Conductive rolling ring multi-parameter detection equipment
By designing a multi-parameter testing device for conductive rolling rings, the problem of the single function of existing equipment has been solved. It enables simultaneous measurement of torque, tensile and compressive forces, revolution speed, contact resistance and wear, improving the comprehensiveness and accuracy of the experiment and supporting the research and development and performance optimization of conductive rolling rings.
Patent Information
- Application Number
- CN202511789166.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-01-30
AI Technical Summary
Existing conductive rolling ring current-carrying friction and wear testing equipment has limited functionality and cannot simultaneously test torque, tensile and compressive forces, revolution speed, contact resistance, and wear amount, resulting in low experimental efficiency and an inability to accurately reflect the comprehensive performance under actual working conditions.
A multi-parameter testing device for conductive rolling rings was designed, comprising a frame, motor, bearing assembly, torque and tensile/compressive testing device, contact resistance and gyratory speed testing device, and wear measurement balance. It can simultaneously measure torque, tensile/compressive force, gyratory speed, contact resistance, and wear. High-strength stainless steel and a precision balance are used to ensure testing accuracy and synchronization.
This study enabled simultaneous testing of multiple parameters of conductive rolling rings, improving the comprehensiveness and accuracy of the experiments, providing reliable data support for the research and development and performance optimization of conductive rolling rings, and enhancing research efficiency and depth.
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Figure CN121430731A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of multi-parameter detection equipment, and particularly relates to a conductive rolling ring multi-parameter detection equipment. BACKGROUND
[0002] As a key component of the rotating conductive device, the conductive rolling ring is widely used in the fields of aerospace, precision instruments, automation equipment, etc. In the working process, the conductive rolling ring simultaneously bears the effects of current, friction force and mechanical force, and the current-carrying friction and wear performance directly determines the reliability and service life of the equipment. However, at present, there is a lack of special equipment capable of comprehensively testing the torque, tension and pressure, revolution speed, contact resistance and wear amount for the current-carrying friction and wear experiment of the conductive rolling ring. The existing experimental devices have single function, and only a few parameters can be tested each time, which not only is low in experimental efficiency, but also is poor in the synchronization of parameter testing, and thus the comprehensive performance of the conductive rolling ring under the actual working condition cannot be accurately reflected, greatly limiting the research and development process and performance optimization of the conductive rolling ring. SUMMARY
[0003] In view of the above problems, the present application aims to provide a conductive rolling ring multi-parameter detection equipment to solve the problems of single function and inability to synchronously test multiple parameters of the current-carrying friction and wear experiment equipment of the conductive rolling ring in the prior art, and to realize the synchronous testing of the torque, tension and pressure, revolution speed, contact resistance and wear amount of the conductive rolling ring, and improve the comprehensiveness and accuracy of the experiment.
[0004] The present application is achieved by the following technical scheme: a conductive rolling ring multi-parameter detection equipment, comprising a frame, four corners of the bottom of the frame are provided with foot stands, the foot stands can stably support the equipment to avoid shaking of the equipment during the experiment. One side of the frame is provided with an electric box, the electric box provides power for each electrical component of the equipment to ensure the normal operation of the equipment. A motor support rack is arranged at the inner bottom of the frame, a motor is installed on the motor support rack, a motor protection cover is arranged outside the motor, the motor protection cover protects the motor from external debris entering the inside of the motor to affect the operation of the motor, a main shaft of a bearing assembly is connected to the output end of the motor through a shaft coupling, and the shaft coupling is used to transmit the power of the motor to make the main shaft rotate. A load-bearing beam is arranged at the middle of the frame, a torque and tension and pressure testing device for testing the torque and tension and pressure and a contact resistance and revolution speed testing device for testing the contact resistance and revolution speed are installed on the load-bearing beam, and a wear amount testing balance is arranged at the top of the frame, the wear amount testing balance is used to test the friction and wear amount of the conductive rolling ring. A voltage and current meter is arranged at the front of the frame, and the voltage and current meter is used to detect the voltage and current in the circuit.
[0005] Further, as preferred, the frame adopts stainless steel material, and high-strength stainless steel square tube structure is adopted to replace the traditional carbon steel angle steel and channel steel structure.
[0006] Further, as preferred, the bearing assembly comprises a main shaft, a bearing, a shaft sleeve, a bearing fixing frame and a bearing end cover, the main shaft is installed in the shaft sleeve through the bearing to ensure stable rotation of the main shaft, and the bearing end cover is used for fixing the bearing and connecting the main shaft and the bearing fixing frame, so that reliable power transmission is realized.
[0007] Further, as preferred, the torque tension test device comprises a mounting frame, a torque sensor, a connecting frame, a tension sensor, a conductive rolling ring outer ring, a tripod, a conductive rolling ring flexible ring, a conductive rolling ring inner ring, a conductive rolling ring outer ring, a center cover plate and an outer ring connecting frame. The mounting frame is fixed on the bearing beam to provide a mounting basis for the torque sensor. The torque sensor is installed on the torque sensor fixing frame and is used for detecting torque. The torque sensor is connected with the tripod through the outer ring connecting frame to realize torque transmission. The tension sensor is installed on the connecting frame and detects tension through the outer ring connecting frame. The center cover plate is connected with the main shaft of the bearing assembly and rotates with the main shaft. The tripod is connected with the outer ring connecting frame and is used for transmitting torque and tension to the torque sensor and the tension sensor.
[0008] Further, as preferred, the contact resistance revolution speed test device comprises a connecting frame, an outer ring connecting frame, a tripod, a mercury slip ring, a proximity sensor and a proximity sensor mounting frame. The stator part of the mercury slip ring is wired, and the rotor part is connected with the center cover plate to realize synchronous rotation and ensure continuous conduction of current in the rotation process. The proximity sensor is installed on the proximity sensor mounting frame and is used for detecting the rotation period of the conductive rolling ring and then calculating the revolution speed. One end of the voltmeter and ammeter is connected with the stator part of the mercury slip ring, and the other end is connected with the outer ring of the conductive rolling ring to form a closed loop, and the contact resistance is calculated through the voltage and current values.
[0009] Further, as preferred, the wear test balance is a precision balance, the friction wear amount is obtained by weighing the mass change of the conductive rolling ring before and after the experiment, the measurement precision is high, and the wear condition can be accurately reflected.
[0010] The present application has the advantages that:
[0011] The device can simultaneously test the torque, tension, revolution speed, contact resistance and wear of the conductive rolling ring, solves the problem that the existing equipment has single function and cannot comprehensively reflect the current-carrying friction and wear performance of the conductive rolling ring, and multi-dimensional key data can be obtained through one experiment.
[0012] Each test component is designed accurately to accurately capture the subtle changes in torque, tension and pressure, revolution speed, contact resistance and wear, providing reliable data support for the research and development of conductive rolling rings, performance optimization.
[0013] The overall layout of the device is scientific, and each component works smoothly in cooperation, suitable for various scenarios such as research and development verification, quality detection of conductive rolling rings, effectively improving the efficiency and depth of the research on the current-carrying friction and wear performance of conductive rolling rings, and has significant industrial practical value. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of a conductive rolling ring multi-parameter detection device
[0015] Figure 2 It is a schematic diagram of the internal structure of a conductive rolling ring multi-parameter detection device
[0016] Figure 3 It is a schematic diagram of a torque tension and pressure testing device
[0017] Figure 4 It is a schematic diagram of a contact resistance and revolution speed testing device
[0018] Figure 5 It is a schematic diagram of a bearing assembly
[0019] In the figure: 1 - foot stand; 2 - frame; 3 - electrical box; 4 - motor support rack; 5 - motor protection cover; 6 - motor; 7 - cooling fan; 8 - shaft coupling; 9 - bearing assembly; 901 - bearing fixing frame; 902 - main shaft; 903 - bearing end cover; 904 - bearing; 905 - shaft sleeve; 10 - bearing beam; 11 - torque tension and pressure testing device; 1101 - torque sensor fixing frame; 1102 - torque sensor; 1103 - connecting frame; 1104 - tension and pressure sensor; 1105 - conductive rolling ring outer ring; 1106 - triangular frame; 1107 - conductive rolling ring inner ring; 1108 - conductive rolling ring flexible ring; 1109 - center cover plate; 1110 - outer ring connecting frame; 12 - contact resistance and revolution speed testing device; 1201 - connecting frame; 1202 - outer ring connecting frame; 1203 - triangular frame; 1204 - mercury slip ring; 1205 - proximity sensor; 1206 - proximity sensor mounting bracket; 13 - balance; 14 - voltmeter and ammeter; DETAILED DESCRIPTION
[0020] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the specific embodiments and drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present application. In addition, in the following description, the description of the known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present application. Other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.
[0021] Please read the attached Figure 1 - attached Figure 5 The present application provides a technical solution: a kind of electrically conductive rolling ring multi-parameter detection equipment, it is by foot platform 1, frame 2, electric box 3, motor support rack 4, motor protection cover 5, motor 6, fan 7, coupling 8, bearing assembly 9, bearing beam 10, torque tension and pressure testing device 11, contact resistance revolution speed testing device 12, balance 13, voltmeter 14 It is composed of, characterized in that: the bottom of frame 2 is provided with foot platform 1, one side of frame 2 is provided with electric box 3, the bottom of frame 2 is provided with motor support rack 4, motor 6 is installed on motor support rack 4, motor protection cover 5 is arranged outside motor 6, the output end of motor 6 is connected with the main shaft of bearing assembly 9 through coupling 8;Frame 2 inner middle part is provided with bearing beam 10, torque tension and pressure testing device 11 and contact resistance revolution speed testing device 12 are installed on bearing beam 10, wear test balance 13 is arranged on the top of frame 2, voltmeter 14 is arranged on the front of frame 2.
[0022] The bearing assembly includes a main shaft 902, a bearing 904, a bearing end cover 903, a shaft sleeve 905, and a bearing fixing frame 901, the main shaft 902 is installed in the shaft sleeve 905 through the bearing 904, the bearing end cover 903 is used for fixing the bearing 904 and connecting the main shaft 902 and the bearing fixing frame 901, and reliable power transmission is realized.
[0023] The torque tension and pressure testing device further includes a torque sensor fixing frame 1101, a torque sensor 1102, a connecting frame 1103, a tripod 1106, a tension and pressure sensor 1104, an outer ring connecting frame 1110, an electrically conductive rolling ring outer ring 1105, an electrically conductive rolling ring flexible ring 1108, an electrically conductive rolling ring inner ring 1107, and a center cover plate 1109, the torque sensor 1102 is installed on the torque sensor fixing frame 1101, the torque sensor 1102 is connected with the triangular frame 1106 through the connecting frame, and the tension and pressure sensor 1104 is installed on the connecting frame 1103, the center cover plate 1109 is connected with the main shaft 902 of the bearing assembly.
[0024] The contact resistance revolution speed testing device further comprises a mounting frame 1201, an outer ring connecting frame 1202, a tripod 1203, a mercury slip ring 1204, a proximity sensor 1205, a proximity sensor mounting frame 1206 and a center cover plate 1204; the stator part of the mercury slip ring 1204 is connected with the tripod 1203 and is wired at the stator part, the rotor part is connected with the center cover plate 1204 to realize synchronous rotation; the proximity sensor 1205 is mounted on the proximity sensor mounting frame 1206.
[0025] In the initial state, the device is in a static state, when the power is turned on, the motor 6 starts to rotate, and is connected to the bearing assembly 9 through the shaft coupling 8, the main shaft 902 in the bearing assembly 9 drives the center cover plate 1109 to rotate, thereby driving the conductive rolling ring inner ring 1107 to rotate, and working through the contact resistance revolution speed testing device 12 and the torque tension and pressure testing device 11 and the measurement of the voltmeter 14, the balance 13 and the proximity sensor 1205 to obtain data.
[0026] For those skilled in the art, according to the teachings of the present application, the changes, modifications, replacements and variations made to the embodiments without departing from the principles and spirits of the present application still fall within the protection scope of the present application.
Claims
1. A conductive rolling ring multi-parameter detection device comprising a frame, characterized in that, The frame bottom is provided with a foot stand, one side of the frame is provided with an electric box, the inner bottom of the frame is provided with a motor support rack, a motor is installed on the motor support rack, a motor protective cover is arranged outside the motor, and the output end of the motor is connected with the main shaft of a bearing assembly through a shaft coupling; a bearing beam is arranged in the middle of the frame, a torque tension and pressure testing device and a contact resistance revolution speed testing device are installed on the bearing beam, a wear amount testing balance is arranged on the top of the frame, and a voltage and current meter is arranged on the front of the frame.
2. The electrically conductive rolling ring multi-parameter detection device according to claim 1, characterized in that: The torque tension and pressure testing device comprises a torque sensor, a tripod, an outer ring connecting frame and a tension and pressure sensor.
3. The electrically conductive rolling ring multi-parameter detection device according to claim 1, characterized in that: The contact resistance revolution speed testing device comprises a proximity sensor and a mercury slip ring.
4. The electrically conductive rolling ring multi-parameter detection device according to claim 1, characterized in that: The bearing assembly comprises a main shaft, a bearing, a bearing end cover, a shaft sleeve and a bearing fixing frame, the main shaft is installed in the shaft sleeve through the bearing, the bearing end cover is used for fixing the bearing and connecting the main shaft and the bearing fixing frame, and reliable power transmission is realized.
5. The electrically conductive rolling ring current carrying friction and wear test apparatus of claim 1, wherein: A heat dissipation fan is arranged in the frame and used for heat dissipation of the motor and peripheral components.
6. The conductive rolling ring multi-parameter detection device according to claim 1, characterized in that: The wear amount testing balance is a precision balance, which is used for weighing the mass change of the conductive rolling ring before and after the experiment to obtain the friction and wear amount.
7. The conductive rolling ring multi-parameter detection device according to claim 1, characterized in that: The torque tension and pressure testing device further comprises a torque sensor fixing frame, a connecting frame, an outer ring connecting frame, a torque sensor, a tension and pressure sensor, a conductive rolling ring outer ring, a conductive rolling ring flexible ring, a conductive rolling ring inner ring and a center cover plate; the torque sensor is installed on the torque sensor fixing frame, the torque sensor is connected with the tripod through the connecting frame, and the tension and pressure sensor is installed on the connecting frame; and the center cover plate is connected with the main shaft of the bearing assembly.
8. The conductive rolling ring multi-parameter detection device according to claim 1, characterized in that: The contact resistance revolution speed testing device further comprises a mounting frame, an outer ring connecting frame, a tripod, a mercury slip ring, a proximity sensor, a proximity sensor mounting frame and a center cover plate; the stator part of the mercury slip ring is connected with the tripod and connected with a wire at the stator part, the rotor part is connected with the center cover plate to realize synchronous rotation; and the proximity sensor is installed on the proximity sensor mounting frame.