected to two positioning plates by two connecting bearings. By causing the rotating block to rotate inside the limiting sleeve, and because the rotating shaft is connected to the rotating block and the rotating rod, multiple mixing screens will rotate. By pouring the additives and cement into the mixing chamber from the feed port, the additives, cement and screened solid waste are mixed under the rotation of the mixing screens. The mixing operation can be completed without the need for additional drive equipment.
[0018] 3. When using it, first collect all kinds of solid waste, separate different types of waste, distinguish different components and properties, remove impurities such as wood, plastic, and metal, leaving only materials suitable for dry-mixed mortar preparation such as brick, stone, and concrete. Crush and screen the raw materials, and then dry them. Mix the crushed solid waste with the ingredients, and add waterproofing agents and air-entraining agents to the additives. The waterproofing agent is an organosilicon waterproofing agent, which can improve the impermeability of the mortar and prevent water from penetrating into the interior of the mortar, thereby improving its durability. The air-entraining agent can introduce a large number of evenly distributed micro air bubbles into the mortar, improve the pore structure of the mortar, improve its frost resistance and impermeability, and enhance the durability of the mortar. It can affect the service life of buildings made of dry-mixed mortar made from all solid waste. Mix the screened solid waste raw material particles with additives and cement to prepare dry-mixed mortar. Attached Figure Description
[0019] Figure 1 This is a first-view perspective perspective view of a system for preparing dry-mixed mortar from all solid waste according to the present invention. Figure 2 For the present invention Figure 1 Enlarged view of point A in the middle; Figure 3This is a second-view perspective perspective view of a system for preparing dry-mixed mortar from all solid waste according to the present invention. Figure 4 This is a perspective view of the mixing components of a solid waste preparation dry mortar system according to the present invention. Figure 5 This is a perspective view of the drying component of a system for preparing dry-mixed mortar from all solid waste according to the present invention. Figure 6 This is a three-dimensional view of the drying component of a system for preparing dry-mixed mortar from all solid waste according to the present invention. Figure 7 This is a perspective view of a screening component part of a system for preparing dry-mixed mortar from all solid waste according to the present invention. Figure 8 This is a perspective view of the first mesh cylinder portion of a solid waste preparation dry-mixed mortar system according to the present invention; Figure 9 This is a perspective view of the second mesh cylinder portion of a solid waste preparation dry-mixed mortar system according to the present invention.
[0020] In the picture: 1. Support Components; 101. First Support Column; 102. Second Support Column; 103. Support Plate; 104. Fixing Plate; 105. Protective Side Plate; 106. Fixing Frame; 107. Auxiliary Wheel; 2. Mixing Components; 201. Mixing Bin; 202. Limiting Sleeve; 203. Rotating Block; 204. Rotating Rod; 205. Mixing Mesh Plate; 206. Feed Inlet; 207. Positioning Plate; 208. Connecting Bearing; 209. Rotating Shaft; 210. Driven Rotary Wheel; 211. Driven Groove; 212. Rotating Hole; 213. Conveyor Belt; 3. Screening Components; 301. First Screen Cylinder; 302. First Fixing Frame; 303. Fixed strip; 304. Connecting frame; 305. First connecting cylinder; 306. First fixing ring; 307. Limiting ring; 308. Second connecting cylinder; 309. Second mesh cylinder; 310. Second fixing strip; 311. Collision plate; 312. Second fixing ring; 313. Fixing cover; 314. Fixing bearing; 315. Servo motor; 316. Drive wheel; 317. Rotary trough; 4. Drying assembly; 401. Air pump; 402. Mounting frame; 403. Fixing pipe; 404. Air duct; 405. Heating coil; 406. Protective mesh plate; 5. Discharge bin; 6. Discharge channel; 7. Controller. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1-9 This invention provides a technical solution: a system for preparing dry-mixed mortar from solid waste, comprising a support assembly 1, a screening assembly 3 disposed on the top of the support assembly 1, and a drying assembly 4 fixedly connected to one side of the support assembly 1. The screening assembly 3 includes a servo motor 314 and a first screen cylinder 301. First fixing rings 305 are fixedly connected to both ends of the first screen cylinder 301. Multiple first fixing strips 302 are uniformly fixedly connected to the inner wall of the first screen cylinder 301 along the circumferential direction. A connecting frame 30 is fixedly connected to one side of each of the multiple first fixing strips 302. 3. A second mesh cylinder 308 is fixedly connected between the inner walls of multiple connecting frames 303. A second fixing ring 311 is fixedly connected to both ends of the second mesh cylinder 308. Multiple second fixing strips 309 are evenly fixedly connected to the inner wall of the second mesh cylinder 308 along the circumferential direction. A collision plate 310 is fixedly connected to one side of each of the multiple second fixing strips 309. A fixing cover 312 is fixedly connected between one side of a first fixing ring 305 and one side of a second fixing ring 311. The drying assembly 4 includes a mounting frame 402. The outer surface of the mounting frame 402... An air pump 401 is installed on the surface. The output end of the air pump 401 is fixedly connected to a fixed pipe 403. One end of the fixed pipe 403 is fixedly connected to an air supply pipe 404. A heating coil 405 is installed on the inner wall of one end of the air supply pipe 404. A protective mesh plate 406 is fixedly connected to one end of the air supply pipe 404. A rotating groove 316 is opened on the outer surface of the fixed cover 312. A fixed bearing 313 is fixedly connected to the inner wall of the fixed cover 312. The inner wall of the fixed bearing 313 is fixedly connected to the outer surface of the air supply pipe 404. One side of one of the first fixed rings 305... A first connecting cylinder 304 is fixedly connected, a second connecting cylinder 307 is fixedly connected to one side of a second fixing ring 311, a limit ring 306 is fixedly connected to the outer surface of a first fixing ring 305, a drive wheel 315 is fixedly connected to the output shaft of a servo motor 314, the outer side of the drive wheel 315 is in contact with the outer side of the limit ring 306, and two support plates 103 are fixedly connected between the opposite outer surfaces of the first support column 101 and the second support column 102, and a mixing component 2 is provided on the top of the two support plates 103.
[0023] The support assembly 1 includes a first support column 101 and a second support column 102. A controller 7 is installed on the outer surface of the second support column 102. A servo motor 314 is installed on the top of the first support column 101. Fixing plates 104 are fixedly connected to both sides between the top of the first support column 101 and the top of the second support column 102. Protective side plates 105 are fixedly connected to the top of both fixing plates 104. A material discharge channel 6 is fixedly connected between the bottoms of the two fixing plates 104. A discharge bin 5 is fixedly connected to the outer surface of the first support column 101 near the top edge. Two fixing frames 106 are fixedly connected to the top of the first support column 101 and the top of the second support column 102. An auxiliary wheel 107 is rotatably connected inside each fixing frame 106. The outer surfaces of each pair of auxiliary wheels 107 are in contact with the outer surfaces of the two first fixing rings 305, respectively.
[0024] The working principle of this embodiment is as follows: During use, the controller 7 controls the start of the servo motor 314, causing its output shaft to rotate, which in turn drives the drive wheel 315 to rotate. Due to the close contact between the drive wheel 315 and the limiting ring 306, the friction is large, which drives the first fixed ring 305 and the first mesh cylinder 301 to rotate, feeding the crushed raw material into the second mesh cylinder 308. When the first mesh cylinder 301 and the second mesh cylinder 308 rotate, the solid waste raw material will continuously rotate inside the second mesh cylinder 308. The raw material particles will continuously collide with the collision plate 310, breaking up the adhering particles. The fine particles of raw material are conveyed out from the feeding channel 6. At this time, the two protective side plates 105 will block the raw material from splashing. Larger particles will remain between the first mesh cylinder 301 and the second mesh cylinder 308. The connecting frame 303 realizes the connection between the first mesh cylinder 301 and the second mesh cylinder 308. Next, the remaining raw materials after screening are discharged through the discharge bin 5. The first connecting cylinder 304 and the second connecting cylinder 307 can prevent the raw materials from spilling onto the servo motor 314. The conveyor belt 213 drives the fixed cover 312 and the driven wheel 210 to rotate, thereby driving the rotating rod 204 to rotate and realize the stirring effect of the mixing screen 205. A servo motor 314 drives screening and mixing simultaneously, reducing energy consumption through linkage. By starting the air pump 401 and energizing the heating coil 405, the airflow enters the second screen cylinder 308 for screening through the fixed pipe 403 and the air supply pipe 404, thereby drying the raw material particles in the screening. This allows for drying operations to be performed simultaneously with screening, improving preparation efficiency. In addition, multiple auxiliary wheels 107 are respectively set outside the two first fixed rings 305 to assist the rotation of the first screen cylinder 301.
[0025] Example 2: According to Figures 1-9As shown, two support plates 103 are fixedly connected between the opposite outer surfaces of the first support column 101 and the second support column 102. A mixing component 2 is provided on the top of the two support plates 103. The mixing component 2 includes a mixing chamber 201. A feed port 206 is fixedly connected to the top of one side of the mixing chamber 201. Limit sleeves 202 are fixedly connected to the opposite inner walls of the mixing chamber 201. Rotating blocks 203 are rotatably connected to the inner walls of the two limit sleeves 202. Rotating rods 204 are fixedly connected between the two rotating blocks 203. Multiple mixing mesh plates 205 are fixedly connected to the outer surface of the rotating rods 204. A section is opened on one side of the inner wall of the mixing chamber 201. Two positioning plates 207 are fixedly connected between the inner walls of the rotating hole 212 and the second support column 102. A connecting bearing 208 is fixedly connected to the inner wall of each positioning plate 207. A rotating shaft 209 is fixedly connected between the inner walls of the two connecting bearings 208. One end of the rotating shaft 209 is fixedly connected to the outer surface of one of the rotating blocks 203. One end of the rotating shaft 209 is rotatably connected to the inner wall of the rotating hole 212. A driven wheel 210 is fixedly connected to the other end of the rotating shaft 209. A driven groove 211 is opened on the outer surface of the driven wheel 210. A conveyor belt 213 is movably connected between the inner wall of the driven groove 211 and the inner wall of the rotating groove 316.
[0026] The working principle of this embodiment is as follows: During use, the servo motor 314 drives the mixing chamber 201 to rotate. The rotation of the mixing chamber 201 drives the rotating shaft 209 to rotate. At this time, the rotating shaft 209 is connected to the two positioning plates 207 through the connection of the two connecting bearings 208. By causing the rotating block 203 to rotate inside the limiting sleeve 202, and because the rotating shaft 209 is connected to the rotating block 203 and the rotating rod 204, multiple mixing screens 205 will be driven to rotate. By pouring the additives and cement into the mixing chamber 201 from the feed port 206, the additives, cement and screened solid waste are mixed under the rotation of the mixing screens 205. The mixing operation can be completed without the need for additional drive equipment.
[0027] Example 3: According to Figures 1-9 As shown, a process for preparing dry-mixed mortar from all solid waste includes the following steps: The first step is to collect various types of solid waste, classify the collected waste, separate different types of waste, and crush them. The second step is to screen the crushed solid waste according to different particle sizes and dry the particles with higher moisture content. The third step involves mixing the pretreated solid waste with other additives, which requires a high proportion of fine aggregates and an appropriate amount of cement. The fourth step is to mix the prepared raw materials and ingredients to ensure that all raw materials are fully mixed to form a uniform dry-mixed mortar.
[0028] The screening described in the second step is carried out in a graded manner, which can separate solid waste particles of different sizes and collect qualified particles. The additives described in the fourth step are waterproofing agents and air-entraining agents. The waterproofing agent can improve the impermeability of the mortar, and the air-entraining agent can introduce a large number of uniformly distributed micro air bubbles into the mortar, improving the pore structure of the mortar.
[0029] The working principle of this embodiment is as follows: First, various solid wastes, such as construction waste, industrial slag, and tailings, are collected. The collected solid wastes are then classified, separating different types of waste and distinguishing their different components and properties. For example, in construction waste, impurities such as wood, plastic, and metal are removed, leaving only materials suitable for dry-mixed mortar preparation, such as bricks, stones, and concrete. The raw materials are crushed and screened, then dried. The crushed solid waste is mixed with the additives. Waterproofing agents and air-entraining agents are added to the additives. The waterproofing agent is an organosilicon waterproofing agent, which improves the mortar's impermeability, preventing moisture penetration and thus enhancing its durability. The air-entraining agent introduces a large number of evenly distributed micro-bubbles into the mortar, improving its pore structure, enhancing its frost resistance and impermeability, and increasing its durability. This can affect the service life of buildings made from dry-mixed mortar made entirely of solid waste. The screened solid waste raw material particles are mixed with additives and cement to prepare the dry-mixed mortar.
[0030] In this invention, during use, the controller 7 controls the start of the servo motor 314, causing its output shaft to rotate, which in turn drives the drive wheel 315 to rotate. Due to the close contact between the drive wheel 315 and the limiting ring 306, the friction is high, thereby driving the first fixing ring 305 and the first mesh cylinder 301 to rotate, and the crushed raw material is put into the second mesh cylinder 308. When the first mesh cylinder 301 and the second mesh cylinder 308 rotate, the solid waste raw material will continuously rotate inside the second mesh cylinder 308, and the raw material particles will continuously collide with the collision plate 310. The adhering particles are broken up, and the fine particles are conveyed out from the feeding channel 6. At this time, the two protective side plates 105 will block the raw material from splashing, and the larger particles will remain in the first mesh cylinder 301 and the second mesh cylinder. Between 308, the first screen cylinder 301 and the second screen cylinder 308 are connected by a connecting frame 303. The remaining raw material after screening is discharged through the discharge bin 5. The first connecting cylinder 304 and the second connecting cylinder 307 can prevent the raw material from spilling onto the servo motor 314. The conveyor belt 213 drives the fixed cover 312 and the driven wheel 210 to rotate, thereby driving the rotating rod 204 to rotate and realize the stirring effect of the mixing screen plate 205. One servo motor 314 drives screening and mixing simultaneously, and the linkage reduces energy consumption. By starting the air pump 401 and energizing the heating coil 405, the airflow enters the second screen cylinder 308 for screening through the fixed pipe 403 and the air supply pipe 404. In addition, multiple auxiliary wheels 107 respectively It is set outside the two first fixed rings 305 to assist the rotation of the first mesh cylinder 301. In use, driven by the servo motor 314, the mixing chamber 201 is rotated. The rotation of the mixing chamber 201 drives the rotating shaft 209 to rotate. At this time, the rotating shaft 209 is connected to the two positioning plates 207 through the connection of the two connecting bearings 208. By causing the rotating block 203 to rotate inside the limiting sleeve 202, and because the rotating shaft 209 is connected to the rotating block 203 and the rotating rod 204, multiple mixing mesh plates 205 will be rotated. By pouring the additives and cement into the mixing chamber 201 from the feed port 206, the additives, cement and screened solid waste are mixed under the rotation of the mixing mesh plates 205. In use, First, various types of solid waste, such as construction waste, industrial slag, and tailings, must be collected. The collected solid waste must be classified, separating different types and distinguishing their different components and properties. For example, in construction waste, impurities such as wood, plastic, and metal must be removed, leaving only materials suitable for dry-mixed mortar preparation, such as bricks, stones, and concrete. The raw materials are then crushed and screened, and dried. The crushed solid waste is mixed with the additives, and waterproofing agents and air-entraining agents are added. Organosilicon waterproofing agents are chosen to improve the mortar's impermeability, preventing moisture from penetrating into the mortar and thus improving its durability. Air-entraining agents introduce a large number of evenly distributed micro-bubbles into the mortar, improving its pore structure.The screened solid waste raw material particles are mixed with additives and cement to prepare dry-mixed mortar.
[0031] The wiring diagrams of the servo motor 314, air pump 401, heating coil 405 and controller 7 in this invention are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control methods and wiring layouts of the servo motor 314, air pump 401, heating coil 405 and controller 7 will not be explained in detail.
[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A full solid waste preparation dry-mixed mortar system, comprising a support assembly (1), a screening assembly (3) is arranged at the top of the support assembly (1), and a drying assembly (4) is fixedly connected to one side of the support assembly (1), characterized in that: the screening assembly (3) comprises a servo motor (314) and a first meshing tube (301), both ends of the first meshing tube (301) are fixedly connected with first fixed rings (305), the inner wall of the first meshing tube (301) is uniformly fixedly connected with a plurality of first fixed bars (302) in the circumferential direction, one side of each of the plurality of first fixed bars (302) is fixedly connected with a connecting frame (303), the inner wall between the plurality of connecting frames (303) is fixedly connected with a second meshing tube (308), both ends of the second meshing tube (308) are fixedly connected with second fixed rings (311), the inner wall of the second meshing tube (308) is uniformly fixedly connected with a plurality of second fixed bars (309) in the circumferential direction, one side of each of the plurality of second fixed bars (309) is fixedly connected with a collision plate (310), and one side of one of the first fixed rings (305) and one side of the second fixed ring (311) are fixedly connected with a fixed cover (312); the drying assembly (4) comprises a mounting frame (402), an air pump (401) is arranged on the outer surface of the mounting frame (402), the output end of the air pump (401) is fixedly connected with a fixed pipe (403), one end of the fixed pipe (403) is fixedly connected with a wind conveying pipe (404), the inner wall of one end of the wind conveying pipe (404) is provided with a heating coil (405), and one end of the wind conveying pipe (404) is fixedly connected with a protective mesh plate (406).
2. The total solid waste preparation dry-mixed mortar system according to claim 1, characterized in that: the outer surface of the fixed cover (312) is provided with a rotating groove (316), the inner wall of the fixed cover (312) is fixedly connected with a fixed bearing (313), and the inner wall of the fixed bearing (313) is fixedly connected with the outer surface of the wind conveying pipe (404).
3. The total solid waste preparation dry-mixed mortar system according to claim 2, characterized in that: one side of one of the first fixed rings (305) is fixedly connected with a first connecting tube (304), one side of one of the second fixed rings (311) is fixedly connected with a second connecting tube (307), the outer surface of one of the first fixed rings (305) is fixedly connected with a limiting ring (306), the output shaft of the servo motor (314) is fixedly connected with a driving wheel (315), and the outer portion of the driving wheel (315) is in contact with the outer portion of the limiting ring (306).
4. The total solid waste preparation dry-mixed mortar system according to claim 3, characterized in that: The support assembly (1) includes a first support column (101) and a second support column (102), the outer surface of the second support column (102) is provided with a controller (7), the servo motor (314) is arranged at the top of the first support column (101), the top of the first support column (101) and the top of the second support column (102) are fixedly connected with a fixed plate (104) near the two sides, the top of the two fixed plates (104) is fixedly connected with a protective side plate (105), the bottom of the two fixed plates (104) is fixedly connected with a discharging channel (6), and the outer surface of the first support column (101) is fixedly connected with a discharging bin (5) near the top edge.
5. The total solid waste preparation dry-mixed mortar system according to claim 4, characterized in that: The top of the first support column (101) and the top of the second support column (102) are fixedly connected with two fixed frames (106), the inside of each fixed frame (106) is rotatably connected with an auxiliary wheel (107), and the outer surfaces of every two auxiliary wheels (107) are in contact with the outer surfaces of two first fixed rings (305) respectively.
6. The total solid waste preparation dry-mixed mortar system according to claim 5, characterized in that: The opposite outer surfaces of the first support column (101) and the second support column (102) are fixedly connected with two supporting plates (103), and the top of the two supporting plates (103) is provided with a mixing assembly (2), the mixing assembly (2) includes a mixing bin (201), one side of the top of the mixing bin (201) is fixedly connected with a feeding port (206), the opposite inner walls of the mixing bin (201) are fixedly connected with a limiting sleeve (202), the inner walls of the two limiting sleeves (202) are rotatably connected with a rotating block (203), the opposite between the two rotating blocks (203) is fixedly connected with a rotating rod (204), the outer surfaces of the rotating rod (204) are fixedly connected with a plurality of mixing mesh plates (205), and one side of the inner wall of the mixing bin (201) is provided with a rotating hole (212).
7. The total solid waste preparation dry-mixed mortar system according to claim 6, characterized in that: The opposite inner walls of the second support column (102) are fixedly connected with two positioning plates (207), the inner walls of the two positioning plates (207) are fixedly connected with a connecting bearing (208), the inner walls of the two connecting bearings (208) are fixedly connected with a rotating shaft (209), one end of the rotating shaft (209) is fixedly connected with the outer surface of one of the rotating blocks (203), one end of the rotating shaft (209) is rotatably connected with the inner wall of the rotating hole (212), the other end of the rotating shaft (209) is fixedly connected with a driven gear (210), the outer surface of the driven gear (210) is provided with a driven groove (211), and the inner walls of the driven groove (211) and the rotating groove (316) are movably connected with a conveying belt (213).
8. A process for the preparation of dry-mixed mortar from total solid waste, characterized in that, The method comprises the following steps: Firstly, collecting various solid wastes, classifying the collected wastes, separating different types of wastes, and crushing them; Secondly, screening the crushed solid wastes according to different particle sizes, and drying the particle sizes with high water content; Thirdly, the pretreated solid waste and other additives are mixed together, and a high proportion of fine aggregate and an appropriate amount of cement are needed; Fourthly, the prepared raw materials and ingredients are mixed to ensure that the raw materials are fully mixed to form a uniform dry mortar.
9. The process for the production of dry-mixed mortars from total solid waste according to claim 8, characterized by the fact that: The screening in the second step is performed in stages, which can separate solid waste particles of different particle sizes and collect qualified particles.
10. The process for the production of dry-mixed mortars from total solid waste according to claim 9, characterized by the fact that: The additives used in the fourth step are waterproofing agents and air entraining agents. The waterproofing agent can improve the impermeability of the mortar, and the air entraining agent can introduce a large number of uniformly distributed micro-bubbles into the mortar, improving the pore structure of the mortar.