Dedusting and cleaning equipment for mattress production and method thereof

Abstract

The invention discloses dedusting and cleaning equipment for mattress production and a method thereof, belongs to the technical field of mattress production, and provides the following scheme that the dedusting and cleaning equipment comprises a dedusting mechanism, and a dedusting auxiliary mechanism is arranged in the dedusting mechanism; a double-shaft motor drives a rotating shaft and a cam to rotate, so that the cam is matched with a spring to drive an outer frame to reciprocate by extruding a pulley, a push plate vertically beats the upper and lower surfaces of a mattress, meanwhile, the outer frame drives a supporting shaft to move, the supporting shaft drives a square plate and a beating plate to reciprocate through a bevel opening, and the beating plate beats the front and rear surfaces of the mattress; the outer frame drives a second brush to move through a supporting rod, the second brush is in linkage with a belt through a support to drive a belt, the second brush and a third brush move in a reciprocating mode to clean the mattress, meanwhile, a frame-shaped dust collection head conducts dust collection work along with the reciprocating motion, and the dust collection efficiency is improved. Therefore, the dedusting effect of the mattress is more obvious, and the quality of the mattress is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the mattress production technical field, especially to a dust cleaning equipment for mattress production and method thereof. BACKGROUND

[0002] The mattress is a common bedding, and some dust will be attached to the mattress during the production process, and some threads and lint will also be attached to the surface of the mattress, so the mattress needs to be cleaned before leaving the factory.

[0003] In the prior art, the dust on the surface of the mattress is removed by cleaning the brush and auxiliary dust removal equipment, but only one side of the mattress can be processed at a time, and multiple operations are required to complete the cleaning of multiple surfaces of the mattress, which is time-consuming and laborious during the overall cleaning process of the mattress, and some dust will penetrate into the mattress during the cleaning process due to the non-smooth design of the surface of some mattresses, which makes it difficult to clean the internal dust, resulting in poor cleaning effect of the mattress.

[0004] In view of the above problems, the present application provides a dust cleaning equipment for mattress production and method thereof. SUMMARY

[0005] The purpose of the present application is to solve the problem that only one side of the mattress can be processed at a time in the prior art, and multiple operations are required to complete the cleaning of multiple surfaces of the mattress, which is time-consuming and laborious during the overall cleaning process of the mattress, and some dust will penetrate into the mattress during the cleaning process due to the non-smooth design of the surface of some mattresses, which makes it difficult to clean the internal dust, resulting in poor cleaning effect of the mattress, and a dust cleaning equipment for mattress production and method thereof are provided.

[0006] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0007] A dust cleaning equipment for mattress production, comprising a dust removal mechanism, wherein a dust removal auxiliary mechanism is arranged in the dust removal mechanism;

[0008] The dust removal mechanism comprises a conveying assembly, and a dust removal assembly is arranged on the conveying assembly;

[0009] The dust removal auxiliary mechanism comprises a driving assembly and two conveying assemblies, a longitudinal knocking assembly is arranged above the driving assembly, transverse knocking assemblies are arranged on both sides of the longitudinal knocking assembly, a cleaning assembly is connected to the longitudinal knocking assembly, and the cleaning assembly is connected to one of the dust removal zones of the dust removal assembly;

[0010] The driving assembly controls the up-down movement of the longitudinal knocking assembly to knock the mattress up and down to remove dust, the longitudinal knocking assembly drives the transverse knocking assembly to knock the two sides of the mattress to remove dust, and the longitudinal knocking assembly also drives the cleaning assembly to clean the mattress, and the cleaning assembly drives the conveying assembly to displace the dust removal area of the dust removal assembly to remove dust.

[0011] Preferably, the material conveying assembly comprises a bottom plate, an outer shell is fixedly connected above the bottom plate, cavities are arranged on both sides of the outer shell, a plurality of mattress rollers are fixedly installed on the upper wall of the outer shell and the bottom plate, the mattress is conveyed through the mattress rollers, and a plurality of guide rollers are also fixedly installed on the bottom plate.

[0012] Preferably, the dust removal assembly comprises a dust collection box, the dust collection box is fixedly installed in the outer shell, the dust collection box is communicated with a dust collector, the dust collector is communicated with a hose, the hose is communicated with a frame-shaped dust removal head, the mattress passes out of the frame-shaped dust removal head, and four corners of the frame-shaped dust removal head are in the structure of the hose.

[0013] Preferably, the hose is communicated with a dust inlet pipe, the dust inlet pipe is communicated with a dust removal head group, the dust removal head group corresponds to the guide rollers, support plates are fixedly connected at both ends of the dust removal head group, the support plates are fixedly connected to the bottom plate, first brushes are fixedly connected to opposite surfaces of the two support plates, and support rollers are installed on the two support plates.

[0014] Preferably, the driving assembly comprises a double-shaft motor, output shafts of the double-shaft motor are fixedly connected with rotating shafts, cams are fixedly connected to the rotating shafts, and the rotating shafts are rotatably installed on the outer shell through bearings.

[0015] Preferably, the longitudinal knocking assembly comprises an outer frame, the mattress passes out of the outer frame, push plates are fixedly connected to the top wall and the bottom wall of the mattress, and the two push plates are located above and below the mattress respectively.

[0016] Openings are arranged on both sides of the outer frame, two pulleys are fixedly connected below the outer frame, and the pulleys are in contact with the cams.

[0017] Slide sleeves are fixedly connected to both sides of the outer frame, slide rods are slidably connected in the slide sleeves, springs are fixedly connected between the lower portions of the slide rods and the slide sleeves, and top ends of the slide rods are fixedly connected to the top wall of the cavity.

[0018] Preferably, the transverse knocking assembly comprises knocking plates, the two knocking plates are located in front of and behind the mattress respectively, square plates are fixedly connected to both ends of the knocking plates, telescopic rods are fixedly connected to one side of the square plates, the telescopic rods are fixedly connected to the inner wall of the outer shell, inclined openings are arranged on the square plates, the inclined openings are slidably connected with support shafts, and the support shafts are fixedly connected in the openings.

[0019] Preferably, the conveying assembly comprises four transmission wheels, which are rotatably mounted on two fixed plates through two bearings respectively, the fixed plates are fixedly connected to the inner wall of the shell, and the four transmission wheels are connected through belts, and the upper and lower surfaces of one of the belts are fixedly connected to the two ends of the frame-shaped dust collection head.

[0020] Preferably, the cleaning assembly comprises two second brushes and two third brushes, the upper and lower surfaces of the other belt are fixedly connected to the two third brushes respectively, the second brushes contact the mattress, the side surfaces of the second brushes are fixedly connected with a plurality of supports, the supports are fixedly connected with the frame-shaped dust collection head, and the supports are fixedly connected to the two belts.

[0021] One of the supports is fixedly connected with two supporting rods, and one end of each of the supporting rods is fixedly connected to the outer frame.

[0022] A dust removal method of the dust removal and cleaning equipment for mattress production comprises the following steps:

[0023] S1. When the mattress is subjected to the dust removal operation, the mattress is put into the shell from one side, and the mattress is conveyed along the mattress roller, at this time, the double-shaft motor drives the rotating shaft to rotate, the rotating shaft drives the cam to rotate, the cam extrudes the pulley, the pulley drives the outer frame to move upward, at the same time, the outer frame drives the sliding sleeve to deform the spring, when the convex surface of the cam is away from the pulley, the spring assists the outer frame to reset, until the cam extrudes the pulley to move upward again, the cam cooperates with the spring to drive the outer frame to move up and down, the outer frame drives the two push plates to move up and down to knock the mattress passing through the outer frame, so that the impurities on the mattress fall off, at the same time, the outer frame drives the supporting shaft to move up and down, the supporting shaft drives the square plate to reciprocate through the oblique opening, and then the knocking plate reciprocates to knock the front and back surfaces of the mattress, so that the impurities on the mattress are removed conveniently.

[0024] S2. During the up-and-down movement of the outer frame, the outer frame drives the second brush to move up and down through the supporting rod, so that the second brush cleans the front and back surfaces of the passing mattress, at the same time, the second brush drives the belt to move through the support, the belt drives the third brush to move transversely, so that the third brush cleans the upper and lower surfaces of the mattress, under the transmission of the belt, the second brush and the third brush move alternately to clean the mattress, at the same time, the support drives the two belts to synchronously transmit, so that the frame-shaped dust collection head reciprocates, at this time, the dust collection machine performs the dust collection operation through the frame-shaped dust collection head.

[0025] S3. After the mattress passes out of the shell, the mattress is pushed backward and falls down on the guide roller, at this time, the mattress is pulled forward, so that the two sides of the mattress pass through the first brush, the first brush cleans the mattress, and the dust collection machine also performs the dust collection through the dust collection head group, so that the impurities enter the dust collection box to perform the collection operation, finally, the mattress is pulled out from below the dust collection head group, and the dust removal operation is completed.

[0026] Compared with the prior art, the dust removal and cleaning equipment for mattress production and the method thereof have the following beneficial effects:

[0027] 1. The dust removal and cleaning equipment for mattress production and the method thereof, by driving the rotating shaft and the cam through the double-shaft motor, the cam cooperates with the spring to drive the outer frame to reciprocate through the extrusion pulley, the push plate knocks the upper and lower surfaces of the mattress up and down, the outer frame drives the support shaft to move, the support shaft drives the square plate and the knocking plate to reciprocate through the inclined opening, the knocking plate knocks the front and rear surfaces of the mattress, so that the mattress can be knocked on multiple surfaces, the dust inside the mattress is shaken off through vibration, the outer frame also drives the second brush to move through the support rod, the second brush reciprocates through the support linkage belt drive, the second brush and the third brush reciprocate to clean the mattress, and the frame-shaped dust collection head follows the reciprocating movement to perform the dust collection operation, so that the dust removal effect of the mattress is more remarkable, and the quality of the mattress is improved.

[0028] 2. The dust removal and cleaning equipment for mattress production and the method thereof, by putting the mattress into the shell from one side, the mattress passes out of the space surrounded by the outer frame, the frame-shaped dust collection head, and the second brush and the third brush, because the frame-shaped dust collection head, the second brush and the third brush are in a moving state, the mattress can be cleaned on four sides after passing through, when the mattress passes out of the shell, the mattress is laid down on the guide roller, at this time, the mattress is pulled forward, the two sides of the mattress pass through the first brush on both sides, and the first brush can clean the side surface of the mattress through the dust collection head group, and dust removal is performed in cooperation with the dust collection head group, so that the mattress can be cleaned comprehensively, and the cleaning operation is more time-saving and labor-saving.

[0029] 3. The dust removal and cleaning equipment for mattress production and the method thereof, by putting the mattress into the shell from the left side of the shell, the mattress can be conveniently conveyed through the mattress roller, the mattress can smoothly pass through, the mattress can be knocked up and down through the cooperation of the driving assembly and the longitudinal knocking assembly, the mattress can be knocked front and rear through the cooperation of the longitudinal knocking assembly and the transverse knocking assembly, so that the dust inside the mattress is removed, secondly, the longitudinal knocking assembly also drives one of the dust collection parts of the cleaning assembly and the dust removal assembly to reciprocate for dust removal, the dust removal operation can be performed during the conveying process of the mattress, then the mattress is laid down, the mattress is pulled for taking, the two sides of the mattress pass through the first brush again for side cleaning, and dust removal operation is performed in cooperation with the dust collection head group, so that the dust removal process of the mattress is simple and convenient, the dust removal quality is improved, and part of the mattress is conveyed longitudinally, so that the overall structure is longitudinally arranged, thereby the overall volume can be reduced, and the space occupation can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 A perspective view of the dust removal and cleaning equipment for mattress production and the method thereof is provided.

[0031] Figure 2 A perspective view of a material conveying assembly of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0032] Figure 3 A perspective view of a bottom plate of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0033] Figure 4 A perspective view of a dust removal assembly of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0034] Figure 5 A perspective view of a dust removal assembly of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0035] Figure 6 A perspective view of a dust removal auxiliary mechanism of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0036] Figure 7 A view of a driving assembly and a longitudinal knocking assembly connection of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0037] Figure 8 A perspective view of a longitudinal knocking assembly of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0038] Figure 9 A perspective view of a conveying assembly of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention;

[0039] Figure 10 A perspective view of a transverse knocking assembly of a dust removal and cleaning equipment for mattress production and a method thereof according to the present invention.

[0040] In the figure: 100, dust removal mechanism; 101, conveying assembly; 1011, shell; 1012, bottom plate; 1013, guide roller; 1014, mattress roller; 102, mattress; 103, dust removal assembly; 1031, dust collection box; 1032, dust suction machine; 1033, dust inlet pipe; 1034, dust suction head group; 1035, first brush; 1036, support roller; 1037, support plate; 1038, frame-shaped dust suction head; 1039, hose; 200, dust removal auxiliary mechanism; 201, driving assembly; 2011, double-shaft motor; 2012, cam; 2013, rotating shaft; 202, longitudinal knocking assembly; 2021, outer frame; 2022, sliding rod; 2023, sliding sleeve; 2024, spring; 2025, push plate; 2026, opening; 2027, pulley; 203, transverse knocking assembly; 2031, knocking plate; 2032, square plate; 2033, telescopic rod; 2034, bevel; 2035, support shaft; 204, conveying assembly; 2041, fixed plate; 2042, transmission wheel; 2043, belt; 205, cleaning assembly; 2051, second brush; 2052, support; 2053, support rod; 2054, third brush. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0042] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0043] Embodiment 1: Reference Figures 1-3 and Figures 5-10 A dust removal and cleaning device for mattress production, comprising a dust removal mechanism 100, wherein a dust removal auxiliary mechanism 200 is arranged in the dust removal mechanism 100;

[0044] The dust removal mechanism 100 comprises a feeding assembly 101, the feeding assembly 101 is provided with a dust removal assembly 103, the dust removal assembly 103 comprises a dust collecting box 1031, the dust collecting box 1031 is fixedly installed in a shell 1011, the dust collecting box 1031 is communicated with a dust collector 1032, the dust collector 1032 can carry out dust collection through a dust collection head group 1034 and a frame-shaped dust collection head 1038, so that dust removal of the mattress 102 can be realized, dust is avoided from accumulating on the mattress 102 again, dust entering the dust collecting box 1031 can be collected, and the dust collecting box 1031 is provided with a box door, so that subsequent dust cleaning is facilitated, the dust collector 1032 is communicated with a hose 1039, the hose 1039 can be telescopically movable, so that the frame-shaped dust collection head 1038 can be smoothly moved, the hose 1039 is communicated with the frame-shaped dust collection head 1038, the mattress 102 passes out from the frame-shaped dust collection head 1038, four corners of the frame-shaped dust collection head 1038 are provided with the hose 1039 structure, by arranging the four corners of the frame-shaped dust collection head 1038 as the hose 1039, the hose 1039 can be moved, so that the upper and lower parts and the front part of the frame-shaped dust collection head 1038 can be separately moved, and reciprocating movement of the frame-shaped dust collection head 1038 is maintained;

[0045] The dust removal auxiliary mechanism 200 comprises a driving assembly 201 and two conveying assemblies 204. The conveying assembly 204 comprises four transmission wheels 2042 rotatably arranged on two fixed plates 2041 through two bearings respectively, the fixed plates 2041 are fixedly connected to the inner wall of the shell 1011, and the four transmission wheels 2042 are drivingly connected through a belt 2043. The transmission wheel 2042 can drive the belt 2043 to move, and the movement of the belt 2043 can drive the frame-shaped dust collection head 1038, the second brush 2051 and the third brush 2054 to reciprocate through the support 2052. The upper and lower surfaces of one of the belts 2043 are fixedly connected to the two ends of the frame-shaped dust collection head 1038. The driving assembly 201 comprises a double-shaft motor 2011, both output shafts of the double-shaft motor 2011 are fixedly connected with rotating shafts 2013, the rotating shafts 2013 are fixedly connected with cams 2012, and the rotating shafts 2013 are rotatably arranged on the shell 1011 through bearings. The rotating shafts 2013 can stably rotate through the bearings, so that the cams 2012 can stably rotate. The upper portion of the driving assembly 201 is provided with a longitudinal knocking assembly 202. The mattress 102 passes out of the outer frame 2021. The top wall and the bottom wall of the mattress 102 are fixedly connected with push plates 2025. The two push plates 2025 are located above and below the mattress 102 respectively. The two sides of the outer frame 2021 are provided with openings 2026. The openings 2026 can ensure that the square plates 2032 pass out, so that the square plates 2032 can move smoothly in the openings 2026. The lower portion of the outer frame 2021 is fixedly connected with two pulleys 2027. The pulleys 2027 are in contact with the cams 2012. The pulleys 2027 are pressed to move by the cams 2012, so that the pulleys 2027 can push the outer frame 2021 upwards. When the convex surface of the cam 2012 is away from the outer frame 2021, the outer frame 2021 can be reset downwards smoothly, so that the cam 2012 can drive the outer frame 2021 to move upwards and downwards. In this way, the mattress 102 can be knocked by the push plates 2025 to remove dust. The two sides of the outer frame 2021 are fixedly connected with sliding sleeves 2023. The sliding sleeves 2023 are slidingly connected with sliding rods 2022. The lower portion between the sliding rods 2022 and the sliding sleeves 2023 is fixedly connected with springs 2024. The reset force of the springs 2024 can assist the outer frame 2021 to reset downwards smoothly. The top end of the sliding rod 2022 is fixedly connected to the top wall of the cavity. The two sides of the longitudinal knocking assembly 202 are provided with transverse knocking assemblies 203. The transverse knocking assembly 203 comprises knocking plates 2031. The two knocking plates 2031 are located in front of and behind the mattress 102 respectively. The two ends of the knocking plate 2031 are fixedly connected with square plates 2032. One side of the square plate 2032 is fixedly connected with an extension rod 2033. The extension rod 2033 can support the square plate 2032, keep the square plate 2032 stable, and move with the square plate 2032, so that the square plate 2032 moves stably. The extension rod 2033 is fixedly connected to the inner wall of the shell 1011.The oblique opening 2034 is slidably connected between the support shaft 2035, and the support shaft 2035 can extrude the square plate 2032 through the oblique setting of the oblique opening 2034 to realize the transverse movement during the up and down movement of the support shaft 2035, so that the square plate 2032 drives the knocking plate 2031 to knock the mattress 102 to perform the knocking and dust removal work. The support shaft 2035 is fixedly connected in the opening 2026. The cleaning assembly 205 is connected to the longitudinal knocking assembly 202. The cleaning assembly 205 includes two second brushes 2051 and two third brushes 2054. The upper and lower surfaces of the other belt 2043 are fixedly connected with the two third brushes 2054 respectively. The second brush 2051 and the third brush 2054 contact the mattress 102, and when the mattress 102 passes through the second brush 2051 and the third brush 2054, the second brush 2051 and the third brush 2054 can clean the mattress 102. The second brush 2051 keeps longitudinal movement, and the third brush 2054 keeps transverse movement. The second brush 2051 and the third brush 2054 realize staggered movement through belt transmission, so as to avoid movement conflict between the second brush 2051 and the third brush 2054. The side surface of the second brush 2051 is fixedly connected with a plurality of supports 2052. The supports 2052 connect the frame-shaped dust collection head 1038, the second brush 2051 and the belt 2043, so that the frame-shaped dust collection head 1038 and the second brush 2051 can move synchronously, and the belt 2043 can also drive the third brush 2054 to realize translation movement, so as to facilitate the cleaning work of the mattress 102. The support 2052 is fixedly connected with the frame-shaped dust collection head 1038. The support 2052 is fixedly connected on the two belts 2043. One of the supports 2052 is fixedly connected with two support rods 2053. One end of the two support rods 2053 is fixedly connected with the outer frame 2021. The cleaning assembly 205 is connected with one of the dust collection areas of the dust removal assembly 103.

[0046] In the embodiment: the rotation of the rotating shaft 2013 and the cam 2012 driven by the double-shaft motor 2011 makes the cam 2012 cooperate with the spring 2024 to drive the outer frame 2021 to reciprocate through the extrusion pulley 2027, so that the push plate 2025 knocks the upper and lower surfaces of the mattress 102, and the outer frame 2021 drives the support shaft 2035 to move, so that the support shaft 2035 drives the square plate 2032 and the knocking plate 2031 to reciprocate through the inclined opening 2034, and the knocking plate 2031 knocks the front and rear surfaces of the mattress 102, so that the mattress 102 can be knocked on multiple surfaces, the dust inside the mattress 102 is shaken off through vibration, and the outer frame 2021 also drives the second brush 2051 to move through the support rod 2053, the second brush 2051 is driven by the bracket 2052 to reciprocate through the transmission of the belt 2043, so that the second brush 2051 and the third brush 2054 reciprocate to clean the mattress 102, and the frame-shaped dust collection head 1038 follows the reciprocating movement to perform the dust collection work, so that the dust removal effect of the mattress 102 is more remarkable, and the quality of the mattress 102 is improved.

[0047] Embodiment 2: refer to Figures 4-5 and Figure 9 A dust removal and cleaning equipment for mattress production, comprising a material conveying assembly 101, the material conveying assembly 101 comprising a bottom plate 1012, the upper side of the bottom plate 1012 being fixedly connected with a shell 1011, both sides of the shell 1011 being provided with cavities, the upper wall of the shell 1011 and the bottom plate 1012 being fixedly installed with a plurality of mattress rollers 1014, the mattress 102 being guided and limited by the mattress rollers 1014 to avoid deviation, and the rolling property of the mattress rollers 1014 facilitating the conveying of the mattress 102, the mattress 102 being conveyed by the mattress rollers 1014, the bottom plate 1012 being further fixedly installed with a plurality of guide rollers 1013, the laid-down mattress 102 being supported by the guide rollers 1013, and the guide rollers 1013 assisting the taking out of the mattress 102;

[0048] The dust removal assembly 103 comprises a dust collecting box 1031 fixedly installed in the shell 1011, the dust collecting box 1031 is communicated with a dust collector 1032, the dust collector 1032 is communicated with a hose 1039, the hose 1039 is communicated with a frame-shaped dust removal head 1038, the mattress 102 is out of the frame-shaped dust removal head 1038, four corners of the frame-shaped dust removal head 1038 are the hose 1039 structure, the hose 1039 is communicated with a dust inlet pipe 1033, the dust inlet pipe 1033 is communicated with a dust removal head group 1034, the dust removal head group 1034 corresponds to the guide roller 1013, both ends of the dust removal head group 1034 are fixedly connected with support plates 1037, the support plates 1037 are fixedly connected on the bottom plate 1012, both opposite surfaces of the two support plates 1037 are fixedly connected with first brushes 1035, the first brushes 1035 can clean the passing mattress 102, and the two support plates 1037 are provided with support rollers 1036, the support rollers 1036 can support the mattress 102 and assist the mattress 102 to be taken out;

[0049] The cleaning assembly 205 comprises two second brushes 2051 and two third brushes 2054, upper and lower surfaces of the other belt 2043 are fixedly connected with the two third brushes 2054 respectively, the second brushes 2051 and the third brushes 2054 contact the mattress 102, side surfaces of the second brushes 2051 are fixedly connected with a plurality of supports 2052, the supports 2052 are fixedly connected with the frame-shaped dust removal head 1038, the supports 2052 are fixedly connected on the two belts 2043, two support rods 2053 are fixedly connected on one support 2052, one end of the two support rods 2053 is fixedly connected on the outer frame 2021.

[0050] In the embodiment: the mattress 102 is put into the shell 1011 from one side, the mattress 102 is out of the space surrounded by the outer frame 2021, the frame-shaped dust removal head 1038 and the second brushes 2051 and the third brushes 2054, because the frame-shaped dust removal head 1038, the second brushes 2051 and the third brushes 2054 are in a moving state, the mattress 102 can be cleaned after passing, when the mattress 102 is out of the shell 1011, the mattress 102 is laid on the guide roller 1013, then the mattress 102 is pulled forward, the two sides of the mattress 102 pass through the first brushes 1035 on the two sides, and pass through the dust removal head group 1034, the first brushes 1035 can clean the side surfaces of the mattress 102, and the dust removal head group 1034 can remove dust, so that the mattress 102 can be cleaned completely, and the cleaning operation is more time-saving and labor-saving.

[0051] Embodiment 3: refer to Figures 1-7 and Figure 9The utility model provides a dust cleaning equipment for mattress production, including dust removal mechanism 100, be provided with dust removal auxiliary mechanism 200 in dust removal mechanism 100, dust removal mechanism 100 includes feed assembly 101, and feed assembly 101 includes bottom plate 1012, and the top of bottom plate 1012 is fixedly connected with shell 1011, and the both sides of shell 1011 are equipped with cavity, and the upper wall of shell 1011 and bottom plate 1012 are all fixedly installed with a plurality of mattress roll 1014, and mattress 102 is transported through mattress roll 1014, and a plurality of guide rollers 1013 are also fixedly installed on bottom plate 1012, and dust removal assembly 103 is provided on feed assembly 101;

[0052] Dust removal auxiliary mechanism 200 includes drive assembly 201 and two conveying assemblies 204, drive assembly 201 is provided with longitudinal knocking assembly 202 in the top, the both sides of longitudinal knocking assembly 202 are provided with transverse knocking assembly 203, longitudinal knocking assembly 202 is connected with cleaning assembly 205, and cleaning assembly 205 is connected with one of dust removal assembly 103 suction area;

[0053] Drive assembly 201 controls the up-down movement of longitudinal knocking assembly 202 and knocks the mattress 102 up and down to remove dust, while longitudinal knocking assembly 202 drives transverse knocking assembly 203 to knock the mattress 102 on both sides to remove dust, and longitudinal knocking assembly 202 also drives cleaning assembly 205 to clean the mattress 102, and cleaning assembly 205 drives conveying assembly 204 to displace the dust removal area of dust removal assembly 103 for dust removal work.

[0054] In the embodiment: by putting the mattress 102 from the left side of the shell 1011 into the shell 1011, the mattress 102 can be conveniently transported through the mattress roll 1014, the mattress 102 can be smoothly transported, and the up-down knocking of the mattress 102 can be realized by the cooperation of the drive assembly 201 and the longitudinal knocking assembly 202, and the front-back knocking of the mattress 102 can be realized by the cooperation of the longitudinal knocking assembly 202 and the transverse knocking assembly 203, so as to remove the dust inside the mattress 102, and then the mattress 102 is laid down, the mattress 102 is pulled out for taking, the both sides of the mattress 102 pass through the first brush 1035 again for side cleaning during the taking process, and the dust removal head group 1034 is used for dust removal work, so that the dust removal process of the mattress 102 is simple and convenient, the dust removal quality is improved, and the longitudinal conveying of the mattress 102 makes the whole structure longitudinally arranged, so as to reduce the overall volume and the space occupation.

[0055] A dust removal method of a dust cleaning equipment for mattress production, comprising the following steps:

[0056] S1, when the mattress 102 is in the dust removal operation, the mattress 102 is put into the shell 1011 from one side, and the mattress 102 is conveyed along the mattress roller 1014, at this time, the double-shaft motor 2011 drives the rotating shaft 2013 to rotate, the rotating shaft 2013 drives the cam 2012 to rotate, the cam 2012 extrudes the pulley 2027, the pulley 2027 drives the outer frame 2021 to move upward, at the same time, the outer frame 2021 drives the spring 2024 to deform through the sliding sleeve 2023, when the convex surface of the cam 2012 is away from the pulley 2027, the spring 2024 assists the outer frame 2021 to reset, until the cam 2012 extrudes the pulley 2027 to move upward again, the cam 2012 cooperates with the spring 2024 to drive the outer frame 2021 to move up and down, the outer frame 2021 drives the two push plates 2025 to move up and down to knock the mattress 102 passing through the outer frame 2021, so that the impurities on the mattress 102 fall off, at the same time, the outer frame 2021 drives the support shaft 2035 to move up and down, the support shaft 2035 drives the square plate 2032 to reciprocate through the inclined mouth 2034, and then the knocking plate 2031 reciprocates to knock the front and back of the mattress 102, so as to facilitate the removal of the impurities on the mattress 102;

[0057] S2, in the process of the up and down movement of the outer frame 2021, the outer frame 2021 also drives the second brush 2051 to move up and down through the support rod 2053, so that the second brush 2051 cleans the front and back of the mattress 102 passing through, at the same time, the second brush 2051 also drives the belt 2043 to move through the support 2052, so that the third brush 2054 moves transversely through the belt 2043, so that the third brush 2054 cleans the upper and lower surfaces of the mattress 102, under the transmission of the belt 2043, the second brush 2051 and the third brush 2054 move alternately to clean the mattress 102, at the same time, the support 2052 synchronously drives two belts 2043 to transmit, so that the frame-shaped dust collection head 1038 reciprocates, at this time, the dust collector 1032 performs the dust collection operation through the frame-shaped dust collection head 1038;

[0058] S3, after the mattress 102 passes out of the shell 1011, the mattress 102 is pushed backward and falls down, so that the mattress 102 is located on the guide roller 1013, at this time, the mattress 102 is pulled forward, so that the two sides of the mattress 102 pass through the first brush 1035, the first brush 1035 cleans the mattress 102, and the dust collector 1032 also performs the dust collection through the dust collection head group 1034, so that the impurities enter the dust collection box 1031 to perform the collection operation, finally, the mattress 102 is pulled out from below the dust collection head group 1034, and the dust removal operation is completed.

[0059] The above merely describes preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes within the technical scope disclosed by the present application and according to the technical solutions and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. A dust removing and cleaning apparatus for mattress production, comprising a dust removing mechanism (100), characterized in that, The dust removal mechanism (100) is provided with a dust removal auxiliary mechanism (200); The dust removal mechanism (100) comprises a material conveying assembly (101), and the material conveying assembly (101) is provided with a dust removal assembly (103); The dust removal auxiliary mechanism (200) comprises a driving assembly (201) and two conveying assemblies (204), the driving assembly (201) is provided with a longitudinal knocking assembly (202) above, the longitudinal knocking assembly (202) is provided with a transverse knocking assembly (203) on each side, the longitudinal knocking assembly (202) is connected with a cleaning assembly (205), and the cleaning assembly (205) is connected with one of dust suction areas of the dust removal assembly (103); The driving assembly (201) controls the up-down movement of the longitudinal knocking assembly (202) to knock the mattress (102) up and down for dust removal, meanwhile, the longitudinal knocking assembly (202) drives the transverse knocking assembly (203) to knock the two sides of the mattress (102) for dust removal, and the longitudinal knocking assembly (202) also drives the cleaning assembly (205) to clean the mattress (102), and the cleaning assembly (205) drives the conveying assembly (204) to displace the dust suction area of the dust removal assembly (103) for dust removal.

2. The dust cleaning apparatus for mattress production according to claim 1, wherein The material conveying assembly (101) comprises a bottom plate (1012), the top of the bottom plate (1012) is fixedly connected with an outer shell (1011), the outer shell (1011) is provided with cavities on both sides, a plurality of mattress rollers (1014) are fixedly installed on the top wall of the outer shell (1011) and the bottom plate (1012), the mattress (102) is conveyed through the mattress rollers (1014), and a plurality of guide rollers (1013) are also fixedly installed on the bottom plate (1012).

3. The dust cleaning apparatus for mattress production according to claim 2, wherein The dust removal assembly (103) comprises a dust collecting box (1031), the dust collecting box (1031) is fixedly installed in the outer shell (1011), the dust collecting box (1031) is communicated with a dust suction machine (1032), the dust suction machine (1032) is communicated with a hose (1039), the hose (1039) is communicated with a frame-shaped dust suction head (1038), the mattress (102) passes out from the frame-shaped dust suction head (1038), and the four corners of the frame-shaped dust suction head (1038) are provided with the hose (1039) structures.

4. The dust cleaning apparatus for mattress production according to claim 3, wherein The hose (1039) is communicated with a dust inlet pipe (1033), the dust inlet pipe (1033) is communicated with a dust suction head group (1034), the dust suction head group (1034) corresponds to the guide rollers (1013), both ends of the dust suction head group (1034) are fixedly connected with support plates (1037), the support plates (1037) are fixedly connected to the bottom plate (1012), first brushes (1035) are fixedly connected to opposite surfaces of the two support plates (1037), and support rollers (1036) are installed on the two support plates (1037).

5. The dust cleaning apparatus for mattress production according to claim 4, wherein The driving assembly (201) comprises a double-shaft motor (2011), both output shafts of the double-shaft motor (2011) are fixedly connected with rotating shafts (2013), the rotating shafts (2013) are fixedly connected with cams (2012), and the rotating shafts (2013) are rotatably installed on the shell (1011) through bearings.

6. The dust cleaning apparatus for mattress production according to claim 5, wherein The longitudinal knocking assembly (202) comprises an outer frame (2021), the mattress (102) penetrates out of the outer frame (2021), and the top wall and the bottom wall of the mattress (102) are fixedly connected with push plates (2025); the two push plates (2025) are located above and below the mattress (102) respectively. Both sides of the outer frame (2021) are provided with openings (2026), and the outer frame (2021) is fixedly connected with two pulleys (2027) below; the pulleys (2027) are in contact with the cams (2012). Both sides of the outer frame (2021) are fixedly connected with sliding sleeves (2023), the sliding sleeves (2023) are slidably connected with sliding rods (2022), and the lower part between the sliding rods (2022) and the sliding sleeves (2023) is fixedly connected with springs (2024); the top end of the sliding rod (2022) is fixedly connected to the top wall of the cavity.

7. The dust cleaning apparatus for mattress production according to claim 6, wherein The transverse knocking assembly (203) comprises knocking plates (2031), and the two knocking plates (2031) are located in front of and behind the mattress (102) respectively; both ends of the knocking plate (2031) are fixedly connected with square plates (2032); one side of the square plate (2032) is fixedly connected with a telescopic rod (2033); the telescopic rod (2033) is fixedly connected to the inner wall of the shell (1011); the square plate (2032) is provided with an inclined opening (2034); the inclined opening (2034) is slidably connected with a supporting shaft (2035); and the supporting shaft (2035) is fixedly connected in the opening (2026).

8. The dust cleaning apparatus for mattress production according to claim 7, wherein The conveying assembly (204) comprises four transmission wheels (2042), the transmission wheels (2042) are rotatably installed on two fixed plates (2041) through two bearings respectively, the fixed plates (2041) are fixedly connected to the inner wall of the shell (1011), and the four transmission wheels (2042) are drivingly connected through a belt (2043); the upper and lower surfaces of one of the belts (2043) are fixedly connected with both ends of the frame-shaped dust collection head (1038).

9. The dust cleaning apparatus for mattress production according to claim 8, wherein The cleaning assembly (205) comprises two second brushes (2051) and two third brushes (2054); the upper and lower surfaces of the other belt (2043) are fixedly connected with the two third brushes (2054) respectively; the second brushes (2051) and the third brushes (2054) are in contact with the mattress (102); the side surface of the second brush (2051) is fixedly connected with a plurality of supports (2052); the supports (2052) are fixedly connected with the frame-shaped dust collection head (1038); and the supports (2052) are fixedly connected on the two belts (2043). One of the supports (2052) is fixedly connected with two support rods (2053), one end of the two support rods (2053) is fixedly connected to the outer frame (2021).

10. The dedusting method of the dedusting and cleaning equipment for mattress production according to any one of claim 9, characterized in that, The method comprises the following steps: S1, when the dust removal operation is performed on the mattress (102), the mattress (102) is put into the shell (1011) from one side, and the mattress (102) is conveyed along the mattress roller (1014); at this time, the double-shaft motor (2011) drives the rotating shaft (2013) to rotate, the rotating shaft (2013) drives the cam (2012) to rotate, the cam (2012) extrudes the pulley (2027), the pulley (2027) drives the outer frame (2021) to move upward, at the same time, the outer frame (2021) drives the spring (2024) to deform through the sliding sleeve (2023), when the convex surface of the cam (2012) is away from the pulley (2027), the spring (2024) assists the outer frame (2021) to reset, until the cam (2012) extrudes the pulley (2027) to move upward again, the cam (2012) cooperates with the spring (2024) to drive the outer frame (2021) to move up and down, the outer frame (2021) drives the two push plates (2025) to move up and down to knock the mattress (102) passing through the outer frame (2021), so that the impurities on the mattress (102) fall off, at the same time, the outer frame (2021) drives the support shaft (2035) to move up and down, the support shaft (2035) drives the square plate (2032) to reciprocate through the bevel (2034), and then the knocking plate (2031) reciprocates to knock the front and back surfaces of the mattress (102), so that the impurities on the mattress (102) are removed; S2, during the up-and-down movement of the outer frame (2021), the outer frame (2021) also drives the second brush (2051) to move up and down through the support rod (2053), so that the second brush (2051) cleans the front and back surfaces of the passing mattress (102), at the same time, the second brush (2051) also drives the belt (2043) to move through the support (2052), so that the third brush (2054) moves transversely driven by the belt (2043), so that the third brush (2054) cleans the upper and lower surfaces of the mattress (102), under the transmission of the belt (2043), the second brush (2051) and the third brush (2054) move alternately to clean the mattress (102), at the same time, the support (2052) links two belts (2043) to drive synchronously, so that the frame-shaped dust collection head (1038) reciprocates, at this time, the dust collection machine (1032) performs the dust removal operation through the frame-shaped dust collection head (1038). S3, after the mattress (102) from the shell (1011) out, the mattress (102) is pushed back to the guide roller (1013), at this time, the mattress (102) is pulled forward, and the two sides of the mattress (102) pass through the first brush (1035), the first brush (1035) cleans the mattress (102), and the dust collector (1032) also cleans through the dust suction head group (1034), so that the impurities enter the dust collection box (1031) for collection operation, and finally the mattress (102) is pulled out from below the dust suction head group (1034) to complete the dust removal operation.

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