Product shaping and fixing equipment for conveying line

Abstract

The invention relates to the technical field of industrial automatic conveying equipment, and discloses product shaping and fixing equipment for a conveying line, which comprises a base arranged outside an external conveying line; the driving mechanism is mounted on one side of the top of the base and serves as power drive of the whole equipment; the supporting assembly is mounted on the other side of the top of the base; the leveling mechanism is arranged at the top end of the driving mechanism and used for beating and leveling products on the external conveying line; and the cleaning assembly is arranged on the outer side of the supporting assembly in a sleeving mode and used for sweeping dust outside the flattened products on the external conveying line, the driving mechanism comprises a motor, and the motor is installed on the side, away from the external conveying line, of the top of the base. The motor drives the cam to rotate and is matched with a transmission structure of the connecting shaft and the connecting rod, rotation motion of the motor is efficiently converted into vertical reciprocating swing of the leveling mechanism, the mechanical linkage mode is compact in structure and stable in operation, and products on a conveying line can be continuously, powerfully and evenly beaten and shaped.

Description

Technical Field

[0001] This invention relates to the field of industrial automated conveying equipment technology, specifically to a product shaping and fixing device for conveyor lines. Background Technology

[0002] In modern industrial automated production processes, conveyor lines are widely used for the assembly and transport of various products. During the process of placing products into fixtures for transport, the products usually need to be shaped, flattened, or compacted to ensure the stability and accuracy of the products in the fixtures, thereby meeting the processing precision requirements of subsequent processes.

[0003] Existing conveyor line shaping processes often employ manual tapping or simple pneumatic pressing. Manual operation is not only labor-intensive but also makes it difficult to ensure consistent tapping force, leading to inconsistent product shaping results and severely limiting the overall efficiency of the production line. While some automated shaping equipment has emerged on the market, its structural design is often relatively fixed, lacking flexible height adjustment mechanisms. When product specifications change or fixture heights differ on the conveyor line, existing fixed equipment struggles to adapt quickly, typically requiring cumbersome mechanical disassembly or component replacement, resulting in long changeover times and insufficient equipment versatility and flexibility.

[0004] Furthermore, conveyor line environments typically contain dust, and during the shaping process, products easily accumulate static electricity, attracting dust or leaving behind fine particles. Existing shaping equipment largely focuses on mechanical actions, neglecting the cleaning of product surfaces. A separate cleaning process or equipment is often required after product shaping, increasing production line length and equipment costs, and making the production process less efficient. Current technology lacks a compact product shaping and fixing device for conveyor lines that can adapt to products of varying heights and integrates automatic cleaning functions. Therefore, this invention provides a product shaping and fixing device for conveyor lines to address the shortcomings of existing technologies. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a product shaping and fixing device for conveyor lines, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a product shaping and fixing device for a conveyor line, comprising: A base for mounting on the outside of an external conveyor line; The drive mechanism is installed on the top side of the base and serves as the power drive for the entire device; Support components are mounted on the top of the base on the other side; The flattening mechanism, located at the top of the drive mechanism, is used to flatten products on the external conveyor line. The cleaning component, fitted onto the outside of the support component, is used to clean the external dust of the products after they have been flattened on the external conveyor line.

[0007] Preferably, the drive mechanism includes a motor, which is mounted on the top of the base on the side away from the external conveyor line, and a cam is fixedly connected to the output end of the motor.

[0008] Preferably, a connecting shaft is fixedly connected to the outer side of the cam, and a connecting rod is rotatably connected to the outer side of the connecting shaft. The connecting rod is used to pull the flattening mechanism to move.

[0009] Preferably, the support assembly includes a support column, the bottom of which is fixedly connected to the top of the base on the side near the external conveyor line, and the top of the support column is fitted with a suspension sleeve.

[0010] Preferably, a locking handle is provided on the outer side of the suspension sleeve plate, the locking handle is threadedly connected to the suspension sleeve plate, and one end of the locking handle located inside the suspension sleeve plate abuts against the outer side of the support column.

[0011] Preferably, a U-shaped suspension seat is fixedly connected to the bottom of the suspension sleeve plate, and the U-shaped suspension seat is used to connect the flattening mechanism.

[0012] Preferably, the flattening mechanism includes a movable seat, with a notch on the outer side of the movable seat for the connecting rod to move, and a U-shaped connecting seat fixedly connected to the top of the movable seat, the inner side of the U-shaped connecting seat being rotatably connected to the top end of the connecting rod.

[0013] Preferably, the connecting block extending from the outer side of the U-shaped connecting seat is rotatably connected to the inner side of the U-shaped suspension seat, and a tack plate is detachably connected to the end of the movable seat away from the connecting rod. The tack plate is used to flatten the products on the external conveyor line.

[0014] Preferably, the cleaning component includes a long strip folding plate, a clamp, a fixing ring, and a spring. One end of the long strip folding plate is sleeved on the outside of the support column. The clamp is installed on the outside of the support column and located below the long strip folding plate. The fixing ring is fixedly connected to the outside of the support column and located above the long strip folding plate.

[0015] Preferably, the spring is sleeved on the outside of the support column and located between the fixing ring and the long strip folding plate. The other end of the long strip folding plate is fixedly connected to a brush plate, which is used to clean the external dust of the products that have been flattened on the external conveyor line.

[0016] This invention provides a product shaping and fixing device for a conveyor line. It has the following beneficial effects: 1. This invention uses a motor to drive a cam to rotate, and in conjunction with the transmission structure of the connecting shaft and the connecting rod, it efficiently converts the rotational motion of the motor into the vertical reciprocating oscillation of the flattening mechanism. The mechanical linkage is compact and stable in operation, and can continuously, powerfully and uniformly strike and shape the products on the conveyor line. It effectively solves the problems of low efficiency and inconsistent force in manual shaping, and significantly improves the shaping and fixing efficiency of the fixture on the production line.

[0017] 2. The support component of this invention adopts a structural design in which a suspended sleeve plate is fitted onto a support column, and combined with a locking handle to achieve a fixed position and adjustable height connection. This allows the flattening mechanism to flexibly raise and lower according to the actual height requirements of different batches and specifications of products on the conveyor line, thereby accurately controlling the contact position between the flattening plate and the product, greatly improving the versatility and adaptability of the equipment.

[0018] 3. This invention integrates a cleaning component with elastic buffer function on the support column. By using the cooperation of long strip folding plate, fixing ring and spring, it realizes the instant dust removal of the flattened product. The flexible floating support provided by the spring not only ensures that the brush plate can stick to the product surface to thoroughly clean the dust raised during the beating process, but also can adapt to the slight vibration during the conveying process, avoiding damage to the product surface caused by excessive pressure of the brush due to rigid connection. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a product shaping and fixing device for a conveyor line according to the present invention; Figure 2 This is a top view of the structure of the present invention when it is installed beside the conveyor line; Figure 3 This is a bottom view of the structure of the drive mechanism of the present invention; Figure 4 for Figure 3 Enlarged schematic diagram of the local structure at point A Figure 5 This is a schematic diagram of the frontal planar structure of the present invention; Figure 6 This is a side view schematic diagram of the structure of the present invention.

[0020] The components include: 1. Base; 2. Drive mechanism; 201. Motor; 202. Cam; 203. Connecting shaft; 204. Linkage rod; 3. Flattening mechanism; 301. Movable seat; 302. U-shaped connecting seat; 303. Flattening plate; 4. Support assembly; 401. Support column; 402. Suspension sleeve; 403. Locking handle; 404. U-shaped suspension seat; 5. Cleaning assembly; 501. Long strip folding plate; 502. Clamp; 503. Fixing ring; 504. Spring; 505. Brush plate. Detailed Implementation

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see the appendix Figure 1 - Appendix Figure 6This invention provides a product shaping and fixing device for a conveyor line, comprising: a base 1 for mounting on the outside of an external conveyor line; a drive mechanism 2 mounted on one side of the top of the base 1 as the power drive for the entire device; a support assembly 4 mounted on the other side of the top of the base 1; a flattening mechanism 3 mounted on the top of the drive mechanism 2 for striking and flattening the products on the external conveyor line; and a cleaning assembly 5 sleeved on the outside of the support assembly 4 for cleaning external dust from the flattened products on the external conveyor line. The drive mechanism 2 includes a motor 201 mounted on the top of the base 1 away from the external conveyor line. A cam 202 is fixedly connected to the output end of the base 1. A connecting shaft 203 is fixedly connected to the outer side of the cam 202. A connecting rod 204 is rotatably connected to the outer side of the connecting shaft 203. The connecting rod 204 is used to pull the flattening mechanism 3 to move. The support assembly 4 includes a support column 401. The bottom of the support column 401 is fixedly connected to the top of the base 1 near the external conveyor line. A suspension sleeve 402 is sleeved on the top of the support column 401. A locking handle 403 is provided on the outer side of the suspension sleeve 402. The locking handle 403 is threadedly connected to the suspension sleeve 402, and one end of the locking handle 403 located inside the suspension sleeve 402 abuts against the support column 401. On the outer side, a U-shaped suspension seat 404 is fixedly connected to the bottom of the suspension sleeve 402. The U-shaped suspension seat 404 is used to connect the flattening mechanism 3. The flattening mechanism 3 includes a movable seat 301. A notch is opened on the outer side of the movable seat 301 for the connecting rod 204 to move. A U-shaped connecting seat 302 is fixedly connected to the top of the movable seat 301. The inner side of the U-shaped connecting seat 302 is rotatably connected to the top of the connecting rod 204. A connecting block extending from the outer side of the U-shaped connecting seat 302 is rotatably connected to the inner side of the U-shaped suspension seat 404. A detachable plate 303 is connected to the end of the movable seat 301 away from the connecting rod 204. The plate 303 is used to flatten the products on the conveyor line. The cleaning component 5 includes a long strip folding plate 501, a clamp 502, a fixing ring 503, and a spring 504. One end of the long strip folding plate 501 is sleeved on the outside of the support column 401. The clamp 502 is installed on the outside of the support column 401 and located below the long strip folding plate 501. The fixing ring 503 is fixedly connected to the outside of the support column 401 and located above the long strip folding plate 501. The spring 504 is sleeved on the outside of the support column 401 and located between the fixing ring 503 and the long strip folding plate 501. The other end of the long strip folding plate 501 is fixedly connected to a brush plate 505, which is used to clean the external dust of the products flattened on the conveyor line.

[0023] Specifically, the base 1 is set outside the conveyor line to provide overall support and fixation. The drive mechanism 2 is installed on the top side of the base 1 as the power source for the entire equipment. The support component 4 is installed on the top other side of the base 1 to support the flattening mechanism 3 and the cleaning component 5. The flattening mechanism 3 is set at the top of the drive mechanism 2 and extends above the conveyor line to flatten the products on the conveyor line. The cleaning component 5 is sleeved on the outside of the support component 4 to clean the external dust of the flattened products on the conveyor line. The drive mechanism 2 is the core power source for realizing the flattening action. The drive mechanism 2 includes a motor 201, which is installed on the top of the base 1 away from the external conveyor line. The output end of the motor 201 is fixedly connected to a cam 202. After the motor 201 is started, it drives the cam 202 to rotate. A connecting shaft 203 is fixedly connected to the outside of the cam 202. The position of the connecting shaft 203 is offset from the rotation center of the cam 202, so that an eccentric motion trajectory is formed when the cam 202 rotates. A connecting rod 204 is rotatably connected to the outside of the connecting shaft 203. One end of the connecting rod 204 is sleeved on the connecting shaft 203, and the other end extends upward. Through the rotation of the cam 202, the connecting rod 204 is driven to perform up-and-down reciprocating motion and swing at a certain angle. The connecting rod 204 is mainly used to pull the flattening mechanism 3 to move. The support assembly 4 provides a base for height adjustment and support. The support assembly 4 includes a support column 401. The bottom of the support column 401 is fixedly connected to the top of the base 1 near the external conveyor line. The support column 401 extends vertically upward, and a suspension sleeve 402 is fitted at its top. The suspension sleeve 402 can be adjusted in position along the axial direction of the support column 401. A locking handle 403 is provided on the outer side of the suspension sleeve 402. The locking handle 403 is threadedly connected to the suspension sleeve 402. One end of the locking handle 403 located inside the suspension sleeve 402 can abut against the outer side of the support column 401. When the locking handle 403 is tightened, its end presses tightly against the outer wall of the support column 401. The suspension sleeve 402 is fixed at a specific height position of the support column 401 by friction, thereby adapting to conveyor lines or products of different heights. A U-shaped suspension seat 404 is fixedly connected to the bottom of the suspension sleeve plate 402. The opening of the U-shaped suspension seat 404 extends downward or to the side for connecting the flattening mechanism 3. The flattening mechanism 3 includes a movable seat 301, which is the main motion bearing component. A notch is provided on the outer side of the movable seat 301, which allows the connecting rod 204 to move within it to prevent motion interference. A U-shaped connecting seat 302 is fixedly connected to the top of the movable seat 301. The inner side of the U-shaped connecting seat 302 is rotatably connected to the top end of the connecting rod 204. A connecting block extends from the outer side of the U-shaped connecting seat 302. This connecting block is rotatably connected to the inner side of the U-shaped suspension seat 404. This connection point serves as the fulcrum of the lever. When the connecting rod 204 moves up and down reciprocally under the drive of the cam 202, it drives one end of the U-shaped connecting seat 302 to move up and down. Since there is a rotatable connection point between the U-shaped connecting seat 302 and the fixed U-shaped suspension seat 404, the movable seat 301 will swing up and down around this rotatable connection point. A detachable plate 303 is connected to the end of the movable seat 301 away from the connecting rod 204. The plate 303 is located directly above the conveyor line. As the movable seat 301 swings, the plate 303 performs periodic tapping and flattening operations on the products on the conveyor line to achieve product shaping and fixing. The cleaning component 5 integrates an elastic cushioning function to remove dust from the product surface. The cleaning component 5 includes a long strip folding plate 501, a clamp 502, a fixing ring 503, and a spring 504. One end of the long strip folding plate 501 is sleeved on the outside of the support column 401 and can slide or float slightly on the support column 401. The clamp 502 is installed on the outside of the support column 401 and located below the long strip folding plate 501. The clamp 502 is used to limit the lowest position of the long strip folding plate 501. The fixing ring 503 is fixedly connected to the outside of the support column 401 and located above the long strip folding plate 501 to limit the upper travel. Spring 504 is sleeved on the outside of support column 401 and located between fixed ring 503 and elongated folding plate 501. Spring 504 is compressed or compressed when subjected to upward force, providing downward elastic pressure to elongated folding plate 501. The other end of elongated folding plate 501 extends to the conveyor line area and is fixedly connected to brush plate 505. The bristles of brush plate 505 contact or approach the surface of the passing product downward. When the product on the conveyor line is flattened and transferred to the area below brush plate 505, brush plate 505 cleans the dust on the outside of the product. If the product height is slightly different or vibration occurs, elongated folding plate 501 can move upward along support column 401 to compress spring 504. The rebound force of spring 504 ensures that brush plate 505 always fits the product surface and avoids rigid collision damage to the product.

[0024] Working principle: Before use, according to the height of the product on the conveyor line, loosen the locking handle 403 and move the suspension plate 402 up and down to a suitable position to ensure that the patting plate 303 can effectively contact the product and the stroke is appropriate. Then tighten the locking handle 403 to fix it. When the equipment is running, start the motor 201. The motor 201 drives the cam 202 to rotate. The cam 202 drives the connecting rod 204 to make eccentric movement through the connecting shaft 203. The connecting rod 204 pulls the movable seat 301 and the U-shaped connecting seat 302 to swing back and forth around the fulcrum on the U-shaped suspension seat 404. The patting plate 303 located at the end of the movable seat 301 moves up and down accordingly, continuously hitting and flattening the product passing on the conveyor line below, completing the jig shaping or product compaction. Then the product moves with the conveyor line and passes under the cleaning component 5. The brush plate 505 flexibly contacts the product surface under the action of the spring 504, cleaning the dust or impurities that were raised during the beating process.

Claims

1. A product shaping and fixing device for a conveying line, characterized by The utility model relates to a kind of external conveying line product's automatic flattening device, including: Base (1) for being arranged outside external conveying line; Driving mechanism (2) is installed on the top side of base (1), as the power drive of overall equipment; Supporting assembly (4) is installed on the top other side of base (1); Flattening mechanism (3) is arranged at the top end of driving mechanism (2), for hitting the product on the flattened external conveying line; Cleaning assembly (5) is set on the outside of supporting assembly (4), for cleaning the external dust of product after flattening on the external conveying line.

2. The product shaping and securing apparatus for a conveyor line according to claim 1, wherein The driving mechanism (2) includes a motor (201), the motor (201) is installed on the top side of base (1) away from the external conveying line, the output end of the motor (201) is fixedly connected with a cam (202).

3. The product shaping and securing apparatus for a conveyor line according to claim 2, wherein The outer side of the cam (202) is fixedly connected with a connecting shaft (203), the outer side of the connecting shaft (203) is rotatably connected with a connecting rod (204), and the connecting rod (204) is used to pull the flattening mechanism (3) to move.

4. The product shaping and securing apparatus for a conveyor line of claim 1, wherein, The supporting assembly (4) includes a support column (401), the bottom of the support column (401) is fixedly connected to the top of the base (1) near the external conveying line, and the top of the support column (401) is sleeved with a hanging sleeve plate (402).

5. The product shaping and securing apparatus for a conveyor line according to claim 4, wherein The outer side of the hanging sleeve plate (402) is provided with a locking handle (403), the locking handle (403) is threadedly connected with the hanging sleeve plate (402), and one end of the locking handle (403) inside the hanging sleeve plate (402) is abutted to the outer side of the support column (401).

6. The product shaping and securing apparatus for a conveyor line according to claim 5, wherein The bottom of the hanging sleeve plate (402) is fixedly connected with a U-shaped hanging seat (404), and the U-shaped hanging seat (404) is used to connect the flattening mechanism (3).

7. The product shaping and securing apparatus for a conveyor line of claim 1, wherein, The flattening mechanism (3) includes a movable seat (301), the outer side of the movable seat (301) is provided with a notch for the movement of the connecting rod (204), the top of the movable seat (301) is fixedly connected with a U-shaped connecting seat (302), and the inner side of the U-shaped connecting seat (302) is rotatably connected with the top of the connecting rod (204).

8. The product shaping and securing apparatus for a conveyor line according to claim 7, wherein The connecting block extending from the outer side of the U-shaped connecting seat (302) is rotatably connected with the inner side of the U-shaped hanging seat (404), and the end of the movable seat (301) away from the connecting rod (204) is detachably connected with a beating plate (303), and the beating plate (303) is used to flatten the product on the external conveying line.

9. The product shaping and securing apparatus for a conveyor line of claim 1, wherein, The cleaning assembly (5) includes a long strip folding plate (501), a clamp (502), a fixed ring (503) and a spring (504), one end of the long strip folding plate (501) is sleeved on the outer side of the support column (401), the clamp (502) is installed on the outer side of the support column (401) and below the long strip folding plate (501), and the fixed ring (503) is fixedly connected to the outer side of the support column (401) and above the long strip folding plate (501).

10. The product shaping and securing apparatus for a conveyor line of claim 9, wherein, The spring (504) is sleeved outside the supporting column (401) and is located between the fixing ring (503) and the long strip folding plate (501), one end of the long strip folding plate (501) is fixedly connected with the brush plate (505), and the brush plate (505) is used for cleaning the external dust of the product flattened on the external conveying line.

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