Method for producing molten aluminum conveying plunger pump from foamed aluminum through blowing method

By designing a pump body and sealing ring made of high-temperature resistant materials, combined with a drive and anti-backflow mechanism, the problem of unstable aluminum liquid transportation in the production of foamed aluminum by the blowing method is solved, achieving quantitative transportation and high-temperature sealing, thus improving the stability of aluminum liquid transportation and the quality of foamed aluminum.

CN121452145APending Publication Date: 2026-02-03ANHUI NEOFOUND TECH
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Patent Information

Application Number
CN202511681809.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-17
Publication Date
2026-02-03

AI Technical Summary

Technical Problem

In the existing air-blowing method for producing aluminum foam, it is not convenient to quantitatively transport molten aluminum, the pump body material is easily worn, leading to contamination of the raw material liquid, and the high-temperature sealing effect is not ideal, affecting the stability of molten aluminum transport.

Method used

The pump body and plunger block are made of high-temperature resistant materials such as ceramics, combined with high-density ceramic fiber sealing rings. The plunger block is driven to move up and down reciprocally by a drive mechanism. With the help of a sealing and anti-backflow mechanism, quantitative delivery and high-temperature sealing of aluminum liquid are achieved.

Benefits of technology

To ensure the consistency of the pore structure and mechanical properties of aluminum foam, avoid pump wear and liquid contamination, improve the stability of aluminum liquid delivery, reduce equipment failure, and ensure the repeatability and controllability of quantitative delivery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of high-temperature liquid production, and particularly relates to a method for producing a molten aluminum conveying plunger pump from foamed aluminum through a blowing method, which comprises a supporting block, a pump body arranged on the side surface of the supporting block and divided into a vertical section and a transverse section, a plunger block arranged in the pump body in a penetrating manner, a sealing ring arranged on the plunger block in a surrounding manner, and a connecting piece movably connected with a rocker arm push rod, one end of the rocker arm push rod is movably connected with a driving plate, a driving mechanism for driving the driving plate to move is arranged in the supporting block, and a molten aluminum inlet is formed in the side face of the pump body. According to the method for producing the molten aluminum conveying plunger pump from the foamed aluminum through the blowing method, through the arranged pump body, plunger blocks and sealing rings, molten aluminum can be quantitatively conveyed conveniently to prepare the foamed aluminum, meanwhile, the situation that the pump body is abraded to pollute the liquid and affect the quality of the foamed aluminum can be effectively avoided, and when a driving plate moves, the plunger blocks can make up-down reciprocating motion in the pump body through rocker arm push rods; and molten aluminum in the pump body can be quantitatively pushed, meanwhile, abrasion of the material of the pump body is avoided, and the quality of prepared foamed aluminum is improved.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of high-temperature liquid production, and particularly relates to a method for producing an aluminum liquid conveying plunger pump by blowing foamed aluminum. BACKGROUND

[0002] Blowing foamed aluminum (also known as bubble aluminum or foamed aluminum alloy) is a process method for forming a porous foam structure by introducing a high-temperature gas into an aluminum melt. Common injection gases include argon, nitrogen, hydrogen, etc., and bubbles are formed in the aluminum matrix and obtain a stable pore structure upon solidification. This material has low density, good damping performance, and excellent specific strength. In the production process of foamed aluminum, the aluminum liquid produced by blowing is conveyed into the forming stage through a dedicated conveying system, which may use devices such as plunger pumps to achieve quantitative conveying of the aluminum liquid to ensure the consistency of the pore structure and mechanical properties of the foamed aluminum.

[0003] A Chinese patent with publication number CN102312117A discloses a method and equipment for continuously producing closed-cell foamed aluminum by blowing. The method includes the following steps: melting raw materials, adding ceramic tackifiers, wetting promoters, and stirring to obtain an aluminum melt with uniform composition, continuously foaming using a blowing foaming continuous production closed-cell foamed aluminum equipment, obtaining an aluminum melt foam with uniform foam size, controllable density, and production rate, transmitting through an arc-shaped transition structure using a mesh belt, and cutting into a foamed aluminum plate. The equipment uses a simple crank linkage mechanism to achieve reciprocating motion of the horizontal gas outlet pipe, and uses an arc-shaped transition device to convert the aluminum melt foam from upward lifting to horizontal transmission. The process and equipment of the present application are simple, accurate in operation control, and can adjust the foam size formed in the aluminum melt by changing the reciprocating motion frequency of the gas outlet pipe, the pressure and flow rate of the compressed gas, or the diameter of the gas outlet micropore, thereby achieving the purpose of accurately controlling the pore size and density of the foamed aluminum product with high efficiency and low cost.

[0004] The existing process is not convenient for quantitative conveying of the aluminum liquid when manufacturing foamed aluminum by blowing, and the pump body material is prone to wear, which may contaminate the raw material liquid. In addition, the high-temperature sealing effect is not ideal, which affects the stability of the aluminum liquid conveying.

[0005] Therefore, the present application provides a method for producing an aluminum liquid conveying plunger pump by blowing foamed aluminum. SUMMARY

[0006] In order to make up for the shortcomings of the prior art and solve the problem of not being convenient for quantitative conveying of the aluminum liquid and the pump body material being prone to wear and causing contamination of the raw material liquid, the present application provides a method for producing an aluminum liquid conveying plunger pump by blowing foamed aluminum.

[0007] The technical scheme adopted by the present application to solve its technical problems is: the method for producing the molten aluminum delivery plunger pump by the blowing method foam aluminum of the present application, comprising a support block, the support block is provided with a pump body on the side, the pump body is divided into a vertical section and a horizontal section, and the vertical section and the horizontal section are connected vertically, a plunger block is arranged in the pump body, the plunger block is arranged in the vertical section, a sealing ring is arranged around the plunger block, a connecting piece is fixedly connected to the top of the plunger block, a rocker arm push rod is movably connected to the connecting piece, one end of the rocker arm push rod is movably connected to a driving plate, a driving mechanism for moving the driving plate is arranged in the support block, an aluminum liquid inlet is arranged on the side of the pump body, a plugging mechanism for closing the aluminum liquid inlet is arranged on the pump body, an anti-backflow mechanism is arranged in the pump body, and the anti-backflow mechanism is located in the horizontal section of the pump body, and a driven mechanism for driving the plugging mechanism to move is arranged on the pump body.

[0008] By adopting the above scheme, the support block is fixed in the molten aluminum storage container, the pump body and the plunger block are made of high-temperature-resistant materials such as ceramics, the sealing ring is made of high-density ceramic fiber, the movement of the driving mechanism can make the driving plate move, the movement of the driving plate can make the plunger block reciprocate up and down through the rocker arm push rod, and the aluminum liquid inlet can be opened and closed through the cooperation of the driven mechanism and the plugging mechanism. When the plunger block moves up, the aluminum liquid enters the pump body through the aluminum liquid inlet, and when the aluminum liquid enters the pump body, the plunger block moves down and pushes the aluminum liquid to flow through the cooperation of the sealing ring, and the plugging mechanism can be closed. At the same time, the plunger block can push a certain amount of aluminum liquid to be transferred, and the aluminum liquid can be delivered to the preparation place to produce foam aluminum through the horizontal section of the pump body, which can effectively ensure the consistency of the pore structure and mechanical properties of the foam aluminum, and the anti-backflow mechanism can avoid the backflow of the delivered aluminum liquid.

[0009] Preferably, the driving mechanism comprises a power box, a cylinder, a power motor, a speed reducer and a power rod, the power box is embedded in the support block, the cylinder is fixedly arranged in the power box, the power motor is fixedly arranged in the power box, the speed reducer is fixedly arranged in the power box, the output end of the power motor is fixedly connected with the input end of the speed reducer, the output end of the speed reducer is fixedly connected with one end of the power rod, and one end of the power rod passes through the cylinder and is fixedly connected with the driving plate.

[0010] By adopting the above scheme, the power motor can be protected by the power box, the working of the power motor can drive the speed reducer to move, the speed reducer can increase the torque to drive the power rod to move, the power rod can move the driving plate when the power rod moves, and the plunger block can reciprocate up and down in the pump body through the rocker arm push rod when the driving plate moves. The plunger block can quantitatively push the aluminum liquid into the pump body.

[0011] Preferably, the support block is symmetrically provided with a positioning plate, the positioning plate is provided with a hole, and the side surface of the support block is fixedly provided with a fixing ring, and the inner ring of the fixing ring is fixedly connected with the vertical section of the pump body.

[0012] By using the above scheme, the position of the support block can be positioned and installed through the positioning bolt and the positioning plate, and the position of the pump body can be positioned and installed through the fixing ring and the positioning ring.

[0013] Preferably, the driven mechanism comprises a support ring and a connecting rod, the inner ring of the support ring is fixedly connected with the top end of the plunger block, one end of the connecting rod is fixedly connected with the support ring, and the connecting rod is circumferentially arranged on the support ring.

[0014] By using the above scheme, when the plunger block moves, the support ring moves, and when the support ring moves, the sealing cylinder moves synchronously through the connecting rod. When the sealing cylinder moves downward, the aluminum liquid inlet is sealed, and vice versa. When the sealing cylinder moves upward and no longer seals the aluminum liquid inlet, the external aluminum liquid flows into the pump body for quantitative delivery.

[0015] Preferably, the fixing ring is arrayed with a through hole corresponding to the connecting rod, and the connecting rod passes through the through hole.

[0016] By using the above scheme, the fixing ring can guide the connecting rod through the through hole, so that the connecting rod moves stably.

[0017] Preferably, the sealing mechanism comprises a sealing cylinder and a sealing ring, the sealing cylinder is circumferentially arranged on the pump body, and the sealing cylinder is sleeved on the vertical section of the pump body, the sealing ring is symmetrically arranged in the sealing cylinder, and the sealing ring is used to seal the gap between the pump body and the sealing cylinder.

[0018] By using the above scheme, the sealing cylinder is sealed with the surface of the vertical section of the pump body through the sealing ring. When the sealing cylinder moves downward, the sealing cylinder moves to the surface of the aluminum liquid inlet, and the aluminum liquid inlet is sealed and protected. When the sealing cylinder moves upward, the aluminum liquid inlet is exposed, and the aluminum liquid inlet is no longer sealed.

[0019] Preferably, the pump body is fixedly connected with a positioning ring, and the positioning ring is fixedly connected with the support block.

[0020] By using the above scheme, the pump body is supported by the positioning ring, and the pump body can be installed.

[0021] Preferably, the anti-backflow mechanism comprises a ring block, a circular hole, a blocking block, a blocking plate, a guide assembly and a reset assembly, the ring block is fixedly arranged in the pump body, and the ring block is located in the horizontal section of the pump body, the circular hole is arranged in the ring block, the blocking block is engaged in the circular hole, the blocking plate is arranged on the side surface of the ring block, and one end of the blocking block is fixedly connected with the blocking plate.

[0022] By adopting the above scheme, when the plunger block moves downward to push the aluminum liquid flow, the aluminum liquid flowing through the round hole will push the blocking block and the blocking plate to move, so that the round hole is no longer sealed, and then the aluminum liquid will flow to the other side of the annular block, and when the aluminum liquid stops flowing, the guiding assembly and the resetting assembly cooperate to reset the blocking block and the blocking plate, and the round hole is closed, thereby avoiding the backflow of the aluminum liquid.

[0023] Preferably, the guiding assembly comprises a guiding cylinder and a guiding rod, the guiding cylinder is arranged in an annular array inside the annular block, and the guiding cylinder is located on one side of the round hole, the guiding rod is arranged inside the guiding cylinder, and one end of the guiding rod is fixedly connected with the blocking plate.

[0024] By adopting the above scheme, when the blocking block and the blocking plate move, the guiding rod will slide inside the guiding cylinder, and the guiding rod and the guiding cylinder cooperate to guide the blocking block and the blocking plate to move stably.

[0025] Preferably, the resetting assembly comprises a resetting spring, one end of the resetting spring is fixedly connected with the inner wall of the guiding cylinder, the other end of the resetting spring is fixedly connected with one end of the guiding rod, the output end of the pump body is fixedly connected with a connecting flange, and the connecting flange is arranged with connecting holes in an array.

[0026] By adopting the above scheme, when the aluminum liquid stops being delivered, the resetting of the resetting spring will pull the guiding rod to reset, and the guiding rod will move stably through the guiding cylinder, thereby driving the blocking block and the blocking plate to reset to seal the round hole. When the aluminum liquid flows quantitatively, the aluminum liquid will flow through the transverse section of the pump body to prepare the foamed aluminum, and when long-distance delivery is required, the connecting flange and the connecting hole can be connected with a pipeline, thereby delivering the aluminum liquid flow.

[0027] The beneficial effects of the present application are as follows: 1. The method for producing the aluminum liquid delivery plunger pump by the blowing method foamed aluminum, by arranging the pump body, the plunger block and the sealing ring, the aluminum liquid can be quantitatively delivered to prepare the foamed aluminum, and the wear and tear of the pump body can be effectively avoided to prevent the pollution of the liquid and affect the quality of the foamed aluminum. The pump body and the plunger block are made of high-temperature-resistant materials such as ceramics, and the sealing ring is made of high-density ceramic fiber. The working of the power motor can drive the speed reducer to move, the speed reducer can increase the torque to drive the power rod to move, the power rod can move to drive the driving plate to move, the rocker arm push rod can drive the plunger block to reciprocate in the pump body, the aluminum liquid entering the pump body can be quantitatively pushed, the wear and tear of the pump body material can be avoided to prevent the pollution of the raw liquid, the high-temperature sealing can ensure the quality of the delivered aluminum liquid, the consistency of the hole structure and the mechanical properties of the foamed aluminum can be ensured, and the quality of the prepared foamed aluminum is improved.

[0028] 2. The method for producing a molten aluminum delivery plunger pump by blowing foam aluminum according to the present application, the sealing cylinder and the connecting rod can cooperate with the plunger block to open or seal the molten aluminum inlet, and the molten aluminum flows, and the molten aluminum inlet is opened and closed without electronic equipment control, effectively avoiding the high temperature leading to the loss of control of the electronic equipment, and the supporting ring moves when the plunger block moves, and the sealing cylinder moves synchronously through the connecting rod when the supporting ring moves, and the molten aluminum inlet is sealed when the sealing cylinder moves downward, and the molten aluminum flows into the pump body for quantitative delivery when the sealing cylinder moves upward and the molten aluminum inlet is no longer sealed, and the molten aluminum inlet is opened or sealed synchronously with the plunger block, and the molten aluminum inlet is opened and closed without electronic equipment control, effectively avoiding the high temperature affecting the opening and closing of the molten aluminum inlet, and reducing the occurrence of faults.

[0029] 3. The method for producing a molten aluminum delivery plunger pump by blowing foam aluminum according to the present application, the annular block and the blocking block can effectively avoid the backflow of the delivered molten aluminum, the blocking block and the blocking plate move when the molten aluminum flows through the round hole when the plunger block moves downward to push the molten aluminum to flow, and the round hole is no longer sealed, and then the molten aluminum flows to the other side of the annular block, and the guiding rod is reset by the reset spring when the molten aluminum stops flowing, and the guiding rod moves stably through the guiding cylinder, and then the blocking block and the blocking plate are reset to seal the round hole, which can effectively avoid the backflow of the molten aluminum, affect the preparation of foam aluminum by molten aluminum delivery, effectively prevent flow fluctuation, pressure pulsation and volume error, ensure the repeatability and controllability of quantitative delivery, reduce the vibration and impact of the pump output end and the pipeline, reduce equipment wear and tear, and ensure the quality of the prepared foam aluminum. BRIEF DESCRIPTION OF DRAWINGS

[0030] The present application will be further described below with reference to the accompanying drawings.

[0031] Figure 1 is a perspective view of the plunger pump for delivering molten aluminum by blowing foam aluminum according to the present application; Figure 2 is a structural schematic view of the pump body in the present application; Figure 3 is a structural schematic view of the swing arm and the swing rod in the present application; Figure 4 is a structural schematic view of the plunger block in the present application; Figure 5 is a structural schematic view of the sealing cylinder in the present application; Figure 6 is a structural schematic view of the sealing cylinder in the present application; Figure 1 is an enlarged structural schematic view of A in the present application; Figure 7 is an enlarged structural schematic view of B in the present application 2; Figure 8 Figure 1 is a structural schematic diagram of the speed reducer and driving plate in the application.

[0032] In the figure: 1, support block; 2, positioning plate; 3, power box; 4, cylinder; 5, power motor; 6, speed reducer; 7, power rod; 8, driving plate; 9, rocker push rod; 10, pump body; 11, fixed ring; 12, aluminum liquid inlet; 13, connecting piece; 14, plunger block; 15, sealing ring; 16, support ring; 17, connecting rod; 18, sealing cylinder; 19, sealing ring; 20, through hole; 21, positioning ring; 22, annular block; 23, round hole; 24, plugging block; 25, plugging plate; 26, guide cylinder; 27, return spring; 28, guide rod; 29, connecting flange; 30, connecting hole. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, purposes and effects achieved by the application easy to understand, the application is further described below in conjunction with specific embodiments.

[0034] As Figures 1 to 8As shown, the method for producing molten aluminum delivery plunger pump by blowing method foam aluminum of the embodiment of the application comprises a support block 1, the support block 1 is provided with a pump body 10 on the side, the pump body 10 is divided into a vertical section and a horizontal section, and the vertical section and the horizontal section are connected vertically, the pump body 10 is provided with a plunger block 14 inside, the plunger block 14 is provided inside the vertical section, a sealing ring 15 is provided around the plunger block 14, the plunger block 14 is fixedly connected with a connecting piece 13 on the top, the connecting piece 13 is movably connected with a rocker arm push rod 9, one end of the rocker arm push rod 9 is movably connected with a driving plate 8, the support block 1 is provided with a driving mechanism inside for moving the driving plate 8, the pump body 10 is provided with a molten aluminum inlet 12 on the side, the pump body 10 is provided with a plugging mechanism for closing the molten aluminum inlet 12, the pump body 10 is provided with an anti-backflow mechanism inside, and the anti-backflow mechanism is located in the horizontal section of the pump body 10, the pump body 10 is provided with a driven mechanism for driving the plugging mechanism to move, when the blowing method is used for foam aluminum production and needs to deliver molten aluminum, the support block 1 is fixed in the molten aluminum storage container, the pump body 10 and the plunger block 14 are made of high-temperature-resistant materials such as ceramics, and the sealing ring 15 is made of high-density ceramic fiber, the movement of the driving mechanism can make the driving plate 8 move, the driving plate 8 moves through the rocker arm push rod 9 to make the plunger block 14 reciprocate up and down, and the molten aluminum inlet 12 can be opened and closed through the cooperation of the driven mechanism and the plugging mechanism, when the plunger block 14 moves up, the molten aluminum enters the pump body 10 through the molten aluminum inlet 12, after the molten aluminum enters the pump body 10, the plunger block 14 moves down to push the molten aluminum to flow through the cooperation of the sealing ring 15, and the molten aluminum inlet 12 can be closed through the plugging mechanism, at the same time, the plunger block 14 can push a certain amount of molten aluminum to transfer, the molten aluminum can be delivered to the foam aluminum production site through the horizontal section of the pump body 10, which can ensure the consistency of the pore structure and mechanical properties of the foam aluminum, and the anti-backflow mechanism can avoid the backflow of the delivered molten aluminum.

[0035] Further, the driving mechanism comprises a power box 3, a cylinder 4, a power motor 5, a speed reducer 6 and a power rod 7, the power box 3 is embedded in the support block 1, the cylinder 4 is fixedly arranged in the power box 3, the power motor 5 is fixedly arranged in the power box 3, the speed reducer 6 is fixedly arranged in the power box 3, the output end of the power motor 5 is fixedly connected with the input end of the speed reducer 6, the output end of the speed reducer 6 is fixedly connected with one end of the power rod 7, one end of the power rod 7 passes through the cylinder 4 and is fixedly connected with the driving plate 8, the power motor 5 is electrically connected with an external distribution box, the working of the power motor 5 can be controlled, the power motor 5 can be protected through the power box 3, the working of the power motor 5 can drive the speed reducer 6 to move, the speed reducer 6 increases the torque to drive the power rod 7 to move, the power rod 7 moves to make the driving plate 8 move, the driving plate 8 moves through the rocker arm push rod 9 to make the plunger block 14 reciprocate up and down in the pump body 10, and the plunger block 14 can quantitatively push the molten aluminum entering the pump body 10.

[0036] Further, the support block 1 is symmetrically provided with a positioning plate 2, the positioning plate 2 is provided with a hole, the support block 1 is fixedly provided with a fixed ring 11 on the side, the inner ring of the fixed ring 11 is fixedly connected with the vertical section of the pump body 10, the position of the support block 1 can be positioned and installed by using the positioning bolt through the cooperation of the positioning plate 2, and the position of the pump body 10 can be positioned and installed through the fixed ring 11 and the positioning ring 21.

[0037] Further, the driven mechanism includes a support ring 16 and a connecting rod 17, the inner ring of the support ring 16 is fixedly connected with the top end of the plunger block 14, one end of the connecting rod 17 is fixedly connected with the support ring 16, and the connecting rod 17 is circumferentially arranged on the support ring 16; When the plunger block 14 moves, the support ring 16 moves, and the sealing cylinder 18 moves synchronously through the connecting rod 17 when the support ring 16 moves, and the aluminum liquid inlet 12 is sealed when the sealing cylinder 18 moves downward, and the aluminum liquid inlet 12 is no longer sealed when the sealing cylinder 18 moves upward, and the external aluminum liquid flows into the pump body 10 for quantitative delivery.

[0038] Further, the fixed ring 11 is arrayed with a through hole 20 corresponding to the connecting rod 17, and the connecting rod 17 passes through the through hole 20, and the fixed ring 11 can guide the connecting rod 17 through the through hole 20, so that the connecting rod 17 moves stably.

[0039] Further, the sealing mechanism includes a sealing cylinder 18 and a sealing ring 19, the sealing cylinder 18 is circumferentially arranged on the pump body 10, and the sealing cylinder 18 is sleeved on the vertical section of the pump body 10, the sealing ring 19 is symmetrically arranged in the sealing cylinder 18, and the sealing ring 19 is used for sealing the gap between the pump body 10 and the sealing cylinder 18, the sealing cylinder 18 is sealed by the sealing ring 19 and the surface of the vertical section of the pump body 10, and when the sealing cylinder 18 moves downward, the sealing cylinder 18 moves to the surface of the aluminum liquid inlet 12, so that the aluminum liquid inlet 12 is sealed and protected, and when the sealing cylinder 18 moves upward, the aluminum liquid inlet 12 is exposed, and the aluminum liquid inlet 12 is no longer sealed.

[0040] Further, the pump body 10 is fixedly connected with a positioning ring 21, and the positioning ring 21 is fixedly connected with the support block 1, the pump body 10 is supported through the positioning ring 21, and then the pump body 10 can be installed.

[0041] Further, the backflow prevention mechanism comprises an annular block 22, a circular hole 23, a blocking block 24, a blocking plate 25, a guide assembly and a reset assembly. The annular block 22 is fixedly arranged in the pump body 10 and located in the transverse section of the pump body 10. The circular hole 23 is arranged in the annular block 22. The blocking block 24 is clamped in the circular hole 23. The blocking plate 25 is arranged on the side of the annular block 22, and one end of the blocking block 24 is fixedly connected with the blocking plate 25. When the plunger block 14 moves downward to push the flow of the aluminum liquid, the flow of the aluminum liquid through the circular hole 23 will push the blocking block 24 and the blocking plate 25 to move, so that the circular hole 23 is no longer sealed, and then the aluminum liquid will flow to the other side of the annular block 22. When the flow of the aluminum liquid stops, the guide assembly and the reset assembly cooperate to reset the blocking block 24 and the blocking plate 25, so as to close the circular hole 23, thereby avoiding the backflow of the aluminum liquid, effectively preventing the flow fluctuation, pressure pulsation and volume error, ensuring the repeatability and controllability of quantitative delivery, reducing the vibration and impact of the pump output end and the pipeline, and reducing the equipment wear.

[0042] Further, the guide assembly comprises a guide cylinder 26 and a guide rod 28. The guide cylinder 26 is arranged in the annular block 22 in an annular array, and the guide cylinder 26 is located on one side of the circular hole 23. The guide rod 28 is arranged in the guide cylinder 26, and one end of the guide rod 28 is fixedly connected with the blocking plate 25. When the blocking block 24 and the blocking plate 25 move, the guide rod 28 will slide in the guide cylinder 26. The guide rod 28 and the guide cylinder 26 cooperate to guide the blocking block 24 and the blocking plate 25 to move stably.

[0043] Further, the reset assembly comprises a reset spring 27. One end of the reset spring 27 is fixedly connected with the inner wall of the guide cylinder 26, and the other end of the reset spring 27 is fixedly connected with one end of the guide rod 28. The pump body 10 is fixedly connected with a connecting flange 29, and the connecting flange 29 is arranged with connecting holes 30 in an array. When the flow of the aluminum liquid stops, the reset of the reset spring 27 will pull the guide rod 28 to reset, the guide rod 28 will move stably through the guide cylinder 26, and then the blocking block 24 and the blocking plate 25 will reset to seal the circular hole 23. When the flow of the aluminum liquid is quantitatively delivered, the flow of the aluminum liquid through the transverse section of the pump body 10 will prepare the aluminum foam. When long-distance delivery is required, the connecting flange 29 and the connecting holes 30 can be connected with the pipeline, so that the flow of the aluminum liquid can be delivered.

[0044] Working principle: first in blowing method for producing foam aluminum needs to transport aluminum liquid, the support block 1 is fixed in the storage aluminum liquid container, pump body 10 and plunger block 14 are processed by ceramic and other high-temperature resistant materials, sealing ring 15 is composed of high-density ceramic fiber, control power motor 5 can drive speed reducer 6 to move, speed reducer 6 increases torque to drive power rod 7 to move, power rod 7 can make driving plate 8 move, driving plate 8 moves through rocker arm push rod 9 to make plunger block 14 reciprocate in pump body 10, the aluminum liquid in pump body 10 can be quantitatively pushed through plunger block 14, the consistency of the hole structure and mechanical properties of the foam aluminum can be ensured, at the same time, the support ring 16 moves when the plunger block 14 moves, the sealing cylinder 18 can be driven to move synchronously through the connecting rod 17, the sealing cylinder 18 moves downward to seal the aluminum liquid inlet 12, otherwise, the sealing cylinder 18 moves upward to no longer seal the aluminum liquid inlet 12, the external aluminum liquid flows into the pump body 10 for quantitative delivery, after the aluminum liquid enters the pump body 10, the plunger block 14 moves downward to push the aluminum liquid to flow through the sealing ring 15, the aluminum liquid inlet 12 can be sealed through the plugging mechanism, the plunger block 14 pushes the quantitative aluminum liquid to transfer, the aluminum liquid can be delivered to the foam aluminum production preparation through the transverse section of the pump body 10, when the plunger block 14 moves downward to push the aluminum liquid to flow, the aluminum liquid flows through the round hole 23 to push the plugging block 24 and the plugging plate 25 to move, the round hole 23 is no longer sealed, and the aluminum liquid flows to the other side of the annular block 22, when the aluminum liquid stops flowing, the plunger block 14 moves downward to push the aluminum liquid to flow, the aluminum liquid flows through the round hole 23 to push the plugging block 24 and the plugging plate 25 to move, the round hole 23 is no longer sealed, and the aluminum liquid flows to the other side of the annular block 22, when the aluminum liquid stops flowing, the reset spring 27 is reset to pull the guide rod 28 to reset, the guide rod 28 moves stably through the guide cylinder 26, and then the plugging block 24 and the plugging plate 25 are reset to seal the round hole 23, so that the aluminum liquid is prevented from flowing back, the flow fluctuation, pressure pulsation and volume error are effectively prevented, the repeatability and controllability of quantitative delivery are ensured, the vibration and impact of the pump output end and the pipeline are reduced, and the equipment wear is reduced.

[0045] The basic principles, main features and advantages of the present application are shown and described. Those skilled in the art should understand that the present application is not limited to the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A method of producing a molten aluminum delivery plunger pump by a blown-foam aluminum process, characterized by: The application relates to a pump body (10) which is provided with a support block (1) and is divided into a vertical section and a horizontal section, the vertical section and the horizontal section are connected perpendicularly, a plunger block (14) is arranged in the pump body (10), the plunger block (14) is arranged in the vertical section, a sealing ring (15) is arranged around the plunger block (14), a connecting piece (13) is fixedly connected to the top of the plunger block (14), a rocker arm push rod (9) is movably connected to the connecting piece (13), one end of the rocker arm push rod (9) is movably connected to a driving plate (8), a driving mechanism is arranged in the support block (1) and used for driving the driving plate (8) to move, an aluminum liquid inlet (12) is arranged on the side of the pump body (10), a sealing mechanism is arranged on the pump body (10) and used for sealing the aluminum liquid inlet (12), an anti-backflow mechanism is arranged in the pump body (10) and located in the horizontal section of the pump body (10), and a driven mechanism is arranged on the pump body (10) and used for driving the sealing mechanism to move.

2. The method of producing a blister-plunger pump for molten aluminum according to claim 1, wherein: The driving mechanism comprises a power box (3), a cylinder (4), a power motor (5), a speed reducer (6) and a power rod (7), the power box (3) is inlaid in the support block (1), the cylinder (4) is fixedly arranged in the power box (3), the power motor (5) is fixedly arranged in the power box (3), the speed reducer (6) is fixedly arranged in the power box (3), the output end of the power motor (5) is fixedly connected with the input end of the speed reducer (6), the output end of the speed reducer (6) is fixedly connected with one end of the power rod (7), and one end of the power rod (7) penetrates through the cylinder (4) and is fixedly connected with the driving plate (8).

3. The method of producing a blister-plunger pump for molten aluminum according to claim 2, wherein: The support block (1) is symmetrically provided with a positioning plate (2), the positioning plate (2) is provided with a hole, and the side of the support block (1) is fixedly provided with a fixing ring (11), the inner ring of the fixing ring (11) is fixedly connected with the vertical section of the pump body (10).

4. The method of producing a blister-plunger pump for molten aluminum according to claim 3, wherein: The driven mechanism comprises a supporting ring (16) and a connecting rod (17), the inner ring of the supporting ring (16) is fixedly connected with the top end of the plunger block (14), and the connecting rod (17) is fixedly connected with one end of the supporting ring (16) and is arranged around the supporting ring (16).

5. The method of producing a blister-plunger pump for molten aluminum according to claim 4, wherein: The fixing ring (11) is arrayed with through holes (20) corresponding to the connecting rod (17), and the connecting rod (17) penetrates through the through holes (20).

6. The method of producing a blister-plunger pump for molten aluminum according to claim 1, wherein: The sealing mechanism comprises a sealing cylinder (18) and a sealing ring (19), the sealing cylinder (18) is arranged around the pump body (10) and is sleeved on the vertical section of the pump body (10), and the sealing ring (19) is symmetrically arranged in the sealing cylinder (18) and used for sealing the gap between the pump body (10) and the sealing cylinder (18).

7. The method of producing a blister-plunger pump for molten aluminum according to claim 6, wherein: The horizontal section of the pump body (10) is fixedly connected with a positioning ring (21), and the positioning ring (21) is fixedly connected with the support block (1).

8. The method of producing a blister-plunger pump for molten aluminum according to claim 1, wherein: The backflow prevention mechanism comprises a ring block (22), a round hole (23), a blocking block (24), a blocking plate (25), a guide assembly and a reset assembly, the ring block (22) is fixedly arranged in the pump body (10), and the ring block (22) is located in the transverse section of the pump body (10); the round hole (23) is arranged in the ring block (22); the blocking block (24) is clamped in the round hole (23); the blocking plate (25) is arranged on the side surface of the ring block (22), and one end of the blocking block (24) is fixedly connected with the blocking plate (25).

9. The method of producing a blister-plunger pump for molten aluminum according to claim 8, wherein: The guide assembly comprises a guide cylinder (26) and a guide rod (28), the guide cylinder (26) is arranged in the ring block (22) in an annular array, and the guide cylinder (26) is located on one side of the round hole (23); the guide rod (28) is arranged in the guide cylinder (26), and one end of the guide rod (28) is fixedly connected with the blocking plate (25).

10. The method of producing a blister-plunger pump for molten aluminum according to claim 9, wherein: The reset assembly comprises a reset spring (27), one end of the reset spring (27) is fixedly connected with the inner wall of the guide cylinder (26), the other end of the reset spring (27) is fixedly connected with one end of the guide rod (28), the output end of the pump body (10) is fixedly connected with a connecting flange (29), and a plurality of connecting holes (30) are arranged on the connecting flange (29) in an array.

Citation Information

Patent Citations

  • Process and apparatus for continuous production of closed-cell aluminum foam with blowing foaming

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